manufacturing with metals. more industry classifications process industries, e.g., chemicals,...

Manufacturing with metals

More Industry Classifications

• Process industries, e.g., chemicals, petroleum, basic metals, foods and beverages, power generation

• Discrete product (and part) industries, e.g., cars, aircraft, appliances, machinery, and their component parts

Manufacturing processes

Casting

Molding

Forming

Machining

Joining

Rapid machining

CastingCentrifugal castingContinuous castingDie castingEvaporative-pattern casting Investment casting (lost wax casting) Permanent mold castingResin castingSand castingShell moldingSpray forming

http://en.wikipedia.org/wiki/List_of_manufacturing_processes

http://en.wikipedia.org/wiki/Centrifugal_casting

http://en.wikipedia.org/wiki/Continuous_casting

http://en.wikipedia.org/wiki/Die_casting

http://en.wikipedia.org/wiki/Evaporative-pattern_casting

http://en.wikipedia.org/wiki/Investment_casting

http://en.wikipedia.org/wiki/Lost_wax_casting

http://en.wikipedia.org/wiki/Permanent_mold_casting

http://en.wikipedia.org/wiki/Resin_casting

http://en.wikipedia.org/wiki/Sand_casting

http://en.wikipedia.org/wiki/Shell_molding

http://en.wikipedia.org/wiki/Spray_forming

Powder metallurgy SinteringHot isostatic pressingMetal injection moldingSpray forming

PlasticsInjectionCompression moldingTransfer ExtrusionBlow moldingDip moldingRotational moldingThermoformingLaminating

Shrink fittingShrink wrapping

Molding

http://en.wikipedia.org/wiki/Powder_metallurgy

http://en.wikipedia.org/wiki/Sintering

http://en.wikipedia.org/wiki/Hot_isostatic_pressing



http://en.wikipedia.org/wiki/Metal_injection_molding

http://en.wikipedia.org/wiki/Spray_forming

http://en.wikipedia.org/wiki/Plastic

http://en.wikipedia.org/wiki/Injection_molding

http://en.wikipedia.org/wiki/Compression_molding

http://en.wikipedia.org/wiki/Transfer

http://en.wikipedia.org/wiki/Extrusion

http://en.wikipedia.org/wiki/Blow_molding

http://en.wikipedia.org/w/index.php?title=Dip_molding&action=edit&redlink=1

http://en.wikipedia.org/wiki/Rotational_molding

http://en.wikipedia.org/wiki/Thermoforming

http://en.wikipedia.org/wiki/Laminating

http://en.wikipedia.org/w/index.php?title=Shrink_fitting&action=edit&redlink=1

http://en.wikipedia.org/wiki/Shrink_wrapping

Forming

Forging SmithHammer forgeDrop forge

Rolling (Thick plate and sheet metal)

Cold rollingHot rolling

Extrusion Impact extrusion

Pressing EmbossingStretch formingBlankingDrawing (manufacturing)Deep drawing

Bending Shearing

Piercing Trimming ShavingNotchingPerforatingNibblingDinking operationLancingCutoff

Stamping MetalProgressive

CoiningStraight shearing

Slitting

http://en.wikipedia.org/wiki/Forging

http://en.wikipedia.org/wiki/Smith_(metalwork)

http://en.wikipedia.org/w/index.php?title=Hammer_forge&action=edit&redlink=1

http://en.wikipedia.org/wiki/Drop_forge

http://en.wikipedia.org/wiki/Rolling_(metalworking)

http://en.wikipedia.org/wiki/Cold_rolling

http://en.wikipedia.org/wiki/Hot_rolling

http://en.wikipedia.org/wiki/Extrusion

http://en.wikipedia.org/wiki/Impact_extrusion

http://en.wikipedia.org/wiki/Machine_press

http://en.wikipedia.org/wiki/Embossing_(manufacturing)

http://en.wikipedia.org/w/index.php?title=Stretch_forming&action=edit&redlink=1

http://en.wikipedia.org/wiki/Die_(manufacturing)

http://en.wikipedia.org/wiki/Drawing_(manufacturing)

http://en.wikipedia.org/wiki/Drawing_(manufacturing)

http://en.wikipedia.org/wiki/Deep_drawing

http://en.wikipedia.org/wiki/Bending

http://en.wikipedia.org/wiki/Shearing_(metalworking)

