mathematical modeling and simulation of a ... modeling and simulation of a reed valve reciprocating...

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MATHEMATICAL MODELING AND SIMULATION OF A REED VALVE RECIPROCATING AIR COMPRESSOR by Nagarajan GOVINDAN, Venkatesan JAYARAMAN, Seeniraj Retteripatti VENKATASAMY, and Murugan RAMASAMY Original scientific paper UDC: 621.514:66.011 DOI: 10.2298/TSCI0903047G Mathematical modeling is the process of designing a model of a real system and conducting experiments with it for the purpose of understanding the behaviour of the system. Mathematical simulation is widely used for investigating and designing the compressors. Investigations of the processes of reciprocating compressors us- ing mathematical models is an effective tool by high development of computing technique, which enables complicated problems to be solved with a minimal num- ber of simplifying assumptions. A considerable number of previous works has been done on the mathematical modeling and simulation. The aim of the present work is to construct a model which is easy to understand, easy to detect errors in the pro- cess of building a model, and easy to compute a solution. This paper presents a sim- plified and effective mathematical model for the estimation of reciprocating com- pressor performance using personal computers that can be easily handled. The effect of operating parameters, speed and discharge pressure on thermodynamic behaviour of compressor in working condition has been analysed. The model has been developed for obtaining cylinder pressure, cylinder volume, cylinder tempera- ture, valve lift and resultant torque at different crank angles and free air delivered and indicated power of the compressor. The model has been validated using experi- mental results. Key words: resultant torque, indicated power, peak pressure, free air delivered, volumetric efficiency Introduction A reciprocating compressor consists of a crankshaft (driven either by a gas engine, electric motor, or turbine) attached to a connecting rod, which transfers the rotary motion of the crankshaft to the piston. The piston performs the reciprocating motion in a cylinder. The piston acting within the cylinder then compresses the air contained within that cylinder. Air enters the cylinder through a suction valve at suction pressure and is compressed to reach the desired dis- charge pressure. When the air reaches the desired pressure, it is then discharged through a dis- charge valve. Desired discharge pressure can be reached through utilization of either a single or double acting cylinder. In a double acting cylinder, compression takes place at both the head end and crank end of the cylinder. The cylinder can be designed to accommodate any pressure or ca- pacity, thus making the reciprocating compressor the most popular in the gas industry. Building a mathematical model for any project may be a challenging, yet interesting, task. A thorough un- derstanding of the underlying scientific concepts is necessary. In industry and engineering, it is common practice for a team of people to work together in building a model, with the individual THERMAL SCIENCE: Vol. 13 (2009), No. 3, pp. 47-58 47

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Page 1: MATHEMATICAL MODELING AND SIMULATION OF A ... MODELING AND SIMULATION OF A REED VALVE RECIPROCATING AIR COMPRESSOR by Nagarajan GOVINDAN, Venkatesan JAYARAMAN, Seeniraj Retteripatti

MATHEMATICAL MODELING AND SIMULATION OF A REED VALVERECIPROCATING AIR COMPRESSOR

by

Nagarajan GOVINDAN, Venkatesan JAYARAMAN,Seeniraj Retteripatti VENKATASAMY, and Murugan RAMASAMY

Orig i nal sci en tific pa perUDC: 621.514:66.011

DOI: 10.2298/TSCI0903047G

Math e mat i cal mod el ing is the pro cess of de sign ing a model of a real sys tem andcon duct ing ex per i ments with it for the pur pose of un der stand ing the be hav iour ofthe sys tem. Math e mat i cal sim u la tion is widely used for in ves ti gat ing and de sign ingthe com pres sors. In ves ti ga tions of the pro cesses of re cip ro cat ing com pres sors us -ing math e mat i cal mod els is an ef fec tive tool by high de vel op ment of com put ingtech nique, which en ables com pli cated prob lems to be solved with a min i mal num -ber of sim pli fy ing as sump tions. A con sid er able num ber of pre vi ous works has beendone on the math e mat i cal mod el ing and sim u la tion. The aim of the pres ent work isto con struct a model which is easy to un der stand, easy to de tect er rors in the pro -cess of build ing a model, and easy to com pute a so lu tion. This pa per pres ents a sim -pli fied and ef fec tive math e mat i cal model for the es ti ma tion of re cip ro cat ing com -pres sor per for mance us ing per sonal com put ers that can be eas ily han dled. Theef fect of op er at ing pa ram e ters, speed and dis charge pres sure on ther mo dy namicbe hav iour of com pres sor in work ing con di tion has been ana lysed. The model hasbeen de vel oped for ob tain ing cyl in der pres sure, cyl in der vol ume, cyl in der tem per a -ture, valve lift and re sul tant torque at dif fer ent crank an gles and free air de liv eredand in di cated power of the com pres sor. The model has been val i dated us ing ex per i -men tal re sults.

