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ManufacturingCapita Symonds brings a wealth of experience to a variety of manufacturing industries. We provide a single source solution to any process application

From initial concept / feasibility study, front end design, fully tailored packages to construction supervision, including all aspects of Health Safety & Environmental compliance, including CDM. We tailor the solution to the client’s needs, from assessment of existing facilities to detailed design and specification of new plant through to final commissioning, and any future demolition and remediation. We provide a design service specific to the client’s requirements from small plant modifications through to large multi-discipline commissions anywhere in the world. Our in-house multi-discipline engineering team takes control of the project and ensures that the client’s expectations are delivered on time and budget. //

Acoustics / Air Quality / Architecture / Building Services Engineering / Civil Engineering / Electrical Engineering / Mechanical Engineering / Contaminated Land & Brownfield Regeneration / Ecology / Environmental Impact Assessment / Environmental Management & Auditing / Environmental Planning / Environmental Research / Instrumentation Consultancy / Land Planning / Process Engineering / Project Management / SMART Tools / Statutory Services Investigations / Stress Analysis

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Re-allocation of 2 cable Jointing resin compound plantsCapita Symonds moved 2 of Prysmians Cable Jointing Resin Compound Plants from their own factory in Knowsley to the new facility in Wrexham. Plants consisted of Raw Material Storage Silos, Batching, Mixing and Packaging Plants. No drawings of the existing Plants were available and needed to be surveyed manually using our Multi Pix System. The first Plant was cut into sections and lifted onto low loaders for transportation by road to the new facility where it was reassembled. For the second Plant a new Structural Frame was modeled, designed and built at the new facility. The existing items of equipment were removed, transported and installed at Wrexham.

Design & management of greenfield vegetable oil plantCapita Symonds was awarded the contract for the design and management of a project to build a new Vegetable Oil Refinery in Liverpool UK. We were responsible for delivering the project from conceptual and detailed multi discipline design through to testing commissioning and handover to the client for commissioning. Capita Symonds offered full in-house multi-discipline engineering. We ensure that the most appropriately skilled resource is utilised for specific applications, and in this case made full use of our chemicals industry experience dating back to 1990. We also provided full project and construction management services for this prestigious high profile fast track project.

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Installation of a new drum filling line for a plasticizer productThe new drumming facility replaced an old labour intensive system which was inflexible and slowed drumming rates, as well as being the cause of several minor incidents (slips, strains etc). The new facility was a purpose built, temperature controlled environment with a PLC controlled filling system, inline product filters and empty/filled storage facility. The result was improved output in terms of drums per hour, improved flexibility in terms of packaged output sizes, less re-work or contaminated material and less spillages.

Reactor conversion to new dutyThe reactor vessel had been out of service for a number of years, a new product had been identified and the existing reactor was to be re-configured for its production. This involved total redesign of the reactor system, associated equipment and safety systems, removal of existing plant and refitting of new equipment. Services provided were: project management, feasibility study, front end process design, detailed design (piping, instrumentation, control systems), HAZOP study, safety risk assessment, construction management and CDM coordination.

Waste water treatment plantThe client had a waste stream from its processes with a high concentration of a compound required by the EA to be reduced. To do this new technologies were required, necessitating a complete redesign of the water treatment system. Capita Symonds provided a complete project management and design service for this project, enabling the plant to be installed to specification, on time and on budget. Services provided were: project management and process design from concept to construction, conducting extensive trials to select a particular technology, construction management, risk assessment and safety management.