http://en.wikipedia.org/wiki/Piercing_(metalworking)

http://en.wikipedia.org/wiki/Trimming

http://en.wikipedia.org/wiki/Blanking_and_piercing#Shaving

http://en.wikipedia.org/wiki/Notching

http://en.wikipedia.org/wiki/Perforating

http://en.wikipedia.org/wiki/Nibbling

http://en.wikipedia.org/wiki/Dinking_operation

http://en.wikipedia.org/wiki/Dinking_operation

http://en.wikipedia.org/wiki/Lancing_(shearing)

http://en.wikipedia.org/wiki/Cutoff_(metalworking)

http://en.wikipedia.org/wiki/Stamping_(metalworking)

http://en.wikipedia.org/wiki/Progressive_stamping

http://en.wikipedia.org/wiki/Coining_(metalworking)

http://en.wikipedia.org/wiki/Straight_shearing

http://en.wikipedia.org/wiki/Slitting

Machining

Mills Grist millHammer millBall millBuhrstone millDisc millSaw millSteel mill

Blast furnaceSmeltingRefiningReduction millAnnealingPicklingPassivateCoating

Milling

MillingTurning

LatheFacingBoringSpinningKnurlingCutoff (parting)

Drilling ReamingCountersinkingTappingSawing BroachingShaping Planing

Abrasive jet machiningWater jet cuttingAbrasive belt

Honing (Sharpening) Electro-chemical grinding

http://en.wikipedia.org/wiki/Milling_machine

http://en.wikipedia.org/wiki/Grist_mill

http://en.wikipedia.org/wiki/Hammer_mill

http://en.wikipedia.org/wiki/Ball_mill

http://en.wikipedia.org/w/index.php?title=Buhrstone_mill&action=edit&redlink=1

http://en.wikipedia.org/w/index.php?title=Buhrstone_mill&action=edit&redlink=1

http://en.wikipedia.org/wiki/Disc_mill

http://en.wikipedia.org/wiki/Saw_mill

http://en.wikipedia.org/wiki/Steel_mill

http://en.wikipedia.org/wiki/Blast_furnace

http://en.wikipedia.org/wiki/Blast_furnace

http://en.wikipedia.org/wiki/Smelting

http://en.wikipedia.org/wiki/Refining

http://en.wikipedia.org/wiki/Reduction_mill

http://en.wikipedia.org/wiki/Reduction_mill

http://en.wikipedia.org/wiki/Annealing_(metallurgy)

http://en.wikipedia.org/wiki/Pickling

http://en.wikipedia.org/wiki/Passivate

http://en.wikipedia.org/wiki/Coating



http://en.wikipedia.org/wiki/Turning

http://en.wikipedia.org/wiki/Lathe

http://en.wikipedia.org/wiki/Facing

http://en.wikipedia.org/wiki/Boring_(manufacturing)

http://en.wikipedia.org/wiki/Metal_spinning

http://en.wikipedia.org/wiki/Knurling

http://en.wikipedia.org/wiki/Drilling

http://en.wikipedia.org/wiki/Reaming

http://en.wikipedia.org/wiki/Countersinking

http://en.wikipedia.org/wiki/Taps_and_dies

http://en.wikipedia.org/wiki/Sawing

http://en.wikipedia.org/wiki/Broach_(metalworking)

http://en.wikipedia.org/w/index.php?title=Shaping_(metalworking)&action=edit&redlink=1

http://en.wikipedia.org/wiki/Planing_(shaping)

http://en.wikipedia.org/wiki/Abrasive_jet_machining

http://en.wikipedia.org/wiki/Water_jet_cutting

http://en.wikipedia.org/w/index.php?title=Abrasive_belt&action=edit&redlink=1

http://en.wikipedia.org/wiki/Honing_(metalworking)

http://en.wikipedia.org/wiki/Sharpening

http://en.wikipedia.org/wiki/Electro-chemical_grinding

Machining

Finishing & industrial finishing Abrasive blasting (sand blasting)BuffingBurnishingElectroplatingElectropolishingMagnetic field-assisted finishingEtchingLinishingMass finishing

Tumbling (barrel finishing)

