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MARINE sApphIRE ENGINEERED CLEAN-AGENT sYsTEMs

Component Sheet Library

One Stanton Street / Marinette, WI 54143-2542, USA / +1-715-735-7411 / www.ansul.comCopyright © 2014Tyco Fire Products LP. / All rights reserved. / Form No. 433036 Component Sheets_2013-JAN-25

SECTION Pages________ ______

1. COMPONENTS 1-1 – 1-52

PARTS LIST FOR ANSUL® MARINE SAPPHIRE® SYSTEMS 1-1 – 1-2.1

BLANK PAGE 1-2.2

3M™ NOVEC™ 1230 FIRE PROTECTION FLUID 1-3

AGENT TANK 1-4

TANK NAMEPLATE 1-4.1

BLANK PAGE 1-4.2

DISCHARGE VALVE ASSEMBLY 1-5

AGENT TANK BRACKETS 1-6

BRACKET CHANNEL 1-7

FLEXIBLE DISCHARGE HOSE 1-8

3 IN. DISCHARGE HOSE/CHECK VALVE ASSEMBLY 1-8.1

3 IN. DISCHARGE HOSE 1-8.1

3 IN. VALVE SINGLE TANK ADAPTORS 1-8.1

BLANK PAGE 1-8.2

MANIFOLD CHECK VALVES 1-9

BLANK PAGE 1-10

DISCHARGE NOZZLES 1-11

PNEUMATIC ACTUATOR 1-12

MANUAL ACTUATOR 1-12.1

BLANK PAGE 1-12.2

LOW PRESSURE SWITCH 1-13

CPM ACTUATOR 1-13.1

BLANK PAGE 1-13.2

NITROGEN PILOT CYLINDER 1-14

42 FT3 NITROGEN PILOT CYLINDER 1-14.1

BLANK PAGE 1-14.2

NITROGEN PILOT CYLINDER BRACKET 1-15

42 FT3 NITROGEN PILOT CYLINDER BRACKET ASSEMBLY 1-15.1

LIQUID LEVEL INDICATOR 1-15.2

PILOT VALVE LEVER RELEASE ACTUATOR 1-16

PRESSURE OPERATED STACKABLE ACTUATOR 1-17

CONNECTING LINK 1-18

MANUAL PULL BOX (LATCHED DOOR TYPE) 1-19

MANUAL PULL BOX (BREAK GLASS TYPE “A”) 1-20

TYPICAL PULL BOX INSTALLATIAON 1-20.1

BLANK PAGE 1-20.2

COMBINATION LATCH AND BREAK GLASS PULL BOX 1-21

ENCLOSED DOUBLE CABLE PULL BOX WITH MICROSWITCH 1-22

SURFACE MOUNT MANUAL PULL BOX 1-22.1

FLUSH MOUNT MANUAL PULL BOX 1-22.2

FLEXIBLE CONDUIT/CABLE KIT 1-22.3

FLEXIBLE CONDUIT/CABLE BRACKET DRAWING 1-22.4

FLEXIBLE CONDUIT/CABLE KIT DRAWING 1-22.4

CABLE WITH SWAGED END FITTING 1-23 – 1-24

CORNER PULLEY 1-25

DUAL/TRIPLE CONTROL BOXES 1-26

REMOTE CABLE PULL EQUALIZER 1-27

MARINE ACTUATION STATION – TWO STEP (S.O.L.A.S.) 1-28

SECTION Pages________ ______

1. COMPONENTS 1-1 – 1-52 MICROSWITCH MOUNTING LOCATION/MOUNTING DETAIL FOR 1-28.1 MARINE ACTUATION STATION

BLANK PAGE 1-28.2

MARINE ACTUATION STATION – ONE STEP 1-29

MICROSWITCH MOUNTING LOCATION/MOUNTING DETAIL FOR 1-29.1 MARINE ACTUATION STATION

QUARTZOID BULB ACTUATOR 1-29.2

PNEUMATIC ACTUATION LINE KIT 1-30

MALE BRANCH TEE 1-31

MALE ELBOW ADAPTOR 1-31.1

MALE CONNECTOR 1-31.2

ADAPTOR 1-31.3

MALE BRANCH TEE 1-31.4

MALE ELBOW 1-31.5

MALE ADAPTOR 1-31.6

PILOT CYLINDER FLEXIBLE DISCHARGE BEND 1-32

STAINLESS STEEL ACTUATION HOSE 1-33

BLEEDER PLUG 1-34

HEADER VENT PLUG 1-35

1/2 IN. MANIFOLD SAFETY RELIEF RUPTURE DISC ASSEMBLY 1-36

PRE-DISCHARGE TIME DELAY 1-37

29 SECOND TIME DELAY ASSEMBLY 1-37.1

BLANK PAGE 1-37.2

3/4 IN. PRESSURE ACTUATED STOP/ISOLATION VALVE 1-38

CHECK VALVES – THREADED 1-39

1/4 IN. CHECK VALVE 1-39.1

1/2 IN. BALL VALVE WITH MANUAL LOCKING DEVICE 1-39.2

1/4 IN. STOP VALVE 1-39.3

BLANK PAGE 1-39.4

GLOBE VALVES AND CONTROLS 1-40

STOP VALVES 1-41

PRESSURE-OPERATED SIREN 1-42

PRESSURE SWITCH – 3PDT 1-43

PRESSURE SWITCH DPDT – EXPLOSION-PROOF 1-44

BLANK PAGE 1-45

PRESSURE TRIP 1-46

PRESSURE TEST ASSEMBLY 1-47

OPERATING INSTRUCTIONS PLATE – PULL CABLE ACTUATION 1-48

WARNING SIGNS 1-49

NAMEPLATE – MAIN 1-50

NAMEPLATE – RESERVE 1-51

Marine SAPPHIRE Suppression System SECTION 1 – COMPONENTSUL EX-4510 USCG APPROVAL NO. 162.161/6/0

2013-JAN-25 REV. 4 PAGE 1-1

ParTS LIST fOr MarINE SaPPHIrE SySTEMS

Cylinder Shipping assemblies

UL Part No. Description570635 9-21 lb Tank570633 18-42 lb Tank570634 36-84 lb Tank570638 58-137 lb Tank570639 117-280 lb Tank570640 163-388 lb Tank570641 199-459 lb Tank570586 379-851 lb Tank433098 Nitrogen Pilot Cylinder with CV-98 Valve439783 42 ft3 Nitrogen Pilot Cylinder

actuation Components

Part No. Description

570535 1 in. Valve Assembly570536 2 in. Valve Assembly570302 3 in. Valve Assembly42514 Connecting Link41527 Type “A” Break Glass Pull Box45062 Latch Door Type Pull Box42329 Type “B” Combination Latch/Break Glass

Pull Box (Watertight)41542 Mounting Legs for Pull Box426312 Enclosed Double Cable Pull Box with

Microswitch439788 Surface Mount Manual Pull Box439789 Surface Mount Replacement Window439790 Flush Mount Manual Pull Box439791 Flush Mount Replacement Window439996 Flexible Conduit/Cable Bracket45515 Corner Pulley – Watertight, Hazardous Location40696 Right and Left Hand Pulley Adaptor42784 Dual/Triple Control Box (Lever Releases)43166 Dual/Triple Control Box (Sectors)42791 Remote Cable Pull Equalizer (Lever Releases)43168 Remote Cable Pull Equalizer (Sectors)42104 1/16 in. Pull Cable – 50 ft (15.2 m)42109 1/16 in. Pull Cable – 100 ft (30.5 m)42113 1/16 in. Pull Cable – 150 ft (45.7 m)45333 1/16 in. Cable Clamp40060 Flared End Fitting31809 16 in. (406 mm) Stainless Steel Hose32335 20 in. (508 mm) Stainless Steel Hose32336 24 in. (609 mm) Stainless Steel Hose73597 16 in. (406 mm) Stainless Steel Hose –

1/4 in. NPT415142 32 in. (813 mm) Stainless Steel Hose –

1/4 in. NPT430815 42 in. (1067 mm) Stainless Steel Hose –

1/4 in. NPT42175 Pressure Bleeder Plug31810 Male Elbow31811 Male BranchTee418359 Flared Tee 1/8 x 1/4 x 1/4 in. (3 x 6 x 6 mm)32338 Male Straight Adaptor73236 Pilot Valve Actuation Adaptor32334 Male Elbow (for pilot valve act. adaptor)

570342 Male Adaptor570549 Manual Actuator570550 Pneumatic Actuator – Pilot Cylinder Valves436796 CPM Actuator427082 Flexible Discharge Bend437919 Gasket42430 Gasket (for previous adaptor design)42267 Quartzoid Bulb Actuator – 135 °F (57 °C)42274 Quartzoid Bulb Actuator – 175 °F (79 °C)42276 Quartzoid Bulb Actuator – 250 °F (121 °C)

flexible Conduit/Cable Kits


439996 Flexible Conduit/Cable Bracket439792 Flexible Conduit/Cable Kit – 6 ft (1.8 m)439793 Flexible Conduit/Cable Kit – 8 ft (2.4 m)439794 Flexible Conduit/Cable Kit – 10 ft (3.0 m)439795 Flexible Conduit/Cable Kit – 12 ft (3.7 m)439796 Flexible Conduit/Cable Kit – 14 ft (4.3 m)439797 Flexible Conduit/Cable Kit – 16 ft (4.9 m)439798 Flexible Conduit/Cable Kit – 18 ft (5.5 m)439799 Flexible Conduit/Cable Kit – 20 ft (6.1 m)439800 Flexible Conduit/Cable Kit – 22 ft (6.7 m)439801 Flexible Conduit/Cable Kit – 24 ft (7.3 m)439885 Flexible Conduit/Cable Kit – 25 ft (7.6 m)439802 Flexible Conduit/Cable Kit – 26 ft (7.9 m)439803 Flexible Conduit/Cable Kit – 28 ft (8.5 m)439804 Flexible Conduit/Cable Kit – 30 ft (9.1 m)439805 Flexible Conduit/Cable Kit – 32 ft (9.6 m)439806 Flexible Conduit/Cable Kit – 34 ft (10.4 m)439807 Flexible Conduit/Cable Kit – 36 ft (11.0 m)439808 Flexible Conduit/Cable Kit – 38 ft (11.6 m)439809 Flexible Conduit/Cable Kit – 40 ft (12.2 m)439810 Flexible Conduit/Cable Kit – 42 ft (12.8 m)439811 Flexible Conduit/Cable Kit – 44 ft (13.4 m)439812 Flexible Conduit/Cable Kit – 46 ft (14.0 m)439813 Flexible Conduit/Cable Kit – 50 ft (15.2 m)439814 Flexible Conduit/Cable Kit – 52 ft (15.8 m)439815 Flexible Conduit/Cable Kit – 55 ft (16.8 m)439816 Flexible Conduit/Cable Kit – 60 ft (18.2 m)439817 Flexible Conduit/Cable Kit – 65 ft (19.8 m)439818 Flexible Conduit/Cable Kit – 70 ft (21.3 m)439819 Flexible Conduit/Cable Kit – 75 ft (22.9 m)439820 Flexible Conduit/Cable Kit – 80 ft (24.4 m)439821 Flexible Conduit/Cable Kit – 85 ft (25. 9 m)439822 Flexible Conduit/Cable Kit – 90 ft (27.4 m)439823 Flexible Conduit/Cable Kit – 95 ft (29.0 m)439824 Flexible Conduit/Cable Kit – 100 ft (30.5 m)

Check Valves


25627 1/4 in. NPT Check Valve40860 1/2 in . NPT Check Valve40852 3/4 in. NPT Check Valve41470 1 in. NPT Check Valve41549 1 1/4 in. NPT Check Valve41463 1 1/2 in. NPT Check Valve40649 2 in. NPT Check Valve

SECTION 1 – COMPONENTSUL EX-4510 USCG APPROVAL NO. 162.161/6/0 PAGE 1-2 REV. 3 2013-JAN-25

Marine SAPPHIRE Suppression System

ParTS LIST fOr MarINE SaPPHIrE SySTEMS (Continued)

Time Delays


426170 60 Second Time Delay54169 30 Second Time Delay439878 29 Second Time Delay

Globe Valves and Controls (for Pull Cable or Manual Operation)


41451 1/2 in. Globe Valve40276 1/2 in. Sector40238 1/2 in. Lever, Normally Closed40248 1/2 in. Lever, Normally Open41102 3/4 in. Globe Valve40279 3/4 in. Sector40239 3/4 in. Lever, Normally Closed40267 3/4 in. Lever, Normally Open

