materials for orthotics & prosthetics - thyssenkrupp … for... · 2015-09-09 · materials for...
TRANSCRIPT
Materials for
Orthotics & Prosthetics
Neck and Spine Kydex T® Low Density Polyethylene Polyethylene
Upper Body ABS Polycarbonate Surlyn®
Upper Limb Copolymer Polypropylene Modified Polyethylene
Lower Body PETG (Vivak®) Proflex and Proflex with Silicone TPE AINflex
Ankle and Foot Talc Filled HDPE Acetal Flexible Plastics
Head and Face PETG (Vivak)
Knee Anodized Aluminum Polypropylene Rigid Plastics
Lower Limb Homopolymer Polypropylene High Density Polyethylene Engineering Plastics
1.877.246.7700ainplastics.com
ThyssenKrupp Materials NAAIN Plastics Medical Technologies Group
Mat
eria
ls f
or O
rtho
tic a
nd P
rost
hetic
Dev
ices
Product Type
Description
Typical Applications
Flexural Modulus(psi per ASTM D790)
FormingTemperature (˚F)
Head and Face
Neck and Spine
Upper Body
Upper Limb
Lower Body
Lower Limb
Knee
Ankle and Foot
POLY
OLEF
IN S
HEET
S
Polyp
ropyle
ne• R
igid
• Impa
ct res
istan
t• N
o mois
ture a
bsorpt
ion• G
ood r
esista
nce t
o che
mical
s and
fatig
ue
• Dyn
amic l
ower
extre
mity
ortho
ses• P
osteri
or AF
O• S
pinal
and u
pper
extre
mity
ortho
ses
190,0
0031
0 - 32
5
Copo
lymer
• Very
good
form
abilit
y• Im
proved
impa
ct pro
perti
es ov
er ho
mopo
lymer
• Rigi
d yet
flexib
le, off
ers m
ore re
silien
ce tha
n hom
opoly
mer
• Low
er ex
tremi
ty ort
hoses
requ
iring fl
exibil
ty• S
pinal
braces
• Upp
er ex
tremi
ty ort
hoses
• Colo
rs: Br
own,
Red,
Roya
l Blue
, Ligh
t Blue
, Purp
le, Ne
on Gr
een,
Pink
160,0
0031
0 - 32
5
LDPE
• Soft
est an
d most
flexib
le ole
fin• S
ofter
feel fo
r pati
ent c
omfor
t• S
pinal
ortho
ses re
quirin
g rigi
dity
• Upp
er ex
tremi
ty ort
hoses
• Flex
ible p
rosthe
tic so
ckets
32,00
027
5 - 33
0
HDPE
• High
durab
ility a
nd st
rength
• Resi
sts cr
acks
• Ligh
tweig
ht
• Spin
al ort
hoses
• Bod
y jacke
ts• C
.R.O.W
. Boo
ts
170,0
0027
5 - 33
0
Modifi
ed Po
lyethy
lene
• Prop
erties
in-be
twee
n cop
olyme
r and
LDPE
• Impro
ved te
ar res
istan
ce• F
ormab
le an
d can
be se
lf-adh
ering
whe
n hot
• Spin
al ort
hoses
requ
iring m
odera
te to
slight
rigidi
ty• U
pper
extre
mity
ortho
ses• F
lexibl
e pros
thetic
socke
ts
52,00
027
5 - 33
0
TPE
• Ethy
lene p
ropyle
ne th
ermop
lastic
• Sem
i-rigi
d / Fle
xible
• High
ly dura
ble
• Low
er ex
tremi
ty ort
hotic
s• D
efinit
ive so
ckets
for at
hletes
6,500
390 -
410
Note:
Stan
dard
stock
colors
in m
ost po
lyolefi
n prod
ucts a
re na
tural,
whit
e, or b
lack. C
ustom
color
s ava
ilable
upon
requ
est. Ce
rtain
minim
ums m
ay ap
ply.
