material handling. material handling objectives a. reduce unit material handling cost eliminate...

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Material Handling

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Page 1: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Material Handling

Page 2: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

MATERIAL HANDLINGObjectivesA.     Reduce Unit Material Handling Cost    Eliminate Unnecessary Handling    Handle Material in Batch Lots    Minimize Required Handling Time    Replace Handling Equipment as Appropriate B.     Reduce Production Time    Minimize Delays of Machine Operations    Maintain Uniform, Appropriate Movement of Material    Use Automatic Processing When Appropriate C.     Reduce Overhead    Minimize Non-Productive Labor    Prevent Damage to Materials    Coordinate All Material Handling Systems

D.    Conserve Floor Space    Avoid Excessive Stock Storage    Move Materials in a Position to Save Space    Use Equipment Requiring No Floor Space E.     Prevent Accidents    Reduce Physical Load Required    Insure Handling Equipment is Safe F.      Improve Employee Morale    Provide Proper Relationship Between Employee & Work

Page 3: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots
Page 4: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots
Page 5: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Conveyors

Page 6: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Large Conveyors (2 axis)

Page 7: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Lifts

Page 8: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Chutes

Page 9: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Advantages Disadvantages

1. More economical if large volume of material moved to same place

2. One power supply to drive entire “belt” – more economical

3. Reduction in need for lot identification tags

4. Can be used to pace the workers

1. Less economical if material follows diverse paths

Page 10: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots
Page 11: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Cranes

Page 12: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Tracks - Monorail

Page 13: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Advantages Disadvantages

1. Can cover a wider area1. Still limited to area covered

Page 14: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots
Page 15: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Lift truckComputer Controlled Truck

Page 16: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots

Advantage Disadvantage

1. Flexible 1. Must have portable power supply with each piece of equipment

Page 17: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots
Page 18: Material Handling. MATERIAL HANDLING Objectives A. Reduce Unit Material Handling Cost  Eliminate Unnecessary Handling  Handle Material in Batch Lots