maquet servo i service manual

Servo-i Ventilator SystemService Manual CRITICAL CARE

Servo-i Ventilator System Important

1 - 2 Service Manual Revision 02

Notes

Important Servo-i Ventilator System

Revision 02 Service Manual 1 - 3

Contents

1. Important .........................................................................

2. Introduction .....................................................................

3.Description of functions .................................................

4.Disassembling and assembling .....................................

5.Service procedures .........................................................

6.Troubleshooting ..............................................................

7.Preventive maintenance .................................................

8. Index.................................................................................

9.Diagrams .........................................................................

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General Service documentation for the Servo-i Ventilator

System consists of:

User's manual. The User's manual is anindispensable complement to the ServiceManual for proper servicing.

Service Manual

Installation Instructions

Spare Parts information.

Documentation for all optional equipmentincluded in the Servo-i System is also available.

The Servo-i Ventilator System is referred to asthe Servo-i troughout this manual.

There are two serial number labels on the unit:

One label is attached to the Patient Unit closeto the supply gas inlets. The serial numberstated on this label is the ID number of thePatient Unit. The serial number is also stored inthe SW memory as the 'System ID'.

One label is attached to the rear side of theUser Interface close to the On/Off switch. Theserial number stated on this label is the IDnumber of the User Interface.

System version number can be found in theStatus window on the User Interface. Make surethat the version of the User's manualcorresponds to the System version.

Text inside a box is used to highlight importantinformation.

In addition to the Important information givenhere and in the related documents (e. g. in theUser's manual), always pay attention toapplicable local and national regulations.

Responsibility for the safe functioning of theequipment reverts to the owner or user in allcases in which service or repair has been doneby a non-professional or by persons who are notemployed by or authorized by Maquet, and whenthe equipment is used for other than its intendedpurpose.

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Hazard notices Before disassembling or assembling of the

Servo-i, make sure that the:

On/Off switch is set to Off.

Mains power cable is disconnected.

Gas supply is disconnected (wall and/orcylinder).

Battery modules are disconnected.

The Servo-i is cleaned according toinstructions in the User's manual, chapter'Routine cleaning' and chapter 'Regularmaintenance', section 'Extended cleaning ofinspiratory channel'.

With power supply connected to the Servo-i,there are energized electrical components insidethe unit. All personnel must exercise extremecaution if fault tracing or adjustments areperformed with power supply connected andwith user interface and patient unit coversremoved.

Symbols used in this manual ESD sensitive components. When

handling ESD-sensitive devices,established procedures must beobserved to prevent damage.

Special waste. Discard disposable,replaced and left-over parts inaccordance with appropriateindustrial and environmentalstandards.

Recycling. Recycle if possible.Recycling facilities may not beavailable in all areas.

Technical training. Refers to theTechnical training supplied byMaquet.

Service contract. Refers to theService contract supplied byMaquet.

Important



To the responsible service personnel The contents of this document are not binding.

If any significant difference is found between theproduct and this document, please contactMaquet for further information.

We reserve the right to modify products withoutamending this document or advising the user.

Only personnel trained and authorizedby Maquet shall be permitted toperform installation, service ormaintenance of the Servo-i.Only Maquet genuine spare parts mustbe used. PC boards (spare parts) must always bekept in a package for sensitive electronicdevices. Maquet will not otherwise assumeresponsibility for the materials used, the workperformed or any possible consequences ofsame.

The device complies to standards andrequirements as stated in the 'Servo-i VentilatorSystem User's manual'.

Installation Only personnel trained and authorized

by Maquet shall be permitted to installthe Servo-i. The installation andhanding over procedures are describedin the 'Servo-i Ventilator System Installation Instructions'.

Functional check After any installation, maintenance or service

intervention in the Servo-i, perform a 'Pre-usecheck' according to instructions in the 'Servo-iVentilator System User's manual'.

Service The Servo-i must be serviced at regular

intervals by personnel trained andauthorized by Maquet.Any maintenance or service must benoted in a log book provided.

It is recommended that maintenanceand service is done as a part of aservice contract with Maquet.

Preventive maintenance must be performed atleast once every year as long as the unit is notused more than normal. Normal operation isestimated to correspond to approx. 5.000 hoursof operation. Details are found in this ServiceManual, chapter Preventive maintenance.

The Battery modules shall be replaced everythree years.

The internal Lithium batteries (on PC 1771 andPC 1772) shall be replaced every five years.

Worn-out batteries must be recycled ordisposed of properly according to localregulations. Recycle facilities may notbe available in all areas.

Batteries must not be disposed of withordinary waste. Discard all otherdisposable, replaced and left-over partsin accordance with appropriateindustrial and environmental standards.

When working with ESD sensitivecomponents, always use a groundedwrist band and a grounded worksurface. Adequate service tools mustalways be used.

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Important



Environmental declarationPurpose

This environmental declaration is for a Servo-ibasic unit including the carrier and one battery.

Letters codes within brackets refers to theFunctional Block Diagram in chapter Diagrams.

Components with special environmental concern

Components listed below shall be disposed of inan environmentally safe way.

Printed circuit boards

PC 1770 Main back-plane

PC 1771 Control, including a Lithium battery (C)

PC 1772 Monitoring, including Lithium battery (M)

PC 1775 Plug-and-Play back-plane (P)

PC 1777 Panel (U)

PC 1778 DC/DC & Standard connectors (P)

PC 1780 Pneumatic back-plane (I)

PC 1781 Pressure transducer, 2 pcs (T)

PC 1784 Expiratory channel (F)

PC 1785 Expiratory channel connector (E)

PC 1786 Expiratory channel cassette (E)

PC 1789 Remote alarm connector (A)

Other electronics

TFT assembly including backlight (U)

Touch screen (U)

O2 cell, containing Pb (I)

Air module, containing multiple PC boards (I)

O2 module, containing multiple PC boards (I)

AC/DC Converter, containing PC boards (P)

Expiratory cassette (E)

Expiratory valve coil (E)

Safety valve pull magnet (I)

Construction materials

The construction materials used in Servo-i in % ofthe total weight.

Metal total 77%

Aluminium 70%

Steel, zink, brass 8%

Polymeric material total 9%

PA (Polyamide)

POM (Polyoxymethylene)

SI (Silicone)

TPE (Thermoplastic elastomer)

PUR (Polyurethane)

ABS (Acrylicnitrilebutadienstyrene)

EPDM (Ethylenepropylenedienemonomer)

PTFE (Polytetrafluoroethylene)

FPM (Fluororubber)

NBR (Nitrilerubber)

PP (Polypropylene)

PVC (Polyvinyl chloride)

PS (Polystyrene)

Electronics total 14%

Accumulators Nickel Metalhydride

Printed circuit boards, cables etc.

Others very small amounts

Sterile filter paper of glass fibre

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Important



Articles of consumption

1. Bacteria filter

2. Filters for the gas modules

3. Filter for the inspiration pressure transducer

4. Filter for the O2 cell

5. Nozzle units for the gas modules

6. Battery modules

7. Lithium batteries

8. Expiratory cassette

9. Expiratory cassette membrane

10. O2 cell

11. Backlight lamps.

Item 1: Consumption approximately 250 pcs/year.

Items 2 5: Changed approx. every 5.000 hours.

Items 6 7: Changed approx. every 15.000 hours.

Items 8 11: Changed when needed.

Power consumption

The power consumption depends on the operatingmode and whether the internal batteries are beingfast or trickle charged.

Mode Fast charging Trickle charging

In operation 70 W 38 W

Standby 65 W 33 W

Off 35 W 6 W

Noise level

Less than 50 dBA.

Packing materials

The amounts of packing materials will varydepending on customer adaptation.

Materials for packing:

Loading pallet. Fulfils the USA requirements7 CFR 319.40 May 25th 1995.

Corrugated cardboard

Stretch film of Polyethylene, PE.

Shock-absorbing material of expandedpolyethylene, EPE, or expanded polypropylene,EPP.

Clamps of Polyethylene, PE.

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Important



Notes

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Servo-i Ventilator System Introduction


2

2. IntroductionMain units .......................................................... 2 - 2

User Interface ................................................. 2 - 4

Patient Unit ..................................................... 2 - 6

Servo-i software structure................................. 2 - 9

General ........................................................... 2 - 9

Breathing ........................................................ 2 - 9

Monitoring ...................................................... 2 - 9

Panel ............................................................... 2 - 9

System ID ....................................................... 2 - 9

Only personnel trained and authorizedby Maquet shall be permitted to performinstallation, service or maintenance ofthe Servo-i.

