MASTERBATCH COMPOUND CAST STRETCH FILM BUBBLE WRAP BLOWN ... printing blown film bubble wrap cast stretch film masterbatch compound

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<ul><li><p>FLEXOGRAPHIC PRINTING</p><p>BLOWNFILM</p><p>BUBBLE WRAP</p><p>CAST STRETCH FILM</p><p>MASTERBATCH &amp; COMPOUND</p></li><li><p>2 3</p><p>PLASTIC MACHINERY?TORNINOVA DOES IT BETTER!</p><p>Masterbatch &amp; Compound Machinery</p><p>pag. 14</p><p>Cast Stretch FilmMachinery</p><p>pag. 22</p><p>Air BubbleFilmMachinery</p><p>pag. 30</p><p>FlexographicPrintingMachine</p><p>pag. 66</p><p>BlownFilmMachinery</p><p>pag. 56</p></li><li><p>4 5</p><p>Plastic, Passion and Technology, together.</p><p>The experience of the Mencarelli family in the mechanical field begins.</p><p>1925 19931969 2005 2010 Today</p><p>Birth of Torninova Costruzioni Meccaniche</p><p>Our new Headquarters</p><p>Over 250 working machines on overfive continents</p><p>Our First Air Bubble FilmMachine</p><p>We go Globalwith Torninova Corporation</p><p>Milestones</p></li><li><p>The experience of the Mencarelli family in the mechanical field began early in the last century, in 1925. At the time of its foundation in 1969, Torninovas experience had already developed, leading the company to specialize in technical support for flexographic printing machines and extrusion lines. </p><p>Later, in 1993, Torninova started designing and manufacturing air bubble film machines.</p><p>The company has always been highly involved in research and development in order to offer its customers versatile and flexible systems that combine the most innovative electronic and mechanical technologies.</p><p>A commitment to meeting the highest possible standards has led the Torninova Corporation to design its complete range of air bubble film machines, stretch film machines, flexographic printing machines, masterbatch &amp; compound machines, blown film machines and to acquire top know-how in the field, now available to its customers.</p><p>About Us</p></li><li><p>8 9</p><p>STRETCH AND SHRINK FILM </p><p>Europe</p><p>IPACK IMA</p><p>Milan / Italy</p><p>INTERPACK</p><p>Dusseldorf / Germany</p><p>PLAST</p><p>Milan / Italy</p><p>K</p><p>Dusseldorf / Germany</p><p>Market Leaders for nearly 40 years Torninova Corporation provides technologythat expands the possibilities of your company and your life.</p><p>Global Markets Conferences&amp; Fairs</p><p>DRUPA</p><p>Dusseldorf / Germany</p></li><li><p>10 11</p><p>Torninova Corporation - located in Bastia Umbra (Perugia) in Italy - is a company which specializes in designing, developing and manufacturing machines for air bubble film, stretch film, masterbatch &amp; compound, blown film and flexographic printing production as well as converting machines for each market.</p><p>Thanks to our patented systems and our technicians with over 40 years of experience, Torninova Corp. provides the best solutions in a demanding market and guarantees a high-tech end product.</p><p>Continuous technological advancement and ever increasing commitment enables Torninova Corp. to operate all over the World-efficiently, professionally and more importantly, effectively. </p><p>Torninova Corporation provides technology that expands the possibilities of your company and your life.</p><p>Production</p><p>Supported by its young, dynamic yet experienced staff, the company is able to produce machines tailored to customer needs, paying particular attention to production versatility.</p><p>Innovative design ideas, manufacturing precision, highly reliable components and the constant support of our technicians, ensure our customers receive a solid, long-term service.</p><p>These features mean that our company has become a market leader, with hi-tech machines all over the World.</p><p>Italy, Qatar, Spain, India, United States, Japan, United Kingdom, Germany, Canada, Russia, France, Argentina, Australia, Saudi Arabia, China, Indonesia, South Africa, Mexico,Turkey, South Korea, Brazil.</p><p>January 2013: Torninova Corp. began production at its new hi-technology 13.000 m2 Plant in Bastia Umbra.</p><p>The Plant provides 746 kWp from its own solar power system.