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Page 1: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 2: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

   MARTIN  RESOURCES  SMACKOVER  REFINERY  SITE  LAYOUT  WITH  NEW  MBBR  +  DAF  TREATMENT  SYSTEM  INSTALLED  NEAR  THE  EQ  TANKS.      

Page 3: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

MARTIN  RESOURCE  PROCESS  DESIGN  INFORMATION  ON  FLOW  DIAGRAM  BELOW.    SOUR  WATER  STRIPPER  TREATMENT  SYSTEM    1  –  RSP-­‐15  MS  DISSOLVED  AIR  FLOTATION  UNIT  FOR  SEPARTION  OF  OIL  AND  GREASE  FROM  POND  1  –  53  FT  DIAMETER  X  21  FT  SWD  (24  FT  TOTAL  HEIGHT)  TANK  –  46,306  FT3  (346,371  GALLONS)  EFFLUENT  FROM  THE  DAF  UNIT  WILL  BE  PUMPED  INTO  THE  TANK  (AVERAGE  FLOW  IS  25  GPM)  SOUR  WATER  FROM  TANK  509  WILL  BE  PUMPED  (AVERAGE  FLOW  IS  10  GPM)  THREE  (3)  BLOWER  UNITS  (2  DUTY  +  1  STANDBY)  WILL  BE  INSTALLED  TO  PROVIDE  THE  NECESSARY  AIR  FLOW  RATES  TO  THE  MBBR  TREATMENT  SYSTEM.  1  –  ALKALINTY  FEED  SYSTEM  IS  PROVIDED  TO  DOSE  INTO  THE  MBBR  TO  ENSURE  PROPER  NITRIFICATION  IS  TAKING  PLACE.    NEW  MAIN  WASTEWATER  TREATMENT  SYSTEM    EFFLUENT  FROM  THE  SOUR  WATER  SYSTEM  WILL  FLOW  VIA  GRAVITY  INTO  THE  FIRST  TANK.    EFFLUENT  FROM  THE  EXISTING  DAF  UNIT  ON  SITE  WILL  BE  PUMPED  TO  THE  FIRST  TANK    2  –  21  FT  DIAMETER  X  21  FT  SWD  (24  FT  TOTAL  HEIGHT)  TANK  –  7,270  FT3  (54,379  GALLONS)  1  –  12  FT  DIAMETER  X  21  FT  SWD  (24  FT  TOTAL  HEIGHT)  TANK  –  2,374  FT3  (17,756  GALLONS)  EFFLUENT  FROM  THE  12  FT  DIAMETER  TANK  WILL  FLOW  TO  THE  RSP-­‐8S  DAF  UNIT  FOR  REMOVAL  OF  THE  BIOLOGICAL  SLUDGE  GENERATED  IN  THE  MBBR’S    SLUDGE  FROM  THE  DAF  WILL  GO  TO  A  SLUDGE  HOLDING  TANK  FOR  FURTHER  PROCESS  BY  THE  SITE  EFFLUENT  FROM  THE  DAF  UNIT  WILL  BE  PUMPED  INTO  THE  OXYGEN  CHARGER  TANK  AND  THEN  DISCHARGED  FROM  THE  FACILITY  THREE  (3)  BLOWER  UNITS  (2  DUTY  +  1  STANDBY)  WILL  BE  INSTALLED  TO  PROVIDE  THE  NECESSARY  AIR  FLOW  RATES  TO  THE  FIRST  TWO  (2)  MBBR  TANKS  WHILE  TWO  (2)  BLOWER  UNITS  (1  DUTY  +  1  STANDBY)  WILL  BE  INSTALLED  TO  PROVIDE  THE  NECESSARY  AIR  FLOW  TO  THE  LAST  (3RD)  MBBR  TANK.  1  –  ALKALINTY  FEED  SYSTEM  IS  PROVIDED  TO  DOSE  INTO  THE  MBBR  TO  ENSURE  PROPER  NITRIFICATION  IS  TAKING  PLACE.  1  –  RSP-­‐8S  DISSOLVED  AIR  FLOTATION  UNIT  FOR  SEPARTION  OF  BIOLOGICAL  TSS  FROM  THE  MBBR’S        