Stop Valves


427185 1 in. Stop Valve – Threaded439777 1/4 in. Stop Valve

Stop/Isolation Valves


418596 3/4 in. Stop/Isolation Valve

Ball Valves


416910 1/2 in. Ball Valve

actuation Components for Stop Valves


423309 Pilot Valve Lever Release Actuator428566 Pressure Operated Stackable Actuator436127 Pneumatic Actuation Line Kit436085 Low Pressure Vent Plug15677 Safety Relief Valve28484 1/4 in. Close Nipple27350 1/4 in. Tee

remote Pressure actuation Components


418731 Marine Actuation Station – 2 Step67686 Marine Actuation Station – 1 Step7012 LT-20-L Nitrogen Cartridge

180° Discharge Nozzles


570515 1/2 in. NPT Nozzle570516 3/4 in. NPT Nozzle570517 1 in. NPT Nozzle570518 1 1/4 in. NPT Nozzle570519 1 1/2 in. NPT Nozzle570520 2 in. NPT Nozzle438036 1/2 in. NPT Nozzle – SS438037 3/4 in. NPT Nozzle – SS438038 1 in. NPT Nozzle – SS438039 1 1/4 in. NPT Nozzle – SS438040 1 1/2 in. NPT Nozzle – SS438041 2 in. NPT Nozzle – SS

360° Discharge Nozzles


570602 1/2 in. NPT Nozzle570603 3/4 in. NPT Nozzle570604 1 in. NPT Nozzle570605 1 1/4 in. NPT Nozzle570606 1 1/2 in. NPT Nozzle570607 2 in. NPT Nozzle438042 1/2 in. NPT Nozzle – SS438043 3/4 in. NPT Nozzle – SS438044 1 in. NPT Nozzle – SS438045 1 1/4 in. NPT Nozzle – SS438046 1 1/2 in. NPT Nozzle – SS438047 2 in. NPT Nozzle – SS

Nameplates

Part No. Description437984 Tank Nameplate41942 Nameplate – Main41943 Nameplate – Reserve570581 Agent Discharge Warning Sign570580 Warning Sign41915 Operating Instructions – Pull Cable Actuation

Tank Bracketing Components


57700 Clamp for 20, 50, 90 lb Tanks57702 Clamp for 140, 280, 390, 450 lb Tanks433131 Clamp for 850 lb Tank

ParTS LIST fOr MarINE SaPPHIrE SySTEMS (Continued)

Miscellaneous System Components


437900 Pressure Switch – 3PDT43241 Pressure Switch DPST-EXP-Proof5156 Pressure Trip423923 Pressure Test Assembly – CV-98 Valve437616 Pressure-Operated Siren570539 1 in. Flexible Discharge Hose570538 2 in. Flexible Discharge Hose570557 1 in. Single Tank Swivel Adaptor570558 2 in. Single Tank Swivel Adaptor69990 3 in. Discharge Hose69470 3 in. Flared NPT Swivel Adaptor570363 3 in. Flared BSPT Swivel Adaptor570566 1 in. Manifold Check Valve570568 2 in. Manifold Check Valve69841 3 in. Discharge Hose/Check Valve Assembly433290 Novec 1230 Fluid – 1 Gal (3.8 L) Assembly570534 Novec 1230 Fluid – 220 Gal (832.8 L)

Tote Assembly570277 Liquid Level Measuring Device – 280 lb Tank570278 Liquid Level Measuring Device – 390, 850 lb Tanks570589 Liquid Level Measuring Device – 450 lb Tank570585 Low Pressure Switch426460 Microswitch418378 1/2 in. Manifold Safety Relief Rupture Disc

Assembly40309 Header Vent Plug426028 Bleed Down Device79638 Pilot Cylinder Bracket Back Frame73091 Pilot Cylinder Clamp418502 Pilot Cylinder Bracket Bolt with Nut and

Lockwasher427704 Single Cylinder Strap427705 Single Cylinder Channel439871 42 ft3 Nitrogen Pilot Cylinder Bracket Assembly

recharge/rebuild Components


570574 Spanner Wrench570576 1 in. Recharge Adaptor570592 2 in. Recharge Adaptor69891 3 in. Recharge Adaptor570559 1 in. Rebuild Kit570584 2 in. Rebuild Kit570373 3 in. Rebuild Kit


2013-JAN-25 REV. 0 PAGE 1-2.1

PAGE INTENTIONALLY LEFT BLANK

SECTION 1 – COMPONENTSUL EX-4510 USCG APPROVAL NO. 162.161/6/0 PAGE 1-2.2 REV. 0 2013-JAN-25



2013-JAN-25 REV. 2 PAGE 1-3

3M™ NOVEC™ 1230 fIrE PrOTECTION fLuID

Novec 1230 fluid has been developed as a halon replacement alternative to HFCs, HCFCs, and PFCs in special hazard, high value applications. It has unique qualities that provide the right balance of fire extinguishing performance, end use safety, and environmental sustainability. Novec 1230 fluid is low in toxicity and environment impact. It is a liquid at room temperature, with a low vapor pressure, which allows for ease in handling, stor-age, and shipping.

Novec 1230 fluid is available in two sizes of containers:

Part No. 433290 – 1 Gallon (3.8 L) Jug Shipping Assembly

Part No. 570534 – 220 Gallon (832.8 L) Tote Shipping Assembly



aGENT TaNK SHIPPING aSSEMBLy

The agent tank assemblies consist of a tank fitted with a valve and internal siphon tube. Eight partial filled tank sizes are avail-able. A nameplate is adhered to the tank displaying the agent weight and gross weight. Tanks are superpressurized with dry nitrogen to 360 psi (24.8 bar) at 70 °F (21 °C). All tanks are available in multiple fill increments.

Note: Quantity of agent will have to be specified on customer P.O. when ordering factory filled tank shipping assemblies.

Also, when low pressure switch and liquid level indicator installed options are required, they must be specified when ordering.

TECHNICaL INfOrMaTION

Manufactured in accordance with DOT4BW450 or DOT4BW500 (343L tank manufactured in accordance with DOT4BW450 only).

ULC shipping assemblies are manufactured in accordance with TC4BWM31 (minimum).

Tank markedservice pressure: DOT4BW450 DOT4BW500

Hydraulic test pressure: 900 (62.1 bar) 1000 (69.0 bar)

Working Pressure: 450 (31.0 bar) 500 (34.5 bar)

Paint Specification: Red epoxy polyester or red polyester powder coated

Technical Information 1 in. and 2 in. 3 in.Material: Brass CZ 121 Brass UNS36000

Body Proof Pressure: 2175 psi (150 bar) 2000 psi (138 bar)

Outlet: 1 in. BSPP, 3.0 in. Flare 2 in. BSPP

Low Pressure Port: 1/8 in. NPT 1/8 NPT

Gauge Port: 1/8 in. NPT 1/8 NPT

Pilot Pressure Port: 1/4 in. BSPP 1/4 NPT

Shipping Nominal Approximate Dimension Assembly Tank Size Agent Quantity Empty Weight “A” Diameter ValvePart No. lb (kg) lb (kg) lb (kg) in. (mm) in. (mm) Size570635 9-21 (4.1-9.5) 10-21 (4.5-9.5) 33 (15.0) 12.0 (305) 10 (254) 1 in.570633 18-42 (8.2-19.1) 20-46 (9.1-21.0) 41 (18.6) 19.8 (503) 10 (254) 1 in.570634 36-84 (16.3-38.1) 37-88 (16.8-40.0) 58 (26.3) 32.8 (833) 10 (254) 1 in.570638 58-137 (26.3-62.1) 58-138 (26.3-62.6) 108 (49.0) 23.5 (597) 16 (406) 2 in.570639* 117-280 (53.1-127.0) 116-280 (52.6-127.0) 158 (71.7) 40.2 (1021) 16 (406) 2 in.570640* 163-388 (73.9-176.0) 161-388 (73.0-176.0) 198 (89.8) 53.3 (1354) 16 (406) 2 in.570641* 199-459 (90.3-208.2) 194-459 (88.0-208.2) 233 (105.7) 64.3 (1633) 16 (406) 2 in.570586* 379-851 (172-386.0) 375-851 (170.1-386.0) 456 (206.8) 57.7 (1466) 24 (610) 3 in.

*Note 1: 106, 147, 180, and 343 liter tanks contain provisions for liquid level indicators. Note 2: A low pressure switch is available for all cylinder/valve assemblies. Note 3: The liquid level indicator and low pressure switch must be ordered at the time the tank is ordered.

A

004838

GAUGE

OUTLET ADAPTOR

LOW PRESSURE PORT

PILOT PRESSURE PORT (BACK SIDE)

TaNK NaMEPLaTE (ParT NO. 437984)

The tank label details the weight of Novec 1230 contained, fill location, hazard information and inspection procedures for the SAPPHIRE® Marine suppression system. Once the label is applied to the tank surface, and to avoid possible tampering, it cannot be removed intact.

SPECIfICaTIONS

Material . . . . . . . . . . . . . . . . . . . . . . . . .Aluminum

Dimensions . . . . . . . . . . . . . . . . . . . . . 15.0 in x 6.5 in. (381 mm x 165 mm)


2013-JAN-25 REV. 1 PAGE 1-4.1


2013-JAN-25 REV. 3 PAGE 1-5

DISCHarGE VaLVE aSSEMBLy

The replacement valve assembly is available for field replace-ment. The valve is fully assembled, with internal components, gauge, and burst disc assembly. The replacement valve is 100% leak tested before it leaves the factory.

! WarNING

* High Pressure!

Do not remove this plug! Failure to comply will cause the system to discharge, resulting in personal injury or death from violent tank movement or overexposure to high concentrations of Novec 1230 agent.

004825

Component Material

Valve Brass

Shipping Discharge assembly Outlet Equivalent Part No. Description Thread Length

570535 1 in. Valve 1 in. BSP 20 ft Shipping (6.1 m) Assembly

570536 2 in. Valve 2 in. BSP 35 ft Shipping (10.7 m) Assembly

570302 3 in. Valve 3 in. Flared 85 ft Shipping (25.9 m) Assembly

006762

BURST DISC ASSEMBLY

PISTONASSEMBLY

*FOR VALVES THAT CONTAIN THIS PLUG

PILOTPORT

DISCHARGEOUTLET

BONNETASSEMBLY



aGENT TaNK BraCKETS

Each tank must be secured with two brackets. Each bracket assembly includes two bracket halves with fastening nut, bolt, and washer. Brackets are designed to be used in conjunction with continuous slot channel.

Bracket assemblies are manufactured from 304 stainless steel with S.S. nut, bolt, and washer.

Nominal BracketTank Bracket Tank Dimension ApproximateSize Part Diameter A and B Weight(lb) No. in. (mm) in. (mm) lb (kg)

20, 50, 90 57700 10 (254) 10.4 (264) 2 (0.9)

140, 280, 57702 16 (406) 16.1 (409) 3 (1.4) 390, 450

850 433131 24 (610) 24.5 (622) 4 (1.8)

Back channel is not supplied with the bracket and must be ordered separately. Refer to Components Section, Page 1-7, for description of acceptable channel.

006966

1 1/2 IN.(38 mm)

2 IN.(51 mm)

1 3/8 IN.(35 mm)

0.508 IN.(13 mm)

0.38 IN.(10 mm)

B

A

0.1345 IN.(3 mm)


2013-JAN-25 REV. 3 PAGE 1-7

BraCKET CHaNNEL

Bracket channel shall be of the modular type, formed from 12 gauge, 0.105 in. (3 mm) steel. The channel shall be painted, or otherwise protected from corrosion. Approved channel sizes and manufacturers are listed below. Channel is to be ordered direct from manufacturer or manufacturer’s dealers.

006967

3 1/4 IN.(83 mm)

2 7/16 IN.(62 mm)

1 5/8 IN.(41 mm)

3/8 IN.(9.5 mm)

3/8 IN.(9.5 mm)

1 5/8 IN.(41 mm)

7/8 IN.(22 mm)

9/32 IN.(7.1 mm)

0.105 IN.(2.7 mm)

GLOBESTRUT – G-5812POWERSTRUT – PS-200UNISTRUT – P1000

GLOBESTRUT – G-7612POWERSTRUT – PS-150UNISTRUT – P5500

GLOBESTRUT – 2512POWERSTRUT – PS-100UNISTRUT – P5000

fLEXIBLE DISCHarGE HOSE

The flexible discharge hose is used to connect the tank valve outlet to rigid distribution piping. On single tank systems, a check valve is not required. Three sizes of flexible discharge hoses are available: 1 in. (for 20, 50, and 90 lb tank sizes), 2 in. (for 140, 280, 390, and 450 lb tank sizes), and 3 in. (for 850 lb tank sizes).

For 1 in. flexible hose, adaptor (Part No. 570557) is required to connect the valve outlet to rigid pipe.

For 2 in. flexible hose, adaptor (Part No. 570558) is required to connect the valve outlet to rigid pipe.