</p><p>New Plant</p></li><li><p>12 13</p><p>Technical Assistance Torninova Corp.s integrated use of pioneering </p><p>mechanics, electronics and information technology is the companys real strength and guarantees efficient after-sales service. The diagnostic software and display panels on the machines ensure the operators mantain high levels of efficiency.</p><p>With the development of new technologies and its skilled staff, Torninova Corp. can provide its customers with a remote, internet-based supervisory support system which carries out machine diagnostics and any necessary software modifications.</p><p>TELESERVICE</p><p>Our technicians perform scheduled maintenance on our machines.</p><p>SCHEDULED MAINTENANCE</p><p>Torninova Corp. guarantees its customers rapid supply of spare parts that may be needed during a machiness entire life-cycle.</p><p>SPARE PARTS</p><p>Open during working hours (8 am - 12 pm and 2 pm - 6 pm GMT+1, Monday to Friday), the call center offers immediate assistance and provides guidance throughout the process always putting you in direct contact with a qualified engineer able to resolve your particular issue.</p><p>CALL CENTER</p><p>The company is constantly attentive to customer needs, so specialized technicians are available to provide assistance at the machine installation site. Torninova Corp. is able to ensure rapid intervention.</p><p>ON SITE SERVICE</p></li><li><p>14 15</p><p>Masterbatch &amp; Compound Machinery</p></li><li><p>16 17</p><p>Torninova Corporation has a strong history of innovation and development of technologically advanced solutions modelled on customer needs; the twin-screw corotating extruder, like all Torninova Corp. installations, is based on an attentive and specific design and guarantees reliability, user-friendliness, low maintenance costs, high performance rates and energy saving. The Torninova Corp. range includes:</p><p>A) Extrusion line for colored masterbatches, for additives and multifunctional types. </p><p>B) Extrusion line for compounds of technopolymers and polymeric alloys. </p><p>The Torninova Corp. installations are completed by all accessories and components necessary to carry out the compound and masterbatches production, such as the degassing groups, the side feeders of polymer mixes or additive charges and the dosing units for the additives and the pigment powders.</p><p>COROTATING TWIN-SCREW EXTRUDERSThe Torninova Corp. twin-screw corotating extruders offer advanced and versatile solutions for the production of tecnopolymer compounds, polymeric alloys and colored masterbatches, for additives and multifunctional types.</p><p>All components of the Torninova Corp. extruders are treated in every design and technological detail to increase their efficiency and durability, enabling an immediate major benefit in terms of energy savings. </p><p>The Torninova Corp. corotating twin screw extruders have screw diameters available from 30 mm to 92 mm and process lengths reaching up to 42D. Larger diameters are also achievable on request.</p><p>ScrewsThe screws are entirely modular according to the needs and the work type; the geometric configuration of the screw is featured with self-cleaning elements mounted on splined shafts even HT (high torque).</p><p>The modular elements used for the geometric composition of the screw, either used for transport, kneading blocks, mixing or special, are bilobed or trilobed mounted along with the bilobes and can be realized with high OD/ID ratio.</p><p>The screws geometryThe screws geometry is designed to blend and uniform the compound or masterbatch viscosity in order to reduce the thermal and mechanical stress which may deteriorate the product quality, but also to ensure a maximum dispersion and distribution of additives and pigments in the polymeric matrix. </p><p>MASTERBATCH &amp; COMPOUND MACHINERY</p><p>CylindersThe cylinders are featured with modular elements, providing the possibility to have an internal insert in special steel or bi-metallic alloys which increases its resistance to wear, to abrasion and corrosion.