material leader – reliable partner – close to customer priviledged and confidential scana steel...

MATERIAL LEADER – RELIABLE PARTNER – CLOSE TO CUSTOMER

Priviledged and Confidential

Scana Steel Stavanger AS

Company Presentation 2012



Scana Group Overview

● In 2011 Scana Industrier ASA had an annual turnover of NOK 2,05 B (approx. Euro 268M) and 1,888 employees world-wide.

● The head office is in Stavanger, Norway, a major, strategic Norwegian commercial and industrial hub and one of Europe’s main centres for offshore oil and gas activities.

● Today we operate companies in Norway, Poland, Brazil, Singapore, Sweden and China.

● Since 1995 we are listed at the Oslo Stock Exchange.

● Established in 1987, we started off providing products and services to the oil and gas industry.

● Today we develop & produce specialized, high-end steel components and advanced systems for the global marine, oil and gas, energy & steel industries



Scana Industrier ASA

History & Tradition

1646 Scana Steel Booforge, Sweden1656 Scana Steel Björneborg, Sweden1676 Scana Steel Söderfors, Sweden

1912 Scana Steel Stavanger AS1913 Scana Volda, Norway1958 Scana Skarpenord, Norway1974 Scana Mar-El, Norway1987 Scana Industrier ASA, Norway1997 Scana Leshan Machinery, China

2005 Scana Offshore Technology, Norway2006 Scana Offshore Vestby, Norway

2009 Scana Subsea AB, Sweden2010 Scana Machining AB, Sweden



Scana Industrier ASA

Propulsion EnergyOffshore

Our technology, unique expertise in materials and extensive production experience form the basis of our competitive power.



Scana Steel Stavanger AS

Established in 1912

Today our plant consists of:

• Melting Shop

• Forging Shop

• Foundry

• Machining Shop

• Road Maintenance Equipment Shop

Turnover in 2011 was 438 MNOK (57 MEuro )210 employees



Managing DirectorJan-Øyvind Jørgensen

Technical Director Erik Ødegård

Deputy Managing Director

Production Manager Leif Roar Larsen

Sales and Marketing Director

Helge Skjellevik

HR ManagerGeir Danielsen QA / QC Manager

Jens Eriksson

HES ManagerMorten Næss

Finance Director Jarle Fjetland

Product and Business Development

Nils Terje Watland



Melting Shop

• 2 Herault Electric Arc Furnaces 7-15 tons

• AOD Converter 10-17 tons

• Scrap Steel, alloying elements(Cr, Ni, Mo, Mn, Si, W, V, Ti, Nb, B, etc.)



Forging Shop

• 16 MN hydraulic press

• Pre-heat and solution annealing furnaces

with quenching bath in the

same room



Forged SteelCorresponding standards



Forged Steel ProductsBars, shafts and tubes



Forged Steel ProductsShafts



Forged Steel ProductsLiner Hanger



Foundry

In-house:Pattern shop, moulding and melting shops, maintenance, welding, heat treatment, machining, NDE/QC dept.

Patterns: Made of wood or plasticMould system: Chemical bounded Olivin sand and Sodium Silicate EsterUnit weight: 500-10,000 kg



Heat Treatment

Equipment for heat-treatment of: Carbon Steel - Alloyed Steel - Stainless Steel

• Furnaces: Electrically heated, temperature up to 1250OC

• Calibration: ASTM A 991 - Norsok M650

• Quenching: Water or polymer quenching baths

• Max dimension: Length 7000 mm Height 2700 mm



Machining Shop for forged and cast steel

• Rough-machining

• Finish machining

• Lathes

– 8000 x 1230/ 870mm

• Vertical mills

– Ø3000 x 2000 mm

• Horizontal drilland turning mill:

– Table 1800 x 2000 mm

– Movement XYZ 5600 x 2500 x1025 mm



Cast steelCorresponding standards



Cast Steel Products for the Energy Sector Kaplan turbine blades

Hub & Blades for Kaplan turbines



Cast Steel Products for the Marine Industry

Impeller in Stainless Steel (0,5 - 9 ton) Propeller Hub (1 – 7 ton)



Cast Steel Products for the Marine Industry

Propeller Blades in Stainless Steel (1 – 7 ton)



Cast Steel Products for the Marine Industry Waterjets and trusters



Cast Steel Products for the Oil & Gas Industry

Main Wheel for Anchor Winch (2 – 5 ton) Pad Eyes for Suction Anchors (1 – 8 ton)




Coupler Casting Head Main Casting

Gimbal Table (5 ton) Gimbal Table (7 ton)




Cast Integrals (0,5 – 10 ton)

• We have manufactured and delivered cast integrals for semi-subs for over two decades.