Page 4: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

 

 

EXISITNG  /  REUSE  

NEW  

TO  EXISTING  LAGOON  TREATMENT    SYSTEM  

DISCHARGE  FROM  FACILITY  

EXISTING  /  NOT  USED  IN  FUTURE  

2  -­‐  NEW  OIL  WATER  SEPARATORS  

ALKALINITY  FEED  

OILY  SLUDGE  TANK  

BIOLOGICAL    SLUDGE  TANK  

Page 5: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 6: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 7: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 8: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 9: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 10: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 11: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 12: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 13: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves
Page 14: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

CONFIDENTIAL

DISSOLVED AIR FLOTATION – RSP-8S

The Ideal DAFTM Dissolved Air Flotation system removes suspended solids, fats, oils and greases, and other insoluble materials. The Ideal DAFTM achieves high rate removal efficiencies at a low operational cost by employing such proprietary techniques as: Progressive Water Extraction, Cross-Flow, Dissolved Air Generator (Ideal DAG™), Lamella Plate Pack Design, Cone Bottom Sludge Removal and proficient Hydraulic design.

Dissolved Air Flotation (DAF) is the process whereby micro-air-bubbles cause suspended materials to float to the surface of a vessel to achieve liquid/solids separation. The water to be treated enters the vessel into a proprietary influent system, which reduces velocity and distributes the water across the length of the system. In order to optimize treatment, the influent system is designed with multiple points in which to inject “whitewater” and (where applicable) flocculant. Whitewater is a highly saturated pressurized stream of air and DAF effluent that is generated through a proprietary highly efficient and robust DAG™ system. The wastewater then enters the vessel and the microbubbles, which have attached to the particle surface affect the particle density, cause the suspended solids to float to the surface where a chain and flight skim them from the surface into a top cone. The “clean” liquid is continuously removed at several points inside the vessel and passes over pipe weirs into an effluent box. From the effluent box, the wastewater gravity feeds out of the system.

FEATURES

* Polypropylene Frame Construction - Provides superior qualities compared to stainless steel such as: lighter weight, higher chemical resistance (corrosion resistance), longer life span, less expensive (materials costs) and lower maintenance.

* Lamella Plates - are used to increase surface area and improve performance. * Progressive Water Extraction – The process of extracting the clean water from the system

as the influent travels through the system. Providing additional time for the concentrated slurry to separate.

* Dissolved Air – The DAG™ is used for generating 5-12 micron bubbles at very high saturation efficiencies.

* Cross Flow – The vessel design is such that the influent water is spread across the length of the vessel to reduce the velocity of the water to optimize separation efficiencies.

* Cone Bottom Sludge Removal – A safe, low maintenance method for efficient removal of any settled particles.

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CONFIDENTIAL

Overall System Model RSP-8S Max Flow (@1,500-3,000 ppm TSS) 320 GPM ~ 73 M3/hr Maximum Temp 170 °F ~ 77 °C pH Tolerance 1 – 12 S.U.

Dimensions (approximate) Vessel (WxLxH) 7’4”x 13’10” x 10’0” 2.2 m x 4.2 m x 3.0 m Overall (excluding platform) 7’4”x 17’6” x 10’0” 2.2 m x 5.3 m x 3.0 m Platform Dimensions

Standard (WxL) 3’ x 5’ 10” 0.9 m x 1.5 m Extended (Optional) 2’ x 15’ 11” 0.6 m x 4.6 m

DAF Weight (approximate) Shipping 8,000 lbs ~ 3,632 kg Operational 23,700 lbs ~ 10,760 kg

Pipe Diameters Inlet 6” (150 lb ANSI Flange) Outlet 8” (150 lb ANSI Flange) Sludge 3” (150 lb ANSI Flange)