</p><p>The rectangular shape of the cylinder elements ensure that the temperature distribution inside the chamber is constant and homogenous.</p><p>Cooling and thermo-regulationThe cooling system of the barrels composing the extruder cylinder is specifically conceived and designed by Torninova Corp. to achieve a better control of the temperature on both screws, along with a high energetic efficiency.</p><p>The integration of the cooling system of the barrels with the double-intervention thermal regulation and integration device guarantees the same process temperature on both screws, ensuring the optimization of the extrusion process, especially for those compounds that are thermo-sensitive to the temperature.</p><p>ConstructionThe transmission group, composed of the electric motor, the joint limiting the torque and above all the gearbox, are highly-technological components used by Torninova Corp. and feature twin-screw extruders because they guarantee a precise transmission and distribution of the power needed for the compounds and masterbatches. The transmission group and the extruder cylinder are fixed to a frame on a thermo-welded base; the cylinder can be supported by two saddle supports (three for special applications). </p><p>The electric motor is an AC type, with a high electric and mechanical efficiency, but it is possible to use new technologies on request as well (e.g. new motor-reducers). </p><p>The electric panel is fitted with a control unit with MMI-interface and with the possibility to connect the production data logger by means of an Ethernet input.</p><p>Production process completely controlled through a simple and user-friendly interface with the possibility of remote assistance and data logger through Internet or Ethernet. </p><p>The double intervention thermoregulation is integrated in the main control system with a preheating automatic system start production and it permits to obtain t of 1/ 2C in comparison to the desired set-point. </p><p>A solution with independent thermoregulators is available as an alternative.</p></li><li><p>18 19</p><p>1. BUSH INSERT</p><p>2. SELF-CLEANING SCREW ELEMENTS</p><p>3. RECTANGULAR BARRELS</p><p>4. EXTRUDER SCREW</p><p>5. CONTROL PANEL</p><p>6. EXTRUSION HEAD FOR MASTERBATCH</p><p>7. HIGH TORQUE GEARBOX</p><p>8. SIDE FEEDER</p><p>.1</p><p>.1 .3</p><p>LATERAL FEEDER</p><p>Lateral feeders for mineral charges and polymers in general, both in powder and in granules.</p><p>LATERAL TWIN-SCREWED EXTRUDERS</p><p>Lateral twin-screwed extruders for the plasticization of mixtures of additives and polymers.</p><p>TECHNICAL DATA &amp; ACCESSORIES</p><p>DETAILS</p><p>Extruder (mm)</p><p>RV 40 RV 50 RV 58 RV 70 RV 83 RV 92</p><p>Power (kW)</p><p>Machine RPM MP CP MB CP MB CP MB CP MB CP MB CP</p><p>RV</p><p>300 40 50 60 100 100 160 130 235 250 450 355 500</p><p>600 60 80 80 150 170 300 250 380 320 580 480 830</p><p>.2 .3</p><p>.4 .5 .6</p><p>.7 .8</p><p>The RV machines can be equipped with screw shafts mod. High Torque for other specific torques.MB stands for masterbatch production and CP stands for compound.</p><p>DOSING SYSTEMS</p><p>Dosing systems for the gravimetric and volumetric feeding of mixtures of additives in plastic powder or granules.</p><p>PUMP TO INJECT HIGH-PRESSURE LIQUIDS</p><p>Pump to inject high-pressure liquids for plasticizing oils (e.g. pharmacopoeia, cosmetics and special applications) or denaturalized paraffin oils for non-food use.</p><p>DEGASSING GROUP</p><p>Degassing group of volatile substances, monomer residuals and humidity by means of single units or custom-designed systems.</p><p>VENT PORT STUFFER</p><p>Vent port stuffer for a timely and accurate extraction of volatile substances.</p><p>The Torninova Corporation installations are complimented by accessories and components, necessary for the extrusion process of technical compounds and masterbatches, such as:</p><p>THE RV MACHINES</p></li><li><p>20 21</p><p>The Torninova Corporation twin-screwed corotating extruders for the production of colored masterbatches, additives and multifunction types are treated in every design and technological detail and ensure:</p><p>A) A high energetic efficiency, allowing an immediate benefit in terms of energy saving. B) Optimisation and timely control of the screws/cylinder system temperature allows reduction in thermal stress, especially for those pigments, </p><p>additives and polymers that are thermo-sensitive to temperature. C) A maximum dispersion and distribution of additives and pigments in the polymeric distribution.