manufacturers of quality ... - lilley doors pty ltd · 19 moncrief road nunawading victoria 3131...

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We’re changing the face of doors for good.

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We’rechangingthe face ofdoors for

good.

G.B. Lilley Pty LtdACN 004 624 944

Established 1965

19 Moncrief Road Nunawading Victoria 3131 AustraliaTel: (03) 9878 3688 Fax: (03) 9877 4695

Manufacturers of quality Architectural and Custom:

▼ Solid Timber Heritage Doors ▼ Solid Entry Doors

▼ Internal Doors ▼ Period Solid Entry Doors

▼ Contemporary Solid Entry Doors

▼ Internal Standard Routed Doors ▼ Routed Door Profiles

▼ Bi-Fold Doors ▼ Timber Jambs and Stops

▼ External Door Frames Assembled

▼ Flywire and Louvre Doors ▼ Glass Doors

▼ Skirting and Architrave ▼ MR MDF Moulding

▼ Standard Mould Profiles ▼ Solid Core External Doors

▼ Metal Clad Doors ▼ Metal Door Frames

▼ Fire Resistant Doors and Frames ▼ Partition Doors

▼ Flush Panel Doors ▼ Solid Core Doors

▼ Special Size Flush Doors ▼ Cavity Sliding Units

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SOLIDTIMBER

HERITAGERANGESolid Timber Heritage Range

Standardsizes2040 x 820 x 40 (38)2040 x 870 x 40 (38)

SidelightStandard sizes2040 x 410,2040 x 460

HD1 HD2 HD3 HD4 HD5

HD6 HD7 HD1S HD4S

HDF1 HDF2

Manufactured from selected Kiln Dried Hardwood or Western Red Cedar.

KilnDried

Hardwood

WesternRed

Cedar

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SOLIDTIMBERENTRYDOORS

INTERNALDOORS

Solid Timber Entry Doors - Manufactured fromWestern Red Cedar and Kiln Dried Hardwood.

Internal Doors - Manufactured from Western Red Cedar,Kiln Dried Hardwood and Clear Radiata Pine. Glazing extra.

SD1 SD2 SD3 SD4 SD5

SD6 SD7 SD1S LB1

SD8 SD11 SD12 SD13 SD14

▲ Standard sizes2040 x 820 x 402040 x 870 x 40WRC 38mm

▲ SidelightStandard sizes

2040 x 410 x 402040 x 460 x 40

▼ Standard sizes2040 x 820 x 33

x 770 x 33x 720 x 33x 620 x 33

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Period Routed Entry Doors

RDB1 RDB2 RDH1 RDH2

RDH3 RDH4 RDH5 RDH6

Manufactured from MR MDF and designed for a superior paint finish.

Standard sizes2040 x 820 x 402340 x 820 x 40

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PERIODSOLIDENTRYDOORS

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CONTEMPORARYSOLID ENTRY

DOORS

CD1G CD1

CD29 CD5 CD6

Contemporary Routed Entry Doors

CD2 CD3 CD4

Manufactured from MR MDF and designed for a superior paint finish.

Standard sizesSingle2040 x 820 x 40Doubles2040 x 1640 x 40

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INTERNALSTANDARD

ROUTEDDOOR

RANGEInternal Standard Routed Door Range

RD1 RD2 RD3 RD4 RD5

Medium Density Fibreboard - 12mm MDF Skins Semi-Solid Construction Routed both sides

Standard sizes 2040 x 820/770/720 x 36 2340 x 820/770/720 x 36

Special size up to 2100 x 900 x 36

RD6 RD7 RG2 RG3 RG6

State of the art technology is used in the routing procedure and gives the appearance ofsolid timber joinery doors complete with square corners. The doors provide an excellentbase on which to apply a mirror finish paint.

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ROUTEDDOOR

PROFILES

B SERIES

F SERIES

V SERIES

QUAD

C SERIES

M SERIES (including Face Moulds)

A SERIES

LAMBS TONGUE

Routed Door Profiles

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BI-FOLDDOORS

Bi-Fold Doors - Manufactured from Kiln Dried Hardwood or MDF.