CLEA
R PL
ASTI
CS
PETG
(Viva
k)
• Tran
sparen
t colo
r• V
acuum
form
able
• Easy
to bo
nd an
d fab
ricate
• Goo
d tou
ghne
ss an
d hard
ness
• Che
ck soc
kets
• Spo
rts m
asks
• Burn
man
agem
ent o
rthose
s
309,0
0028
0 - 32
0
Polyc
arbon
ate• V
ery hi
gh im
pact
stren
gth• G
ood c
larity
• High
stren
gth, h
igh du
rabilit
y app
licatio
ns wh
ere cla
rity is
impo
rtant
345,0
0034
0 - 38
0
Acryl
ic (Po
lydor
)• M
edica
l grad
e PMM
A• V
ery rig
id• U
ltra cle
ar or
colors
avail
able
• Bon
dable
• High
resili
ency
appli
cation
s whe
re res
istan
ce to
creep
and
defor
matio
n is im
porta
nt47
5,000
340 -
380
RIGI
D PL
ASTI
C SHE
ETS
Kyde
x®• P
VC an
d acry
lic ble
nd• V
ery rig
id• G
ood s
treng
th• V
ariety
of co
lors
• Neck
brace
s• U
pper
extre
mity
ortho
ses• S
pinal
ortho
ses• B
ody ja
ckets
335,0
0038
0 - 39
0
ABS
• Econ
omica
l• H
igh st
rength
and s
tiffne
ss• B
onda
ble• E
asy to
fabri
cate w
ith hi
gh dr
aw ra
tion w
hen t
herm
oform
ing
• All p
urpose
struc
tural
appli
cation
s in br
aces o
fferin
g nece
ssary
suppo
rt27
0,000
325 -
400
Aceta
l• H
igh st
rength
and s
tiffne
ss• E
nhan
ced di
mensi
onal
stabil
ity• L
ow m
oistur
e abso
rption
• FDA
comp
liant
• Clos
e-tole
rance
braces
that
requir
e a gr
eat d
eal o
f stiffn
ess an
d str
ength
400,0
00Ga
uge
Depe
n-da
nt*
FLEX
IBLE
PLAS
TICS
Profle
x• Tr
anspa
rent to
whit
e-opa
que c
olor
• Rub
ber-l
ike et
hylen
e base
d• V
ery du
rable
• Very
tacky
whe
n hot
• Pred
ictab
le he
at for
mabil
ity
• Flex
ible a
nd so
ft sock
ets w
here
patie
nt com
fort is
a prim
ary co
ncern
3,500
325 -
350
Profle
x with
Silico
ne• O
paqu
e colo
r• V
ery fle
xible
• Less
stick
y tha
n Profl
ex wh
en ho
t
• Flex
ible p
rosthe
tic so
ckets
/ line
rs3,5
0032
5 - 35
0
Surly
n®• Tr
anslu
cent c
olor
• Mini
mal ri
gidity
• Vacu
um fo
rmab
le
• Fitti
ng m
odule
s• S
ocket
liners
• Post
-opera
tive b
ody ja
ckets
4,300
250 -
325
AINfle
x• B
lack o
r Fles
h colo
r• S
pecia
l Soft
Touc
h Tex
ture
• Form
able
• Idea
l for B
K, AK
socke
t line
rs• A
FO cu
shonin
g and
shock
absor
bing
3,500
250 -
400
OTHE
R Vo
lara P
olyeth
elene
Foam
(Al
iplast
)• W
hite m
edium
densi
ty foa
m• T
herm
oform
able
and t
herm
obon
dable
• Smo
oth su
rface,
extre
mely e
lastic
• 30”
wide
x 1/8”
, 3/16
”, 1/4”
Thick
nesse
s. 50,
100 f
t. and
full r
olls
-16
5-170
USG #
1 Mou
lding
Plast
erLa
borat
ory De
ntal P
laster
• 50 l
b. ba
gs• U
SG#1
set ti
me 25
-35 m
inutes
/ Den
tal se
t time
of 6-
9 minu
tes• Id
eal fo
r temp
orary
patte
rns• D
o not
use as
a cast
mate
rial a
s the
se ge
nerat
e hea
t whil
e sett
ing-
--
--
--
--
-
AIN Pl
astics
100 S