Key words: resultant torque, indicated power, peak pressure, free air delivered,volumetric efficiency

In tro duc tion

A re cip ro cat ing com pres sor con sists of a crank shaft (driven ei ther by a gas en gine,elec tric mo tor, or tur bine) at tached to a con nect ing rod, which trans fers the ro tary mo tion of thecrank shaft to the pis ton. The pis ton per forms the re cip ro cat ing mo tion in a cyl in der. The pis tonact ing within the cyl in der then com presses the air con tained within that cyl in der. Air en ters thecyl in der through a suc tion valve at suc tion pres sure and is com pressed to reach the de sired dis -charge pres sure. When the air reaches the de sired pres sure, it is then dis charged through a dis -charge valve. De sired dis charge pres sure can be reached through uti li za tion of ei ther a sin gle ordou ble act ing cyl in der. In a dou ble act ing cyl in der, com pres sion takes place at both the head end and crank end of the cyl in der. The cyl in der can be de signed to ac com mo date any pres sure or ca -pac ity, thus mak ing the re cip ro cat ing com pres sor the most pop u lar in the gas in dus try. Build inga math e mat i cal model for any pro ject may be a chal leng ing, yet in ter est ing, task. A thor ough un -der stand ing of the un der ly ing sci en tific con cepts is nec es sary. In in dus try and en gi neer ing, it iscom mon prac tice for a team of peo ple to work to gether in build ing a model, with the in di vid ual

THERMAL SCIENCE: Vol. 13 (2009), No. 3, pp. 47-58 47

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team mem bers bring ing dif fer ent ar eas of ex per tise to the pro ject. Once the model has been de -vel oped and ap plied to the prob lem, the re sult ing model so lu tion must be an a lyzed and checkedfor ac cu racy. It may re quire mod i fy ing the model for ob tain ing rea son able out come. This re fin -ing pro cess should con tinue un til ob tain ing a model that agrees as closely as pos si ble with thereal world ob ser va tion.

Op er a tion and anal y sis of ac tual com pres sor

Op er a tion and ther mo dy namic anal y sis of ideal com pres sor is very sim ple, due to thefol low ing rea sons.– The suction is assumed to be reversible constant pressure process. This means that the

velocity of the air is equal to velocity of piston. This is possible by either of the two ways: (1) the diameter of the cylinder should be equal to the diameter of the suction port, i. e., the

flow area is equal to cylinder cross-sectional area, and(2) the compressor speed should be equal to zero.

There is no flow resistance in the suction line and air enters the cylinder at atmospherictemperature and pressure. It is very easy to calculate the mass of air sucked in per cycle orwork transfer and other properties using simple thermodynamic equations. The analysisdoes not depend on the valve dimensions.

– The compression is assumed to follow pVn = C. The exponent of compression is constant and is generally taken as 1.2 to 1.35. At the beginning of compression the pressure of the air istaken as atmospheric pressure. At any crank angle, it is easy to calculate the temperature,pressure, work transfer, heat transfer, etc., using thermodynamic equations.

– Discharge, similar to the suction is assumed to be reversible constant pressure process. There is no flow resistance in the discharge line and the pressure of the discharged air is equal to the reservoir pressure.

– Expansion is similar to the compression process, with constant exponent of expansion.– The volumetric efficiency of the compressor is calculated based on pressure ratio and

clearance ratio. Volumetric efficiency is constant at all the speeds no other effects affect thevolumetric efficiency.

