may 1983 perfect bell nozzle parametric and optimization

31
NASA Reference Publication 1104 May 1983 Perfect Bell Nozzle Parametric and Optimization Curves J. L. Tuttle and D. H. Blount | ¥ {NASA-F2-1 I0_) PFPFFC_ BI_I[ $C77I_ EA_AMF_IC AND OPTI_7_TIC_ CEF_. _ (N,_S_) 32 p HC AC3/MF AOI CSC[ 21H H II_,0 25lh _r¥ 1958-1983

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Page 1: May 1983 Perfect Bell Nozzle Parametric and Optimization

NASAReferencePublication1104

May 1983

Perfect Bell NozzleParametric andOptimization Curves

J. L. Tuttleand D. H. Blount

{NASA-F2-1 I0_) PFPFFC_ BI_I[ $C77I_EA_AMF_IC AND OPTI_7_TIC_ CEF_. _ (N,_S_)32 p HC AC3/MF AOI CSC[ 21H

H II_,0

25lh _r¥1958-1983

Page 2: May 1983 Perfect Bell Nozzle Parametric and Optimization

NASAReferencePublication1104

1983

NASANational Aeronauticsand Space Administration

Scientific and TechnicalInformation Branch

Perfect Bell NozzleParametric andOptimization Curves

J. L. Tuttleand D. H Blount

George C. Marshall Space Flight CenterMarshall Space Flight Center, Alabama

Page 3: May 1983 Perfect Bell Nozzle Parametric and Optimization

TABLE OF CONTENTS

INTRODUCTION .................................................................

NOZZLE DESIGN• ° ° - ............................................................

NOZZLE DATA........... ° .....................................................

NOZZLE OPTIMIZATION .............

CONCLUSIONS ..................................................................

REFERENCES° ..................................................................

Page

1

1

2

2

3

26

pJ_CEDING PAGE BLANK NOT FILMED

iii

Page 4: May 1983 Perfect Bell Nozzle Parametric and Optimization

Figure

A.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

LIST OF I LLUSTRATIONS

Title Page

Illustration of optimum nozzles for given constraints ................................ 6

Perfect nozzle shapes ........................................................ 7

L/D t versus A D ( 10 < A D < 180) .............................................. 8

L/D t versus A D (100 <_ A D < 2000) ............................................. 9

L/Dt versus A D (1000 < AD < 6100) .......................................... 10

As/A t versusA D (10<A D<150) ............................................. 11

As/A t versus A D ( 1O0 < A D < 3000) ........................................... 12

As/At v_rsus AD (1000 < AD < 6100) .......................................... 13

THETA versus Ac/A t ........................................................ 14

Ae/A t versus Pe/Pc ( 10 < A D < 80) ............................................. 15

Ae/A t versus Pe/Pc (80 < A D < 6 i 00) ........................................... 16

ETA nversusA D(IO<A D< 180) ............................................. 17

ETAn versus AD (100 < AD < 1480) ............................................ 18

ETA n versus A D ( 1000 < A D < 6100) ........................................... 19

A D versus Ae/A t for maximum ETA n ........................................... 20

L/D t versus Ae/A t for maximum E'FA n .......................................... 21

A D versus Ae/A t for minimum As/A t nozzles ...................................... 22

L/D t versus Ae/A t for minimum As/A t nozzles ..................................... 23

A D versus Ae/A t for minimum L/D t nozzles ....................................... 24

L/D t versus Ae/A t for minimum L/D t nozzles ..................................... 25

|V'

iv

Page 5: May 1983 Perfect Bell Nozzle Parametric and Optimization

AD

Ae/A t,e

As/A t

Y/R t

L/R t

L/D t

Pe/Pc

ETA n

7

Cfg

Cfn

Cfi

THETA

DEFINITION OF SYMBOLS

Ratio of design exit area to throat area

Ratio of exit area to throat area

Ratio of contour surface area to throat area

Ratio of radial distance from centerline to throat radius

Ratio of axial distance from throat to throat radius

Ratio of axial distance from throat to throat diameter

Ratio of exit pressure to chamber (total) pressure

Nozzle efficiency

Gas specific heat ratio, gamma

Two-dimensional thrust coefficient without friction

Two-dimensional thrust coefficient with friction

One-dimensional isentropic thrust coefficient

Angle between contour and centerline (deg)

V "!