• Our carefully selected and highly qualified team has years of experience in meeting challenging deadlines and carefully following and executing technical requirements.

• CTOD qualified in accordance to EN 10225 at at – 10C for CE max. 0,48.



Cast Steel Products for the Oil & Gas Industry Drilling

(Material Quality S165 M - GX5CrNiMo16-5 - SCANA 2060)



Cast Steel Products for the Oil & Gas IndustryChain Guide Rollers Reference List

CUSTOMER YEAR PRODUCT PROJECT END USER

Aker Pusnes 2006 Chain Wheel for 157mm chain Tahiti Chevron

Aker Pusnes 2006 Chain Wheel for 142mm chain Akpo Technip

Aker Pusnes 2007/08 Chain Wheel for 150mm chain Gjoa Statoil

Aker Pusnes 2007 Chain Wheel for 127mm chain Blind Faith Chevron

I.P HUSE 2007 Chain Wheel Thunder Hawk Atlantia

I.P HUSE 2008 Chain Wheel Sevan 3 Sevan

Aker Pusnes 2008 Chain Wheel for 84mm chain Hai Yang Shi You 981 CNOOC

Aker Pusnes 2008/09 Chain Wheel Pazflor Total

Aker Pusnes 2008 Chain Wheel for 84mm chain Petrorig 1 Larsen Oil & Gas

Aker Pusnes 2008 Chain Wheel for 84mm chain Petrorig 2 Larsen Oil & Gas

Aker Pusnes 2009 Chain Wheel for 84mm chain Petrorig 3 PetroMena

BARDEX Corporation 2009 Chain Wheel USAN Total

Aker Pusnes 2010 Chain Wheel P63 BW Offshore

BARDEX Corporation 2011 Chain Wheel CLOV Total

Aker Pusnes 2011 Chain Wheel P58 & P62 Petrobas

Aker Pusnes 2011 Chain Wheel Goliat ENI



Cast Steel Products for the Oil & Gas IndustryCast Integrals for Semi-Subs Reference List

CUSTOMER YEAR PRODUCT PROJECT LOCATION

Aker Kvaerner 1998 Cast Integrals Aasgard B Semi-Sub North Sea, Norway

Aker Kvaerner 1999 Cast Integrals Snorre B Semi-Sub North Sea, Norway

Aker Kvaerner 2003Cast Integrals, suction anchor casting and forged rgt bratches Kristin Semi EPCH North Sea, Norway

Aker Kvaerner 2006 Cast Integrals H602 Semi-sub North Sea, Norway

Aker Kvaerner 2006 Cast Integrals H601 Semi-sub North Sea, Norway

Aker Solution 2008 Cast Inserts Gjøa Semi-Sub North Sea, Norway

Estaleiro Atlantico Sul 2009 Cast Inserts including Wingplates P-55 Semi-Sub Brasil

Chevron 2011 Cast Inserts Jack & St.Malo Gulf of Mexico



Cast Steel Products for the Oil & Gas IndustryLug Casting Reference List

CUSTOMER YEAR PRODUCT PROJECTSBM 2009 Mooring padeye SkarvSaipem 2010 Cast Anchoring Padeye USANMustang Engineering L.P 2011 Suction Pile Padeye Jack & St.MaloDSME 2012 Suction Anchor Padeye CLOVSBM 2012 Suction Pile Lug BP QUAD 204



NDT Testing

• Ultrasonic Testing

• Dye Penetrant

• MPI

• X-ray

Personnel qualified according to EN 473 Level 2 & 3.



Materials TestingMechanical Testing:

• Tensile/Yield-Test

• Charpy impact Test

• Hardness Test

• Bend Test

Corrosion Testing:

• Pitting

• Crevice Corrosion

• Intercrystalline

• Huey-Test

• Strauss-Test

Site Work:• Hardness Testing

• Chemical Analysis

• Replica

Microscopy/Metallurgy:

• Microstructural Examination

• Quality Analysis

• Macrostructural Examination

• Material Evaluation

Chemical Analysis:

• Spectrographic Analysis



Certificates

• ISO 9001 & 14001

• All Classification Societies including:• DNV• BV• ABS• Lloyd’s• GL

• General approval according PED 7/23/EC

• NORSOK M650 approved supplier



This is what you get as a partner to Scana:

Scana Steel Stavanger AS is specialized in making unique

products with unique properties.

Scana Steel Stavanger AS produce customized products to

customer’s needs.

Scana Steel Stavanger AS owns and control the entire

manufacturing process from melt to the finished product.



Thank you for your attention.

material leader – reliable partner – close to customer priviledged and confidential scana steel...

Documents

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