Standard Equipment Dissolved Air Generator DAG™ See Proposal Sludge Pump See Proposal Solenoid Valves SMC Rake Drive Motor Nord Gear Reducer (1.5 HP, TEFC Inverter Duty) Control Valves Orbinox 3” Pneumatic Knife Gate

Materials of Construction Vessel Polypropylene Exo Skeleton 304 Stainless Steel Piping Polypropylene and Sch.80 PVC Lamella Plates HDPE Platform/Grating Fiberglass Pneumatic Valves Cast Body / Stainless Steel Internals Manual Valves SCH 80 PVC or Cast Body / Stainless Steel Internals Chain/Flight/Wear Blocks Acetal / Fiberglass / UHMW Gaskets EPDM

Optional Equipment Thickening Beach™ Advanced Pipe Flocculator Splash Guards Cover Extended Platform Stainless Steel Vessel Advanced PLC Controls Effluent Tank / Sludge Tank

Page 16: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

CONFIDENTIAL

DISSOLVED AIR FLOTATION – RSP-15MS

The Ideal DAFTM Dissolved Air Flotation system removes suspended solids, fats, oils and greases, and other insoluble materials. The Ideal DAFTM achieves high rate removal efficiencies at a low operational cost by employing such proprietary techniques as: Progressive Water Extraction, Cross-Flow, Dissolved Air Generator (Ideal DAG™), Lamella Plate Pack Design, Cone Bottom Sludge Removal and proficient Hydraulic design.

Dissolved Air Flotation (DAF) is the process whereby micro-air-bubbles cause suspended materials to float to the surface of a vessel to achieve liquid/solids separation. The water to be treated enters the vessel into a proprietary influent system, which reduces velocity and distributes the water across the length of the system. In order to optimize treatment, the influent system is designed with multiple points in which to inject “whitewater” and (where applicable) flocculant. Whitewater is a highly saturated pressurized stream of air and DAF effluent that is generated through a proprietary highly efficient and robust DAG™ system. The wastewater then enters the vessel and the microbubbles, which have attached to the particle surface affect the particle density, cause the suspended solids to float to the surface where a chain and flight skim them from the surface into a top cone. The “clean” liquid is continuously removed at several points inside the vessel and passes over pipe weirs into an effluent box. From the effluent box, the wastewater gravity feeds out of the system.

FEATURES

* Polypropylene Frame Construction - Provides superior qualities compared to stainless steel such as: lighter weight, higher chemical resistance (corrosion resistance), longer life span, less expensive (materials costs) and lower maintenance.

* Lamella Plates - are used to increase surface area and improve performance. * Progressive Water Extraction – The process of extracting the clean water from the system

as the influent travels through the system. Providing additional time for the concentrated slurry to separate.

* Dissolved Air – The DAG™ is used for generating 5-12 micron bubbles at very high saturation efficiencies.

* Cross Flow – The vessel design is such that the influent water is spread across the length of the vessel to reduce the velocity of the water to optimize separation efficiencies.

* Cone Bottom Sludge Removal – A safe, low maintenance method for efficient removal of any settled particles.

Page 17: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

CONFIDENTIAL

Overall System Model RSP-15MS Max Flow (@1,500-3,000 ppm TSS) 60 GPM ~14 M3/hr Maximum Temp 170 °F ~77 °C pH Tolerance 1 – 12 S.U.

Dimensions (approximate) Vessel (WxLxH) 4’7” x 7’1” x 7’7” 1.4 m x 2.2 m x 2.3 m Overall (excluding platform) 5’ x 10’4” x 7’7” 1.5 m x 3.1 m x 2.3 m Platform Dimensions

Standard (WxL) 3’ x 4’4” 0.9 m x 1.3 m Extended (Optional) 2’ x 10’1” 0.6 m x 3.0 m

DAF Weight (approximate) Shipping 2,800 lbs ~ 1,271 kgs Operational 4,050 lbs ~ 1,839 kgs

Pipe Diameters Inlet 3” (150 lb ANSI Flange) Outlet 4” (150 lb ANSI Flange) Sludge 2” (150 lb ANSI Flange)