Make sure to prepare the Servo-i properly beforedisassembling and assembling. Refer to section'Hazard notices' in chapter 'Important'.

Any service or maintenance must be noted in alog book.

Discard disposable, replaced and left-over partsin accordance with appropriate industrial andenvironmental standards.

After any installation, maintenance or serviceintervention in the Servo-i, perform a 'Pre-usecheck'. Refer to the 'Servo-i Ventilator System User's Manual' for details.

Introduction Servo-i Ventilator System


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Main unitsThe Servo-i is available in different mainconfigurations:

Infant

Adult

Universal

These main configurations are as standard equippedwith a number of ventilation modes suitable for eachpatient category. Further ventilation modes can beinstalled via software Option Upgrades.

The Servo-i can be divided into the following mainunits:

User Interface. The User Interface contains allcontrols used to set the ventilation and monitoringparameters. Ventilation parameters as well as otherimportant information are shown on the UserInterface display.

Patient Unit. The Patient Unit contains pneumaticsand electronics for gas supply to the patient.Power supply and battery back-up is alsocontained in the Patient Unit.

The Control cable connects the User Interface andthe Patient Unit.

The Servo-i shown in the illustration is mounted ontothe optional Servo-i Mobile cart.

Patient Unit

User Interface

Servo-iMobile Cart



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A number of optional equipment can be added to theServo-i Ventilator System. For further information,refer to the documents listed below.

Servo-i Mobile cart

Mobile cart with drawers

Mobile cart without drawers

Mobile cart for Compressor Mini.

Refer to:

Servo-i User's Manual

Servo-i Mobile cart Installation Instructions

Servo Ultra Nebulizer, Servo-i

Refer to:


Servo Ultra Nebulizer, Servo-i InstallationInstructions

Compressor Mini

Refer to:

Servo-i User's manual

Compressor Mini Operating Manual

Compressor Mini Service Manual

Compressor Mini Installation Instructions

Servo-i Holder

Refer to:


Servo-i Holder Installation Instructions

Servo-i Shelf base

Refer to:


Servo-i Shelf base Installation Instructions

Support Arm 177


Support Arm 177 Installation Instructions

Gas trolley


Gas trolley Installation Instructions

Gas cylinder restrainer


Gas cylinder restrainer Installation Instructions

IV Pole, Servo-i


IV Pole, Servo-i Installation Instructions

User Interface panel cover


User Interface panel cover InstallationInstructions

Battery module


Battery module Installation Instructions

CO2 Analyzer module, Servo-i


CO2 Analyzer module, Servo-i InstallationInstructions

Humidifier holder and Humidifier


Humidifier Operating Manual

Humidifier holder Installation Instructions

Alarm output connector


Alarm output connector Installation Instructions

Alarm output connector Reference Manual



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User InterfaceThe User Interface can be mounted onto the Mobilecart but can also easily be removed from the cartand mounted on the bed post or table/shelf.

The User Interface can be rotated and tilted into asuitable position. Locking levers, mounting devicesand some other items are shown in the illustrationabove.

1. Display with touch screen.

2. Fixed keys for immediate access to specialwindows.

3. Main rotary dial.

4. Special function keys.

5. Direct access knobs.

6. Mains indicator (green).

7. Standby indicator (yellow).

8. Start/Stop (Standby) ventilation key.

9. Luminescence detector, adjusts displaybrightness automatically.

10. Loudspeaker grid.

11. Cable reel.

12. PC card slot with slot cover.

13. Control cable between User Interface andPatient Unit.

14. Service connector, for PC.

15. On/Off switch.

16. Panel holder

17. Locking screw, alternative mounting

18. Locking arm, rotation

19. Locking arm, tilting.

20. Serial number label. The serial number stated onthis label is the ID number of the User Interface.This serial number must always be refered towhen ordering service, spare parts, etc for theUser Interface.

For further information regarding operation of theUser Interface, refer to the User's manual.



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When the front panel section is removed from therear cover, the following parts are accessible:

1. Touch screen assembly, front cover frameincluded.

2. TFT Display.

3. Backlight lamps.

4. PC board Backlight inverter.

5. PC 1777 Panel including PC Card slot.

6. Loudspeaker.

7. Main rotary dial (rotary encoder with switch).

8. Direct access controls (rotary encoder).

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Patient UnitThe Patient Unit can be rotated on and pulled out ofthe Servo-i Mobile cart. It can also be mounted ontoa Servo-i Holder or a Servo-i Shelf base.

Items accessible from the outside of the Patient Unitare shown in the illustration above.

1. Handle.

2. Gas inlet for Air.

3. Gas inlet for O2.

4. Equipotentiality terminal.

5. Mains supply connector incl. fuses F11 and F12.

6. Internal fan with filter.

7. Connector for external +12V DC power supply.

8. Fuse F1 for external +12V DC power supply.

9. Optional connector.

10. Control cable connector.

11. 9-pole serial port for data communication(RS- 232).

12. Expiratory outlet.

13. Inspiratory section cover.

14. Expiratory inlet.

15. Module unit for connecting optional modules,e. g. up to six Battery modules.

16. Connector for Servo Ultra Nebulizer, Servo-i.

17. Inspiratory outlet.

18. Alarm output connector (optional).

19. Serial number label. The serial number stated onthis label is the ID number of the unit. This serialnumber must always be refered to when orderingservice, spare parts, software updates/upgrades,etc.



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When the Patient Unit front cover is removed, thefollowing parts are accessible:

1. PC 1772 Monitoring.

2. PC 1771 Control.

3. PC 1784 Expiratory channel with the twoconnected PC 1781 Inspiratory and ExpiratoryPressure Transducers.

4. Expiratory valve coil.

5. Module unit including PC 1775 Plug-and-playback-plane.

6. AC/DC Converter.

7. Internal fan.

8. Mains supply inlet.

9. PC 1778 DC/DC & Standard connectors.

10. PC 1785 Expiratory channel connector.

11. PC 1789 Remote alarm connector (optional, notshown in the illustration).

12. The PC boards, as listed above are directly orindirectly connected to the PC 1770 Main back-plane.

13. The gas modules, the O2 cell and the safety valvepull magnet are connected to the PC 1780Pneumatic back-plane.

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The upper part of the Patient Unit contains theinspiratory section and the expiratory section.

The main parts of the inspiratory section are the:

14. Two gas modules, Air and O2, for regulation ofthe inspiratory gas.

15. Connector muff.

16. Inspiratory pipe with housings for the O2 cell andfor the safety valve.

17. O2 cell incl. bacteria filter.

18. Safety valve.

19. Temperature sensor (inside the O2 cell connector).

20. Inspiratory pressure transducer tube incl. bacteriafilter, to connect the inspiratory pressuretransducer.

The expiratory cassette (21) is a complete unit andmust not be disassembled. It contains the followingparts:

Expiratory inlet with moisture trap.

PC 1786 Expiratory channel cassette.

Ultrasonic flowmeter.

Heating foil to keep a stable temperature in theexpiratory gas.

Pressure transducer connection, incl. bacteriafilter, to connect the expiratory pressuretransducer.

Expiratory valve incl. valve membrane.

Expiratory one-way valve.

The expiratory valve coil, mounted under theexpiratory cassette compartment, controls the valvemembrane in the cassette.

PC 1786 inside the expiratory cassette is electricallyconnected to PC 1784 Expiratory channel viaPC 1785 Expiratory channel connector.

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PC1777 PANEL

PC1784

PC1771

PC1772

PANEL S/W

BREATHINGSW

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PC1770SYSTEM ID

SW

MONITORINGSW

Servo-i software structure

GeneralThe Servo-i SW installed in the ventilator will containall available system functionality. The software isseparated into different subsystems and stored onsome of the PC boards. The separation of thesoftware is handled by the installation program.

The Servo-i software is divided into the followingsoftware subsystems:

Breathing

Monitoring

Panel

System ID

BreathingThe Breathing SW controls the delivery of gases tothe patient. This subsystem is responsible for thebreathing system, that is:

Ventilation control and regulation

Inspiratory channel

Expiratory channel

Nebulizer control (software option)

The Breathing SW is stored on PC 1771 Control andPC 1784 Expiratory Channel. New software can beinstalled via a System SW Update. The System SWmust be re-installed if PC 1771 or PC 1784 isreplaced.

The Breathing SW is executed by microprocessorson PC 1771 and PC 1784.

MonitoringThe Monitoring SW controls all monitoring and alarmfunctions in the system, including trends ofmeasured values. Events, such as alarms andchange of settings will also be logged.