But, in ac tual com pres sors, the op er a tion and anal y sis is com pletely dif fer ent, due tothe fol low ing rea sons.– In the actual compressors, the suction or discharge valve plays a vital role. The port diameter

will never be equal to cylinder diameter. The flow area will never be equal to the cylindercross-sectional area. It is not possible to get constant pressure suction. The air enters thecylinder through filter and head. This creates a pressure drop in the flow path. The pressureduring suction is affected by the following reasons:(1) the diameter of the port is not equal to the diameter of the cylinder. Therefore, the mass

corresponding to the volume displaced by the piston will not be equal to the massentering the cylinder through the suction port or flow area.

(2) the wall temperature will not be equal to atmospheric temperature as in the case of idealcompressors. The movement of the piston with piston rings generates heat and it isdissipated to the air and cylinder wall. This heat addition to the air rises suctiontemperature and affects the pressure pattern during suction.

(3) at earlier stages of compression, the wall temperature will be greater than atmospherictemperature and cylinder air temperature. There will be heat transfer from wall to the airand this will increase the work transfer during compression and therefore the exponent ofcompression will be greater than adiabatic index of 1.4. At later stages there will be

48 Govindan, N., et al.: Mathematical Modeling and Simulation of a Reed Valve ..

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reverse effect and exponent of compression will be less than 1.4. It is not possible todetermine the various properties from simple thermodynamic equations.

– During discharge process, there will be a pressure rise due to the following reasons:(1) the mass corresponding to the volume displaced by the piston discharge process will not

be equal to the mass going out of the cylinder,(2) the air is discharged to the reservoir through head and air drier. There will be a pressure

drop in discharge line and this will increase the compressor work and pressure in thecylinder, and

(3) there may be intermediate opening and closing of valves during discharge. And this willcreate pressure pulsation during the discharge process.

– Similarly, during expansion process, the exponent of expansion will not be constant due toheat transfer effect as in the case of compression.

– The volumetric efficiency of the compressor can not be calculated based on the pressure ratio and clearance ratio, since the constant pressure ratio in the cycle is ruled out. Therefore itshould be calculated from the actual mass delivered per cycle.

Model for ma tion

Mod el ing is based on the fol low ing ther mo dy namic equa tions:Suc tion

mCT

t

mRT

V

V

t

m

tC T RC T

Q

tv

sv v s

d

d

d

d

d

d

d

d+ + - -

é

ëê

ù

ûú =( )

Dq

w0 (1)

Com pres sion and re-ex pan sion

mCT

t

mRT

V

V

t

Q

tv

d

d

d

d

d

d+ - = 0

(2)Dis charge

mCT

t

mRT

V

V

t

m

tRC T C T

Q

tv

dv d v

d

d

d

d

d

d

d

d+ + - -

é

ëê

ù

ûú =( )

Dq

w0 (3)

The governing equa tion for de ter min ing the in stan ta neous cyl in der pres sure is:

pv

RTT i

i

n= + å

=1

1Bi( )r (4)

Note: The sec ond term in eq. (4) is neg li gi ble for sin gle stage re cip ro cat ing air com pres sors.The governing equa tion for de ter min ing the mass flow is:

d

d

d

d

d

d

d

do opm m m m

i

q q q q= - - å (5)

The governing equa tion for de ter min ing the work ing vol ume is:

d

d

VF

S

Z

n

nqq

q q

q= ± +

-

é

ëê

ù

ûúsin

sin cos

sin1 2 2(6)

Cyl in der vol ume at any crank an gle (q) can be cal cu lated us ing:

V V D rl

r

q qq

= + - +

é

ë

êêêê

ù

û

úúúú

cc

p

41

2

22

( cos )sin

(7)

THERMAL SCIENCE: Vol. 13 (2009), No. 3, pp. 47-58 49

Page 4: MATHEMATICAL MODELING AND SIMULATION OF A ... MODELING AND SIMULATION OF A REED VALVE RECIPROCATING AIR COMPRESSOR by Nagarajan GOVINDAN, Venkatesan JAYARAMAN, Seeniraj Retteripatti

Ac cel er a tion of pis ton at any crank an gle (ap) is cal cu lated us ing:

a rr

l

p

c

= +

æ

è

çççç

ö

ø

÷÷÷÷

w qq2 2

coscos

(8)

Re sul tant force on the pis ton (Fp) is cal cu lated us ing:

F D p p m ap case rec p= - -p

42 ( ) (9)

Re sul tant force on the crank (Fc) is cal cu lated us ing:

F F

l

r

c p

c

= +

æ

èç

ö

ø÷ -

é

ë

êêêêê

ù

û

úúúúú

sinsin

sin

qq

q

2

2

2

2

(10)

Re sul tant torque (T) is cal cu lated us ing:

T F r

l

r

= +

æ

èç

ö

ø÷ -

é

ë

êêêêê

ù

û

úúúúú

p

c

sinsin

sin

qq

q

2

2

2

2

(11)

In di cated power

Since all the pro cesses are not fol low ing par tic u lar ther mo dy namic law, it is not ad vis -able to use readily available equa tion for find ing out in di cated power (IP) dur ing suc tion or dis -charge pro cess. Fig ure 1 shows the vari a tion of pres sure and vol ume dur ing in cre men tal crankan gle on p-V di a gram used to es ti mate the in di cated power. The fol low ing gen eral and ef fec tivemodel is used for es ti mat ing IP dur ing any in cre men tal crank an gle:

IP IP V Vp p N

q q q qq q= + -

+- -

-1 1

1

2 60( ) (12)

Area of port in the valve plate (Ao) is cal cu latedus ing:

A doo =p

42 (13)

Loss due to back flow is es ti mated us ing:

m d SZob = rp

42 (14)

Com pres sion pro cess

The cyl in der pres sure at any crank an gle (pq)can be cal cu lated us ing:

50 Govindan, N., et al.: Mathematical Modeling and Simulation of a Reed Valve ..

Fig ure 1. In te gra tion method of es ti mat ingin di cated power

Page 5: MATHEMATICAL MODELING AND SIMULATION OF A ... MODELING AND SIMULATION OF A REED VALVE RECIPROCATING AIR COMPRESSOR by Nagarajan GOVINDAN, Venkatesan JAYARAMAN, Seeniraj Retteripatti

p pV

V

n

q qq

q

èçç

ö

ø÷÷-

-1

1c

(15)

Tem per a ture of air dur ing com pres sion (Tc) is cal cu lated us ing,

T TV

V

nc

c cq qq

q

èçç

ö

ø÷÷-

-

-

11

1

(16)

Dis charge pro cess

Net force on the dis charge valve (Fd) is cal cu lated us ing:

Fd = (pq – phd)AodZd (17)

Ini tial force on the valve (Fdi) is cal cu lated us ing:

Fdi = (ped – phd)AodZd (18)

De flec tion of de liv ery reed is cal cu lated from:

SF x l x l x

EI ld

d d3

d d d d

d d

=- -( )( )4

12 3(19)

The eq. (19) is used for es ti mat ing de flec tion of de liv ery reed con sid er ing the de liv eryreed to be a propped can ti le ver beam. The de liv ery reed valve in closed po si tion and in full openpo si tion is shown in fig. 2 and 3.

Flow area in the I-mode is:Afd = pdodSd (20)

Mass of air dis charged out dur ing in cre men tal an gle (mod) is:

m A C C Vn

n

p p

po

n

n

od d fd dd dd

d

d

d

d

= +-

èçç

ö

ø÷÷

é -

rrq

q q

2

1

2

11

ë

êêê

ù

û

úúú

Dq

w(21)

CA A

A

A A

Ad

od fd

od

c fd

c

=+ +

(22)

Note: The flow is tak ing place from cyl in der to the res er voir through port, valve, and head. Theabove cor rec tion fac tor (Cd) should be used which will in crease the flow area.