</p><p>The Torninova Corporation twin-screwed corotating extruders for the production of techno-polymer compound and polymer alloys ensure: </p><p>A) a high quality of the extruded product along with a high energy efficiency.B) through the timely and constant optimization of the temperature of the extrusion process it is possible to reduce the degradation for those polymers and additives that are sensitive to </p><p>thermal and mechanical stress, ensuring at the same time their maximum dispersion and distribution.</p><p>EXTRUSION MACHINE FOR MASTERBATCH </p><p>EXTRUSION MACHINE FOR COMPOUND</p><p>A</p><p>B C</p><p>D E</p><p>F F</p><p>G</p><p>H I</p><p>L</p><p>A) RV twin screw corotating extruderB) Gravimetric feeder for polymers</p><p>C) Gravimetric feeder for additivesD) Gravimetric feeder for fillers</p><p>E) Gravimetric feeder for fibersF) Side feeders</p><p>G) Venting systemH) Cooling bath</p><p>I) Air dryerL) Strand cutter</p><p>A</p><p>B C</p><p>D</p><p>E</p><p>F</p><p>G H</p><p>I</p><p>A) RV twin screw corotating extruderB) Gravimetric feeder for polymers</p><p>C) Gravimetric feeder for additivesD) Gravimetric feeder for fibers</p><p>E) Side feedersF) Venting system</p><p>G) Cooling bathH) Air dryer</p><p>I) Strand cutter</p><p>A</p><p>B C</p><p>D D</p><p>E E</p><p>F</p><p>A) RV twin screw corotating extruderB) Gravimetric feeder for polymers</p><p>C) Gravimetric feeder for additivesD) Gravimetric feeder for fillers</p><p>E) Side feedersF) Venting system</p><p>G) Cutting System</p><p>G</p></li><li><p>22 23</p><p>StretchFilmMachinery</p></li><li><p>24 25</p><p>Torninova Corporation brings to market the very best in stretch film production technology thanks to its thorough research and development in collaboration with Italian and American University professors, renowned European manufacturers of extruder components and experienced figures from the field of extruded stretch film. </p><p>Some of our Client partners (Italian and foreign) have also supported our research and development phases by purchasing prototype systems to scientifically test and continuously monitor each single component and process. </p><p>During such tests, appropriate adjustments were made in response to real time controlsunder actual production conditions. The result is a perfectly integrated system of cutting edge components, calibrated and arranged into a compact, high performance cast line that provides maximum flexibility with minimum energy consumption.</p><p>Consider some hallmark components of the COMPACT STRETCH system:</p><p>The LLPOWEREX extruder series with screw profiles (AC motors and infrared heaters ensure limited maintenance and low energy consumption) have been specifically developed to guarantee perfect LLDPE extrusion. </p><p>The SWIFTCOOL chill-roll units dual cooling rollers guarantee total material stabilisation. A dual-chamber vacuum box with automatic die adjustment and an integrated x-ray device to measure material thickness (guaranteeing accuracy even with coloured stretch film) offers the finest and fastest control features for the film extrusion process. </p><p>Customers can choose from three different winding systems:</p><p>The fast and reliable QUICKSILVER-4S winder (rewind cycle time of 10 seconds) directly rewinds stretch film into rolls on 2-inch or 3-inch cores (suitable for hand and machine use), in formats ranging from 100 mm to 250 mm, 450 mm and 500 mm.</p><p>The QUICKSTANDARD-2S winder is the best solution for production of machine and jumbo rolls up to a maximum diameter of 500 mm, on 3-inch cores.</p><p>The QUICKGOLD-4S is Torninovas patented, universal, all-in-one evoluti...</p></li></ul>

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