manufacturing benefits and flow

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CASE STUDIES Manufacturing Benefits and Implementation IT Consulting and Outsourcing Services www.dialyma.com

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Page 1: Manufacturing benefits and flow

CASE STUDIESManufacturingBenefits and Implementation

IT Consulting and Outsourcing Services www.dialyma.com

Page 2: Manufacturing benefits and flow

Advantages of System.

Manage your bill of materials, plan your manufacturing orders, track your work orders. • Manage all assembly and/or manufacturing operations. • Schedule manufacturing orders and work

orders automatically. • Review planning with the smart kanban and gantt views. • Use the advanced analytics features to detect bottlenecks

in resources capacities and inventory locations.

Efficiently Schedule your Manufacturing Orders.

• Automatically schedule manufacturing orders and work orders based on your procurement rules, quantities forecast and dependent demand.

Page 3: Manufacturing benefits and flow

Schedule Work Orders ,Manage Inventory and Manufacturing Analytics• Fully integrated with Warehouse Module and programs

allows real time stock valuation and deeper reporting oncosts and expenses on your manufacturing operations.

• The calendar integration allows real time scheduling ofyour manufacturing operations, helps booking workcenters, machine slots and labor.

Integrated with Sales, Purchase, Logistics and real time Accounting• Fully integrated with sales and purchases apps and

programs to make manufacturing resource planningaccurate.

• The accounting integration allows real timeaccounting valuation and deeper reporting on costsand revenues on your manufacturing operations.

Page 4: Manufacturing benefits and flow

Flexibility in defining Raw Materials. Products, bill of materials and routings• Have the flexibility to create multi-

levelbills of materials, optional routing, versionchanges and phantom bills of materials.

• You can use BoM for kits or for manufacturing orders.

Flexibility in defining Operations• Manually edit all operations at any stage

of the process.• You can design specific templates for

eachoperation and use the set of tools to

Page 5: Manufacturing benefits and flow

ProductsThis section of the product allows you to define your products, Products / RawMaterials thatcompany purchases. Finished Goods thatcompany sells. Or Stackable material that company sells as vendor.

We can have a view of on hand and forecasted quantity

Page 6: Manufacturing benefits and flow

Detailed Product View

Allows you to entre details of the products.

Product List View

Allows you check product in list view with quick search facility.

Page 7: Manufacturing benefits and flow

Bill of Materials:

Allows you to define the raw materials of your finished goods.

Page 8: Manufacturing benefits and flow

Process defined

• A user friendly form to define various operations or manufacturing steps involved in the process.

• Work centers can be assigned , no of cycles for each step as well as the number of hours involved in each step can be defined here.

Page 9: Manufacturing benefits and flow

Operations

• A user friendly form to create various operations or manufacturing steps involved in the process.

• Work centers can be assigned , no of cycles for each step as well as the number of hours involved in each step can be defined here.

Page 10: Manufacturing benefits and flow
Page 11: Manufacturing benefits and flow

Work Status

Apart from day to day operations that need to be taken care the calendar also allows to check the status of processes from within the calendar view.

Page 12: Manufacturing benefits and flow

Manufacturing Order Status

Check the status of processes in the list view as well , with quick search facility.

Page 13: Manufacturing benefits and flow

Manufacturing

Begins..

• As soon as we create a manufacturing order the system automatically fillsin the required raw materials (warehouse status can be checked)

• Status of this particular has been changed from new to awaiting for rawmaterials .

• We can choose or edit the work centers , routings (Flow of Manufacturing Process), raw materials.

• We can see here the manufacturing has not been started so noproducts have been consumed yet.

Page 14: Manufacturing benefits and flow

Finished Goods

• In this particular case as the manufacturing has not been started the status of the finished good is also not updated from product to be produced to product produced..

Page 15: Manufacturing benefits and flow

Work Order

Status

• You can check the status of various operations that comprises of the manufacturig process as well.

Page 16: Manufacturing benefits and flow

Flexibility in Manufacturing operations Real time recording.

• You can record the status of products consumed , stages completed so that real time situation of a manufacturing order can be tracked.

Page 17: Manufacturing benefits and flow

Work Order Planning.

• You can also book various work centers on calendar .

• This feature allows departments to book slots for machines as well as working stations without any dispute ahead.

• Can analyze the spare time for machines or labors .

Page 18: Manufacturing benefits and flow

Structure of Bills Of Materials.

This feature allows to make a flow chart of all the processes involved in the manufacturing process for a particular product manufactured.

Page 19: Manufacturing benefits and flow

You can...

• Consume a product, • Split the product • Scrap a product in the process.

Page 20: Manufacturing benefits and flow

Check status in real time

• Check which status of the order andconsumed product.

Page 21: Manufacturing benefits and flow

Check status in real time

• Check which stage has been

completed and finished product status as well.

Page 22: Manufacturing benefits and flow

Work Order Reporting