Component Material

1 and 2 in. Flexible Oil-resistant seamless Discharge Hose synthetic rubber

Shipping assembly Equivalent Part No. Description Length

570539 1 in. Flexible 10.3 ft Discharge Hose (3.1 m)

570538 2 in. Flexible 17.6 ft Discharge Hose (5.4 m)

570557 1 in. Single Tank 0.6 ft Swivel Adaptor (0.2 m)

570558 2 in. Single Tank 1.2 ft Swivel Adaptor (0.4 m)

006760

aDaPTOr – TaNK TO PIPE

1 IN. aDaPTOr2 1/2 IN. (64 mm)

2 IN. aDaPTOr3 3/16 IN. (81 mm)

NPT FEMALE

BSPTFEMALE

006760

1 aND 2 IN. fLEXIBLE DISCHarGE HOSE

1 IN. HOSE3 IN. (79 mm)

2 IN. HOSE5 IN. (127 mm)

1 IN. HOSE16 IN.

(406 mm)

2 IN. HOSE20 3/8 IN.(517 mm)

NPT

BSPT


2013-JAN-25 REV. 2 PAGE 1-8.1

3 IN. DISCHarGE HOSE/CHECK VaLVE aSSEMBLy

The 3 in. discharge hose/check valve assembly combines the elbow, hose, check valve, and swivel coupling for connection to the valve discharge outlet and the discharge manifold in a mul-tiple tank system. The check valve provides a 1 1/2 in. (38 mm) height adjustment. This assembly is spring loaded and therefore not required to always be oriented vertically.

Component Material

3 in. Discharge Hose: Double Braided Stainless SteelHose/Check Elbow: Stainless Steel UNS 30400Valve Valve Swivel Nut: Stainless Steel UNS 30400 Check Valve Body: Cadmium Plated Mild Steel Check Valve Seal and Seat: Brass UNS 36000 Spring: Stainless Steel

3 IN. DISCHarGE HOSE

The discharge hose (Part No. 69990) is used with the 3 in. NPT adaptor and 90° elbow to connect the tank valve outlet to the dis-tribution piping in single tank systems. The hose is constructed of corrugated stainless steel tubing with stainless braid cover. The minimum bending radius for the 3 in. hose is 18 in. (457 mm).

3 IN. VaLVE SINGLE TaNK aDaPTOrS

When a single 379 lb (172.0 kg) tank module is being used with-out a manifold, two swivel adaptors are available for connection to the discharge outlet and either NPT or BSPT.

ShippingAssembly EquivalentPart No. Description Length

69841 3 in. Discharge Hose/ 52.0 ft (15.8 m) Check Valve Assembly

69990 3 in. Discharge Hose 5.1 ft (1.6 m)

69470 3.5 in. Flared to 3 in. NPT 1.8 ft (0.5 m) Single Tank Swivel Adaptor

570363 3.5 in. Flared to 3 in. BSPT 1.8 ft (0.5 m) Single Tank Swivel Adaptor

006249

3 IN. NPT

ParT NO. 69990

16 IN.(406 mm)

006248

3.5 IN. FLARED SWIVEL FOR TANK VALVE

3 IN. NPT OR 3 IN. BSPT

4.5 IN.(114 mm)

3 IN. FLARED SWIVEL

3 IN. NPT

CHECK VALVE

006247

8 1/2 IN.(216 mm)

APPROX.27 1/2 IN.(699 mm)


2013-JAN-25 REV. 3 PAGE 1-9

MaNIfOLD CHECK VaLVES

The manifold check valve is designed to prevent a loss of agent during a discharge in the event that a tank has been removed from the system. The check valve is a “mushroom” type, which lifts into the manifold as discharge occurs.

Two sizes of manifold check valves are available: 1 in. and 2 in.

Manifolds are constructed of standard Schedule 40 pipe and 300 lb fittings. The check valves assemble directly into the fittings. When installing, the check valves must be oriented vertically.

ThreadComponent Material Type

Check Body: Brass 1 in. NPTValve Stem and Seal: and

Stainless Steel 2 in. NPT

ShippingAssembly EquivalentPart No. Description Length570566 1 in. Manifold Check Valve 1.3 ft (0.4 m)570568 2 in. Manifold Check Valve 21.8 ft (6.6 m)

1.5 IN. (FOR 1 IN. MANIFOLD CHECK VALVE) OR 2.5 IN. (FOR 2 IN. MANIFOLD CHECK VALVE) NPT MALE FOR MANIFOLD INLET CONNECTION

1 IN. OR 2 IN. NPT FEMALE FOR DISCHARGE HOSE CONNECTION

006889


2013-JAN-25 REV. 2 PAGE 1-11

DISCHarGE NOZZLES

The discharge nozzles are available in a 180° and 360° pattern and are designed to uniformly distribute the Novec™ 1230 agent throughout the hazard area.

The 180° nozzle has seven ports and the 360° nozzle has six-teen ports. Six sizes of nozzles are available, 1/2 through 2 in.

The hydraulic flow program will determine the nozzle size and orifice size required.

Note: When ordering nozzles, orifice size must be specified.

Nozzles are supplied as standard in Brass. Stainless Steel is available as a special order option. Contact Marine Technical Services for ordering details.

Shipping assembly Part No.

Brass Stainless Steel Description

570515 438036 1/2 in. NPT Nozzle – 180°

570516 438037 3/4 in. NPT Nozzle – 180°

570517 438038 1 in. NPT Nozzle – 180°

570518 438039 1 1/4 in. NPT Nozzle – 180°

570519 438040 1 1/2 in. NPT Nozzle – 180°

570520 438041 2 in. NPT Nozzle – 180°

570602 438042 1/2 in. NPT Nozzle – 360°

570603 438043 3/4 in. NPT Nozzle – 360°

570604 438044 1 in. NPT Nozzle – 360°

570605 438045 1 1/4 in. NPT Nozzle – 360°

570606 438046 1 1/2 in. NPT Nozzle – 360°

570607 438047 2 in. NPT Nozzle – 360°

004824

004823

004840

180° NOZZLEPATTERN

360° NOZZLEPATTERN



PNEuMaTIC aCTuaTOr

The pneumatic actuator is required to pneumatically actuate the agent tanks. The actuator operates from pressure received from the pilot cylinders via a flexible hose. When the pneumatic actu-ator is pressurized, the internal actuator piston pushes down on the valve stem, opening the tank valve, allowing the agent to discharge.


Body: Brass CZ121Actuation Pin: Stainless SteelPiston Rod: Brass CZ 121Pipe Connection: 1/4 in. NPT FemaleMin. Actuation Pressure: 4 bar (58 psi)Max. Working Pressure: 56 bar (812 psi)Overall Size: 1.89 in. (L) x 1.63 in. (Dia) (48 mm (L) x 41 mm (Dia))Weight: 0.228 kg (0.503 lb)


570550 Pneumatic Actuator

1/4 IN. NPT

006764


2013-JAN-25 REV. 1 PAGE 1-12.1

MaNuaL aCTuaTOr

The local manual actuator is used to mechanically operate the tank. To prevent accidental actuation, the actuator contains a steel safety pin. The pin must be removed to operate the actu-ator. The actuator is operated by depressing the strike button.

The actuator can be mounted either on the top port of the tank valve or on top of the electric solenoid valve.


Body: Brass CZ 121Knob: PVC (Colour: Red)Safety Pin: Stainless Steel 303Piston Rod: Brass CZ 121Min. Actuation Force: 25.5 N (5.73 lbf)Overall Size: 2.05 in. (L) x 1.63 in. (Dia) ( 52 mm (L) x 41 mm (Dia))Weight: 0.265 kg (0.584 lb)

Part No. Description570549 Manual Actuator

006890

STRIKEBUTTON

SAFETYPIN


2013-JAN-25 REV. 2 PAGE 1-13

LOW PrESSurE SWITCH

The low pressure warning switch (optional, field installable) continuously monitors the tank pressure and in the event of the pressure dropping below 290 psi (20 bar) the switch operates to enable the condition to be signalled to a control unit.

The low pressure switch ordered will consist of one of the two switches shown below. The low pressure switch is optional and must be ordered separately when ordering the system tank.

Shipping assembly Part No. Description

570585 Low Pressure Switch

008469

Specifications Switch #1 Switch #2

Manufacturer GEMS NASON

Manufacturer’s I.D. Found on switch body Found on switch body

Pressure Connection 1/8 in. NPT 1/8 in. NPT Zinc-plated Steel C360 Brass

Diaphragm Kapton Buna-N

O-ring Nitrile Buna-N

Switch Point Transfers on Fall at: Transfers on Fall at: 294 psi +/- 10 psi 290 psi +/- 15 psi (20.3 bar +/-0.7 bar) (20 bar +/-1 bar) Resets on Rise by: Resets on Rise at: 350 psi (294 bar) 330 psi (22.8 bar)

Maximum Operating Pressure 1000 psi (68.9 bar) 2000 psi (137.9 bar)

Electrical Connection DIN 43650A Connector DIN 43650A Connector with 1/2 in. Female NPT with 1/2 in. Female NPT Conduit Connection Conduit Connection

Maximum Current 5 A 5 A

Nominal Voltage 24 VDC 24 VDC

Wiring: Normally – Open PIN 3 PIN 3 Common PIN 1 PIN 1 Normally – Closed PIN 2 PIN 2



CPM aCTuaTOr

The Cable Pneumatic Manual (CPM) Actuator (Part No. 436796) may be used to operate the system from a remote position using a manual release unit which is connected to the CPM Actuator by wire rope run in conduit. Local manual actuation is also possible using this actuator. In addition, pneumatic operation is available via the actuation port in the body of the actuator.

The CPM Actuator is designed so that it may be fitted to the top of the valve assembly or used in conjunction with a removable electrical actuator.

CPM Actuator – Part No. 436796

008633

008539

CPM Actuator – Manually Actuated Position

008634

CPM Actuator – Cable Actuated Position

Inadvertent manual operation is prevented by a “safety pin.” Normal manual operation requires that the safety pin be pulled from the handle to allow the lever to be moved to the actuated “up” position. With the safety pin inserted, cable actuation is not inhibited.

Both manual and cable operation can be disabled by a “disable key.” The disable key must be removed to put the actuator in service for manual cable operation.

SPECIfICaTIONS

Body: Brass C36000

Lever Arm: Brass C36000

Safety Pin: Stainless Steel

Actuation Pin: Stainless Steel

Swivel Nut: Brass C36000

Swivel Nut Connection: 1 in. BSPP

Pneumatic Input Port: 1/8 in. NPT Female

Min. Actuation Pressure: 6.9 bar (100 psi)

Max. Working Pressure: 1750 psi (121 bar)

Overall Size: W: 3.1 in. (79 mm) L: 7.1 in. (180 mm) H: 5.4 in. (140 mm)

Weight: 2.65 lb (1.20 kg)

008633

PNEUMATIC INPUT PORT



2013-JAN-25 REV. 1 PAGE 1-13.2



PRESSUREGAUGE

SAFETYRELIEFVALVE

002252

3 1/2 IN.(89 mm)

REFERENCEVALVE

HEIGHT TO OUTLETCENTER

002251

RECORDTAG

PRESSUREGAUGE

CYLINDERSHIPPING CAP

VALVE SHIPPING CAP

11 IN.(279 mm)

67 IN.(1702 mm)

NITrOGEN PILOT CyLINDEr

The Nitrogen Pilot Cylinder is factory filled with nitrogen. The quantity of pilot cylinders required is based on the number of agent tanks in the system.

The cylinders can be actuated pneumatically, manually, or by remote cable pull.

Component Material

Cylinder SteelValve BrassSafety Relief Valve BrassShipping Cap Steel

ShippingAssemblyPart No. Description

433098 Nitrogen Pilot Cylinder DOT 3AA2100 and either TC3AM176 or TC3AA176

Note: The CV-98 valve is not field-serviceable.

VALVE

HEIGHT TO OUTLETCENTER

009062

RECORDTAG PRESSURE

GAUGE

CYLINDERSHIPPING CAP

VALVE SHIPPING CAP

7 IN.(178 mm)

19.7 IN.(500 mm)


2013-JAN-25 REV. 0 PAGE 1-14.1

PRESSUREGAUGE

SAFETYRELIEFVALVE

002252

3 1/2 IN.(89 mm)

REFERENCE

42 fT³ NITrOGEN PILOT CyLINDEr

Note: Only to be installed in systems utilizing a 42 ft3 nitrogen pilot cylinder. System requirements found in Section 13 – appendix 2.

The 42 ft³ Nitrogen Pilot Cylinder is factory filled with nitrogen. A single 42 ft³ nitrogen pilot cylinder can be installed in a system containing one or two agent tanks under the installation limita-tions and requirements specified in Appendix 2.

The cylinder can be actuated pneumatically, manually, or by remote cable pull.

Component Material

Cylinder SteelValve BrassSafety Relief Valve BrassShipping Cap Steel

Shipping ApproximateAssembly WeightPart No. Description lb (kg)

439783 42 ft³ Nitrogen Pilot Cylinder 37.8 (17.1) DOT 3AA2175 and TC3AA166

Note: The CV-98 valve is not field-serviceable.