Spindle finishingVibratory finishing

PlatingPolishingSuperfinishingWire brushing

RoutingHobbingUltrasonic machiningElectrical dischargeElectron beam machiningElectrochemical machiningChemicalPhotochemicalLaser cutting

Laser drillingGrinding GashingBiomachining

http://en.wikipedia.org/wiki/Finishing_(manufacturing)

http://en.wikipedia.org/wiki/Industrial_finishing

http://en.wikipedia.org/wiki/Abrasive_blasting

http://en.wikipedia.org/wiki/Buffing

http://en.wikipedia.org/wiki/Burnishing_(metalworking)

http://en.wikipedia.org/wiki/Electroplating

http://en.wikipedia.org/wiki/Electropolishing

http://en.wikipedia.org/wiki/Magnetic_field-assisted_finishing

http://en.wikipedia.org/wiki/Magnetic_field-assisted_finishing

http://en.wikipedia.org/wiki/Etching

http://en.wikipedia.org/wiki/Linishing

http://en.wikipedia.org/wiki/Mass_finishing

http://en.wikipedia.org/wiki/Tumble_finishing

http://en.wikipedia.org/wiki/Spindle_finishing

http://en.wikipedia.org/wiki/Vibratory_finishing

http://en.wikipedia.org/wiki/Plating

http://en.wikipedia.org/wiki/Polishing

http://en.wikipedia.org/wiki/Superfinishing

http://en.wikipedia.org/wiki/Wire_brushing

http://en.wikipedia.org/wiki/Wood_router

http://en.wikipedia.org/wiki/Hobbing

http://en.wikipedia.org/wiki/Ultrasonic_machining

http://en.wikipedia.org/wiki/Electrical_discharge

http://en.wikipedia.org/wiki/Electron_beam_machining

http://en.wikipedia.org/wiki/Electrochemical_machining

http://en.wikipedia.org/wiki/Chemical

http://en.wikipedia.org/wiki/Photochemistry

http://en.wikipedia.org/wiki/Laser_cutting

http://en.wikipedia.org/wiki/Laser_drilling

http://en.wikipedia.org/wiki/Grinding_(abrasive_cutting)

http://en.wikipedia.org/wiki/Gashing

http://en.wikipedia.org/wiki/Biomachining

Joining

Welding Arc

Manual metalGas metal Gas tungstenSubmergedPlasma arcCarbon arcAtomic hydrogenPlasma-MIG

Oxyfuel gas Oxy-acetylene gasMethylacetylene propadiene (MAPP)Air-acetyleneOxyhydrogenPressure gas

Resistance Butt welding Shot weldingSpot welding

Welding Projection weldingSeamUpset weldingPercussion (manufacturing)Solid state welding

UltrasonicExplosiveDiffusion Friction welding

Electron beam weldingLaser weldingThermiteInduction Others

Friction weldingHeated metal plateHot-air-welding

http://en.wikipedia.org/wiki/Welding

http://en.wikipedia.org/wiki/Arc_welding

http://en.wikipedia.org/wiki/Manual_metal_arc_welding

http://en.wikipedia.org/wiki/Gas_metal

http://en.wikipedia.org/wiki/Gas_tungsten

http://en.wikipedia.org/wiki/Submerged_arc_welding

http://en.wikipedia.org/wiki/Plasma_arc

http://en.wikipedia.org/wiki/Carbon_arc

http://en.wikipedia.org/wiki/Atomic_hydrogen

http://en.wikipedia.org/w/index.php?title=Plasma-MIG&action=edit&redlink=1

http://en.wikipedia.org/wiki/Oxy-fuel_welding_and_cutting

http://en.wikipedia.org/wiki/Oxy-fuel_welding_and_cutting

http://en.wikipedia.org/wiki/Oxygen

http://en.wikipedia.org/wiki/Acetylene

http://en.wikipedia.org/wiki/Methylacetylene_propadiene



http://en.wikipedia.org/w/index.php?title=Air-acetylene&action=edit&redlink=1

http://en.wikipedia.org/wiki/Oxyhydrogen

http://en.wikipedia.org/w/index.php?title=Pressure_gas&action=edit&redlink=1

http://en.wikipedia.org/wiki/Resistance_welding

http://en.wikipedia.org/wiki/Butt_welding

http://en.wikipedia.org/wiki/Shot_welding

http://en.wikipedia.org/wiki/Spot_welding

http://en.wikipedia.org/wiki/Welding

http://en.wikipedia.org/wiki/Projection_welding

http://en.wikipedia.org/wiki/Seaming_(metalworking)