ilicon
e Lu
brican
t & Re
lease
Agen
t• H
eavy
duty
6% sil
icone
spray
• Colo
rless,
Odorl
ess te
nacio
us we
t film
• Exce
llent
Spray
Patte
rn
• Use
on sp
inal ja
cket li
ners
• Outs
ide of
PVA b
ags fo
r smoo
th ge
ntle g
lide
• Help
s elim
inate
glove
marks
whil
e plas
tics a
re be
ing fo
rmed
• Mak
e tran
sfer m
ateria
ls easi
r to re
move,
enha
nces
colors
--
--
--
--
--
AIN Pl
astics
300 G
enera
l Pu
rpose
Spray
Adhe
sive
• Gen
eral
bond
ing ad
hesiv
e• C
onsis
tent
ly fin
e spr
ay pa
ttern
• Ligh
t mint
scen
t whe
n wet
• Work
s as a
good
temp
orary
hold
as we
ll as a
perm
anen
t bon
d• U
sed to
adhe
re foa
ms to
hard
plasti
cs an
d a va
riety
of oth
er ma
terial
s-
--
--
--
--
-
AIN
Pla
stic
s M
edic
al T
echn
olog
ies
Gro
up
87
7.2
46
.77
00
ain
plas
tics
.com
Product Type
Description
Typical Applications
Flexural Modulus(psi per ASTM D790)
FormingTemperature (˚F)
Head and Face
Neck and Spine
Upper Body
Upper Limb
Lower Body
Lower Limb
Knee
Ankle and Foot
POLY
OLEF
IN S
HEET
S
Polyp
ropyle
ne• R
igid
• Impa
ct res
istan
t• N
o mois
ture a
bsorpt
ion• G
ood r
esista
nce t
o che
mical
s and
fatig
ue
• Dyn
amic l
ower
extre
mity
ortho
ses• P
osteri
or AF
O• S
pinal
and u
pper
extre
mity
ortho
ses
190,0
0031
0 - 32
5
Copo
lymer
• Very
good
form
abilit
y• Im
proved
impa
ct pro
perti
es ov
er ho
mopo
lymer
• Rigi
d yet
flexib
le, off
ers m
ore re
silien
ce tha
n hom
opoly
mer
• Low
er ex
tremi
ty ort
hoses
requ
iring fl
exibil
ty• S
pinal
braces
• Upp
er ex
tremi
ty ort
hoses
• Colo
rs: Br
own,
Red,
Roya
l Blue
, Ligh
t Blue
, Purp
le, Ne
on Gr
een,
Pink
160,0
0031
0 - 32
5
LDPE
• Soft
est an
d most
flexib
le ole
fin• S
ofter
feel fo
r pati
ent c
omfor
t• S
pinal
ortho
ses re
quirin
g rigi
dity
• Upp
er ex
tremi
ty ort
hoses
• Flex
ible p
rosthe
tic so
ckets
32,00
027
5 - 33
0
HDPE
• High
durab
ility a
nd st
rength
• Resi
sts cr
acks
• Ligh
tweig
ht
• Spin
al ort
hoses
• Bod
y jacke
ts• C
.R.O.W
. Boo
ts
170,0
0027
5 - 33
0
Modifi
ed Po
lyethy
lene
• Prop
erties
in-be
twee
n cop
olyme
r and
LDPE
• Impro
ved te
ar res
istan
ce• F
ormab
le an
d can
be se
lf-adh
ering
whe
n hot
• Spin
al ort
hoses
requ
iring m
odera
te to
slight
rigidi
ty• U
pper
extre
mity
ortho
ses• F
lexibl
e pros
thetic
socke
ts
52,00
027
5 - 33
0
TPE
• Ethy
lene p
ropyle
ne th
ermop
lastic
• Sem
i-rigi
d / Fle
xible
• High
ly dura
ble
• Low
er ex
tremi
ty ort
hotic
s• D
efinit
ive so
ckets
for at
hletes
6,500
390 -
410
Note:
Stan
dard
stock
colors
in m
ost po
lyolefi
n prod
ucts a
re na
tural,
whit
e, or b
lack. C
ustom
color
s ava
ilable
upon
requ
est. Ce
rtain
minim
ums m
ay ap
ply.