2013-JAN-25 REV. 2 PAGE 1-15

NITrOGEN PILOT CyLINDEr BraCKET

Material: Steel


79638 Back Frame – 2 required73091 Cylinder Clamp – 2 required418502 Carriage Bolt with Lockwasher and Nut – 2 required427704 Single Cylinder Strap (Steel) – 2 required427705 Single Cylinder Channel (Steel) – 2 required

finish:Back Frame – Red Polyester Powder PaintCylinder Clamp – Red Polyester Powder PaintCarriage Bolt/Washer and Nut – Zinc Plated

006963b

52 IN.(1321 mm)

14 IN.(356 mm)

006963a

13 1/2 IN.(343 mm)

12 IN.(305 mm)

5 IN.(127 mm)

BACK FRAME

CYLINDERCLAMP

CARRIAGEBOLT

008688

SINGLECYLINDER STRAP

SINGLE CYLINDER CHANNEL

18 3/8 IN.(467 mm)



42 fT³ NITrOGEN PILOT CyLINDEr BraCKET aSSEMBLy


Each cylinder must be secured with two bracket straps. Each bracket assembly includes four bracket halves with fastening nuts, bolts, and washers. Brackets are designed to be used in conjunction with continuous slot channel.

Bracket assemblies are manufactured from 304 stainless steel with S.S. nuts, bolts, and washers.

Shipping ApproximateAssembly WeightPart No. lb (kg)

439781 2.8 (1.3)

Back channel is not supplied with the bracket and must be ordered separately. Refer to Components Section, Page 1-7, for description of acceptable channel.

009063

9.50 IN.(241 mm)

10.0 IN.(254 mm)

10.2 IN.(259 mm)

3.00 IN.(76 mm)

P1000 UNISTRUT CHANNEL OR EQUAL

1.50 IN.(38 mm)

0.135 IN.(3 mm)

1.38 IN.(35 mm)

7.12 IN.(181 mm)

7.12 IN.(181 mm)

0.38 IN.(10 mm)

0.73 IN.(19 mm)

2.0 IN.(51 mm)

CYLINDER FOUNDATION BY OTHERS

LIQuID LEVEL INDICaTOr

The liquid level indicator is used to measure the level of liquid Novec™ 1230 agent in the tanks. The amount (weight) of agent is determined by converting the level measurement into a weight measurement using the weight conversion tables located in this manual.

The liquid level is found by lifting the measuring tape from inside the tube to the end (or approximately 3 in. (76 mm) above the anticipated liquid level) and slowly lowering the tape until a mag-netic interlock with the float is felt. The tape will then remain in the up position, allowing a reading at the top of the housing. This measurement is accomplished without removing the tank from the fire suppression system.

The indicator can be installed in empty tanks with the proper port or tanks can be ordered with the indicator already installed.

Component MaterialLiquid Level Body: BrassIndicator Tape: Steel

Shipping AssemblyPart No. Description

570277 Liquid Level Indicator for 280 lb Tank570278 Liquid Level Indicator for 390 and 850 lb Tanks570589 Liquid Level Indicator for 450 lb Tank


2013-JAN-25 REV. 1 PAGE 1-15.2

006255



PILOT VaLVE LEVEr rELEaSE aCTuaTOr

The manual lever release actuator provides a manual means of actuating pilot cylinder valves and stop valves. This can be accomplished by direct manual actuation of its pull lever or cable actuation when used in conjunction with a remote manual pull station. When used with a remote manual pull station, the pull station must contain the components necessary to meet the actuator lever traveling requirements of 7 in. (178 mm).

The actuator is shipped with ring pin and chain attached. If the ring pin is not required, it must be removed. Failure to remove the ring pin/chain assembly will prevent system actuation if a remote cable pull actuation system is employed and the ring pin is accidentally installed in the actuator.

Component MaterialAll Manual Cable-pull Brass withActuator Stainless Steel Pin


423309 Lever Release (1 1/8-18 mounting thread) – Mounts directly to a CV-98 pilot cylinder valve.

3 7/8 IN.(98 mm)

DEPTH: 3 7/8 IN. (98 mm)

3 7/8 IN.*(98 mm)

000897

*Add 1 9/16 in. (40 mm) to height when lever is in the straight up position.

PIN


2013-JAN-25 REV. 2 PAGE 1-17

PrESSurE OPEraTED STaCKaBLE aCTuaTOr

The pressure operated stackable actuator (Part No. 428566) is necessary when pneumatic actuation is required on a stop valve. This actuator is installed on top of the stop valve and is used in conjunction with the Marine Actuation Station.

The actuator must be manually reset.

When installed to actuation line, Pneumatic Actuation Line Kit (Part No. 436127) must also be utilized.

MaTErIaLBody: Brass UNS-C36000Coupling Nut: Brass UNS-C36000Piston: Brass UNS-C36000Stem: Brass UNS-C36000


428566 Pressure Operated Stackable Actuator

006036

2.3 IN.(58 mm)

1/8 IN.PRESSUREPORT

1 1/8 – 18 UNEF

1 1/8 – 18 UNEF

2.9 IN.(74 mm)



CONNECTING LINK

The connecting link is used to connect two lever releases together when two pilot cylinders are required for actuation. The connecting link can be used on lever releases installed on CV-98 valves.

One size connecting link is available for all size cylinders.

Component Material Paint

Connecting Link Steel Red Enamel

Shipping assembly Part No. Description

42514 Connecting link

001885

PIVOT PIN

3/4 IN. (19 mm)

FLEXLOCK HEX NUT

007978

2 5/16 IN. (59 mm)

14 1/4 IN. (362 mm)


2013-JAN-25 REV. 2 PAGE 1-19

MaNuaL PuLL BOX (LaTCHED DOOr TyPE)

The pull box on a SAPPHIRE system is used to provide mechanical release of the system from a manually operated remote station. The latched door type has a solid cast brass door which must be opened to reach the pull handle. A 3/8 in. female NPT opening is provided at the back of the enclosure for connection of the cable housing.

A pulley elbow may be attached directly to the back of the pull box, if necessary, to provide immediate changes in pull cable direction. With this option, the pull box can be extended an additional 3 1/2 in. (89 mm) from the mounting surface by using support legs attached to the back of the pull box. One set of 2 mounting legs is required.

MaTErIaLBody: Brass ASTM B-124 (painted red)Hinged Door: Brass SAE40 (painted red)Handle: Brass ASTM B-124Support Legs: Brass SAE40 (painted red)


45062 Latch door type pull box41542 Support legs (one set of 2)

FOR FIRE

OPEN DOOR

PULL HANDLE HARD

4 3/16 IN.(106 mm)

000684b

Manual Pull Box Latched Door Type – Part No. 45062

KNOB TOOPEN PULLBOX DOORLEAD AND

WIRE SEAL –BROKENSIMULTANEOUSLYWHEN KNOB ISPULLED

HINGEDDOORMOISTURE-PROOF

JOINT

3/8 IN. NPT

PULLHANDLE

1/16 IN. STAINLESSSTEEL PULL CABLE

STAINLESS STEEL PULL CABLE IS NOT INCLUDED WITH PULL BOX (PART NO. 45062)

3/8 IN. PIPE FOR ENCLOSINGPULL CABLE

BODY

1 7/16 IN.(36 mm)

1 15/16 IN.(49 mm) 000684a

4 1/8 IN.(104 mm)



MaNuaL PuLL BOX (Continued)

MaNuaL PuLL BOX (BrEaK GLaSS TyPE “a”)

The pull box on a SAPPHIRE system is used to provide mech-anical release of the system from a manually operated remote station. The Break Glass Type “A” Pull Box has a break glass window and a spring mounted handle which rotates forward for use when the glass is broken. A 3/8 in. female NPT opening is provided at the back of the enclosure for connection of the cable housing.

A pulley elbow may be attached directly to the back of the pull box, if necessary, to provide immediate changes in pull cable direction. With this option, the pull box can be extended an additional 3 1/2 in. (89 mm) from the mounting surface by using support legs attached to the back of the pull box (one set for latched door type, two sets for break-glass type).

Each set of mounting support legs contains 2 legs. Two sets are required for the Break Glass Type “A” Pull Box.

MaTErIaLBody: Brass SAE40 (painted red)Hinged Cover: Brass SAE40 (painted red)Handle: Brass ASTM B-124


41527 Type “A” Break Glass Pull Box41542 Support Legs (one set of 2)

IN CASE OF FIREBREAK GLASS AND

PULL HANDLE HARD UNTIL RED PAINT MARK ON CABLE SHOWS

3 1/4 IN.(82 mm)

4 7/16 IN.(112 mm)

4 7/8 IN.(123 mm)

3 IN.(76 mm)

BRASS HAMMER AND CHAIN SECURED TO BOX

4 – 3/16 IN. MOUNTING HOLES

PROTECTED HAZARD ENGRAVED INNAMEPLATE

000676b

Manual Pull Box Break Glass Type “a” – Part No. 41527

2 3/16 IN.(56 mm)

3/8 IN. PIPE TO ENCLOSE PULL CABLE

CAST BRASS BODY (PAINTED RED)

SPRING FORCES HANDLE OUT INTO OPERATING POSITION WHEN GLASS IS BROKEN

STOWAGE SPACE FOR SPARE BREAK GLASS

CAST BRASS HINGED COVER (PAINTED RED)

GLASS FRONT

PULLHANDLE

MOISTUREPROOF JOINT

1/16 IN. STAINLESS STEEL PULL CABLE

000676a

MaNuaL PuLL BOX (Continued)

TyPICaL PuLL BOX INSTaLLaTION


2013-JAN-25 REV. 1 PAGE 1-20.1

008805

5 11/16 IN.(144 mm)

SHIP’S BULKHEAD

3/8 IN. SHORT NIPPLE

3/8 IN. CLOSE NIPPLE

SUPPORT LEGS

CORNER PULLEY

DIRECTLY ON BULKHEAD

3/8 IN. PIPE

WITH SUPPORT LEGS 3/8 IN. PIPE

TYPE “A”BREAK GLASS PULL BOX

TYPE “A”BREAK GLASS PULL BOX

2 3/16 IN. (56 mm)


2013-JAN-25 REV. 2 PAGE 1-21

COMBINaTION LaTCH aND BrEaK GLaSS PuLL BOX – ParT NO. 42329

The pull box on a SAPPHIRE system provides mechanical release of the system or directional valve from a manually oper-ated remote station. To operate, release both latches and open the door. Break the glass with the hammer attached to side of box. When the glass is broken, a spring rotates the handle for-ward for a straight pull.

Component Material

Watertight latch- Brass (painted red) type pull box


42329 Type “B” Latch Type Pull Box (watertight)

3 1/8 IN.(79 mm)

MOISTUREPROOF JOINT

PULLHANDLE

GLASS FRONT

DRAIN HOLE

HINGED COVER

“O” RINGGASKET

HINGED FRONT WITH GLASS

LEVER TYPE LATCH

BRASS HAMMER AND CHAIN SECURED TO BOX

4 – 9/32 IN. DIAMETERMOUNTING HOLES

PROTECTED HAZARD ENGRAVED IN NAMEPLATE

IN CASE OF FIRERELEASE LATCHES,OPEN DOOR, BREAK

GLASS AND PULLHANDLE HARD UNTILRED PAINT MARK ON

CABLE SHOWS

BODY

1/16 IN. STAINLESS STEEL PULL CABLE

STAINLESS STEEL PULL CABLE NOT INCLUDED IN PULL BOX ASSEMBLIES

STOWAGE SPACE FOR SPARE BREAK GLASS

SPRING FORCES HANDLE OUT INTO OPERATING POSITION WHEN GLASS IS BROKEN

3/8 IN. CONDUIT TO ENCLOSE PULL CABLE

2 1/2 IN.(64 mm)

6 3/4 IN.(171 mm)

4 7/8 IN.(124 mm)

3 IN.(76 mm)

000680



ENCLOSED DOuBLE CaBLE PuLL BOX WITH MICrOSWITCH

The double pull box on a SAPPHIRE system provides mechani-cal release of the pilot cylinders and the stop valve from a man-ually operated remote station. To reach the pull handles, release the cover latch and open the door. When the door opens, the microswitch activates the system alarm and system indicators or devices. Pull the CYLINDER RELEASE handle to open the pilot cylinders. Pull the VALVE RELEASE handle to open the stop valve to the protected space.

Component Material

Double Pull Box SteelCable Pull Brass Enclosed Assembly

DimensionsApproximately 12 in. H x 10 in. W x 6 in. D (305 mm H x 254 mm W x 152 mm D)


426312 Enclosed Double Cable Pull Box with Microswitch

3/8 – 18 NPT

SIDE VIEW Of CaBLE PuLL

INSIDE VIEW SHOWING CaBLE PuLLS aND MICrOSWITCH

004201

3 IN.(76 mm)

10 IN.(254 mm)

12 IN.(305 mm)

13 IN.(330 mm)

SurfaCE MOuNT MaNuaL PuLL BOX

The Surface Mount Manual Pull Box (Part No. 439788) on a SAPPHIRE system provides mechanical release of the pilot cyl-inders and the stop valve from a manually-operated remote sta-tion. The housing is a painted red stainless steel enclosure with a break-glass type scored acrylic window. Two 3/8 in. (9.5 mm) holes are provided at the back of the enclosure for connection to a flexible conduit/cable kit.