http://en.wikipedia.org/wiki/Upset_welding

http://en.wikipedia.org/w/index.php?title=Percussion_(manufacturing)&action=edit&redlink=1

http://en.wikipedia.org/w/index.php?title=Percussion_(manufacturing)&action=edit&redlink=1

http://en.wikipedia.org/w/index.php?title=Solid_state_welding&action=edit&redlink=1

http://en.wikipedia.org/wiki/Ultrasonic_welding

http://en.wikipedia.org/wiki/Explosive

http://en.wikipedia.org/wiki/Diffusion

http://en.wikipedia.org/wiki/Friction_welding

http://en.wikipedia.org/wiki/Electron_beam_welding

http://en.wikipedia.org/wiki/Laser_welding

http://en.wikipedia.org/wiki/Thermite

http://en.wikipedia.org/wiki/Induction_welding

http://en.wikipedia.org/wiki/Friction_welding

http://en.wikipedia.org/w/index.php?title=Heated_metal_plate&action=edit&redlink=1

http://en.wikipedia.org/w/index.php?title=Hot-air-welding&action=edit&redlink=1

Joining

Brazing Soldering SinteringAdhesive bonding (incomplete)

Thermo-setting and thermoplasticEpoxyModified epoxyPhenolicsPolyurethaneAdhesive alloysMiscellaneous other powders, liquids, solids, and tapes

Fastening wood and metal NailingScrewingNut and boltsRivetingClinchingPining StitchingStapling

Press fitting

http://en.wikipedia.org/wiki/Brazing

http://en.wikipedia.org/wiki/Soldering

http://en.wikipedia.org/wiki/Sintering

http://en.wikipedia.org/wiki/Adhesive_bonding

http://en.wikipedia.org/wiki/Thermosetting_plastic

http://en.wikipedia.org/wiki/Thermoplastic

http://en.wikipedia.org/wiki/Epoxy

http://en.wikipedia.org/w/index.php?title=Modified_epoxy&action=edit&redlink=1

http://en.wikipedia.org/wiki/Phenolic_resin

http://en.wikipedia.org/wiki/Polyurethane

http://en.wikipedia.org/w/index.php?title=Adhesive_alloys&action=edit&redlink=1

http://en.wikipedia.org/wiki/Fastener

http://en.wikipedia.org/wiki/Nail_(engineering)

http://en.wikipedia.org/wiki/Screw

http://en.wikipedia.org/wiki/Nut_(hardware)

http://en.wikipedia.org/wiki/Screw

http://en.wikipedia.org/wiki/Rivet

http://en.wikipedia.org/wiki/Clinching_(metalworking)

http://en.wikipedia.org/wiki/Pin

http://en.wikipedia.org/wiki/Stitching

http://en.wikipedia.org/wiki/Stapling

http://en.wikipedia.org/wiki/Press_fitting

Rapid manufacturing

• Stereolithography• Selective laser sintering• Fused deposition modeling• Three dimensional printing• Laminated object manufacturing• Laser engineered net shaping

http://en.wikipedia.org/wiki/Stereolithography

http://en.wikipedia.org/wiki/Selective_laser_sintering

http://en.wikipedia.org/wiki/Fused_deposition_modeling

http://en.wikipedia.org/wiki/Three_dimensional_printing

http://en.wikipedia.org/wiki/Laminated_object_manufacturing

http://en.wikipedia.org/wiki/Laser_engineered_net_shaping

Important processesProcesses that are important for this course and lab

Casting: Sand casting

Molding: Injection molding

Forming: working with sheet metals (bending, notching, cutting)

Machining: Turning, milling, lathe, drilling, sawing, buffing, grinding, planning

Joining: Arc welding, oxy acetylene welding, spot welding, soldering, adhesive, fastening

Rapid manufacturing: Rapid prototyping machine that is available in the lab.

Refer to the previous year course materials available in the website

manufacturing with metals. more industry classifications process industries, e.g., chemicals,...

Documents

welding slide

molding slide

rapid machining slide

metals slide

shearing slitting slide

metal injection molding

component parts slide

machining mills grist