Standard sizes to suit openingsKiln Dried Hardwood MDF/HMR Solid or

Semi-Solid2040 x 820 x 33 2040 x 820 x 362040 x 770 x 33 2040 x 770 x 362040 x 720 x 33 2040 x 720 x 362040 x 620 x 33 2040 x 620 x 36

Includes tracks and fittings.

Special sizes and room dividers can be made toorder.

Glazing extra.

BF1 BF2 BF3 BF4

BF5 BF6

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TIMBERJAMBS AND

STOPS

EXTERNALDOOR

FRAMESASSEMBLED

Timber Jambs and Stops - Manufactured fromKiln Dried Hardwood, MDF and Finger Jointed Radiata Pine.

UNASSEMBLED SETS - HEADS TRENCHED TO TAKE STILES

Standard sizes 112/122 x 18

2110 x 825 2110 x 1715

2410 x 825 2410 x 1715 Single Rebated Jambs also available

1640820 820 1640 2700to2100

1640820 820 820 2700

External DoorFramesAssembledSize 140 x 40 with or without sill

2100 1600 2100 2700

to2700

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Flywire Doors - Manufactured from Kiln Dried Hardwood.Aluminium wire not included.

FW1 FW2 FW3 FW4 FW5VJ

Standard sizes2040 x 820 x 22

Louvre Doors - Manufactured from Kiln Dried Hardwood or

Western Red Cedar - made to order

NOTE:Centre rails in doorsabove 1700mm inheight - Doors above920mm in widthinclude centre mullion.

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FLYWIREDOORS

LOUVREDOORS

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GLASSDOORS

Glass Doors - Manufactured from Kiln Dried Hardwood orWestern Red Cedar

GL1 GL2 GL3

GL8 GL10

Standard sizes2040 x 820 x 332040 x 820 x 40(Western Red Cedar x 38mm)

Section - Standard Bead Profile

Glass

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SKIRTINGAND

ARCHITRAVES

MR MDFMOULDINGS

Skirting and ArchitraveAvailable in Victorian Ash and Pine.

VICTORIA A140/180/215/240 x 19

VICTORIA B 88/115/138 x 19VICTORIA C

88/115/138 x 19

VICTORIA D65/88/115/138 x 19 VICTORIA E

115/138/180 x 19EDWARDIAN A

88/115/138 x 19

EDWARDIAN B65/88/115/138 x 19

WAR SERVICE65/88 x 19

AUSTRALIAN COLONIAL65/88 x 19

BULL NOSE65/88/115 x 19

WE CAN ALSO RUN MOULDINGS AND ARCHITRAVES TO YOUR OWN DESIGN Minimum run 150 mt.

MR MDF Mouldings18mm available in 2.1m to 5.4m lengths - all profiles

42 x 12 67 x 12 90 x 12 42 x 18 67 x 18 90 x 18 120 x 18 140 x 18 190 x 18 240 x 18 290 x 18

Also available in 25mm and 32mm thicknesses

ARCH CORNER & SKIRTING BLOCKS

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CIRCA O’SHEA MELBOURNE

SILVERDRIVE 1 SILVERDRIVE 2

GRANGE 1

P D MOULD VIC MOULD BIFOLDS

STANDARDMOULD

PROFILES

Standard Mould Profiles

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METAL CLADDOORS

METAL DOORFRAMES

FIRERESISTANTDOORS AND

FRAMES

Metal Clad DoorsAvailable in Metal (One Face) and Metal (Both Sides)

38mm THICK SEMI-SOLID CORE CONSTRUCTION -0.6mm GALVANISED IRON FACED WITH TRIMMING MARGIN

Standard sizes2040 x 720, 770, 820, 870 2040 x 920 2040 x 1020

Metal Doors Frames - Available in 92/112mm Throat

1.2mm ZINCANNEAL SLOT AND LUG CONNECTION - WELDED HINGES

Standard sizes2040 x 720, 770, 820, 870 2040 x 920, 1020

Additional Extras Stud Clips (8) Dynabolt FixingArchitectural Frames

Fire Resistant Doors and FramesFRAME - 1.6mm ZINCANNEAL WELDED CORNERS - WELDED HINGESDOOR - 48mm THICK FIRE RESISTANT CONSTRUCTION

1 to 4 hour ratings Full range of sizesFull certification available Prices on applicationFactory and Site installation

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PARTITIONDOORS

FLUSH PANELDOORS

SOLID COREDOORS

SOLID COREEXTERNAL

DOORS

MDF Partition Doors43mm THICK - 6mm/9mm CUSTOMWOOD FACED SEMI-SOLID DOORS

2700 x 900, 850, 820

Flush Panel Doors - Manufactured with MDF, Exterior

Plywood and Sliced Ash facing.