Component Material

Surface Mount Stainless SteelManual Pull Box (painted red)

Shipping ApproximateAssembly WeightPart No. Description lb (kg)439788 Surface Mount Manual Pull Box 5.2 (2.4)439789 Surface Mount Replacement 0.7 (0.3) Window


2013-JAN-25 REV. 0 PAGE 1-22.1

009064

9/32 IN. MOUNTING HOLES(7 mm)

7.375 IN.(187 mm)

5.125 IN.(130 mm)

3.375 IN.(86 mm)

11.375 IN.(289 mm)

9.063 IN.(230 mm)

STAINLESS STEEL ENCLOSURE (PAINTED RED)

SCORED ACRYLIC WINDOW

MOISTURE PROOF RUBBER GASKET

PULL PIN

T HANDLE

fLuSH MOuNT MaNuaL PuLL BOX

The Flush Mount Manual Pull Box (Part No. 439790) on a SAPPHIRE system provides mechanical release of the pilot cylinders and the stop valve from a manually-operated remote station. The housing is a painted red stainless steel enclosure with a break-glass type scored acrylic window. Two 3/8 in. (9.5 mm) holes are provided at the back of the enclosure for connec-tion to a flexible conduit/cable kit.

Component MaterialFlush Mount Stainless SteelManual Pull Box (painted red)


439790 Flush Mount Manual Pull Box 5.6 (2.5)439791 Flush Mount Replacement 1.1 (0.5) Window



009065

9/32 IN. MOUNTING HOLES(7 mm)

9.375 IN.(238 mm)

3.375 IN.(86 mm)

13.375 IN.(340 mm)

12.625 IN.(321 mm)

8.625 IN.(219 mm)

STAINLESS STEEL ENCLOSURE (PAINTED RED)

MOISTURE PROOF RUBBER GASKET

PULL PIN

T HANDLE

fLEXIBLE CONDuIT/CaBLE KIT

The Flexible Conduit/Cable is used to attach the surface mount manual pull box or flush mount manual pull box to pilot cylinder valves and the stop valve. Flexible Conduit/Cable Kits are avail-able in lengths from 6 ft to 100 ft (1.8 m to 30.5 m).

The flexible conduit/cable bracket is a stainless steel bracket used to secure the flexible conduit end in applications where a CPM actuator is not operated by the flexible cable.


439996 Flexible Conduit/Cable Bracket 0.9 (0.4)439792 Flexible Conduit/Cable Kit – 6 ft (1.8 m) 1.0 (0.4)439793 Flexible Conduit/Cable Kit – 8 ft (2.4 m) 1.1 (0.5)439794 Flexible Conduit/Cable Kit – 10 ft (3.0 m) 1.2 (0.6)439795 Flexible Conduit/Cable Kit – 12 ft (3.7 m) 1.4 (0.6)439796 Flexible Conduit/Cable Kit – 14 ft (4.3 m) 1.5 (0.7)439797 Flexible Conduit/Cable Kit – 16 ft (4.9 m) 1.6 (0.7)439798 Flexible Conduit/Cable Kit – 18 ft (5.5 m) 1.8 (0.8)439799 Flexible Conduit/Cable Kit – 20 ft (6.1 m) 1.9 (0.9)439800 Flexible Conduit/Cable Kit – 22 ft (6.7 m) 2.0 (0.9)439801 Flexible Conduit/Cable Kit – 24 ft (7.3 m) 2.1 (1.0)439885 Flexible Conduit/Cable Kit – 25 ft (7.6 m) 2.2 (1.0)439802 Flexible Conduit/Cable Kit – 26 ft (7.9 m) 2.3 (1.0)439803 Flexible Conduit/Cable Kit – 28 ft (8.5 m) 2.4 (1.1)439804 Flexible Conduit/Cable Kit – 30 ft (9.1 m) 2.5 (1.2)439805 Flexible Conduit/Cable Kit – 32 ft (9.6 m) 2.7 (1.2)439806 Flexible Conduit/Cable Kit – 34 ft (10.4 m) 2.8 (1.3)439807 Flexible Conduit/Cable Kit – 36 ft (11.0 m) 2.9 (1.3)439808 Flexible Conduit/Cable Kit – 38 ft (11.6 m) 3.1 (1.4)439809 Flexible Conduit/Cable Kit – 40 ft (12.2 m) 3.2 (1.4)439810 Flexible Conduit/Cable Kit – 42 ft (12.8 m) 3.3 (1.5)439811 Flexible Conduit/Cable Kit – 44 ft (13.4 m) 3.4 (1.6)439812 Flexible Conduit/Cable Kit – 46 ft (14.0 m) 3.6 (1.6)439813 Flexible Conduit/Cable Kit – 50 ft (15.2 m) 3.8 (1.7)439814 Flexible Conduit/Cable Kit – 52 ft (15.8 m) 4.0 (1.8)439815 Flexible Conduit/Cable Kit – 55 ft (16.8 m) 4.2 (1.9)439816 Flexible Conduit/Cable Kit – 60 ft (18.2 m) 4.5 (2.0)439817 Flexible Conduit/Cable Kit – 65 ft (19.8 m) 4.8 (2.2)439818 Flexible Conduit/Cable Kit – 70 ft (21.3 m) 5.1 (2.3)439819 Flexible Conduit/Cable Kit – 75 ft (22.9 m) 5.5 (2.5)439820 Flexible Conduit/Cable Kit – 80 ft (24.4 m) 5.8 (2.6)439821 Flexible Conduit/Cable Kit – 85 ft (25. 9 m) 6.1 (2.8)439822 Flexible Conduit/Cable Kit – 90 ft (27.4 m) 6.4 (2.9)439823 Flexible Conduit/Cable Kit – 95 ft (29.0 m) 6.8 (3.1)439824 Flexible Conduit/Cable Kit – 100 ft (30.5 m) 7.1 (3.2)


2013-JAN-25 REV. 0 PAGE 1-22.3



009067

CUSTOM CABLE BRACKET

CABLE CLAMP

fLEXIBLE CONDuIT/CaBLE KIT

009066

CABLE BUSHING MOUNTING SLOT

4 – 0.25 IN. (6 mm) MOUNTING HOLES

3 IN.(76 mm)

3 IN.(76 mm)

4 IN.(102 mm)

4.13 IN.(105 mm)

4.13 IN.(105 mm)

7.5 IN.(191 mm)

6.5 IN.(165 mm)

fLEXIBLE CONDuIT/CaBLE BraCKET


2013-JAN-25 REV. 2 PAGE 1-23

CaBLE WITH SWaGED END fITTING

The 1/16 in. diameter cable is used to attach remote manual pull boxes to cylinder valves, pull equalizers and control boxes. The cable is constructed of stranded, stainless steel wire. The cable is available in lengths of 50, 100, and 150 ft (15.2, 30.5, and 45.7 m). The cable assemblies include a brass swaged end fitting for attaching to the remote pull box.

The cable clamp is used to create a loop in the wire rope for attachment of the wire rope to a lever release actuator.

The Flared End Fitting provides a smooth transition on the end of a pipe run for the pull cable. When the wire rope exits the pipe to connect to lever actuators on pilot cylinders, stop valves, or globe valves the fitting prevents chaffing of the wire rope due to sharp edges on the end of the pipe. Use the flared end fitting on pipe ends any time the wire rope extends beyond the piping.

Component Material

Cable Stainless Steel Swaged Fitting Brass Cable Assembly


42104 50 ft (15.2 m) 1/16 in. (16 mm) Cable with Swaged End Fitting



45333 1/16 in. (16 mm) Cable Clamp

40060 Flared End Fitting

Note: The strength of the end fitting exceeds the breaking point of the cable.

000689a

000689b

SLOT IN COUPLING FOR INSTALLATION OF CABLE END FITTING

HANDLE

CABLE END (BRASS)

COUPLING

STAINLESS STEEL CABLE WITH SWAGED CABLE END FOR PULL BOX, CABLE END HAVING RED PAINT MARK



CaBLE WITH SWaGED END fITTING (CONTINuED)

ALLEN HEADSET SCREW(10-32 X 1/4 IN. HEX OVAL POINT)

1/16 IN. CABLE

CABLE CLAMP

1/2 IN.(13 mm)

1/2 IN.(13 mm)

1/4 IN.(6 mm)

CaBLE CLaMP (ParT NO. 45333)

Material: Brass per SAE No. 72

000693

fLarED END fITTING (ParT NO. 40060)

3/8 IN.STANDARD PIPE THREAD

27/64 IN.(11 mm)

1 IN.(25 mm)

7/8 IN. HEX(22 mm)


2013-JAN-25 REV. 2 PAGE 1-25

COrNEr PuLLEy

The corner pulley is required on a SAPPHIRE system whenever a mechanical release pull cable run involves a change in direc-tion. Corner pulleys are installed as part of the cable housing (pipe) and provide 90° direction changes with minimal force loss and no induced kinking.

The corner pulley is made of forged brass and is threaded for 3/8 in. NPT pipe. The pulley is watertight and is designed for location inside or outside the protected space.

A two-piece adaptor consisting of a Coupling Nut and a Hex Nipple is available to simplify the installation. The coupling nut has a 3/8 in.-18 NPT female thread on one end and a 5/8 in.-18 left-hand female thread on the other. The hex nipple has a 3/8 in.-18 NPT male thread on one end, and a 5/8 in.-18 left-hand male thread on the other.

Installation is accomplished by first threading the male NPT end of the hex nipple into the corner pulley. Then the female 3/8 in.-18 NPT end of the coupling nut can be engaged onto the 3/8 in. pipe at the same time that the male 5/8 in.-18 left-hand thread of the hex nipple and female 5/8 in.-18 left-hand thread of the hex nipple are engaged into each other. This will allow the two pieces to be pulled together as the coupling nut is tightened.

ThreadComponent Material Size/Type

Corner Pulley – Brass 3/8 in. NPTBrass

Thread Adaptor Brass —


45515 Brass Corner Pulley (brass wheel)

40696 Thread Adaptor – right/left hand

fOrGED BraSS WaTErTIGHT COrNEr PuLLEy, SHEaVE TyPE (ParT NO. 45515)

2 11/16 IN.(68 mm)

3/8 IN. NPT

LEAD-CLADCOPPERGASKET

3/8 IN. PIPE

REMOVABLEFACE FORRUNNING CABLE

ADAPTORTHREADADAPTOR

000690b

000690a

1 5/32 IN.(29 mm)

4 3/16 IN.(106 mm)

THrEaD aDaPTOr (ParT NO. 40696)

007043

3/8 IN. – 18 NPT MALE

3/8 IN. – 18 NPT FEMALE

COUPLING NUT

5/8 IN. – 18 LEFT-HAND MALE

5/8 IN. – 18 LEFT-HAND FEMALE

HEX NIPPLE



DuaL/TrIPLE CONTrOL BOXES

The dual/triple control boxes allow manual actuation of a cyl-inder valve from two or three remote pull stations. Two styles of control boxes are available. Part No. 42784 is 13 3/4 in. (349 mm) and Part No. 43166 is 20 3/4 in. (527 mm) long. Both styles can be used for cylinder valve actuation. Only the longest control box, Part No. 43166, can be used for valves utilizing sectors (globe valves). The inlet and outlet connections are threaded for 3/8 in. pipe.

Component Material Thread Size/Type

Control Box (Lever Releases) Steel 3/8 in. NPT FemaleControl Box (Sectors) Steel 3/8 in. NPT Female


42784 Dual/Triple Control Box (Lever Releases)43166 Dual/Triple Control Box (Sectors)

Sector Control Box (Shown Without Cover) (Part No. 43166)

FLEXIBLE TRANSPARENT PROTECTION RING

DIRECTION OF PULL

CABLE PULL FROM PULL-BOXES

CABLE – PULL TO CYLINDER RELEASE

3/8 IN. PIPE

4 – 9/32 IN. (71 mm)MOUNTING HOLES

CABLE CLAMP

009082

20 3/4 IN. (527 mm) OVERALL

19 1/4 IN. (489 mm)

5/8 IN. (16 mm)

1 7/8 IN. (48 mm)

9/16 IN. (14 mm)

1 IN. (25 mm)

2 3/4 IN.(70 mm)

3 1/4 IN. (83 mm)

End View

009083

Lever Control Box (Shown Without Cover) (Part No. 42784)

FLEXIBLE TRANSPARENT PROTECTION RING

DIRECTION OF PULL

CABLE PULL FROM PULL-BOXES

CABLE – PULL TO CYLINDER RELEASE

3/8 IN. PIPE


CABLE CLAMP

009081

13 3/4 IN. (349 mm) OVERALL

12 1/4 IN. (311 mm)


2013-JAN-25 REV. 2 PAGE 1-27

rEMOTE CaBLE PuLL EQuaLIZEr

The remote cable pull equalizer is used in systems where man-ual actuation of the pilot cylinder valve and operation of a stop valve must be accomplished at the same time. The pull equal-izer is mounted in the remote pull station cable line. By pulling the remote pull box, the cable attached to the pull equalizer will pull the internal cable clamp in the pull equalizer which in turn will pull the cables attached to the cylinder valve and stop valve, causing them to operate. Two styles of pull equalizers are avail-able. Part No. 42791 is 13 3/4 in. (349 mm) long and Part No. 43168 is 20 3/4 in. (527 mm). Only the longest equalizer, Part No. 43168, can be used for valves utilizing sectors. The inlet and outlet connections are threaded for 3/8 in. pipe.