The Monitoring SW is stored on PC 1772 Monitoring.New software can be installed via a System SWUpdate. The System SW must be re-installed ifPC 1772 is replaced.

The Monitoring SW is executed by the microprocessoron PC 1772.

PanelThe Panel SW controls all user interaction, as well assoftware updating to all subsystems via the PCCard-interface.

The Panel SW is stored on PC 1777 Panel. Newsoftware can be installed via a System SW Update.The System SW must be re-installed if PC 1777 isreplaced.

The Panel SW is executed by the microprocessor onPC 1777.

System IDThe System ID SW is a configuration file, stored onPC 1770 Main Back-Plane, that is unique for eachventilator. The System ID SW will enable thefunctions selected for this ventilator.

To change the functions of the ventilator, a newSystem ID S/W can be installed via an OptionUpgrade.

When replacing PC 1770 Main Back-Plane, a sparepart that is factory programmed for the concernedventilator must be used.



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Notes

Servo-i Ventilator System Description of functions


3






3. Description of functionsAbout this chapter ............................................. 3 - 2

Memory types used in the Servo-i .................... 3 - 2

User Interface .................................................... 3 - 2

User Interface controls ................................... 3 - 2

PC 1777 Panel ................................................ 3 - 2

Loudspeaker ................................................... 3 - 2

Backlight Inverter ........................................... 3 - 2

Touch screen assembly ................................. 3 - 2

TFT Display with Backlight ............................ 3 - 2

Patient unit ......................................................... 3 - 3

Inspiratory section .......................................... 3 - 3

Expiratory section .......................................... 3 - 6

PC 1770 Main back-plane ............................. 3 - 7

Pressure transducers ..................................... 3 - 7

PC 1784 Expiratory Channel .......................... 3 - 8

PC 1771 Control ............................................. 3 - 8

PC 1772 Monitoring ....................................... 3 - 8

Power supply .................................................. 3 - 9

Module unit ..................................................... 3 - 10

Internal fan ...................................................... 3 - 10

Optional PC board slots ................................. 3 - 10

Alarm output connector (optional) ................. 3 - 10

Battery modules (optional) ............................. 3 - 10

CO2 Analyzer module (optional) ..................... 3 - 10

Control cable ..................................................... 3 - 10

Description of functions Servo-i Ventilator System


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About this chapterThis text refers to the Functional Main Blocksdiagram in chapter 'Diagrams'.

Memory types used in the Servo-iThere are four different types of memories used inthe Servo-i:

Flash memory. For software storage. Can beupgraded / updated via a System SW Update.Present on PC 1771, PC 1772, PC 1777 andPC 1784.

RAM. For temporary storage of software and data.Present on PC 1771, PC 1772 and PC 1777.

Non-volatile memory. RAM with battery back-up.For settings, trends and logs. Present on PC 1771and PC 1772.

EEPROM. For PC board information, configuration,calibration data, etc. Present on almost all PCboards and in the O2 cell.

User InterfaceFunctional Main Blocks diagram marking: 'U'

User Interface controlsSetting of different parameter input values is madewith the help of the following different interfacedevices:

Main Rotary Dial (rotary encoder with switch).

Direct Access Control, 4 each (rotary encoders).

Membrane buttons. Integrated parts of the Touchscreen assembly.

Touch screen.

PC 1777 PanelSome features included on PC 1777 Panel are:

SIMM (Single In-line Memory Module) mounted onits connector P77. Memory type: SDRAM

PC Card Slot intended for connection/insert of aPC Card. PC Cards are used to:

Download software into the different flashmemories situated on PC-boards marked P andinto the EEPROM on PC 1770 Main Back-plane.

Transfer patient and system data for furthertransfer to a computer.

Service purpose.

Microprocessor on this board includes control ofthe functions of the User Interface.

ID-PROM: The ID information can be read by theServo-i.

On/Off switch: Switch to Power up or Power downthe Servo-i. Refer to section 'Power supply'.

Connection for PC (P86): Ethernet port intended fortest and service purpose. Connected via a servicecable. For future options.

Microphone used to monitor of sounds from theLoudspeaker.

Note: The System SW must be re-installed if PC1777 is replaced

LoudspeakerFor generation of sound, e.g. alarm. Connected toP72 on PC 1777 Panel.

The loudspeaker generates different tones withindividual sound volumes. At start-up and duringPre-use check the function of the loudspeaker ismonitored by the microphone on PC 1777. Duringoperation it is continuously monitored throughcurrent sensing.

Backlight InverterPC board with driving stage for backlight (lamps)mounted behind the TFT Display. The supply voltagedelivered by the Backlight Inverter is 660 V.

The Backlight Inverter is connected to P73 onPC 1777 Panel.

Touch screen assemblyThe Touch screen implies the touch function of thefront panel screen and is interactive with informationdisplayed on the TFT Display. The front panel framewith the touch screen, membrane buttons and DIMsensor forms the Touch screen assembly and mustbe handled as one complete part. The DIM sensormeasures the ambient light and the screenbrightness is automatically adjusted.

TFT Display with BacklightThe TFT Display is a Thin Film Transistor Screen forcolor display of picture- and alphanumeric data.

The Backlight consists of two fluorescent tubes(lamps) mounted behind the TFT Screen. They aredriven from the Backlight Inverter. Estimated lifetime(with acceptable brightness level) for the lamps is30.000 hours. Using the Field Service System (FSS),a time meter for the lamps can be shown. The timemeter must be reset after replacement of the lamps.



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Patient unitInspiratory sectionFunctional Main Blocks diagram marking: 'I'

The main block Inspiratory Section conveys thebreathing gas from its gas inlets for Air and O2 supplyto the patient breathing system. It comprises thefollowing main functions:

Gas Modules Air and O2.

Connector Muff.

Inspiratory Pipe.

O2 Cell.

Temperature Sensor.

Inspiratory Pressure Tube.

Safety Valve incl. pull magnet.

Inspiratory Outlet.

PC 1780 Pneumatic Back-Plane.

Gas modules Air and O2The Air and O2 Gas Modules regulates the inspiratorygas flow and gas mixture.

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1.Filter2. Inspiratory valve temperature sensor3.Supply pressure transducer4.Flow transducer (Delta pressure transducer and net)5.Nozzle unit with valve diaphragm6.Inspiratory solenoid

The Gas Modules are factory calibrated. EachGas Module must not be disassembled furtherthan described in chapter 'Preventivemaintenance'.

Gas inletGas supply is connected to the ventilators gas inletnipples. The design of the gas inlet nipples and theircolor markings vary according to the standardchosen.

Gas is to be connected from hospital central gassupply or from gas cylinders. The Air supply may beconnected from a compressor for medical air.

FilterThe Filter protects the ventilator from particles in thegas delivered to the Gas Modules. The filter must bereplaced during the Preventive maintenance.

The filter housing and the filter cover are providedwith matching guide pins. These guide pins preventmounting of the filter cover (with gas inlet nipple) onthe wrong module.

A non-return valve for the gas inlet is located in thefilter cover. This valve will suppress short pressuredrops in the gas supply.

The non-return valve is also designed to slowlyevacuate compressed gas from the module, if thegas supply to the module is disconnected.

Inspiratory valve temperature sensorThe temperature of the supplied gas is measured bythe Inspiratory Valve Temperature Sensor. Thissensor is situated in the gas flow.

The output signal from this sensor is used tocompensate for the gas density variations due totemperature.

Supply pressure transducerThe pressure of the supplied gas is measured by theSupply Pressure Transducer.

The output signal from this transducer is amplified. Itis then used to calculate the absolute pressure of thegas to compensate for gas density variations due topressure.

Flow transducerThe gas flows through a net (resistance) whichcauses a pressure drop. The pressure is measuredon both sides of this net and the differential pressurevalue is then amplified.



3

Nozzle unitThe plastic Nozzle Unit contains a valve diaphragm.The valve diaphragm, controlled by the InspiratorySolenoid, regulates the gas flow through the GasModule.

The complete plastic nozzle unit must be replacedduring the 'Preventive maintenance'.After replacement, allow the diaphragm to settleduring approx. 10 minutes before gas pressure isconnected to the Gas Module.

Inspiratory solenoidThe gas flow through the Gas Module is regulated bythe Inspiratory Solenoid via the Nozzle Unit.

The current supplied to the solenoid is regulated sothat the gas module will deliver a gas flow accordingto the settings on the User Interface.

Gas module keyThe Gas Modules are provided with a mechanicalkey to prevent that the module is mounted in thewrong slot.