Page 6: May 1983 Perfect Bell Nozzle Parametric and Optimization

REFERENCE PUBLICATION

PERFECT BELL NOZZLE PARAMETRIC A, PTIMIZATION CURVES

INTRODUCTION

Parametric nozzle performance data for bell nozzles are often required in tile analysis and tradestudies of rocket engines. In order to get accurate comparisons, it is very important to have a consistent

set of data which covers the entire range of area ratios and nozzle lengths allowable. Although these

data are available (in fragmented form) over a fairly wide range of area ratios, new high perfornlance/high pressure space engine applications require these data at area ratios well above those considered in

the past. This document presents design data for untruncated nozzle expansion area ratios from 10 to

6100 for a specific heat ratio, (_,) of 1.2 and includes curves which permit the optimization of nozzlesfor maximum thrust coefficient within a given length, surface area or area ratio.

NOZZLE DESIGN

The computer code documented in Reference 1 was used to perform the calculations for this

report. The nozzle contours are constructed using tile "method of characteristics" which is detailed in

many texts such as Reference 2 and are of the wind tunnel or "perfect" nozzle type. These perfectbell nozzles are two-dimensional axisymmetric (i.e., all properties can be specified by two dimensions:

axial distance downstream from the throat and radial distance from the centerline). They have the

imposed constraint that the flow field velocity vectors at the nozzle exit (untruncated design area ratio,

A D) be of uniform magnitude and parallel to the centerline. Three thrust coefficients are calculated by

tile code for vacuum external conditions. They are the gross thrust coefficient, Cfg, which is found by

integrating the momentum and pressure force across the throat and then adding tile thrust due to

pressure on the nozzle wall; the net thrust coefficient, Cfn, which is found by calculating the wall shear

force (drag) caused by friction and subtracting it from the gross thrust; and the ideal thrust coefficient,

Cfi, which is found by evaluating the one-dimensional isentropic flow equations at the given area ratio.

A nozzle efficiency factor ETA n , is defined as Cfn/Cfi and is used to convert ideal thrust coefficients

(and thereby one-dimensional isentropic specific impulse) to the actual two-dimensional axisymmetriccase with friction. Since the wall friction is only applied to find the net thrust coefficient after the

frictionless nozzle contour has been determined, it does not affect the contour or surface area.

A description of the input required by the nozzle design code is shown in Table I. The actual

input values used to generate the data for the curves are shown in Table 2. Slight changes in the numberof points on the centerline and exit radius were necessary to successfully execute the code for different

ranges of the design area ratio, A D. A corner expansion was chosen since it yields shorter nozzles than

ones with a radius downstream of the throat for any given area ratio. Although the friction factor would

depend on wall smoothness and the Reynolds number which is a function of combustion product density,nozzle size, and the viscosity of the combustion products, a value of 0.003 Fanning (0.012 Darcy-

Weisbach) was chosen as representative. Large, high pressure nozzles would have a little lower and small,low pressure nozzles a little higher friction factor.

Page 7: May 1983 Perfect Bell Nozzle Parametric and Optimization

NOZZLE DATA

The nozzle contours produced by the design procedures above are shown in Figure 1 where the

radial distance from the centerline, Y, and the distance downstream from the throat, L, are normalized

by the throat radius, R t. The untruncated design area ratio, A D, represents the area ratio where uniform,

parallel flow has been achieved for that contour. Since these nozzles are very long and derive very little

thrust from the nearly parallel walls near their exit, the nozzles are nearly always truncated to a smaller

area ratio as discussed later. The contours for AD'S of 600 and larger are of course not shown to

completion in this figure and the somewhat erratic values are the results of convergence tolerance as the

code iterated to obtain the desired input values. It should be noted that only the A D need be specified

to define a nozzle contour and only two of the three variables Y/R t (which is x/7-), L/R t and A D need

to be specified to fully define a truncated nozzle. To enable a comparison of the performance of the

different contours, lines of constant net thrust coefficient, Cfn, (which includes friction) and wall surface

area normalized to throat area, As/A t, are superimposed. Although Figure 1 gives a good visualization

of the nozzle contours and performance comparison it is sometimes difficult to accurately read data fromit.