CLEA
R PL
ASTI
CS
PETG
(Viva
k)
• Tran
sparen
t colo
r• V
acuum
form
able
• Easy
to bo
nd an
d fab
ricate
• Goo
d tou
ghne
ss an
d hard
ness
• Che
ck soc
kets
• Spo
rts m
asks
• Burn
man
agem
ent o
rthose
s
309,0
0028
0 - 32
0
Polyc
arbon
ate• V
ery hi
gh im
pact
stren
gth• G
ood c
larity
• High
stren
gth, h
igh du
rabilit
y app
licatio
ns wh
ere cla
rity is
impo
rtant
345,0
0034
0 - 38
0
Acryl
ic (Po
lydor
)• M
edica
l grad
e PMM
A• V
ery rig
id• U
ltra cle
ar or
colors
avail
able
• Bon
dable
• High
resili
ency
appli
cation
s whe
re res
istan
ce to
creep
and
defor
matio
n is im
porta
nt47
5,000
340 -
380
RIGI
D PL
ASTI
C SHE
ETS
Kyde
x®• P
VC an
d acry
lic ble
nd• V
ery rig
id• G
ood s
treng
th• V
ariety
of co
lors
• Neck
brace
s• U
pper
extre
mity
ortho
ses• S
pinal
ortho
ses• B
ody ja
ckets
335,0
0038
0 - 39
0
ABS
• Econ
omica
l• H
igh st
rength
and s
tiffne
ss• B
onda
ble• E
asy to
fabri
cate w
ith hi
gh dr
aw ra
tion w
hen t
herm
oform
ing
• All p
urpose
struc
tural
appli
cation
s in br
aces o
fferin
g nece
ssary
suppo
rt27
0,000
325 -
400
Aceta
l• H
igh st
rength
and s
tiffne
ss• E
nhan
ced di
mensi
onal
stabil
ity• L
ow m
oistur
e abso
rption
• FDA
comp
liant
• Clos
e-tole
rance
braces
that
requir
e a gr
eat d
eal o
f stiffn
ess an
d str
ength
400,0
00Ga
uge
Depe
n-da
nt*
FLEX
IBLE
PLAS
TICS
Profle
x• Tr
anspa
rent to
whit
e-opa
que c
olor
• Rub
ber-l
ike et
hylen
e base
d• V
ery du
rable
• Very
tacky
whe
n hot
• Pred
ictab
le he
at for
mabil
ity
• Flex
ible a
nd so
ft sock
ets w
here
patie
nt com
fort is
a prim
ary co
ncern
3,500
325 -
350
Profle
x with
Silico
ne• O
paqu
e colo
r• V
ery fle
xible
• Less
stick
y tha
n Profl
ex wh
en ho
t
• Flex
ible p
rosthe
tic so
ckets
/ line
rs3,5
0032
5 - 35
0
Surly
n®• Tr
anslu
cent c
olor
• Mini
mal ri
gidity
• Vacu
um fo
rmab
le
• Fitti
ng m
odule
s• S
ocket
liners
• Post
-opera
tive b
ody ja
ckets
4,300
250 -
325
AINfle
x• B
lack o
r Fles
h colo
r• S
pecia
l Soft
Touc
h Tex
ture
• Form
able
• Idea
l for B
K, AK
socke
t line
rs• A
FO cu
shonin
g and
shock
absor
bing
3,500
250 -
400
OTHE
R Vo
lara P
olyeth
elene
Foam
(Al
iplast
)• W
hite m
edium
densi
ty foa
m• T
herm
oform
able
and t
herm
obon
dable
• Smo
oth su
rface,
extre
mely e
lastic
• 30”
wide
x 1/8”
, 3/16
”, 1/4”
Thick
nesse
s. 50,
100 f
t. and
full r
olls
-16
5-170
USG #
1 Mou
lding
Plast
erLa
borat
ory De
ntal P
laster
• 50 l
b. ba
gs• U
SG#1
set ti
me 25
-35 m
inutes
/ Den
tal se
t time
of 6-
9 minu
tes• Id
eal fo
r temp
orary
patte
rns• D
o not
use as
a cast
mate
rial a
s the
se ge
nerat
e hea
t whil
e sett
ing-
--
--
--
--
-
AIN Pl
astics
100 S
ilicon
e Lu
brican
t & Re
lease
Agen
t• H
eavy
duty
6% sil
icone
spray
• Colo
rless,
Odorl
ess te
nacio
us we
t film
• Exce
llent
Spray
Patte
rn
• Use
on sp
inal ja
cket li
ners
• Outs
ide of
PVA b
ags fo
r smoo
th ge
ntle g
lide
• Help
s elim
inate
glove
marks
whil
e plas
tics a
re be
ing fo
rmed
• Mak
e tran
sfer m
ateria
ls easi
r to re
move,
enha
nces
colors
--
--
--
--
--
AIN Pl
astics
300 G
enera
l Pu
rpose
Spray
Adhe
sive
• Gen
eral
bond
ing ad
hesiv
e• C
onsis
tent
ly fin
e spr
ay pa
ttern
• Ligh
t mint
scen
t whe
n wet
• Work
s as a
good
temp
orary
hold
as we
ll as a
perm
anen
t bon
d• U
sed to
adhe
re foa
ms to
hard
plasti
cs an
d a va
riety
of oth
er ma
terial
s-
--
--
--
--
-
The orthotic and prosthetic device markets are expanding rapidly and changing constantly. O&P practitioners, ortho-tists, prosthetists, and technicians are in need of a dedicated and diverse supplier who can provide them with quality and speed. Manufacturers of prefabricated orthotic and pros-thetic devices require a forward thinking supplier who can combine extensive product knowledge with innovative sup-ply chain solutions.For more than 40 years the AIN Plastics Division of Thyssen-Krupp Materials NA has offered customers quality products, competitive pricing, and an unsurpassed level of service by supplying industrial and orthotic grade plastic shapes from the world’s leading manufacturers.The AIN Plastics O&P Program combines decades of proven expertise in engineering plastic product solutions with Thys-senKrupp Material’s long standing reputation as a leading supplier of nonferrous metals, specialty alloys, and stainless steel products. The AIN Plastics O&P Program offers an inte-grated source in your supply base that provides you with the inventory management expertise and value-added process-ing services necessary to compete in today’s environment.
