mase2011-ck-17 metrologija v3 en
DESCRIPTION
AUTHORS: Zoran DELEV, Zoran SIMJANOVSKI, Aleksandar POSTOLOVSKI PRESENTER: Zoran DELEV, FAKOM AD Skopje 14th INTERNATIONAL SYMPOSIUM OF MASE Zoran DELEV 2 14th INTERNATIONAL SYMPOSIUM OF MASE Zoran DELEV 3 DESIGN BIM 14th INTERNATIONAL SYMPOSIUM OF MASE Zoran DELEV MEASUREMENT/CONTROL modern METROLOGY 4 BIM (Building Information Modeling) Software - Autodesk REVIT platform, TEKLA, Naviswork, VICO… 14th INTERNATIONAL SYMPOSIUM OF MASE Zoran DELEV 5TRANSCRIPT
INTRODUCING MODERN METROLOGY SYSTEM IN
STEELWORK INDUSTRY
AUTHORS: Zoran DELEV, Zoran SIMJANOVSKI, Aleksandar POSTOLOVSKI
PRESENTER: Zoran DELEV, FAKOM AD Skopje
214th INTERNATIONAL SYMPOSIUM OF MASEZoran DELEV
FAKOM AD, Skopje leading company for designing,
production and erection of steel structures and processing equipment for the
industry in South East Europe
314th INTERNATIONAL SYMPOSIUM OF MASEZoran DELEV
50 years of tradition, success and development
Continuous investments in latest modern technologies and training of the staff
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DESIGNBIM
PROUCTION / ERECTIONFIM / CNC
MEASUREMENT/CONTROL modern METROLOGY
Long term strategy for closing the supply processes - from design through
production and erection to finished building / industrial equipment
514th INTERNATIONAL SYMPOSIUM OF MASEZoran DELEV
BIM (Building Information Modeling) Software - Autodesk REVIT platform,
TEKLA, Naviswork, VICO…
Informatics supported processesDesign
614th INTERNATIONAL SYMPOSIUM OF MASEZoran DELEV
FIM (Fabrication Information Modeling) Modern CNC machines with high
precision (cutters, machines for cutting and drilling, robotics, machine processing)
Informatics supported processesProduction / Erection
714th INTERNATIONAL SYMPOSIUM OF MASEZoran DELEV
Modern metrology :Leica Laser Absolute Tracker AT401,Leica Laser Total Station TDRA6000,Innovmetrics
PolyWorks Inspector Probing V11
Informatics supported processes Measurement / Control
814th INTERNATIONAL SYMPOSIUM OF MASEZoran DELEV
Easy, interactive, real time and precise measurement of 3D (x, y, z) spatial data for the facility (construction, assembly, item, points), existing, under construction, or during production and erection
Modern metrology
914th INTERNATIONAL SYMPOSIUM OF MASEZoran DELEV
Modeling,Inspection of the projected 3D model,Simulation of a Virtual assembly,Reverse engineering / design (reconstructions, repairs …)Dimension controlCAD import/export ….
Modern metrology
1014th INTERNATIONAL SYMPOSIUM OF MASEAleksandar POSTOLOVSKI
Modern Metrology System– Combination of Hardware and Software
Hardware part– Leica Absolute Tracker
AT401– Leica Laser Total Station
TDRA 6000
Software Part– Innovmetric Polyworks
Inspector/Probing
1114th INTERNATIONAL SYMPOSIUM OF MASEAleksandar POSTOLOVSKI
MICRO
MACRO
100 μm 0.3 μm< 10 MetersAccuracy
NANO
Schedule of measuring technology
1214th INTERNATIONAL SYMPOSIUM OF MASEAleksandar POSTOLOVSKI
Leica Absolute Tracker AT401
Field of view: H:+/-360˚ V:+/-145˚
Max. Distance : 160mMax. Volume : 320mAngular Resolution : 0.07"Distance accuracy (MPE*) : +/- 10 μm3D(xyz) accuraacy :+/- 15 μm + 6μm/m
* MPE –Maximum Permissible Error
1314th INTERNATIONAL SYMPOSIUM OF MASEAleksandar POSTOLOVSKI
Feature Benefit IP54 sealed Independently certified IEC 60529 usage in even
the most demanding conditions.
Extremely light and compact: 8.1 kg incl. controller, just over 290 mm tall
Measuring where no other laser tracker can go. The controller stays out of the user’s way, e.g. attached to the tripod.
Cable-less design By combining built in WiFi connectivity and on board battery power, the sensor can operate without any wires connected at all.
Hot swappable battery operation No need to worry about AC (mains) power – the sensor can run continuously with a new set of batteries able to be swapped in without interruption
Automatic target recognition (ATR) The ATR allows constant tracking and fine positioning with different reflector types to a typical radial volume of 320 m.
PowerLock beam recovery technology No need to worry about “breaking the beam”: the tracker automatically locks onto the user providing up to 20% time savings over traditional laser tracker technologies
Proven Absolute Distance Meter technology
The most accurate Leica Geosystems distance meter ever: The ADM has a resolution of 0.1 micron and a maximum uncertainty of 10 microns over a full 160 m radial volume.
Quick Release tribrach and precision level to gravity sensor
A built in “survey grade” level to gravity sensor is combined with a simple three screw leveling quick release platform for quick and easy machine setup and relocation.
Overview Camera Integrated Overview Camera to allow on-line steering of the laser tracker for remote or fixed installations
Integrated environmental monitor Automatic reading and updating of the environmental parameters avoids inaccurate calculations or wrongly input values.