VA

A

V

Zo

c

od

p

d

= (23)

THERMAL SCIENCE: Vol. 13 (2009), No. 3, pp. 47-58 51

Fig ure 2. De liv ery reed in closed po si tion Fig ure 3. De liv ery reed in full open po si tion

Page 6: MATHEMATICAL MODELING AND SIMULATION OF A ... MODELING AND SIMULATION OF A REED VALVE RECIPROCATING AIR COMPRESSOR by Nagarajan GOVINDAN, Venkatesan JAYARAMAN, Seeniraj Retteripatti

Tem per a ture of air in the cyl in der is cal cu lated us ing:

T

m CvT m CpTV

m Cv

p

q

q q q

q

=

- +æ

è

çç

ö

ø

÷÷- - -rd od

rd

1 1 1

2

2(24)

Ve loc ity of pis ton is cal cu lated us ing:

V rr

lp

c

= +æ

èçç

ö

ø÷÷w q qsin sin 2 (25)

Mass re main ing in the cyl in der at q(mrd) is cal cu lated from:

mrdq = mrd q–1 – modq (26)

Pres sure at any crank an gle (pq) is cal cu lated from:

pm RT

Vq

q q

q

= rd d (27)

To tal mass dis charged per cy cle is:

mod = Smodq – Smbd (28)

Ex pan sion pro cess

The cyl in der pres sure at any crank an gle (pq) can be cal cu lated us ing:

p pV

V

n

q qq

q

èçç

ö

ø÷÷-

-1

1e

(29)

Tem per a ture of air dur ing ex pan sion (Te) is cal cu lated us ing:

T TV

V

n

e e

e

q qq

q

èçç

ö

ø÷÷-

-

-

11

1

(30)

Suc tion pro cess

Net force on the suc tion valve (Fs) is cal cu lated us ing:

Fs = (phs – pq)AosZs (31)

Ini tial force on the valve (Fsi) is cal cu lated us ing:

Fsi = (phs – pes)AosZs (32)

Nat u ral fre quency of suc tion valve (wns) in I-mode is es ti mated us ing:

w nss

s s

= 3 553

.EI

m l(33)

Nat u ral fre quency of valve in II-mode:

w nss

s s

= 223

EI

m l(34)

52 Govindan, N., et al.: Mathematical Modeling and Simulation of a Reed Valve ..

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Suc tion valve stiff ness (ks) is es ti mated us -ing:

k ms s ns2= w (35)

The suc tion reed valve in closed and in fullopen po si tion is shown in figs. 4 and 5.

Us ing ef fec tive valve dy nam ics:

SF F

k Js

s si

s s

=-

(36)

where

J sns ns

= -æ

èçç

ö

ø÷÷

é

ë

êê

ù

û

úú

èçç

ö

ø÷÷

é

ë

êê

ù

û

ú1 2

22

2w

wx

w

w ú

2

(37)

Flow area in I-mode is:

Afs = pdosSs (38)

Flow area in II-mode is:

Afs = pdos (Ss max + Ss in second mode) (39)

Ssmax = max i mum suc tion valve lift at the dis tance xs and is cal cu lated us ing:

Sh x

ls

s s

smax = (40)

The air en ters the port in the valve plate ax i ally, and flows through the gap be tween the reed valve and valve plate ra di ally. The flow pas sage be tween the reed and valve plate can becon sid ered as a noz zle. Con sid er ing, the flow through the suc tion reed be a noz zle flow, the fol -low ing equa tion can be used to es ti mate mass of air sucked in through the suc tion reed.

Mass of air en ter ing dur ing in cre men tal an gle (mos) is cal cu lated us ing:

m A C C Vn

n

p p

po

n

n

od fd ds ss

s es

s

s

= +-

èçç

ö

ø÷÷

-

rr

qq

q

q2

1

2

11

é

ë

êêê

ù

û

úúú

Dq

w (41)

CA A

A

A A

As

os fs

os

c fs

c

=+ +

(42)

Note: The flow is tak ing place from cyl in der through port, valve, and head. The above cor rec -tion fac tor (Cs) should be used which will in crease the flow area.

VA

A

V

Zo

c

os

p

s

èçç

ö

ø÷÷æ

èçç

ö

ø÷÷

(43)

Mass re main ing in the cyl in der at q(mrs) is cal cu lated from:

mrsq = mrsq–1 – mosq (44)

THERMAL SCIENCE: Vol. 13 (2009), No. 3, pp. 47-58 53

Fig ure 5. Suc tion reed in full open po si tion

Fig ure 4. Suc tion reed in closed po si tion

Page 8: MATHEMATICAL MODELING AND SIMULATION OF A ... MODELING AND SIMULATION OF A REED VALVE RECIPROCATING AIR COMPRESSOR by Nagarajan GOVINDAN, Venkatesan JAYARAMAN, Seeniraj Retteripatti