37mm THICK - HONEYCOMB CORE CONSTRUCTION

Stock sizes2040 x 720, 770, 820 2040 x 870 2040 x 920 2040 x 1020

Solid Core DoorsManufactured from MDF facings, Particle Board core.

35mm THICK - SOLID CORE PARTICLEBOARD CONSTRUCTION, TIMBER FRAME

Stock sizes 2040 x 720, 770, 820 2040 x 870 2040 x 920 2040 x 1020

Solid Core External DoorsManufactured from Exterior Plywood

35mm THICK SOLID CORE MR PARTICLEBOARD CORE CONSTRUCTION -TIMBER PERIMETER FRAME

Standard sizes2040 x 720, 770, 820 2040 x 870 2040 x 920 2040 x 1020

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SPECIALSIZE

FLUSHDOORS

CAVITYSLIDINGUNITS

Special Size Flush Doors - Manufactured with MDF,

Exterior Plywood and Sliced Ash facings.

HONEYCOMB CORESizes up to 1000 x 900 2100 x 900 2090 x 1190 2390 x 890

2390 x 1190 2690 x 890 2690 x 1190

SOLID CORESSizes up to 1000 x 900 2100 x 900 2090 x 1190 2390 x 890

2390 x 1190 2690 x 890 2690 x 1190

EXTRAS - DOORS MADE TO ORDERGlass Opening (Double Beaded) Groove for SlidingVent Opening 100mm Top RailGlass Opening (Double Beaded - Metal Clad Door) Gal. Iron Ore FaceVent Opening (Metal Clad Door) 43mm Finish (Honeycomb Core)Fit Edge Strip up to 2100 41mm Finish (Solid Core)Fit Edge Strip up to 2700 43mm Finish (Solid Core)

Cavity Sliding UnitsUNIT INCLUDES - CLOSING JAMB, TRACK and FITTINGS2040 up to 870 suit 90mm, 100mm stud and 10mm plaster.2040 x 9202040 x 1020/1070

Special sizes, pairs, etc, available.

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NOTES

Notes

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DOOR GUARANTEE

Standard Door Guarantee - Subject to Terms and Conditions set forth herein, doors manufactured by theSupplier are guaranteed by the manufacturer for two (2) years from the date of shipment by the Supplier tobe of good material and workmanship, free from defects which render them unserviceable or unfit for usefor which they were manufactured. This document is to be read in conjunction with AS2688-1984.

Terms and Conditions - Natural variations in the colour and texture of the wood are not to be considereddefects. Doors must be accorded reasonable treatment by the purchaser and should be stored or hung in drybuildings and not in damp, moist or freshly plastered areas. The utility or structural strength must not be impaired ineither fitting of the door or the application of hardware, or cutting and altering the door for lights, louvres, panels orany other special details. Normal show-through of frame components in flush doors shall not be considered a defect.To help avoid “SHOW-THROUGH”, G.B. Lilley recommends that Flush Panel Doors be faced with 6mm thick skins.

Immediately after fitting, and prior to hanging, the entire door including the top and bottom edges must receivetwo coats of paint, varnish or sealer to adequately stabilise the moisture content. Exterior finishes shall be usedon exterior doors and doors exposed to direct sunlight should be finished with light reflective colours, darkcolours should not be used.

Semi-gloss or satin finishes are recommended for all doors to reduce “SHOW-THROUGH”.

It is common practice for Architects to specify doors faced with Medium Density Fibre board (MDF) combined withkiln dried hardwood (KDHWD) edge strip. It is their opinion that this combination provides a superior surface.

In fact, the edge between the MDF face and edge strip will open and close (expansion & contraction) over timedue to the following reasons:

1. Differences in movement between MDF/PLYWOOD, KDHWD and the edge strips/glazing bead will result in a crack in the finished paint surface.