Pull Equalizer (Lever Releases) Steel 3/8 in. NPT FemalePull Equalizer (Sectors) Steel 3/8 in. NPT Female


42791 Remote Cable Pull Equalizer (Lever Releases)43168 Remote Cable Pull Equalizer (Sectors)

END VIEW

3 1/4 IN.(83 mm)

2 3/4 IN.(70 mm)

1 7/8 IN.(48 mm)

11/16 IN.(17 mm)

REMOVABLE COVER

1 IN.(25 mm)

009086

Lever Equalizer Box (Shown Without Cover) (Part No. 42791)

12 1/4 IN.(311 mm)

13 3/4 IN. (349 mm)(OVERALL)

DIRECTION OF PULL

009084 CABLE TO PULL BOXFLEXIBLE TRANSPARENT

PROTECTION RING

CABLE CLAMP


CABLE FROM CYLINDER AND VALVE RELEASES

3/8 IN. PIPE

Sector Equalizer Box (Shown Without Cover) (Part No. 43168)

19 1/4 IN. (489 mm)

20 3/4 IN. (527 mm)(OVERALL)

DIRECTION OF PULL

CABLE TO PULL BOX

FLEXIBLE TRANSPARENTPROTECTION RING

CABLE CLAMP

CABLE FROM CYLINDER AND VALVE RELEASES


3/8 IN. PIPE 009085



MarINE aCTuaTION STaTION – TWO STEP – (S.O.L.a.S.)

The marine actuation station is used to release the system pilot cylinders by means of compressed nitrogen gas. This is accom-plished by pulling the operating handle marked CYLINDER RELEASE which punctures the nitrogen cartridge, allowing the gas to flow to a pilot port located on the pilot cylinders, and pulling the operating handle marked VALVE RELEASE which punctures the nitrogen cartridge, allowing the gas to flow to a pressure operated stop valve.

The marine actuation station comes equipped with 1/4 in. stain-less steel compression fittings for attaching 1/4 in. O.D. stainless steel tubing. The enclosure is rainproof, constructed of 16 ga. galvanized steel and is equipped with a draw pull catch.

Actuation pressure is achieved by means of an LT-20-L Nitrogen cartridge (Part No. 7012) with a height of 7 7/8 in. (200 mm) and

a diameter of 2 1/2 in. (64 mm) (DOT 3A2100).

Pneumatic Actuation Line Kit (Part No. 436127) must be used in actuation line of stop valves.

Component Material FinishMarine Actuation Station – Steel Red Two Step Epoxy PaintOptional Microswitch (Part No. 426460) must be ordered sep-arately to supply electrical contacts for the purpose of sound-ing an alarm when actuation station door is opened.


418731 Marine Actuation Station – Two Step7012 LT-20-L DOT 3A2100 Nitrogen Cartridge

001382

MaXIMuM LENGTH ruN (fEET) 0 50 100 150 200 250 300

Wa

LL

TH

ICK

NE

SS

(IN

CH

ES

)

.028

.035

.049

.065

58

67

94

150

.020

.025

.030

.035

.040

.045

.050

.055

.060

.065

.070

1/4 IN. STAINLESS STEEL TUBE

MaXIMuM LENGTH Of aCTuaTION TuBING frOM rEMOTE STaTION TO CyLINDErS

Note: Pneumatic Actuation Line Kit (Part No. 436127) must be utilized in actuation line of stop valves. Vent Line (Part No. 42175) must be utilized in actuation line of pilot cylinder valve.

INSTRUCTIONCHART

TO VALVE

TO CYLINDER

PULL CATCH

NITROGENCARTRIDGE

ELECTrICaL raTING fOr 426460 .5a @ 125VDC000694

10 IN.(254 mm)

VALVE

REL

CYLINDER

REL

COMPRESSIONFITTING FOR 1/4 IN. OD S.S. TUBE

12 IN.(305 mm)

6 IN.(152 mm)

3 IN.(76 mm)

13 IN.(330 mm)


2013-JAN-25 REV. 1 PAGE 1-28.1

007984

1 3/32 IN.(28 mm)

3/8 IN.(9 mm)

1 11/16 IN.(43 mm)

1 1/2 IN.(38 mm)

0.18 IN. HOLES, 2 LOCATIONS

MICrOSWITCH MOuNTING DETaIL fOr MarINE aCTuaTION STaTION

ENCLOSURE

MICROSWITCH (PART NO. 426460)

1/8 IN. PIPE, 0.75 IN. (19 mm) LONG, 2 LOCATIONS

#8 SCREW, 2 IN. (51 mm) LONG W/LOCKWASHERS AND NUT, 2 LOCATIONS

SIDE VIEW

frONT VIEW

007980

LABEL FOR CYLINDER RELEASE

MICROSWITCH

LABEL FOR VALVE RELEASE

MICrOSWITCH MOuNTING LOCaTION

007981

MICROSWITCH

1 1/2 IN.(38 mm)

1 11/16 IN.(43 mm)

1 3/32 IN.(28 mm)

3/8 IN.(9 mm)


2013-JAN-25 REV. 3 PAGE 1-29

MarINE aCTuaTION STaTION – ONE STEPThe marine actuation station can be used to release the system by actuating the pilot cylinders or it can be connected directly to a CPM actuator to release a single cylinder. Actuation is accom-plished simply by pulling on the handle which allows pressurized nitrogen flow through 1/4 in. O.D. S.S. tube to a pressure actu-ator located on the Nitrogen valve. The marine actuation station comes equipped with a 1/4 in. stainless steel compression fitting for attaching 1/4 in. O.D. stainless steel tube.

The enclosure is 16 ga. galvanized steel, rainproof, and equipped with a draw pull catch.

Actuation pressure is achieved by means of an LT-20-L Nitrogen cartridge (Part No. 7012) with a height of 7 7/8 in. (200 mm) and

a diameter of 2 1/2 in. (64 mm) (DOT 3A2100).

Component Material Finish

Marine Actuation Station – Steel Red One Step Epoxy Paint

Microswitch (Part No. 426460) can be ordered separately to supply electrical contacts for the purpose of sounding an alarm when actuation station door is opened.


67686 Marine Actuation Station – One Step7012 LT-20-L DOT 3A2100 Nitrogen Cartridge

NITROGENCARTRIDGE

COMPRESSION FITTING FOR 1/4 IN. O.D. S.S. TUBE

PULL STATION

INSTRUCTIONCHART

000695

TO ACTUATE FIRE SUPPRESSION SYSTEM, PULLHANDLE

6 IN.(152 mm)

12 IN.(305 mm)

10 IN.(254 mm)

3 IN.(76 mm)

13 IN.(330 mm)

MaXIMuM LENGTH ruN (fEET) 0 50 100 150 200 250 300

Wa

LL

TH

ICK

NE

SS

(IN

CH

ES

)

1/4 IN. STAINLESS STEEL TUBE

.028

.035

.049

.065

58

67

94

150

.020

.025

.030

.035

.040

.045

.050

.055

.060

.065

.070

MaXIMuM LENGTH Of aCTuaTION TuBING frOM rEMOTE STaTION TO CyLINDErS

Note: Pressure Bleeder Plug (Part No. 42175) must be utilized in actuation line of pilot cylinder valve.

001382



MICrOSWITCH MOuNTING LOCaTION

007984

1 3/32 IN.(28 mm)

3/8 IN.(9 mm)

1 11/16 IN.(43 mm)

1 1/2 IN.(38 mm)

0.18 IN. HOLES, 2 LOCATIONS

MICrOSWITCH MOuNTING DETaIL fOr MarINE aCTuaTION STaTION

ENCLOSURE

MICROSWITCH (PART NO. 426460)

1/8 IN. PIPE, 0.75 IN. (19 mm) LONG, 2 LOCATIONS

#8 SCREW, 2 IN. (51 mm) LONG W/LOCKWASHERS AND NUT, 2 LOCATIONS

SIDE VIEW

frONT VIEW

007982

MICROSWITCH

TO aCTIVaTE fIrE

SuPPrESSION SySTEM,

PuLL HaNDLE

007981

MICROSWITCH

1 1/2 IN.(38 mm)

1 11/16 IN.(43 mm)

1 3/32 IN.(28 mm)

3/8 IN.(9 mm)


2013-JAN-25 REV. 1 PAGE 1-29.2

QuarTZOID BuLB aCTuaTOr

The Quartzoid Bulb Pressure Type Automatic Release (QBA-5) actuates the system pilot cylinders or single-tank agent cylin-ders by releasing carbon dioxide through a maximum of 100 ft (30.5 m) of 1/8 in. Schedule 40 ERW pipe or stainless steel tubing. The QBA-5 is available with temperature ratings of 135, 175, and 250 °F (57, 79, and 121 °C).

Used in hazards 6000 ft3 (170 m3) and under.

Part No. Temperature

42267 135 °F (57 °C)42274 175 °F (79 °C)42276 250 °F (121 °C)

Material: Spun Steel Cylinder with Brass Release Valve

Component Dimensions: Length: 10 in. (254 mm) Width: 2 7/8 in. (73 mm) Height: 3 3/4 in. (95 mm)

Cylinder Certification: DOT3E1800

RELEASEMECHANISM

SAFETY RELIEFBURSTING DISC

TEMPERATURERATING STAMPEDHERE

QUARTZOID BULB

1/4 IN. – 18 NPT OUTLET

1/4 IN. X 1/8 IN.REDUCER NOT SUPPLIED

BRACKET

NAMEPLATE

NAMEPLATE

CARBON DIOXIDECYLINDER

001400



PNEuMaTIC aCTuaTION LINE KIT

The Pneumatic Actuation Line Kit (Part No. 436127) is used to control the pressure in the actuation lines of the 3/4 in. isolation valve. One Pneumatic Actuation Line Kit is required for each pneumatic actuator and must be installed within 1 ft (0.3 m) of the pneumatic actuator/isolation valve. The Low Pressure Vent Plug and Safety Relief Valve are to be installed with a torque of 125 in.-lb (14 Nm). After system discharge, all pressure in the actuation line must be relieved by pulling the ring on the safety relief valve.

Part No. Description Material

436085 Low-Pressure Vent Plug Brass15677 Safety Relief Valve Brass28484 1/4 in. Close Nipple Galvanized Steel27350 1/4 in. Tee Galvanized Steel

Note 1: The low pressure vent plug cannot be ordered separately.

Note 2: CPM Actuator does not require use of this line kit.

1/4 IN. TEE

LOW PRESSURE VENT PLUG

SAFETYRELIEF VALVE

1/4 IN. CLOSE NIPPLE

1 3/4 IN.(44 mm)

008246

4 3/4 IN.(121 mm)

008334

PNEUMATIC ACTUATION LINE KIT (PART NO. 436127)

3/4 IN. PRESSURE ACTUATED ISOLATION VALVE (PART NO. 41702)

TO MARINE ACTUATION STATION

TyPICaL aPPLICaTION


2013-JAN-25 REV. 2 PAGE 1-31

MaLE BraNCH TEE (ParT NO. 31811)

The male branch tee is used primarily in manifolded systems when piping from one “slave” cylinder to the next.

Material: Brass

2 1/4 IN.(57 mm)

7/16-20

1/4 NPT

DEPTH: 9/16 IN. (14 mm)

1 15/16 IN.(49 mm)



MaLE ELBOW aDaPTOr (ParT NO. 32334)

The male elbow is a 90° adaptor from pipe threads to straight threads and is used in conjunction with stainless braid covered hose.

Material: Brass

000701

1 1/8 IN.(29 mm)

7/16-20

1/8 NPT

DEPTH: 7/16 IN. (11 mm)

1 IN.(25 mm)

TEE (PART NO.418359) (TYP.)

16 IN. STAINLESS STEEL HOSE (PART NO. 31809) (TYP.)

TWO NITROGEN PILOT CYLINDERS

MALE ELBOW(PART NO. 32334) (TYP.)

ADAPTOR (PART NO. 73236) (TYP.)

1/4 IN. CHECK VALVE (PART NO. 25627)

STRAIGHT ADAPTOR (PART NO. 32338)OR ELBOW (PARTNO. 31810)


TyPICaL aPPLICaTION

003636


2013-JAN-25 REV. 1 PAGE 1-31.2

MaLE CONNECTOr (ParT NO. 32338)

This connector is used to adapt from pipe threads to straight threads, and to adapt pipe to stainless braid covered hose when it is required in a pneumatically actuated system.