ConsistenCy: Not all plastic sheet extruders utilize the same manufacturing parameters which can lead to varying mechanical properties and residual stress. This is why like-named materials may form differently from one supplier to the next.The AIN PlAsTIcs O&P PrOgrAm maintains strategic partnerships with industry leading extruders in order to consistently supply the same level of quality that O&P technicians have come to expect with every sheet they fabricate.Our sTrATegIc exTrusION PArTNers provide constant lot-to-lot quality by using only resins produced to the highest standards for cleanliness and stability which makes their sheet ideal for thermoformed medical devices.AIN PlAsTIcs’ O&P PrOgrAm POlyPrOPyleNe ANd POlyeThyleNe PrOducTs meet FDA criteria reducing sensiti-zation and cytotoxicity concerns.Commitment: The quality of our customer service is as important to the success of the AIN Plastics O&P Program as the consistent quality of our products.• All AIN Plastics Branch Locations have fully trained O&P Program experts ready to handle your requirements with speed and accuracy.• Every full sheet and cut-to-size piece of O&P Pro-gram material is carefully processed and labeled to ensure proper identification and traceability with each order.• Every label contains a full material description and directional arrow indicating the forming di-rection which is reliant on the extrusion direction.
AIN PlasticsOrthotic & Prosthetic Grade Materials
Polyethylene Mod.187X24X48
P/N: AINPart NumberPO#: You Purchse OrderLot/Batch: 0000/0000
www.ainplastics.com(877)246-7700
FOR
MIN
G D
IREC
TIO
N
The AIN Advantage
Beyond PlasticsAIN Plastics Is Your One-Stop Place for O&P Materials Quadrant EPP Proteus®
How We Achieve Consistency
Ain 100 HeAvy Duty 6% siliCone lubriCAnt & releAse Agent
A high solids blend of medium and high viscosity silicone fluids. It applies as a colorless wet film that stays where it’s sprayed. It is particularly good for difficult items such as rubber molds or high friction applications.
Ain 300 generAl PurPose sPrAy ADHesive This adhesive has been specially formulated to bond a broad range of materials from paper, to fiberglass, wood, metal, and much more. Camie 300 Adhesive is odorless, goes on smooth, and is colorless. It becomes tacky quickly and can be used to create a temporary or permanent bond.
usg #1 molDing PlAster Also known as “Plaster of Paris” or soft plaster. This material is ideal for waste molds or temporary patterns where surface hardness and strength are not a factor. Set up time 25 - 30 minutes.
usg lAboroAtory DentAl PlAster Fast set up time of 6-9 minutes, this material is ideal for waste mold or temporary patterns with intricate detail.
Quadrant EPP Proteus® O&P Grade Polypropylene is the clear choice for O&P labs. This proprietary grade of 100% virgin homopolymer polypropylene is specially formulated to turn clear when heated which visually aids lab technicians during the thermoforming process. This sheet is also stress-relieved in order to be as stable as possible during thermoforming to ensure maximum results with every pull.Proteus® Copolymer Polypropylene sheet is also produced using 100% virgin resin and stress-relieved to offer un-matched dimensional stability.All Quadrant EPP Proteus® Polypropylene sheets included in the AIN Plastics O&P Program are FDA Compliant.
AIN Plastics DivisionThyssenKrupp Materials NA
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