The key consists of a plastic guide mountedunderneath the module and a corresponding guidemounted in the patient unit.

ID PROM

Each Gas Module is provided with an ID-PROM. TheID information can be read by the Servo-i System.

Connector muff

The Connector Muff connects the Gas Moduleoutlets to the Inspiratory Pipe inlet.

Inspiratory pipe

The Inspiratory Pipe leads the gas from theConnector Muff to the Inspiratory Outlet.

The Inspiratory Pipe comprises:

Housing and locking lever for the O2 Cell with itsbacteria filter.

Housing for the Safety Valve.

Connection for measurement of inspiratorypressure.

The pipe is provided with internal flanges with thepurpose to improve mixing of O2 and Air.

O2 cell

The O2 Cell is mounted in a housing on theInspiratory Pipe and is protected by a bacteria filter.

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Maintenance including exchange of bacteria filteraccording to the Users manual. The bacteria filtermust also be replaced during the 'Preventivemaintenance'.

The O2 cell gives an output voltage proportional tothe partial pressure of oxygen inside the Inspiratorypipe. At constant ambient pressure this output isproportional to the O2 concentration in percent.

In each O2 cell, the output signal will stay at a fairlyconstant level usually within 1017 mV in normal airand at standard barometric pressure during the lifetime of the cell.

The life time of the cell is affected by the O2concentration. With a concentration (at the cell) in %and expected cell life time in hours the followingapplies at 25oC (77oF):

O2 Conc. x Expected cell life = 500 000% hours.

The O2 cell is automatically calibrated each time aPre-use check is performed (if O2 is connected to theventilator).

If the ventilator has continually been in use for a longtime, the measured O2 concentration may drop dueto normal degradation of the O2 cell. This will activatea nuisance alarm. For further information, refer to theUser's manual, chapter section 'O2 cell adjustment'.

Note: Pre-use check is recommended to use tocalibrate the O2 cell.

An ID PROM is integrated into each O2 cell. Its IDinformation and remaining lifetime can be read by theServo-i.



3

Temperature sensor

A Temperature Sensor is integrated into theconnector on top of the O2 Cell. This sensormeasures the temperature inside the InspiratorySection.

The output signal, corresponding to the temperaturein the Inspiratory Section, is used for regulation ofthe Internal Fan. The electronics for this regulation islocated on PC 1775 Plug-and-play back-plane.

Inspiratory pressure tube

The Inspiratory Pressure Tube connects the Inspira-tory Pipe with the Inspiratory Pressure Transducer.A bacteria filter protects the pressure transducer onPC 1781 Pressure Transducer from contamination.

Maintenance including exchange of bacteria filteraccording to Users manual. The bacteria filter mustalso be replaced during the 'Preventivemaintenance'.

Safety valve

The movable axis of the Safety Valve Pull Magnetcontrols the opening and closing of the safety valvemembrane in the Inspiratory Pipe. The pull magnet iselectrically activated (closed) from the main blockExpiratory Channel.

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When the Safety Valve is not activated, the weight ofthe pull magnet axis, in combination with the designof the valve membrane, pushes the pull magnet axisdownwards. This actuates the Safety Valve to beopened and the inspiratory gas is let out from theInspiratory Pipe via the Safety Outlet thus enabling adecrease in the inspiratory pressure. The SafetyOutlet is covered by a plastic grid.

This is normal safety (pop-off) function.

The opening conditions for the safety valve are:

The ventilator is switched Off or Standby.

The pressure inside the inspiratory pipe is5 cm H2O above the preset Upper PressureAlarm limit. This condition is controlled by theMonitoring subsystem.

The pressure inside the inspiratory pipe is7 cm H2O above the preset Upper PressureAlarm limit. This condition is controlled by theBreathing subsystem.

The pressure inside the inspiratory pipe is above117 7 cm H2O. This is an extra safety function andthis situation will normally not occur.

The safety valve will also be opened by some otheralarms, e. g. the Out of gas-alarm.

During startup, the pull magnet is electricallyactivated so that the pull magnet axis is pushed up(with a clicking sound). This is the normal operationalposition of the pull magnet; the Safety Valve isnormally kept closed.

The safety valve opening pressure is calibrated to117 3 cm H2O during each Pre-use check.

Inspiratory outlet

22 mm / 15 mm tube connector for the inspiratorytube of the patient breathing system.

PC 1780 Pneumatic back-plane

Interconnecting board including connectors forcables to the Gas Modules as well as to the SafetyValve and to the O2 Cell and the TemperatureSensor.



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Expiratory sectionFunctional Main Blocks diagram marking: 'E'

The main block Expiratory Section conveys thebreathing gas from the patient breathing system tothe Expiratory Outlet. It comprises:

Measurement of expiratory flow

Connection for measurement of expiratorypressure.

Controlling element for the regulation of expiratorypressure.

Expiratory cassette

The expiratory gas conveying parts and PC 1786Expiratory Channel Cassette are integrated into onepart the Expiratory Cassette which can be easilyremoved for cleaning or exchange. See Servo-iVentilator System Users manual.

The expiratory cassette can be interchanged betweendifferent Servo-i systems. A Pre-use check is alwaysrequired after exchanging the expiratory cassette.

Expiratory inlet22 mm / 10 mm tube connector for the expiratorytube of the patient breathing system. The inlet isdesigned to make condensed water drip out andallow use of a water trap for such water to becollected. Expiratory inlet bacteria filter can beconnected to protect the cassette fromcontamination.

Heating foilAn electrical Heating Foil applied on the outside ofthe expiratory pipe where the Ultrasonic Flowmeteris situated. The purpose of the Heating Foil to reducecondensation and maintain a stable temperature inthe expiratory gas.

Ultrasonic flowmeterThe Ultrasonic Flowmeter is a measuring device forthe expiratory gas flow, using ultrasound techniquewith two ultrasonic transducers/recievers.The measuring process is controlled from the mainblock PC 1784 Expiratory Channel.

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The left hand side transducer is sending outultrasonic sound that is reflected against the innerwall of the expiratory channel. The ultrasonic soundis recieved by the right hand side transducer nowacting as a reciever. The time from sending torecieving ultrasonic sound in downstream expiratorygas flow is measured.

Then the right hand side transducer (earlier recieving)is sending out ultrasonic sound upstream theexpiratory gas flow. The ultrasonic sound is recievedby the left hand side transducer now acting as areciever. The time from sending to recievingultrasonic sound in upstream expiratory gas flow ismeasured.

The time difference between the downstream andthe upstream time measurements provides flowinformation.

A temperature sensor inside the cassette measuresthe expiratory gas temperature. This temperaturemeasurement is also used when calculating theexpiratory flow.

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Expiratory pressuretube connector

Bacteriafilter

Heatingfoil

PC 1786Expiratory

channel cassetteUltrasonictransducer

Ultrasonictransducer

Inle

t

Out

let



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Bacteria filter and expiratory pressure tubeVia a Bacteria Filter inside the cassette, theExpiratory Pressure Tube connects the cassette tothe Expiratory Pressure Transducer. The filter andthe connector are integrated parts of the cassette.The filter protects the transducer on PC 1781Pressure Transducer from contamination.

Expiratory valveThe Expiratory Valve consists of a membrane in thecassette that is operated by the axis of theExpiratory Valve Coil. The valve is fully open as longas no power is supplied to the coil.

Operating capacity for the membrane is estimated to10.000.000 breathing cycles. When this limit ispassed or if the membrane for some reason hasbecome defective, it must be replaced. Refer toinstructions in chapter 'Disassembling andassembling'.

Remaining operating capacity (in %) for themembrane can be shown in the Status window.Select Status / Exp. cassette to check 'Remainingmembrane capacity'. The operating capacity metermust be reset after replacement of the membrane.

Expiratory valve coilThe movable axis of the Expiratory Valve Coilcontrols the opening of the Expiratory Valve bypushing the valve membrane into desired position.The power supply to the coil is regulated so that theremaining pressure in the patient system, towardsthe end of the expiration time, is kept on the PEEPlevel according to front panel setting.

Expiratory outlet with expiratory one-way valveThe gas from the patient system leaves the ventilatorvia this Expiratory Outlet. Backflow via the cassetteis prevented by the Expiratory One-Way Valve. Itsrubber membrane and valve seat are integrated partsof the Expiratory Outlet.

PC 1786 Expiratory channel cassetteThe PC 1786 Expiratory Channel Cassette is aconnection board, integrated into the ExpiratoryCassette, for the Ultrasonic Flowmeter and for theHeating Foil. It connects to PC 1785 mounted in theexpiratory cassette compartment.