Standard Equipment Dissolved Air Generator DAG™ See Proposal Sludge Pump See Proposal Solenoid Valves SMC Rake Drive Motor Nord Gear Reducer (0.5 HP, TEFC Inverter Duty) Control Valves Orbinox 2” Pneumatic Knife Gate

Materials of Construction Vessel Polypropylene Exo Skeleton 304 Stainless Steel Piping Polypropylene and Sch.80 PVC Lamella Plates HDPE Platform/Grating Fiberglass Pneumatic Valves Cast Body / Stainless Steel Internals Manual Valves SCH 80 PVC or Cast Body / Stainless Steel Internals Chain/Flight/Wear Blocks Acetal / Fiberglass / UHMW Gaskets EPDM

Optional Equipment Thickening Beach™ Advanced Pipe Flocculator Splash Guards Cover Extended Platform Stainless Steel Vessel Advanced PLC Controls Effluent Tank / Sludge Tank

Page 18: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

AERZEN USA CORPORATION108 Independence WayCoatesville, PA 19320Tel. (610) 380-0244 Fax. (610) 380-0278

Quotation Number:Customer:Reference:Date:

Aerzen Rotary Lobe Blower GModel GM 30L DN150

Performance dataOperating Case: Design MinumumMedium AirIntake volume, handled at intake condition icfm 1024.1 245.4Intake volume, handled at intake condition icfh 61342.155 14726.355Volume handled at normal condition scfm 926.2 222.3Mass flow lb/min 70.6 17.0Density at inlet conditions lb/cf 0.069 0.069Relative humidity % 50.000 50.000Intake pressure (abs.) psia 14.63 14.63Outlet pressure (abs.) psia 24.13 24.13Pressure difference psig 9.50 9.50Intake temperature F 104 104Discharge temperature F 224.6 273.2Male rotor speed rpm 4179.0 1416.0Power consumption at coupling BHP 54.8 17.3Motor speed rpm 1775.0 592.0Motor rating HP 75

Sound pressure level of machine noise Measured in free field at 1 m distance fromwithout acoustic hood dB(A) 101 the outline of the unit (tol. ± 2 dB)with acoustic hood dB(A) 75 in accordance with DIN 45 635

Electric Motor Drive

Note: Motor starter and wiring is not included.

BLOWERSPage 1

COMPRESSORS VACUUM PUMPS

75 WEG Premium Efficient, NEMA frame T, 460 Volt, WEG Motor will be mounted and aligned prior to shipment

32548WWW

Martin Resources Refinery2/19/2015

Performance tolerances of volumetric flow and power: +/- 5%

Page 19: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

AERZEN USA CORPORATION108 Independence WayCoatesville, PA 19320Tel. (610) 380-0244 Fax. (610) 380-0278

Quote Number: 32548 Customer: WWWDate: 2/19/2015 Reference: Martin Resources Refinery

GModel GM 10S. DN80

Performance dataOperating Case: Design MinumumMedium AirIntake volume, handled at intake condition icfm 276.5 77.0Intake volume, handled at intake condition icfh 16598.05 4626.265Volume handled at normal condition scfm 250.3 69.4Mass flow lb/min 19.1 5.3Density at inlet conditions lb/cf 0.069 0.069Relative humidity % 50.000 50.000Intake pressure (abs.) psia 14.63 14.63Outlet pressure (abs.) psia 24.13 24.13Pressure difference psig 9.50 9.50Intake temperature F 104 104Discharge temperature F 237.2 309.2Male rotor speed rpm 3555.0 1539.0Power consumption at coupling BHP 16.0 6.7Motor speed rpm 3550.0 1538.0Motor rating HP 25Performance tolerances of volumetric flow and power: +/- 5%

Sound pressure level of machine noise Measured in free field at 1 m distance fromwithout acoustic hood dB(A) 87 the outline of the unit (tol. ± 2 dB)with acoustic hood dB(A) 69 in accordance with DIN 45 635

Electric Motor Drive

Note: Motor starter and wiring is not included.