To tal mass drawn in per cy cle is:

mos = Smosq (45)

Tem per a ture of air in the cyl in der is cal cu lated from:

Tm T m T

ms

rs s os s

rs q

q q q q

q

=+- -1 1 (46)

Pres sure at any crank an gle (pq) is cal cu lated from:

pm RT

qq q

q

= rs s

V(47)

To tal mass sucked-in per cy cle is:

mos = Smosq – Smbs (48)

Free air de liv ered (FAD) by the com pres sor is cal cu lated us ing:

FADm RT

p

m RT

p=

å-

åod a

a

os a

a

(49)

Vol u met ric ef fi ciency (hv) of the com pres sor is cal cu lated us ing:

hvod a

a s

=å m RT

p V(50)

Ex per i men tal de tails

The com pres sor with reed valve used in brak ing sys tem of heavy pas sen ger ve hi clesand trucks is tested us ing so phis ti cated test rig. The de tailed ex per i men tal setup is shown in fig.6. The com pres sor is run by an elec tric mo tor. The pres sure in side the cyl in der is cap tured by

piezo-elec tric pres sure trans -ducer and the data is storedus ing data ac qui si tion sys -tem. The com pres sor speedis con trolled by a speed potin the con trol panel. Thecom pres sor is cooled by afan. The com pres sor is con -nected with 50 liter res er voir and the pres sure is main -tained by us ing the gov er norvalve. The air flow is mea -

sured by pump up time method. In this method the time taken for in cre men tal pres sure rise in theres er voir is mea sured. From the res er voir vol ume, pres sure rise and the air flow rate is mea sured. The shaft power is mea sured us ing the en ergy me ter.

Com pres sor de tails:Bore di am e ter (D) – 66.67 mm, crank ra dius (r) – 23 mm, con nect ing rod length (lc) – 70 mm,suc tion reed lift (hs) – 2.2 mm, de liv ery reed lift (hd) – 1.8 mm, mass of re cip ro cat ing parts (mrec)– 0.245 kg, clear ance vol ume (Vc) – 4.5 to 6.7 cm3, at mo spheric pres sure (pa) – 1 bar, dis chargepres sure (pd) – 5 to 9 bar (abs.), com pres sor speed (N) – 600 to 3000 rpm, di am e ter of suc tion

54 Govindan, N., et al.: Mathematical Modeling and Simulation of a Reed Valve ..

Fig ure 6. Ex per i men tal set up

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port (dos) – 11 mm, di am e ter of de liv ery port (dod) – 11 mm, dis tance (xs) – 59 mm, dis tance (xd) – 26.5 mm, ef fec tive length of suc tion reed (ls) – 71 mm, ef fec tive length of de liv ery reed (ld) –45.5 mm, mass of suc tion valve (ms) – 7 g, mass of de liv ery valve (md) – 2 g, num ber of suc tionports (Zs) – 4, and num ber of de liv ery ports (Zd) – 2.

Re sults and dis cus sions

The pre dicted re sults from the math e mat i cal model and the cor re spond ing ex per i men -tal re sults are shown in tab. 1.

The cyl in der air pres sure vari a tion with cyl in der vol ume and crank an gle is shown infigs. 7 and 8.

The in crease in cyl in der pres sure for par tic u lar res er voir pres sure dur ing dis chargepro cess is due to the de lay in full open ing of the de liv ery valve. The de lay and re duced vol umeof air through the dis charge port com pared to the vol ume dis placed by the pis ton cause the com -pres sion of air along with dis charge at the ear lier stages of dis charge pro cess. Similar phe nom e -non ex ists in the suc tion side also. The pre dicted val ues of valve lift and torque at dif fer ent crank an gles are shown in figs. 9 and 10. The dis charge and suc tion valves ex pe ri ence dif fer ent pres -sure dif fer ences dur ing the dis charge and suc tion pro cesses. This makes the valve flut ter ing andfluc tu a tion in the pres sure dur ing the pro cess. The loss in pres sure dur ing suc tion and in creasein pres sure dur ing dis charge di rectly af fects the ac tual vol ume of air han dled by the com pres sor.