Includes an ID PROM. The ID information can beread by the Servo-i System.

PC 1785 Expiratory channel connector

The PC 1785 Expiratory Channel Connector is aconnector board including signal filters that ismounted in the expiratory cassette compartment.It connects to PC 1786 mounted in the ExpiratoryCassette when the cassette is docked to theexpiratory cassette compartment.

PC 1770 Main back-planeInterconnection board for the PC boards in the lowerpart of the patient unit.

The ventilators System ID (Serial No.), configuration,time stamp for preventive maintenance, etc, is storedin an EEPROM on PC 1770. Thus, when replacingPC 1770, a spare part that is factory programmed forthe concerned ventilator must be used.

As the preventive maintenance time stamp will bereset when replacing PC 1770, a new time stampmust be set via the Biomed menu. In order to makethis new time stamp correct, the preventivemaintenance must be performed. Refer to chapter'Preventive maintenance'.

Pressure transducersFunctional Main Blocks diagram marking: 'T'

PC 1781 Inspiratory pressure transducer

The pressure, conveyed via the pressure tubeconnected to this block, is led to and measured byits differential pressure transducer. With differentialreference to the ambient pressure, the output signalis proportional to the measured pressure thus givinga linear measurement in the range -40 cm H2O to+160 cm H2O.

Technical limitation: Pressure exceeding 400 cmH2O must be avoided.


PC 1781 Expiratory pressure transducer

Function identical to PC 1781 Inspiratory PressureTransducer.



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PC 1784 Expiratory channelFunctional Main Blocks diagram marking: 'F'

The main block Expiratory channel comprisesmicroprocessor control to achieve measurement ofexpiratory flow. The output signal Exp. Flow is usedin the main block Control.

Electronics including microprocessor (P) forhandling of:

All electronic connections to and from theExpiratory Section functions.

Measurement of airway pressures in bothInspiratory Section and Expiratory Section.

Control of the Safety Valve functions in theInspiratory Section.

A thermistor on PC 1784 monitors the temperatureinside the Patient Unit. An alarm is activated if thetemperature is 77 5 C (170 9 F) or higher.


Note: The System SW must be re-installed if PC1784 is replaced.

PC 1771 ControlFunctional Main Blocks diagram marking: 'C'

The main block Control comprises microprocessorcontrol of Breathing pattern for all differentventilation modes.

Electronics including microprocessor (P) control toachieve:

1. Regulation of Inspiratory flow which is usedduring inspiration time in Volume Control (VC)mode.

2. Regulation of Inspiratory pressure which can beused during inspiration time in any mode.

3. Regulation of a constant Inspiratory flow which isused during expiration time in all modes.

4. Respiratory timing pattern including frequency aswell as distribution of the duration for Inspirationtime, Pause time and Expiration time accordingto front panel settings.

5. Regulation of Inspiratory flow during inspirationtime. The desired total Inspiratory flow valueaccording to front panel settings is used togenerate the flow reference signals Insp Flow Ref1 and Insp Flow Ref 2. The level relation betweenthese two flow reference signals depends on thedesired O2 concentration according to front panelsetting. Insp Flow Ref 1 and Insp Flow Ref 2 areused for the control of its respective Gas Module(Air and O2).

Regulation of a constant Inspiratory flow duringexpiration time: The desired constant Inspiratory flowvalue is the default or preset Bias flow value (seeUsers manual).

This desired constant Inspiratory flow value is usedto generate the flow reference signals Insp Flow Ref 1and Insp Flow Ref 2 with the same relation and samehandling as described above under Regulation ofInspiratory flow except this occurs duringexpiration time.

The electronics controlling the optional Servo UltraNebulizer is located on PC 1771 Control.


Note: The System SW must be re-installed if PC1771 is replaced.

A lithium battery on PC 1771 power supplies theinternal memory on the PC board. If the battery onPC 1771 is disconnected or if the battery voltage istoo low, user default configurations made via theField Service System (FSS) and Pre-use checkresults including transducer calibrations will beerased. The lithium batteries must be replaced after5 years.

PC 1772 MonitoringFunctional Main Blocks diagram marking: 'M'

The main block Monitoring comprises microprocessor(P) calculation of parameters and monitoring ofalarm limits with control of alarms (as well as back-up alarm). The main block Monitoring cooperateswith the Loudspeaker in the User Interface.

The PC 1772 Monitoring handles all supervision andalarms in the system. It activates pressure reducingmechanisms, including activation of the safety valve,in case of excessive breathing system pressure.

All alarms are conveyed and displayed on the frontpanel and the alarm sound is also generated. In caseof malfunction in the loudspeaker located on PC1777 Panel, a back-up sound generating device(buzzer) on PC 1772 will be activated automatically.This buzzer is monitored by a microphone at startupand during the Pre-use check.

The following voltages are supervised:

+24 V

+12 V

-12 V

+5 V

+3.3 V.



3

The buzzer on PC 1772 Monitoring generates thealarm signal in case of +5 V or +3.3 V power failure.The buzzer and +5 V / +3.3 V failure logic is poweredby back-up capacitors in case of power failure.

The alarm signal used by the optional 'Alarm outputconnection' is generated on PC 1772.

PC 1772 also contains a barometric transducer andthe measured barometric pressure is supplied to theother sub-units in the system.

Trending of measured parameters are performed byMonitoring.

A thermistor on PC 1772 monitors the temperatureinside the Patient Unit. An alarm is activated if thetemperature is 77 5 C (170 9 F) or higher.


Note: The System SW must be re-installed if PC 1772is replaced.

A lithium battery on PC 1772 power supplies theinternal memory on the PC board. If the battery onPC 1772 is disconnected or if the battery voltage istoo low, all logs and Pre-use check results includingtransducer calibrations will be erased. The lithiumbatteries must be replaced after 5 years.

Power supplyFunctional Main Blocks diagram marking: 'P'

The main block Power Supply comprises conversionof mains power to internal power supply as well asthe Module unit-connections for optional Batterymodules and/or other optional modules.

The power modes in the Servo-i System are:

At Power up, i. e. when the On/Off switch is turnedOn, all internal voltages will be enabled.

At Power down, the Power supply system willdeactivate the hardware signal Power_Good.H,and at the same time keep the internal voltages +5V and +3.3 V for at least 1 ms, in order to let thedifferent subsystems save their current settings innon-volatile memory. Power down can be causedby:

Turning the On/Off switch Off.

Mains failure and no back-up battery connected.

The system is powered from a battery, but thebattery voltage is too low for proper operation ofthe system.

In this Off mode, only charging of Battery modulesis enabled (if the system is connected to mains).All other circuitry is un-powered.

In Standby all circuitry is powered from the Powersupply, but no breathing will be active. Theoperator can set all parameters, includingbreathing mode, during Standby.

Mains inlet

Inlet for mains power supply including groundingconnection.

The Servo-i System will automatically adjust to theconnected mains power if the mains power is withinspecified range. No voltage or frequence setting isrequired.

The mains inlet is equipped with two mains powerfuses, F11 and F12, rated 2.5 A.

AC/DC Converter

Converts the connected AC Power (inlet voltage85250 V AC) to the internal DC supply voltage+12 V_Unreg.

PC 1778 DC/DC & Standard connectors

Converts the internal DC supply voltage +12 V_Unreginto the following internal DC supply voltages:

+24 V

+12 V

-12 V

+5 V

+3.3 V

All standard connectors are located on this board.The connectors are the following:

N26 External +12 V DC supply input. Theconnectors is equipped with a fuse F1, rated 10 A.

N27 Optional equipment.

N28 Control cable.

N29 RS232.

Pin configuration and signal names can be found inchapter 'Diagrams'.


PC 1775 Plug-and-play back-plane

Connects the Optional Modules that are inserted inthe Module Unit.

PC 1775 also controls:

Charging / discharging of the Battery modules.

Switching between Mains / Battery / External 12 Vpower supply.

Internal fan using input signals from theTemperator sensor in the O2 cell connector.




3

Module unitConnection slots for 6 optional modules, e. g. Batterymodules or CO2 Analyzer module.

Internal fanThe Internal Fan forces cooling air through the PatientUnit. The cooling air flow inside the Patient Unit isindicated in the 'Functional Main Block Diagram'.The cooling air outlets are located in the expiratorysection.

The Internal Fan is controlled by the TemperatureSensor in the O2 cell connector via electronics onPC 1775 Plug-and-play back-plane.