BLOWERSPage 4

COMPRESSORS VACUUM PUMPS

25 WEG 3600RPM Premium Efficient, NEMA frame T, 460 Volt, WEG Motor will be mounted and aligned prior to shipment

Aerzen Rotary Lobe Blower

Page 20: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

AERZEN USA CORPORATION108 Independence WayCoatesville, PA 19320Tel. (610) 380-0244 Fax. (610) 380-0278

Quote Number: 32548 Customer: WWWDate: 2/19/2015 Reference: Martin Resources Refinery

Aerzen Rotary Lobe Blower GModel GM 3S DN50

Performance dataOperating Case: Design MinumumMedium AirIntake volume, handled at intake condition icfm 60.7 48.7Intake volume, handled at intake condition icfh 3672.8 2931.1Volume handled at normal condition scfm 55.4 44.6Mass flow lb/min 4.3 3.4Density at inlet conditions lb/cf 0.1 0.1Relative humidity % 50.0 50.0Intake pressure (abs.) psia 14.7 14.7Outlet pressure (abs.) psia 24.2 24.2Pressure difference psig 9.5 9.5Intake temperature F 104.0 104.0Discharge temperature F 278.6 293.0Male rotor speed rpm 2829.0 2499.0Power consumption at coupling BHP 4.6 0.0Motor speed rpm 3530.0 1177.0Motor HP 7.5Performance tolerances of volumetric flow and power: +/- 5%

Sound pressure level of machine noise Measured in free field at 1 m distance fromwithout acoustic hood dB(A) 90 the outline of the unit (tol. ± 2 dB)with acoustic hood dB(A) 67 in accordance with DIN 45 635

Electric Motor Drive

Note: Motor starter and wiring is not included.

BLOWERSPage 6

COMPRESSORS VACUUM PUMPS

7.5 WEG 3600RPM Premium Efficient, NEMA frame T, 460 Volt, WEG Motor will be mounted and aligned prior to shipment

Page 21: MARTIN RESOURCES SMACKOVER REFINERY SITE LAYOUT … · martin resources smackover refinery site layout with ... sour water stripper ... manual valves

AERZEN USA CORPORATION108 Independence WayCoatesville, PA 19320Tel. (610) 380-0244 Fax. (610) 380-0278

Generation 5 Delta Blower DescriptionThe new Generation 5 Delta Blower provides an array of new technical innovations. Theadvantages for our customers are:·         Machinery noise level has been lowered by 6 to 8 dBA compared to previous Delta Blowers·         Units equipped with a sound enclosure can now be installed side-by-side to reduce space·         Removable panels allow easy access for maintenance from the front of the enclosure·         The oil level can be observed from the outside of the enclosure·         There is only one oil level fill and drain point

One Aerzen G5 Delta Blower consists of the following components, which are completelyassembled in our factory prior to shipment.·       Aerzen Rotary Three Lobe Blower.·       Base frame with integrated reactive-type (no absorption packing materials) discharge silencer, installed on vibration isolating mounts.·       Hinged motor support plate provides automatic consistent belt tension·       Intake filter/silencer with filter maintenance indicator.·       Narrow V-belt drive with OSHA guard, ventilated sheaves and bushings are dynamically balanced to ISO 1940.·       Spring loaded safety pressure relief valve sized for full flow.·       Discharge manifold with integral full bore check valve.·       Discharge flexible connector with heavy-duty clamps sized for schedule 40 pipe·       Instrumentation includes a filter maintenance indicator (2.5”) and discharge pressure gauge (2.5”).·       First Fill of Oil.

In addition:1. Each blower stage is factory tested at under load to verify the volumetric flow and power. The acceptance criterion is +/- 5% for all machine sizes.

2. Standard documentation includes a general arrangement drawing, job specific data sheets, and instruction manuals for both the blower and electric motor. Documentation will be provided in electronic format and up to five (5) hard copies.

3.     Standard paint is an alkyd resin, RAL 5001 (blue).

4.     Packaging for shipment by domestic truck is included.

BLOWERSPage 2

COMPRESSORS VACUUM PUMPS