Material: Brass









TyPICaL aPPLICaTION

003636

000704

1 1/4 IN.(32 mm)

7/16-20

1/4 NPT9/16 IN. HEX



aDaPTOr

Adaptor (Part No. 73236) provides a means for attaching a standard 1/8 in. NPT thread fitting from the actuation line to the CV-98 valve.

Material: Brass per UNS-C36000

Note: Actuation piping must be vented.

008627

1.10 IN.(28 mm)

Ø 0.405 IN.(10 mm)

1/8-27 NPT MALE

1/8-27 NPT FEMALE


TyPICaL aPPLICaTION


TO MARINE ACTUATION STATION OR TO QUARTZOID BULB ACTUATOR FOR “CYLINDER RELEASE”






1/4 IN. NIPPLE BY INSTALLER

ACTUATION LINE VENT FITTING (PART NO. 42175)

004486


2013-JAN-25 REV. 1 PAGE 1-31.4

MaLE BraNCH TEE (ParT NO. 418359)

The male branch tee allows for the main actuation line to con-nect to the actuation port of a CV-98 valve.

Note: Actuation piping must be vented.

0082628

0.125 - 27 NPT -A

0.4375 - 20 UNF - 2 A

Ø 0.19 IN.(5 mm)

0.81 IN.(21 mm)

0.75 IN.(19 mm)

MALE BRANCH TEE1/4 TUBE RUN X 1/8 NPT BRANCH









TyPICaL aPPLICaTION


004486




MaLE ELBOW (ParT NO. 31810)

It is a 90° adaptor from pipe threads to straight threads and is used commonly in manifolded systems on “master” valve and last “slave” actuator.

Material: Brass









TyPICaL aPPLICaTION

003636

1 7/16 IN.(37 mm)

7/16-20

1/4 IN. - 18 NPT

000702

DEPTH: 9/16 IN. (14 mm)

1 1/4 IN.(32 mm)


2013-JAN-25 REV. 1 PAGE 1-31.6

MaLE aDaPTOr (ParT NO. 570342)

The male adaptor is required to attach the 1/4 in. actuation hose to the master tank pilot port. When using the male adaptor on the master tank pilot port, a 1/4 in. pipe coupling must be used between the adaptor and the male hose thread.

004820

1/4 IN. MALE NPT

1/4 IN. MALE BSP

1.35 IN.(34 mm)



PILOT CyLINDEr fLEXIBLE DISCHarGE BEND

The valve Flexible Discharge Bend (Part No. 427082) is a 5/8 in. (16 mm) I.D. extra-heavy flexible hose which connects the valve discharge outlet to the pilot cylinder manifold. The discharge bend has a special female thread for connecting to the valve outlet and a male 1/2 in. NPT thread for connecting to the fixed piping or manifold. The discharge bend will withstand a pressure of 9000 psi (620.5 bar). Its flexible connection allows for easy alignment. Each bend has a built-in check valve that prevents loss of agent should the system discharge while any cylinder is removed.

Thread Size/TypeComponent Material Valve End Manifold End

5/8 in. Flexible SAE 100 R2 Special to 1/2 in. NPT Discharge Bend Hose Type AT mate with Male CV-98 Valve


427082 Flexible Discharge Bend437919 Gasket42430 Gasket (for previous adaptor design)

18 7/8 IN.(479 mm)

MANIFOLD END

000658

1/2 IN. NPTMALE COUPLING

FEMALE ADAPTOR (SWIVEL, BRASS)

VALVE END

CHECKSWAGE ON

WASHER

Note: The figures below identify the previous and current adaptor designs and required gasket part numbers.

Previous Adaptor Design (Required Gasket – Part No. 42430)

New Adaptor Design (Required Gasket – Part No. 437919)


2013-JAN-25 REV. 2 PAGE 1-33

STaINLESS STEEL aCTuaTION HOSE

The Stainless Steel Actuation Hose has 7/16-20 female swivel end fittings on both ends, the same thread as the compression tees.

The 1/4 in. Stainless Steel Actuation Hose with 1/4 in. NPT x 7/16-20 end fittings is used to connect the actuation line to aux-iliary equipment such as a pressure switch or other pneumatic input devices.

Shipping assemblyPart No. Description

31809 16 in. (406 mm) Stainless Steel Hose



Shipping assemblyPart No. Description




SEE CHART

7/16-20

000433

7/16-20

000432

SEE CHART

7/16 - 201/4 IN. NPT



BLEEDEr PLuG

The pressure bleeder plug can be used to relieve the pressure in closed actuation lines. The plug and vent relieves the pressure through a small orifice. This slow relief of pressure does not affect the function of the actuation line.


Bleeder Plug Brass 1/4 in. NPT Male


42175 Pressure Bleeder Plug

ORIFICE

BLEEDEr PLuG3/8 IN.(9.5 mm)

1/4 IN. NPT

001839

3/4 IN.(19 mm)

Marine SAPPHIRE Suppression System SECTION 1 – COMPONENTS

HEaDEr VENT PLuG

The header vent plug is used to release low pressure buildup that may occur in a closed system utilizing stop valves or check valves. The header vent plug should also be installed on the cylinder sides of the check valves on both main and reserve systems to relieve any pressure that may leak past the check valve and accidentally actuate the reserve system while the main system is discharging.

Closing pressure is 30 psi (2.1 bar).


Vent Plug Body: Brass 1/2 in. NPT Male Spring: Bronze Seal: Neoprene

ShippingAssemblyPart No. Description40309 Header Vent Plug

000707

CHECK SEAL

CHECK CUP

STEM

BODY

WASHER

29/32 IN.(23 mm)7/8 IN.

(22 mm)



1/2 IN. MaNIfOLD SafETy rELIEf ruPTurE DISC aSSEMBLy

The manifold safety relief rupture disc assembly is designed to open at a predetermined set pressure to protect piping and equipment from being subjected to pressure that exceeds their design limits. The safety relief rupture disc assembly is non-clos-ing and requires replacement once activated.

Burst Pressure: 2,900 – 3,360 psi (200 – 232 bar)

Component Material1/2 in. Manifold Safety Relief Brass Rupture Disc Assembly


418378 1/2 in. Manifold Safety Relief Rupture Disc Assembly

SAFETY DISK NUT

1/2 – 14 NPT

002740

1/2 IN. MaNIfOLD SafETy rELIEf ruPTurE DISC aSSEMBLy

7/8 IN.(22 mm)

1 1/2 IN.(38 mm)


2013-JAN-25 REV. 2 PAGE 1-37

PrE-DISCHarGE TIME DELay

The system discharge must be delayed for a short time following actuation. This is usually in areas where it is necessary to evac-uate personnel prior to discharge. A manual release is incorpo-rated on the time delay valve to allow instant override of the time delay. The length of delay is factory set and is not adjustable.

The time delay assembly uses nitrogen pressure to power the factory-set delay mechanism. Install the assembly in the discharge piping, either directly after the control (pilot) cylinder or further along the piping. The assembly will operate in any mounting orientation; however, flow direction is marked on the valve and must be observed for installation. After the discharge is complete, pressure in the assembly slowly returns to normal and closes the time delay valve.


426170 60 Second time delay54169 30 Second time delay

Component Material

Valve Brass Accumulator Steel (Sch. 80 Pipe)Time Delay Assembly

000699

5 1/2 IN.(140 mm)

3/4 IN. – 14 NPT BOTH SIDES

5 7/8 IN.(149 mm)

23 3/8 IN.(594 mm)

29 SECOND TIME DELay aSSEMBLy


The 29 Second Time Delay Assembly uses nitrogen from an LT-10-R cartridge (Part No. 423423) to power the factory-set delay mechanism. A manual release is incorporated on the time delay valve to allow instant delay override.

Shipping ApproximateAssembly WeightPart No. Delay Setting (Seconds) lb (kg)

439878 29 34.8 (15.8)



008608

7 1/4 IN.(184 mm)

12 5/16 IN.(313 mm)

8 1/16 IN.(205 mm)

6 3/4 IN.(171 mm)

8 13/16 IN.(224 mm)

2 9/16 IN.(65 mm)



2013-JAN-25 REV. 0 PAGE 1-37.2



3/4 IN. PrESSurE aCTuaTED STOP/ISOLaTION VaLVE (ParT NO. 418596)

Material: Brass

The 3/4 in. pressure actuated stop/isolation valve is used in con-junction with pilot actuation systems, and can be used to isolate pressure operated alarms and shut down devices.

There are three methods of opening the 3/4 in. pressure actu-ated valve:

1. By applying pressure into the 1/8 in. NPT port located in the rear of the valve.

2. By applying pressure at the outlet side of the valve.

3. By pulling on the manual release handle located on the front of the valve.

The 3/4 in. pressure actuated stop/isolation valve is designed to withstand a minimum burst pressure of 6000 psi (413.7 bar).

MANUAL VALVERELEASE HANDLE

OUTLET3/4 IN. – 14 NPT

INLET3/4 IN. – 14 NPT

ACTUATION STATIONINLET 1/8 IN. –27 NPT

006231

5 7/8 IN.(149 mm)

3 9/16 IN.(90 mm)


2013-JAN-25 REV. 2 PAGE 1-39

CHECK VaLVES – THrEaDED

Check valves are used in main/reserve systems. On main/reserve systems, the check valve prevents pressurization of the reserve system manifold by blocking the flow of SAPPHIRE System agent from the main system to the reserve system. The check valve allows gas flow from the reserve (if actuated) to pass through into the distribution piping. Only the cylinders needed for the particular hazard are activated.

The threaded check valves are available in sizes from 1/4 in. through 2 in.

Check Valve – Threaded Dimension A Dimension BValve Size in. (mm) in. (mm) Weight1/2 in. 3 (76) 2 5/8 (66) 2 lb (0.9 kg)3/4 in. 3 5/8 (92) 3 1/8 (79) 4 lb (1.8 kg)1 in. 4 1/8 (104) 3 3/4 (95) 7 lb (3.0 kg)1 1/4 in. 5 (127) 4 1/2 (114) 10 lb (8.7 kg)1 1/2 in. 5 1/2 (139) 5 1/8 (130) 13 lb (5.9 kg)2 in. 6 1/2 (165) 6 7/16 (164) 15 lb (6.8 kg)

ShippingAssemblyPart No. Description25627 1/4 in. Check Valve (pkg. of 2)40860 1/2 in. Check Valve40852 3/4 in. Check Valve41470 1 in. Check Valve41549 1 1/4 in. Check Valve41463 1 1/2 in. Check Valve40649 2 in. Check Valve

Component Material Thread Size/Type Body TypeCheck Valve Brass 1/4 – 18 NPT Female ThreadedCheck Valve Bronze 1/2-14 NPT Female Threaded Check Valve Bronze 3/4-14 NPT Female ThreadedCheck Valve Bronze 1 - 11 1/2 NPT Female Threaded Check Valve Bronze 1 1/4 - 11 1/2 Threaded NPT FemaleCheck Valve Bronze 1 1/2 - 11 1/2 Threaded NPT FemaleCheck Valve Bronze 2 - 11 1/2 NPT Female Threaded

A

B

BONNET

BODY

SPRING

CHECK

DIRECTIONOF FLOW

002737



1/4 IN. CHECK VaLVE (ParT NO. 25627)

Material: Brass

Maximum operating pressure: 3000 psi (206.8 bar)

Minimum burst pressure: 7500 psi (517.1 bar)

1/4 IN. NPT1/4 IN. NPT

007979

2 IN.(51 mm)

004486




MALE ELBOW (PART NO. 32334) (TYP.)








2013-JAN-25 REV. 1 PAGE 1-39.2

1/2 IN. BaLL VaLVE WITH MaNuaL LOCKING DEVICE

A B C D E Wgt. Part No. Description in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lb (kg)

416910 1/2 in. Ball Valve 2.6 (66) 2.0 (50) 0.5 (13) 4.0 (102) 1.9 (48) 1.0 (0.5)

Material: Body – Stainless Steel Ball – Stainless Steel Stem – Stainless Steel Seat – Teflon Stem Seal – Teflon Handle and Misc. Hardware – Stainless Steel

Part No.: 416910

A

D

B

E

C

1/4 IN. STOP VaLVE


Stop valves are used to manually control the release of system agent into a hazard area. These valves are operated manually, either by the use of the hand lever on the valve or by means of a remote manual pull box which will operate the hand lever on the valve. Stop valves can be used as a safety feature, preventing the release of agent, either because of a false discharge or to allow the occupants enough time to exit the area prior to the valve being manually opened. Stop valves are installed in pilot lines only.