The fan will start with half effect at approx. 33 C(91 F) and with full effect at approx. 43 C (109 F).When the temperature drops below approx. 37 C(99 F), the fan turns to half effect and when thetemperature drops below approx. 27 C (81 F),the fan stops.

The air inlet is protected by a filter that must becleaned or replaced during the 'Preventivemaintenance'.

Optional PC board slotsFunctional Main Blocks diagram marking: 'X'

For optional equipment, the Servo-i is equipped withtwo extra PC-board slots.

The optional Alarm output connector (see below) ismounted in one of the extra PC-board slots.

Alarm output connector (optional)Functional Main Blocks diagram marking: 'A'

PC 1789 Remote alarm connector containing theoptional function 'Alarm output connector' is mountedin the extra PC-board slot located below PC 1778DC/DC & Standard connectors.

The Alarm output connector enables connection of anexternal alarm signal system to the Servo-i System.High and medium priority alarms are transferred, andthe alarm output signal is active as long as the audioalarm is active on the ventilator.

The Alarm output connector has two contactfunctions: NO (Normally Open) and NC (NormallyClosed). In an alarm situation the open contact willclose and the closed one will open. The contacts areindependent of polarity and can be used both withAC and DC systems.

Pin configuration and signal names in P67 Alarmoutput connector can be found in chapter 'Diagrams'.

The 'Alarm output'- function must be enabled in theconfiguration software.

For further information, refer to the 'Alarm outputconnector Reference Manual'

Battery modules (optional)The Battery module is rated 12 V, 3.5 Ah. Batterybackup time is approx. 0.5 hour/battery. Up to sixbackup Battery modules can be connected to theModule unit.

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Press the battery power symbol button to check thebattery status. The lit sections of the battery powerscale show remaining capacity.

If no section is lit, the battery is fully discharged,e.g. due to long storage time, and requires up to12 hours/battery charging time.

If one section is lit or flashing, the battery requiresapprox. 3 hours/battery charging time.

The battery lifetime is limited and the batteries mustthus be replaced after 3 years. Manufacturing date(year-week) is printed on the battery label.

Each battery includes an ID PROM. The IDinformation can be read by the Servo-i System.

CO2 Analyzer module (optional)The CO2 Analyzer module is an optional accessorythat is connected to the Module unit.

The CO2 Analyzer option allows for continuousmonitoring shown in a waveform (capnogram) andas numericals on the screen.

The CO2 Analyzer module is, via a cable, connectedto a Capnostat sensor mounted on an airwayadapter at the Y-piece. The sensor uses a solidstate and IR based optical system with no moveableparts. It measures the difference between a referencelight beam and one filtered for CO2 wavelength.

The 'CO2 Analyzer'- function must be enabled in theconfiguration software.

Control cableThis Control Cable connects the Patient Unit and theUser Interface. The cable can be partly winded upunder a rubber cover on the rear of the UserInterface.

Servo-i Ventilator System Disassembling and assembling


4






4.Disassembling andassembling

General .............................................................. 4 - 2

Preparations ...................................................... 4 - 2

Handling PC boards .......................................... 4 - 2

Replacing PC boards ........................................ 4 - 2

Assembling guidelines ...................................... 4 - 2

Tightening torque ........................................... 4 - 2

Threadlocking adhesives ............................... 4 - 2

User Interface .................................................... 4 - 3

PC 1777 Panel ................................................ 4 - 4

Backlight inverter ........................................... 4 - 4

TFT Display ..................................................... 4 - 4

Backlight lamps .............................................. 4 - 5

Touch screen assembly ................................. 4 - 6

Patient Unit ........................................................ 4 - 8

Front cover ..................................................... 4 - 8

PC 1771, PC 1772 and PC 1784 ................... 4 - 9

AC/DC Converter ........................................... 4 - 9

Module unit including PC 1775...................... 4 - 10

PC 1778 DC/DC & Standard connectors ...... 4 - 11

Internal fan ...................................................... 4 - 11

PC 1789 Remote alarm connector ................ 4 - 12

PC 1770 Main back-plane ............................. 4 - 12

Inspiratory channel ......................................... 4 - 13

Safety valve membrane.................................. 4 - 13

PC 1780 Pneumatic back-plane .................... 4 - 13

Gas modules .................................................. 4 - 14

PC 1785 Expiratory channel connector ......... 4 - 15

Expiratory valve coil ....................................... 4 - 15

Expiratory cassette membrane ...................... 4 - 16

Fixed battery module ..................................... 4 - 18

Control cable ..................................................... 4 - 18

Disassembling and assembling Servo-i Ventilator System


4

GeneralDisassembling of the main units in the Servo-iSystem is described in this chapter. If not statedotherwise, the assembling procedure is the reverseof the described disassembling procedure.

The illustrations in the Servo-i Spare Parts List arevery useful as a guide when disassembling andassembling the Servo-i System.

PreparationsBefore disassembling or assembling the Servo-i:

Set the On / Off switch on the User Interface toOff.

Disconnect the mains power cable.

Disconnect the gas supplies (wall and/or tank).

Disconnect Battery modules.

Make sure that all gas conveying parts arecleaned according to instructions in the'Servo-i Ventilator System User's manual'.

After any service intervention in the Servo-i,perform a 'Pre-use check' according toinstructions in the 'Servo-i Ventilator System User's manual'.

Handling PC boardsThe PC boards contain components thatare highly sensitive to static electricity.

Those who come into contact withcircuit boards containing sensitivecomponents must take certainprecautions to avoid damaging thecomponents (ESD protection).

When working with ESD sensitive components,always use a grounded wrist band and groundedwork surface. Adequate service tools must also beused.

PC boards (spare parts) must always be kept inprotective packaging for sensitive electronic device.

PC boards must not be inserted or removed whilethe mains power or battery power is applied to thePC boards.

Remove and insert the PC boards very carefully toavoid damage to the connectors.

Replacing PC boardsThe Servo-i software is distributed on differentsubsystems, located on the following PC boards:

PC 1771 Control

PC 1772 Monitoring

PC 1784 Expiratory Channel

PC 1777 Panel.

When delivered as spare parts, these PC boards areequipped with a 'System SW version' that may differfrom the version on the unit to be repaired.To keep the 'System SW version' used prior to thePC board replacement, a 'SW version update card'with the applicable 'System SW version' must beavailable for re-installation purposes.

For functionality enhancement, the latest releasedversion of the System SW is always recommended.

Before installing a new 'System SW version' on a unit,ensure that the software is fully compatible with allHW-, SW- and mechanical components in the unit.If any compatibility conflicts are apparent this will benoted on the 'MAQUET Critical Care SW download'web site.

Assembling guidelinesThe Servo-i system specifications allow unit operationalso during patient transportation. All parts of theUser Interface and the Patient Unit assembled withscrews and nuts are therefore tightened with aspecified torque and secured with threadlockingadhesives.

In order to maintain these specifications over time,it must be ensured that after any service interventionremoved parts are re-assembled and securedaccording to instructions. Make sure to follow theguidelines stated below.

Tightening torque Thread size M3: 0.95 0.05 Nm

Thread size M4M6: 3.1 0.1 Nm.

Threadlocking adhesives Electrolube Bloc'Lube BLV15ML on threads in

contact with PC boards. Loctite 243 on all other threads.Note: Threadlocking adhesive is not required onHeli-Coil screw thread inserts as these screwthread-inserts have a self-locking function.



4

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User InterfaceTo separate the front panel section from the rearcover:

Disconnect the control cable (1).

Remove the screws (2).

Lift off the rear cover from the front panel section.

All parts inside the front panel section are nowaccessible.

With power supply connected to the Servo-i,there are energized electrical components insidethe unit, e. g. the backlight lamps that aresupplied with 660 V by the Backlight Inverter.All personnel must exercise extreme caution iffault tracing or adjustments are performed withpower supply connected and with the userinterface rear cover removed.

The main parts of the User Interface are:

Rear cover (3).

PC 1777 Panel (4).

Backlight Inverter (5).

Support plate (6).

TFT Display (7) including Backlight lamps.

Touch screen assembly (8).

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4Backlight InverterTo remove the PC board Backlight Inverter (3):

Carefully disconnect the cable connector (4).

Carefully disconnect the backlight lamp cableconnectors (5).

Remove the screws (6) holding PC board BacklightInverter.

Lift off PC board Backlight Inverter.

TFT DisplayNote: Disassembling of the TFT Display must beperformed in a clean and dustfree environment, asthe TFT Display is sensitive to contaminants.