Leica Geosystems proprietary quadruple reading absolute angle
detection system
The absolute angle encoders provide traceable ISO 17123-3 0.5” accuracy with a 0.07” resolution guaranteeing system accuracy over extremely long ranges.
Power Over Ethernet Due to its low power requirements the sensor can use POE+ technology that combines power and data into a single off the shelf Cat5 LAN cable.
1414th INTERNATIONAL SYMPOSIUM OF MASEAleksandar POSTOLOVSKI
Laser Total Station TDRA6000
Field of view H:+/-360˚ V:+/-145˚Max. Distance :300mMax. Volume :600mDistance accuracy (MPE*) with prism :+/- 0.3 mmDistance accuracy (MPE*) reflectorless :+/- 0.5 mm3D(xyz) Accuracy :+/- 0.3 mm + 13
μm/m* MPE –Maximum Permissible Error
1514th INTERNATIONAL SYMPOSIUM OF MASEAleksandar POSTOLOVSKI
Laser Total Station TDRA6000
The PinPoint Reflectorless Distance Meter allows noncontact measurements within the full 600 m volume, and has a very small visible beam that allows precision measurements on difficult surfaces.
With a typical 3D point uncertainty of 0.25 mm in a 30 meter volume, the new Laser Station Leica TDRA6000 is the most accurate Total Station ever designed for industrial use.
1614th INTERNATIONAL SYMPOSIUM OF MASEAleksandar POSTOLOVSKI
Laser Total Station TDRA6000Based on piezo technology, these new direct drives enable high speed motorization and acceleration, at up to 4x our previous generation, but still allow sub micron level fine positioning.
A new high speed absolute angle encoder paired with our 4th generation Automatic Target Recognition (ATR) technology.This new quadruple angle detection system is accurate to 0.5 Arc Seconds and is capable of 5000 measurements per second.
1714th INTERNATIONAL SYMPOSIUM OF MASEZoran SIMJANOVSKI
Dimension control CAD import/export Reverse engineering Virtual assembly Visual reports / export Automatic temperature
compensation Multiple device positions Supports many
instruments
PolyWorks, Inspector Probing V11
Flexibility – Robustness – Powerful capabilities
1814th INTERNATIONAL SYMPOSIUM OF MASEZoran SIMJANOVSKI
Instruments with greater precisionShorter inspection timeOnline and offline operationComplete portable battery operated
solution for both facility and field operationBetter products – our ultimate goal
EXPECTED IMPROVEMENTS AND ADVANTAGES OF ITS APPLIANCE
1914th INTERNATIONAL SYMPOSIUM OF MASEZoran SIMJANOVSKI
Dimension control
APPLIANCE AND ADVANTAGES
Table Type Feature
Name Control Nominal Measured Tol+ Tol-
point 1 X 0,000 1,000 -1,000
point 1 Y 1,460 1,000 -1,000
point 2 X 0,000 1,000 -1,000
point 2 Y 0,000 1,000 -1,000
point 3 X -15,748 1,000 -1,000
point 3 Y -11,119 1,000 -1,000
point 4 X -13,852 1,000 -1,000
point 4 Y -11,767 1,000 -1,000
angle 1 Y/Z Angle 90,227 2,000 -2,000
angle 2 Y/Z Angle 90,139 2,000 -2,000
2014th INTERNATIONAL SYMPOSIUM OF MASEZoran SIMJANOVSKI
Produced model inspection to 3D CAD modelTable Type Feature
Name Control Nominal Measured Tol+ Tol- TZ Size Deviation Test
datum plane A Flatness 3,108 3,000 Fail
datum plane A X Angle 90,000 90,000 2,000 -2,000 0,000 Pass
datum plane A Y Angle 180,000 180,000 2,000 -2,000 0,000 Pass
datum plane A Z Angle 90,000 90,000 2,000 -2,000 0,000 Pass
vector 1 X Angle 180,000 180,000 2,000 -2,000 0,000 Pass
vector 1 Y Angle 90,000 90,000 2,000 -2,000 0,000 Pass
vector 1 Z Angle 90,000 90,000 2,000 -2,000 0,000 Pass
plane 2 Parallelism A 6,709 3,000 Fail
plane 2 Flatness 5,840 3,000 Fail
circle 2 Radius 724,833 724,849 1,000 -1,000 0,016 Pass
distance 1 Z Distance 8590,000 8590,080 1,000 -1,000 0,080 Pass
vector 3 X Angle 90,000 89,837 2,000 -2,000 -0,163 Pass
vector 3 Y Angle 180,000 0,163 2,000 -2,000 -179,837 Fail
vector 3 Z Angle 90,000 89,996 2,000 -2,000 -0,004 Pass
distance 2 Y Distance 3850,000 3843,611 1,000 -1,000 -6,389 Fail
APPLIANCE AND ADVANTAGES
2114th INTERNATIONAL SYMPOSIUM OF MASEZoran SIMJANOVSKI
Simulation of virtual assemblyTable Type Reference Points
CSYS World
Name Direction Nom (x) Nom (y) Nom (z) Meas (x) Meas (y) Meas (z) Tol Dev Test
RP 1 Along Z 10,921 3843,611 0,303 10,921 3843,611 0,303 1,000 0,000 Pass
RP 2 Along Y 0,000 0,000 0,018 0,000 0,000 0,018 1,000 0,000 Pass
RP 3 Along XYZ 1828,467 0,000 0,000 1828,467 0,000 0,000 1,000 0,000 Pass
APPLIANCE AND ADVANTAGES
2214th INTERNATIONAL SYMPOSIUM OF MASEZoran SIMJANOVSKI
Reverse engineering/design used for: reconstruction, repairs, etc.
APPLIANCE AND ADVANTAGES