2. Sanding of the edge strip/glazing bead to finish flush with the door face will result in a change to the surface texture of the MDF adjacent to the edge strip/glazing bead, and will also slightly roll the edge, making the door thinner, all of which will detract from the paint finish on the doors.

The guarantee against warp does not apply to the following:

a. Doors with face veneers of different species.

b. Door of unnatural construction.

c. Closures, catches and associated hardware are to be fixed in a manner that will cause undue stress on the door.

d. Doors that are improperly hung or do not swing freely.

e. External doors which have been painted with dark colours.

Experience has demonstrated that the warp occurs after the door have been delivered to site. It is usually due toimproper storage or adverse moisture conditions , & not due to faulty manufacture. The Supplier will accept noresponsibility for doors when the moisture content of the timber falls below 12% or exceeds 18%. Obviously theSupplier cannot assume responsibility for conditions wholly beyond their control.

TERMSAND

CONDITIONSOF SALE

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PLEASE NOTE: The introduction of MDF faced doors has resulted in a door face which witha minimum of preparation by the painter will achieve a superior paint finish. If builders specifypaint grade plywood as a door face, they must expect to undertake considerably morepreparation, i.e. blade filling of grain, to achieve a finish similar to that achievable with MDF.

a) The Supplier recommends that MDF faced doors be manufactured without exposed edge strips, to avoid the above painting problems.

b) If exposed edge strips are required, then the Supplier cannot be held liablefor additional painting expense.

c) The Supplier will not assume responsibility for doors which become defective because of failure to follow these recommendations or for hazards of shipment or storage, after doors leave the control of the Supplier.

d) Doors must be inspected upon arrival for visible defects and all claims based thereon must be filed immediately.

e) The Suppliers agrees to repair or replace at its option, unfinished and in the form as originally supplied and without charge, any doors found to be defective within the meaning of this guarantee. Any such defects must be brought to the attention of the Supplier promptly when discovered, and, in any event within two years fromthe date of shipment by the Supplier.

f) The Supplier is not liable hereunder to reimburse the purchaser for doors repairedor replaced without prior written consent of the Supplier to such repair or replacement.

Interpretation of Warp

A warp not exceeding 5mm on doors up to 2134 x 914 x 38, or 6mm on doors over 2134 x 914 x38 and up to 2438 x 1219 x 38 shall not be considered.

A warp not exceeding 5mm on doors up to 2134 x 914 x 38or 6mm on doors over 2134 x 914 x38 and up to 2438 x 1219 x 38 shall not be considered.

Warp shall be interpreted as meaning the cupping or twisting of doors. It refers to distortion withinthe door itself and not to its relationship to the jambs or frame in which it is hung. Therefore, warpexceeding tolerances noted above shall be considered a defect only.

1. When cupping is determined by applying a straight edge to the concave face of thedoor, or

2. When a twist is determined by placing the door face against a true plane surface.

APPENDIX 1

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TERMSAND

CONDITIONSOF SALE

Cont.

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Manufacturers of quality Architectural and Custom:

▼ Solid Timber Heritage Doors ▼ Solid Entry Doors

▼ Internal Doors ▼ Period Solid Entry Doors

▼ Contemporary Solid Entry Doors

▼ Internal Standard Routed Doors ▼ Routed Door Profiles

▼ Bi-Fold Doors ▼ Timber Jambs and Stops

▼ External Door Frames Assembled

▼ Flywire and Louvre Doors ▼ Glass Doors

▼ Skirting and Architrave ▼ MR MDF Moulding

▼ Standard Mould Profiles ▼ Solid Core External Doors

▼ Metal Clad Doors ▼ Metal Door Frames

▼ Fire Resistant Doors and Frames ▼ Partition Doors

▼ Flush Panel Doors ▼ Solid Core Doors

▼ Special Size Flush Doors ▼ Cavity Sliding Units

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G.B. Lilley Pty LtdABN

Established 1965

Tel (03) 9720 4125 Fax (03) 9720 5 74

Factory 8/97 Bayfield Road East, Bayswater, Victoria Australia 3153

8

28 134 248 481