The TFT Display is mounted under the support plate(7). To remove the TFT Display:

Disconnect the three touch-screen flat-cables (8).

Disconnect the four Direct access control-cables (9).

Disconnect the Main rotary dial-cable (10).

Remove the screws (11) holding the support plate.

Lift off the support plate-assembly, including TFTDisplay and PC boards.

PC 1777 PanelTo remove PC 1777 Panel (1):

Carefully disconnect all cable connectors fromPC 1777.

Remove the screws (2) holding PC 1777.

Lift off PC 1777.

Note: When replacing PC 1777 Panel, it can benecessary to re-install the System SW. For furtherinformation, refer to section 'Replacing PC boards' inthis chapter.

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4 Carefully disconnect the cable (13) from PC 1777

as shown in the illustration and/or from the TFTDisplay connector.

Backlight lampsTo access the Backlight lamps:

Lift off the TFT Display. Refer to section 'TFTDisplay'.

Remove the screws (14) holding the lamp.On older units, the lamps are mounted with a snap-in holder.

Lift off the lamp (15).

Note: The Backlight lamp kit includes two lamps.Always replace both lamps at the same time.Using the Field Service System (FSS), a time meterfor the lamps can be shown. This time meter must bereset after replacement of the lamps.

Remove the screws (12) holding the TFT Display tothe support plate.

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4

Touch screen assemblyTo remove the Touch screen assembly (1):

Lift off the TFT Display. Refer to section 'TFTDisplay'.

Remove the Main rotary dial (2):

Pull off the Main rotary dial-knob.

Remove the nut holding the Main rotary dial.

Lift off the Main rotary dial.

Remove the Direct access controls (3):

Remove the cover on each Direct access control-knob.

Loosen the nut on each knob and pull off theknobs.

Remove the nut holding each Direct accesscontrol and lift off the controls.

Note: When mounting the Main rotary dial and theDirect access controls on a new Touch screenassembly, make sure that the knobs are easy to turn.

Label strips

The touch screen assembly is delivered with labelstrips in different languages, which have to bemounted before the unit is taken into operation.Protective foils (1) separate the adhesive areasbetween the front panel film and the front panel.

Mount the label strips as follows:

Select the two appropriate label strips:

One label strip for the Fixed keys on the upperright-hand area, and

One label strip for the Special functions keys onthe lower right-hand area of the User Interface.

Discard all other label strips.

Fixed keys label

Insert the fixed keys label strip (2).

Check its position through the button windows ofthe front panel film. Adjust if necessary.

Align the label strip with great care. Onceinstalled the process cannot be reversed.

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4

While holding the label strip in correct position,remove the protective foils (3 and 4).

Press the label strip against the adhesive area.

Remove the protective foil (5).

Press the front panel film (6) firmly against the frontpanel to ensure proper adhesion.

Special functions keys label

Insert the Special functions keys label strip (7).

Check its position through the button windows ofthe front panel film. Adjust if necessary.

Align the label strip with great care. Onceinstalled the process cannot be reversed.

While holding the label strip in correct position,remove the protective foils (8 and 9).

Press the label strip against the adhesive area.

Remove the protective foil (10).

Press the front panel film (11) firmly against thefront panel to ensure proper adhesion.

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Patient UnitFront coverTo remove the Patient Unit front cover (1):

Remove the screw covers and the screws (2).

Remove the two ventilation covers (3).

Remove the two screws (4).

Carefully lift off the Patient Unit front cover (1).

Note: When assembling the unit, make sure that theinspiratory and expiratory pressure transducer tubesand the PC 1785 and expiratory valve coil cables arenot damaged by the Patient Unit front cover (1).

With power supply connected to the Servo-i,there are energized electrical components insidethe unit. All personnel must exercise extremecaution if fault tracing or adjustments areperformed with power supply connected andwith the Patient Unit front cover removed.

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4

PC 1771, PC 1772 and PC 1784 Remove the Patient Unit front cover.

PC 1771 Control (1):

Release the locks on the PC board guides.

Carefully pull out the PC board.

PC 1772 Monitoring (2):

Disconnect PC 1789 cable connector (3). This isthe cable for the optional PC 1789 Remote alarmconnector.



PC 1784 Expiratory channel (4):

Disconnect pressure transducer tubes (5 and 6)

Disconnect PC 1785 cable connector (7)

Disconnect Exp. valve coil cable connector (8).



Note: When replacing PC 1771 Control, PC 1772Monitoring or PC 1784 Expiratory Channel, it can benecessary to re-install the System SW. For furtherinformation refer to section 'Replacing PC boards' inthis chapter.

AC/DC Converter Remove the Patient Unit front cover.

Disconnect cable connectors (1 and 2).

Remove the screws and nuts (3).

Remove the screw (4).

Carefully lift out the AC/DC Converter (5).

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Module unit including PC 1775 Plug-and-play back-plane Remove the Patient Unit front cover.

Remove the AC/DC Converter.

Disconnect the nebulizer cable connector (1).

Remove the screw (2).


Disconnect the Module unit/PC 1775 from PC 1770Main back-plane at the connector (4).

Carefully lift out the Module unit (5).

Note: When assembling the unit, make sure that thespacer (6) is in position with its flat side facing down.The spacer, designed as a wedge, should be pushedinwards before the screws (3) are tightened.

PC 1775 Plug-and-play back-plane is mounted onthe Module unit with the screws (7).

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PC 1778 DC/DC & Standard connectors Remove the Patient Unit front cover.


Carefully pull out PC 1778 (2).

Internal fan Remove the AC/DC Converter.

Remove PC 1789 Remote alarm connector ifmounted.

Disconnect the fan cable connector (1).


Carefully lift out the Internal fan (3).

Note: When assembling, make sure that the rubberseal (4) is mounted as shown in the illustration.

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PC 1770 Main back-plane Remove PC 1780 Pneumatic back-plane (inside

the Inspiratory section).

Remove:

PC 1772 Monitoring

PC 1771 Control

PC 1784 Expiratory channel.

Remove the AC/DC Converter.

Remove the Module unit.

Remove PC 1778 DC/DC & Standard connectors.

Remove PC 1789 Remote alarm connector ifmounted.

Remove the Internal fan.


Carefully lift out PC 1770 (2).

Note: The ventilators System ID, configuration, timestamp for preventive maintenance, etc, is stored inan EEPROM on PC 1770 Main back-plane (2). Thus,when replacing PC 1770, a spare part that is factoryprogrammed for the concerned ventilator must beused. For further information refer to chapter'Description of functions'.

PC 1789 Remote alarm connectorPC 1789 Remote alarm connector is part of theoptional Alarm output connector.

Disconnect the cable (1).


Carefully lift out PC 1789 (3).

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Operating Manual

Inspiratory channelRemoval of the inspiratory channel, as well asreplacement of O2 cell/filter, is described in theUser's manual, chapter 'Maintenance'.

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Safety valve membraneTo remove the safety valve membrane:

Remove the inspiratory channel.

Release the latches (1), one on each side of thesafety valve housing, and lift off the membraneholder (2).

The membrane (3) and the valve seat (4) are nowaccessible, e.g. for inspection and cleaning.

PC 1780 Pneumatic back-planeTo remove PC 1780:

Remove the inspiratory channel including filter forthe inspiratory pressure transducer.


Carefully lift the mounting plate (2) and disconnectthe O2 cell connector and the safety valve pullmagnet connector from PC 1780.

Lift off the mounting plate (2). The safety valve pullmagnet is mounted on this plate.

Pull out the gas modules to disconnect them fromPC 1780.

Remove the threaded studs (3).

Disconnect and lift off PC 1780 (4).

Note: When assembling, the mounting plate (2) mustbe adjusted to correspond with the inspiratorychannel latches.

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Gas modulesTo remove the gas modules:

Remove the inspiratory section cover.

Loosen the screw (1).

Lift off the gas module bracket (2).

Pull out and lift off both gas modules.

Note 1: When assembling, make sure that theconnector muff properly seals around the inspiratorypipe (1). The connector muff must not be pushed toofar onto the nozzle units (2).

Note 2: The gas modules used in Servo-i are factoryadjusted for this purpose. When replacing gasmodules, make sure to use only Servo-i gas modules.Similar gas modules intended for the SV 300/300A orKION / KION-i Systems must not be used.

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X90

51

SV

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52S

VX

9053



4

PC 1785 Expiratory channel connectorTo remove PC 1785:

Remove the Patient Unit front cover.

Disconnect the PC 1785 cable connector (1).


Pull down and lift off PC 1785 (3).