A B C D E F Weight ThreadPart No. Description in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) in. (mm) lb (kg) Size/Type

439777 1/4 in. Stop Valve 2.5 (64) 1.5 (39) 0.4 (9) 4.8 (122) 4.4 (112) 1.5 (38) 0.9 (0.4) 1/4 in. NPT Female

Material: Body – Stainless Steel Ball – Stainless Steel Stem – Stainless Steel Seat – Delrin Stem Seal – PTFE Handle and Misc. Hardware – Stainless Steel

Part No.: 439777



A

D

F

E

B

C

009068



2013-JAN-25 REV. 0 PAGE 1-39.4



GLOBE VaLVES aND CONTrOLS

Globe valves are used to either manually control the flow of SAPPHIRE System agent into a hazard area or to manually control the flow into one of several hazards being protected by a common bank of SAPPHIRE System cylinders. These valves are operated manually, either by the use of a hand lever attached directly to the valve or by means of a remote manual pull box which will operate a sector attached to the valve. Globe valves can be used as a safety feature, keeping the flow of agent from entering a hazard area, either because of a false discharge or to allow the occupants enough time to exit the area prior to the valve being manually opened. The valves are available in 1/2 in. and 3/4 in. sizes. Each size can be used with a hand lever or a sector. Globe valves are installed in pilot lines only.

Component Material Thread Size/TypeGlobe Valve Forged Brass 1/2 in. NPT FemaleGlobe Valve Forged Brass 3/4 in. NPT Female

Shipping Assembly Part No. Description41451 1/2 in. direction/stop valve (valve only)41102 3/4 in. direction/stop valve (valve only)40248 Handle – normally open (for use with 1/2 in. valve)40267 Handle – normally open (for use with 3/4 in. valve)40238 Handle – normally closed (for use with 1/2 in. valve)40239 Handle – normally closed (for use with 3/4 in. valve)40276 Sector (for use with 1/2 in. valve)40279 Sector (for use with 3/4 in. valve)

a B C D EValve Size in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)

1/2 in. 10 (254) 9 3/8 (238) 4 3/4 (121) 7/8 (22) 2 15/16 (74)3/4 in. 14 (355) 12 3/4 (323) 5 5/8 (142) 1 1/8 (28) 3 5/8 (92)

a B C DValve Size in. (mm) in. (mm) in. (mm) in. (mm)

1/2 in. 4 3/4 (121) 3 (76) 7/8 (22) 2 15/16 (74)3/4 in. 5 5/8 (142) 3 5/8 (93) 1 1/8 (28) 3 5/8 (92)

* THIS DIMENSION WITH VALVE IN OPEN POSITION

A

001427a

001427b

D

E

B

C*

PIPE

HANDLE IN OPEN POSITION

HANDLE IN NORMALLY CLOSED POSITION

000674a

000674b

CABLE CLAMP

1/16 IN. STAINLESS STEEL OR MONEL CABLE TO PULL BOX

3/4 IN. FLAREDEND FITTING

CABLE TO HAVE A SLIGHT SLACK WHEN VALVE IS IN CLOSED POSITION

PROVIDE A STOP FOR SECTOR AT THIS POINT

30°

4 3/4 IN.(121 mm)

7 11/16 IN.

(195 mm)D

3 3/8 IN.(85 mm)

6 13/16 IN.(173 mm)

A

B C

ATTACH CABLE IN “FIGURE 8 (LOOP)” BEFOREFASTENING CLAMP


2013-JAN-25 REV. 2 PAGE 1-41

STOP VaLVES

Stop valves are used in actuation piping.

When pneumatic actuation is required for the 1 in. valve, a Stackable Actuator Assembly (Part No. 428566) must be ordered separately.

Stop valves can be manually operated by mounting a Lever Actuator (Part No. 427207) directly onto the valve.

Component Material Thread Size/Type1 in. Stop Valve Bronze 1 in. NPT Female(Used for 1/2 in., 3/4 in.) and 1 in. pipe sizes)


427185 1 in. Stop Valve – threaded

Valve A B CSize Body in. (mm) in. (mm) in. (mm)1 in. Threaded – 5 1/2 (140) 2 9/16 (67) 7 (178) 1 in. NPT female

006035

A

C

1 1/8 – 18 UNEF

B



PrESSurE-OPEraTED SIrEN

The pressure-operated siren is used to warn personnel of a sys-tem discharge. The siren is operated with the nitrogen pressure from the pilot cylinder. The siren will operate at the start of the SAPPHIRE system actuation and will continue through most of the discharge time. A pipe hanger or bracket must be installed within one foot of the siren.

ComponentSiren

MaterialBody: BrassGrill: SteelScreen: Stainless Steel

Specifications Maximum Pipe Length: – 240 ft (73.2 m) of 3/4 in. Schedule 40 pipe – 430 ft (131.1 m) of 1/2 in. Schedule 40 pipe – 675 ft (205.7 m) of 3/8 in. Schedule 40 pipe

Maximum Elbows: 30

Maximum Sirens: 5


437616 Pressure-Operated Siren

1/4 IN.NPT INLET

6.25 IN.(159 mm)

008806

0.34 IN. (9 mm) DIA. HOLE (2)

5.25 IN.(133 mm)

5.60 IN.(142 mm)

3.42 IN.(87 mm)


2013-JAN-25 REV. 2 PAGE 1-43

PrESSurE SWITCH – 3PDT

The pressure switch is operated by the SAPPHIRE agent pres-sure when the system is discharged. The pressure switch can be used to open or close electrical circuits to shut down equip-ment (single or 3-phase) or turn on lights or alarms. The housing is constructed of 16 ga. steel, painted red, and is rated IP65 for dust and water ingress. The 3/8 in. NPT brass pressure inlet is used to connect the pressure switch to the suppression system.

Minimum operating pressure is 50 psi (3.5 bar).

Thread Size/ ElectricalComponent Material Type RatingPressure Switch: Conduit Inlets: 10A, 250 VAC Switch – Nickel-plated 3/4 in. and 1/2 in. 15A, 125 VAC 3PDT Brass Housing/Cover: Pressure Inlet: 3/4 HP, C.R. 16 ga steel 3/8 in. NPT 250 VAC Plunger: Female 1-, 2-, and Stainless Steel 3-phase

Pressure Port: C37700 Brass


437900 Pressure Switch – 3PDT

008979

6.0 IN.(152 mm)

4.45 IN.(113 mm)

2.75 IN.(70 mm)

5.25 IN.(133 mm)

0089783.83 IN.(97 mm)

4.45 IN.(113 mm)

4.51 IN.(115 mm)



PrESSurE SWITCH DPDT – EXPLOSION-PrOOf

The pressure switch is operated by the nitrogen pressure when the system is actuated. The pressure switch can be used to open or close electrical circuits to either shut down equipment or ventilation systems and turn on lights or alarms. The double pole, double throw (DPDT) pressure switch is constructed with an explosion-proof housing suitable for hazardous environ-ments. A 1/4 in. NPT pressure inlet is used to connect the 1/4 in. pipe from the pilot system.

Minimum operating pressure is 100 psi (6.9 bar).

Thread ElectricalComponent Material Size/Type RatingPressure Housing: Conduit Inlet: 10A - 125 VACSwitch Malleable 3/4 in. NPT 5A - 250 VACDPDT Iron Female Pressure Inlet: 1/4 in. NPT Female

ShippingAssemblyPart No. Description43241 Pressure Switch – DPDT

Note: Suitable for hazardous locations, Class I, Division I, Groups C, D, and Class II, Division I, Groups E, F, G.

000455

1/4 IN. PIPE CONNECTION TO SYSTEM

1/4 IN. UNION

3/8 IN. X 1/4 IN. BUSHING

NAMEPLATE

2 11/32 IN. MOUNTING HOLES

7 7/8 IN.(200 mm)

6 1/2 IN.(165 mm)

5 3/16 IN.(147 mm)

5 1/8 IN.(130 mm)

3 9/16 IN.(91 mm)

2 5/8 IN.(66 mm)

000454

5 5/8 IN.(142 mm)

3/4 IN. CONDUIT OUTLET

3/4 IN. CONDUIT OUTLET


2013-JAN-25 REV. 2 PAGE 1-45




PrESSurE TrIP

The pressure trip is connected to the pilot line of a SAPPHIRE system. By either pneumatic or manual actuation, the pressure trip can release spring or weight powered devices to close ventilation dampers, open fuel dump valves, close fire dampers or close fuel supply valves. The pressure trip is constructed of brass with two 1/4 in. NPT fittings for connection to discharge or actuation lines. The link on the pressure switch is released either pneumatically (by agent discharge pressure) or manually (by use of the pull ring). The link then releases the device which performs the auxiliary functions.

Note: Operating pressure must be a minimum of 75 psi (5.2 bar) with a maximum load of 70 lb (31.8 kg).


Pressure Trip Brass 1/4 in. NPT Female

ShippingAssemblyPart No. Description5156 Pressure Trip

3 3/4 IN.(95 mm)

1/4 IN. NPT

000452

3 IN.(76 mm)


2013-JAN-25 REV. 1 PAGE 1-47

PrESSurE TEST aSSEMBLy

The Pressure Test Assembly (Part No. 423923) is required to properly perform the semi-annual pressure check on the pilot cylinders. The pressure test assembly consists of a calibrated gauge, adaptor, and handwheel. The assembly is attached to the fill port of the pilot cylinder valves. As the handwheel is turned in, the fill port is opened and the pressure is read on the gauge. After verifying the pressure in the cylinder, the hand-wheel is turned out, closing the fill port and venting the pressure. With the pressure vented, the assembly can be removed.

Component Material

Handwheel Cast Zinc AlloyBody BrassAdaptor BrassGauge Stainless Steel Case Laminated Safety Glass Lens


423923 Pressure Test Assembly

002744



OPEraTING INSTruCTIONS PLaTE – PuLL CaBLE aCTuaTION

The operating instruction plate is available for mounting at the pull box location to instruct personnel on system actuation. The operating plate is furnished with four mounting holes for ease of installation. The plate is constructed of aluminum.

Component Material Mounting Hole Size

Operating Instructions Aluminum 1/4 in. (6 mm) Instructions – Pull Cable Actuation


41915 Operating Instructions – Pull Cable Actuation

FIRE SUPPRESSION SYSTEM

TO OPERATE:

1. BE SURE ALL DOORS OR OTHER OPENINGS ARE SECURED IN PROTECTED SPACE.

2. BREAK GLASS AND PULL HANDLE HARD IN PULL BOX MARKED “VALVE RELEASE.”

3. BREAK GLASS AND PULL HANDLE HARD IN PULL BOX MARKED “CYLINDER RELEASE.”

4. THIS SOUNDS ALARM. DISCHARGE OF GAS IS DELAYED □ SECONDS TO ALLOW PERSON-NEL TO CLEAR FIRE AREA.

7.5 IN.(191 mm)

LABEL NO. 41915

*

002748

4.5 IN.(114 mm)

.22 Ø – 4 HOLES

8 IN.(203 mm)

5 IN.(127 mm)


2013-JAN-25 REV. 2 PAGE 1-49

WarNING SIGNS

Two warning signs are available for warning personnel that the space is protected by a SAPPHIRE system and no one should enter after a discharge without being properly protected. Each sign is made of aluminum and contains four mounting holes for ease of installation.

Component Material

Warning Sign Aluminum

Shipping AssemblyPart No. Description

570580 Warning Sign570581 Agent Discharge Warning Sign

LABEL NO. 570581

WHEN aLarM SOuNDSVaCaTE aT ONCE3M

™

NOVEC™

1230 fIrEPrOTECTION fLuIDBEING rELEaSED

006895

006894



NaMEPLaTE – MaIN

The ‘‘MAIN’’ nameplate is available for labeling components and/or remote pull stations to distinguish them from reserve sys-tem components. The nameplate is furnished with four mounting holes for ease of installation.

Component Material Mounting Hole SizeNameplate Aluminum 13/64 in. (5 mm)

ShippingAssemblyPart No. Description41942 Nameplate – MAIN

MaIN

5 1/2 IN.(139 mm)

4 7/8 IN.(124 mm)

1 7/8 IN.(47 mm)

2 1/2 IN.(64 mm)

5/16 IN.(8 mm)

5/16 IN.(8 mm)

PART NO. 41942

4 – 13/64 IN. (5 mm)DIAMETER HOLES

002745


2013-JAN-25 REV. 2 PAGE 1-51

NaMEPLaTE – rESErVE

The ‘‘RESERVE’’ nameplate is available for labeling compo-nents and/or remote pull stations to distinguish them from main system components. The nameplate is furnished with four mounting holes for ease of installation.

Component Material Mounting Hole SizeNameplate Aluminum 13/64 in. (5 mm)

ShippingAssemblyPart No. Description41943 Nameplate – RESERVE

rESErVE

5 1/2 IN.(139 mm)

4 7/8 IN.(124 mm)

1 7/8 IN.(48 mm)

2 1/2 IN.(64 mm)

5/16 IN.(8 mm)

5/16 IN.(8 mm)

PART NO. 41943

4 – 13/64 IN. (5 mm)DIAMETER HOLES

002745



NOTES:

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