THERMAL SCIENCE: Vol. 13 (2009), No. 3, pp. 47-58 55

Ta ble 1. Per for mance of com pres sor at dif fer ent dis charge pres sures (N = 3000 rpm)

Re sults¯

6 barPred.

6 barExp.

7 barPred.

7 barExp.

8 barPred.

8 barExp.

9 barPred.

9 barExp.

Peak pres sure [bar] 8.09 8.05 9.20 9.08 10.23 10.37 11.81 11.42

Free air de liv ered[litre per min ute]

305.7 303 294 300 282.7 276 264.7 264

Vol u met ric ef fi ciency [%] 63.5 63.1 61.0 62.5 58.7 57.5 54.9 55.0

Shaft power [W] 2284 2250 2206 2230 2300 2394 2534 2542

Figure 7. Pressure – volume diagram (speed = 3000 rpm)(color image see on our web site)

Figure 8. Pressure – crank angle diagram (speed = 3000 rpm)(color image see on our web site)

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Due to ex cess peak pres sure dur ing dis charge pro cess, the in di cated power of the com pres sor isal ways greater than the ideal in di cated power for a par tic u lar FAD and thus in creas ing the shaftpower. The vol u met ric ef fi ciency is mainly de pend ent on the suc tion pres sure. The ef fect of re -duced suc tion pres sure is to re duce the vol u met ric ef fi ciency sig nif i cantly. The model has beentested with dif fer ent dis charge pres sures and com pres sor speeds. The sim u lated re sults are ingood agreemed with the ex per i men tal re sults which en sure the ac cu racy of the model. Fig ures11, 12, and 13 show the com par i son of pre dicted and ex per i men tal value of FAD, vol u met ric ef -

fi ciency, and shaft power at var i ous dis charge pres sures.

Con clu sions

The de vel oped model pre dicts fluc tu a tionof pres sure dur ing suc tion and dis charge pro -cesses. It pre dicts valve flut ter ing dur ing suc -tion and dis charge at all de liv ery pres sures.The sim u lated re sults from the model are very much com pa ra ble with the ex per i men tal re -

sults. It is pos si ble to get vol u met ric ef fi ciency, free air de liv ered, in di cated power, cyl in der airpres sure, cyl in der air tem per a ture, re sul tant torque, and mass of air sucked-in or dis charged outper cy cle, by vary ing any op er at ing pa ram e ters like, speed, dis charge pres sure, etc., and phys i -cal pa ram e ters like, clear ance vol ume, crank ra dius, con nect ing rod length and cyl in der di am e -ter. The de vel oped sim u la tion model can be used for the o ret i cal anal y sis of sin gle stage, sin gle

56 Govindan, N., et al.: Mathematical Modeling and Simulation of a Reed Valve ..

Figure 11. Free air delivered – discharge pressurediagram (speed = 3000 rpm)

Figure 12. Volumetric efficiency – dischargepressure diagram (speed = 3000 rpm)

Figure 9. Valve lift – crank angle diagram(speed = 3000 rpm)

Figure 10. Torque – crank angle diagram(speed = 3000 rpm)

Figure 13. Shaft power – discharge pressurediagram (speed = 3000 rpm)

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cyl in der re cip ro cat ing air com pres sor with disc valve. The de vel op ment of model is based onthe pre vi ous works and tech ni cal re sources in the com pres sor field. The con stants used in the de -vel op ment of model are based on the avail able ex per i men tal re sults and in for ma tion from pre vi -ous work in the com pres sor de sign field. Sim ple as sump tions are made in the de vel op ment ofmodel which can be var ied or omit ted de pend ing on the op er at ing and phys i cal con di tions of thecom pres sor. The ef fec tive ness of the de vel oped model is very much de pend ent on the “us age ofsuit able con stants” in the model like, co ef fi cient of dis charge, ex po nent of com pres sion, etc.