Note: When assembling, make sure that the rubberseal (4) is correctly seated around PC 1785.

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Expiratory valve coilTo remove the expiratory valve coil:

Remove the Patient Unit front cover.

Disconnect the connectors (2 and 3) from PC 1784.

Disconnect the tubes (4 and 5) from PC 1784.

Disconnect the inspiratory pressure tube from theinspiratory pipe inside the inspiratory section (notvisible in this illustration).

Remove the two screws (6).

Lift off the cassette compartment (1).


Lift off the expiratory valve coil (8).

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4

Place the membrane onto the cassette as shown inthe illustration.

Expiratory cassette membraneThe expiratory cassette is a complete unit and mustnot be disassembled. The only part that can bereplaced is the valve membrane.

Operating capacity for the membrane is estimated to10.000.000 breathing cycles. When this limit ispassed or if the membrane for some reason hasbecome defective, it must be replaced.

Remaining operating capacity (in %) for themembrane can be shown in the Status window.Select Status / Exp. cassette to check 'Remainingmembrane capacity'. The operating capacity metermust be reset after replacement of the membrane.

It is very important for the function of theexpiratory valve that the valve membrane isremoved and mounted correctly as describedbelow.

To remove the valve membrane from the cassette:

Carefully remove the membrane including retainingring using a suitable retaining ring pliers.

To mount the valve membrane into the cassette:

Place the retaining ring (1) correctly into themembrane.

It is very important that the valve membrane andthe membrane seat in the cassette is clean. Dirtparticles can create leakage in the cassette.

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SV

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VX

9057



4

Carefully release and remove the retaining ringpliers.

Check that the membrane is not deformed by theretaining ring. If necessary, remove the membraneand redo the complete mounting procedure.

Mount the expiratory cassette onto the PatientUnit.

Reset the operating capacity meter afterreplacement of the membrane. To access the resetbutton, select Menu / Biomed / Service.

Note: If the metal washer has been separated fromthe membrane, it is important that the washer iscorrectly mounted. The washers raised hub (1) mustbe facing outwards as shown in the adjacentillustration.

Squeeze the retaining ring pliers and carefullypress the membrane in place into the cassette asshown in the illustration.

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X90

59S

VX

9060

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58



4

Control cableThe control cable connectors must be connectedcarefully to avoid damages on the connector pins.

Carefully find the correct position; the connectorpins and the guides in the connectors mustcorrespond. Do not turn the connector whileinserting!

When correct position is found, insert theconnector.

Secure the connector with its locking ring.

The illustration shows the Patient Unit connector, butthe procedure for the User Interface connector is thesame.

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Fixed battery moduleIf the upper slot in the Module unit is equipped with alatch, a tool and two-hand operation is required toremove the Battery module. To release the fixedbattery module:

1. Push a suitable tool, e.g. a small hexagonalwrench or a screwdriver, through the hole asshown in the illustration.

2. At the same time, push the release button to theright.

3. Remove the tool.

4. Continue to push the release button until theBattery module snaps out.

5. Pull out the Battery module.

SV

X90

85S

VX

9086

SVX

9087

Servo-i Ventilator System Service procedures


5






5. Service proceduresChecking the Battery modules ......................... 5 - 2

Replacing the lithium batteries onPC 1771 and PC 1772 ...................................... 5 - 3

Using the Menu and Biomed key...................... 5 - 4

Menu ............................................................... 5 - 4

Biomed ........................................................... 5 - 4

Software installation .......................................... 5 - 6

General ........................................................... 5 - 6

Software information ...................................... 5 - 6

Software installation procedure ..................... 5 - 6

Field Service System ......................................... 5 - 6

General ........................................................... 5 - 6

Field Service System functions ..................... 5 - 6

Service procedures Servo-i Ventilator System


5

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SVX

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Checking the Battery modules

Check the manufacturing date of the Batterymodule. Manufacturing date (year-week) isprinted on the battery label.

The batteries must be replaced after 3 years.

Allow the Battery modules to charge until it is fullycharged. To display battery status:

Press the battery power symbol button on thebattery. All four LEDs must be lit.

or

Select Status / General on the User Interface.Check that Battery backup time is more than30 minutes on the concerned battery.

With gas, patient tubes and test lung connected,let the Servo-i run in a ventilation mode.

Disconnect mains power to the unit to allowbattery operation.

Let the Servo-i run in battery operation and checkthat the 'No battery capacity'-alarm is notactivated within the specified time. The operatingtime is dependent on the number of Batterymodules connected, refer to the 'Servo-i VentilatorSystem User's manual'.

Check that the time between the 'Limited batterycapacity'- alarm and the 'No battery capacity'-alarm is more than 7 minutes.

Note: All alarms are time-stamped and stored.They can be displayed in the Event log.

Allow the backup battery to recharge before clinicaluse of the Servo-i. For Charging time, refer to the'Servo-i Ventilator System User's manual'.

After any maintenance or service of the Servo-i,perform a 'Pre-use check'. Refer to the 'Servo-iVentilator System User's manual'.

Servo-i Ventilator System Service procedures


5

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Replacing the lithium batteries onPC 1771 and PC 1772The lithium batteries must be replaced after 5 years.A Technical error message will appear on the screenif the battery voltage level is too low.

Always replace booth batteries at the same time tokeep the same replacement date for both batteries.

Preparations

Set the On/Off switch on the control unit to Off.

Disconnect the mains power cable.

Disconnect the gas supplies (wall and/or cylinder).

Remove patient tubing.

Replacing the lithium battery

The lithium batteries are mounted on ESD sensitivePC boards. Refer to chapter 'Disassembling andassembling', section 'Handling PC boards' forfurther information regarding ESD sensitivecomponents.

Remove the Patient Unit front cover. Refer tochapter 'Disassembling and assembling'.

Carefully pull out PC 1771 and PC 1772.

Note: Do not remove the cable connector (1).Information stored in the PC board memory will beerased if the connector is removed:

If the battery on PC 1771 is disconnected;user default configurations made via the FieldService System (FSS) and Pre-use check resultsincluding transducer calibrations will be erased.

If the battery on PC 1772 is disconnected;all trends, all logs and Pre-use check resultsincluding transducer calibrations will be erased.

There are two equal battery connectors (2 and 3)on the PC boards. Connect the new battery to theun-used connector. The memory functions are nowsecured by the new battery.

Cut the cable ties holding the old battery (4) to thePC board.

Disconnect and remove the old battery.

Mount the new battery onto the PC board usingnew cable ties as shown in the illustration.

Insert the PC board into the correct PC-board slotand reassemble the Patient Unit.

After any maintenance or service of the Servo-i,perform a 'Pre-use check'. Refer to the 'Servo-iVentilator System User's manual'.

Service procedures Servo-i Ventilator System


5

Enter code 1973 to access the Biomed menues.

Enters date for a performed Preventive Maintenance into the Service Log.

Reset of breath counter in expiratory cassette.

User default configuration setup.

Copy configuration to / from PC Card.

Date and time setup.

NIV infantalarms

NIV adultalarms

Copyconfiguration

Set dateand clock

O2 celladaptation

Measured O2 concentration will be adapted in relation to set value.

Display Event logs.

Possible selections: Latest logs Selected time interval

Display Service logs.

Possible selections: 21 latest logs Selected time interval

Displayedvalues

Infant alarmlimits

Adult alarmlimits

Editconfiguration

Report PM

Replaced Expmembrane

Service log

Event log

Service

Biomed

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Using the Menu and Biomed keyThe 'Menu' and 'Biomed' functions are useful toolsduring service.

The adjacent flowchart shows the 'Biomed' functionsin System version 2.0. A complete set of flowchartsshowing all 'Keys' and 'Screen touch pad' functionscan be found in the 'Servo-i Ventilator System User's Manual', appendix 'User Interface'.

MenuPressing the fixed key 'Menu' will open the 'Menuwindow' on the User Interface.

The 'Menu' is active in Standby and during ventilationmode, but the available submenus differs.

Possible selections in the 'Menu' window are:

Alarm

Review

Options

Complience compensation

Copy

Biomed

Panel lock

Change patient category (only during ventilation).

BiomedThe 'Biomed' submenu is intended only for ServicePersonnel and the code 1973 is required to accessthe 'Biomed' submenus.

The 'Biomed' menu is active in Standby and duringventilation mode, but the available submenus differs.

Service

Available only in Standby mode.

Event Log:

Displays Event l

maquet servo i service manual

Documents

service manual revision

theusers manual

system version number

ventilator system important1

notesimportant servo

asthe servo

service procedures

general service documentation