Ref er ences

[1] Soedel, W., De sign and Me chan ics of Com pres sor Valves, Ray W. Her rick Lab o ra to ries, School of Me -chan i cal En gi neer ing, Purdue Uni ver sity, West La fay ette, Ind., USA, 1980

[2] Bredesen, A. M., Nor we gian In sti tute of Tech nol ogy, Com puter Sim u la tion of Valve Dy nam ics as an Aidto De sign, Pro ceed ings, In ter na tional Con fer ence on Com pres sor Tech nol ogy, 1974, Purdue Uni ver sity,West La fay ette, Ind., USA, pp. 413-427

[3] Suefuji, K., Nakayama, S., Hitachi Ltd., Ja pan, Prac ti cal Method for Anal y sis and Es ti ma tion of Re cip ro -cat ing Her metic Com pres sor Per for mance, Pro ceed ings, In ter na tional Con fer ence on Com pres sor Tech -nol ogy, 1980, Purdue Uni ver sity, West La fay ette, Ind., USA, pp. 371-383

[4] Helmer Joergensen, S., Danfoss, Nordborg, Tran sient Valve Plate Vi bra tions, Pro ceed ings, In ter na tionalCon fer ence on Com pres sor Tech nol ogy, 1980, Purdue Uni ver sity, West La fay ette, Ind., USA, pp.443-459

[5] Tse, F., et al., Me chan i cal Vi bra tions, CBS dis trib u tors, Delhi, 1965

THERMAL SCIENCE: Vol. 13 (2009), No. 3, pp. 47-58 57

No men cla ture

Ac – cylinder area, [m2]Af – flow area, [m2]Ao – area of the port, [m2]Bi – factor accounting for incompressibilityCd – discharge area correction factor Cdd – varying delivery coefficient Cs – suction area correction factor Cv – specific heat, [Jkg–1K–1]D – diameter of the cylinder, [m]do – diameter of port, [m]E – Young’s modulus of valve material,

– [Nm–2] Fs – net force acting on the suction valve, [N]Fsi – force due to initial compression of valve,

– [N]I – area moment of inertia of valve, [m4]lc – length of connecting rod, [m]m – instantaneous mass, [kg]mo – mass of air flowing through the port, [kg]mr – mass remaining in the cylinder, [kg]mrec – mass of reciprocating parts, [kg]N – compressor speed, [rpm]n – connecting rod length/crank radius nc – exponent of compressionnd – discharge exponentne – exponent of expansionns – suction exponentp – pressure, [Pa]

pcase – crankcase pressure, [Pa]Q – heat transfer to actuating medium, [J]R – characteristic gas constant, [Jkg–1K–1]r – crank radius, [m]S – valve lift, [m]T – temperature, [K]V – volume, [m3]Vc – clearance volume, [m3]Vo – velocity of the air at the outlet of the port,

– [ms–1]Vp – velocity of piston, [ms–1]xd – distance of point of application of force

– from fixed end, [m]Z – number of ports

Greek let ters

a(q) – heat transfer coefficient, [Wm–1K–1]x – damping factorq – crank angle, [deg]r – density of air, [kgm–3]w – angular velocity of the crank, [rads–1] wn – natural frequency of valve, [rads–1]

Sub scripts

d – deliverye – effectives – suction

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[6] Law son, S., Mc Laren, R. J. L., Prestoold Lim ited, U. K, An Ap proach to Com puter Mod el ing of Re cip ro -cat ing Com pres sors, Pro ceed ings, Purdue Com pres sor Tech nol ogy 1984, Purdue Uni ver sity, West La fay -ette, Ind., USA, pp. 139-153

[7] Tian, C., Liao, Y., Li, X., A Math e mat i cal Model of Vari able Dis place ment Swash Plate Com pres sor forAu to mo tive Air Con di tion ing Sys tem, In ter na tional Jour nal of Re frig er a tion, 29 (2005), 2, pp. 270-280

Authors' affiliations:

G. NagarajanDepartment of Mechanical Engineering,College of Engineering, Anna UniversityChennai, India

J. Venkatesan (corresponding author)Department of Mechanical Engineering,Sri Venkateswara College of EngineeringSriperumbudur, Chennai, IndiaE-mail: [email protected] & [email protected]

R. V. SeenirajAnna University, Chennai, India

R. MuruganDepartment of Mechanical Engineering,Sri Venkateswara College of EngineeringSriperumbudur, Chennai, India

Paper submitted: June 11, 2008Paper revised: March 27, 2009Paper accepted: June 3, 2009

58 Govindan, N., et al.: Mathematical Modeling and Simulation of a Reed Valve ..