Figures 2 through 8 give improved resolution and interpreting capability. Figures 9 and 10present the internal wall pressure normalized by chamber pressure (i.e., total pressure since the calcula-

tions are for isentropic flow). This is the pressure that is integrated along the wall to find the wall thrust

contribution. The important nozzle efficiency, Cfn/Cfi, which was discussed above in the nozzle design

section is presented in Figures 11 through 13. Note that the efficiency has a maximum value for each

area ratio. Since the one-dimensional, frictionless, ideal thTust coefficient is constant for a given area

ratio, there is an A D contour which produces a maximum thrust for a given area ratio. In other words,

a set of nozzles exists which produce a maximum thrust for a given area ratio. This is covered furtherin the next section.

|

NOZZLE OPTIMIZATION

An Optimization Process is used to determine where to truncate the full nozzle contour to obtain

maximum thrust (i.e., max Cfn) within a given constraint such as nozzle area ratio (or diameter), surface

area, or length. This optimization is best visualized by considering an enlarged section of Figure I shown

in Figure A. Point "a" on the figure, which is the point where the net thrust coefficient, Cfn, line is

tangent to a line of constant Y/R t (or area ratio, E), is the optimization representing the exit point of a

nozzle contour yielding maximum thrust for a given area ratio or diameter. This is the optimization

mentioned in the preceding section and as discussed there is also the point of maxinmm nozzle efficiency

as seen in Figures I 1 through 13. These points have been replotted on Figures 14 and 15 to enable

nozzles of this set to be easily defined. Similarly. point b, tile point at which the Cfn line is tangent to

the constant surface area line, As/A t, represents the optimization of maximum thrust for a given surface

area. This set is given in Figures 16 and 17. Nozzles of maximum thrust for a given length are repre-

sented by point C and curves for this set are shown in Figures 18 and 19. These minimum length

optimized nozzle will be of a slightly different contour than the Rao minimum length nozzles [31

because the Rao nozzles do not have the added constraint which requires uniform parallel flow at the

2

Page 8: May 1983 Perfect Bell Nozzle Parametric and Optimization

untruncateddesignarea ratio. The actual difference in performance at a given length will be very small

between the two design methods, and the family of perfect bell nozzles has the advantage of including

data for the other optimized sets of minimum surface area and maximum efficiency for a given area

ratio as well as any other nozzles up to the untruncated wind tunnel nozzle. Point "d" on Figure A

represents the most thrust obtainable from any given nozzle contour, A D. When the nozzle contour extends

beyond this point, wall friction forces become greater than the pressure forces netting a negative thrust

contribt:tion which decreases the total thrust. This set of nozzles is not of practical interest, however,

because the set of nozzles represented by point "a" are both shorter and have smaller diameters for thesame thrust.

CONCLUSIONS

Use of the optimization curves allows selection of nozzle contnurs with certain desired charac-

teristics and comparison of nozzles of one optimum set to others. Minimum length perfect Bell nozzles

are similar in contour and performance to the minimum length nozzles designed by the Rao optimizationmethod.

Page 9: May 1983 Perfect Bell Nozzle Parametric and Optimization

Variable

FCON

R

XNSL

CYLIlT

XNI

XNE

DLX

ATOL

PITOL2

FM

CF!

DRAG1

TOLl

PA

TABLEl.

ORIGINAL PAGE

OF POOR QUALITY

BELL NOZZLE DESIGN PROGRAM INPUT DESCRIPTION

PERFECT GAS MODEL OPTION

GAMMA = 1.2

Default Value Description

1.0

0.0

0.0

0.01

20.0

60.0

0.1 _

0.0005

0.005

1.005

0.003

0.011

0.00001

0.0

FCON = 1.0 for two-dimensional

axisymmetric flow

FCON = 0.0 for two-dimensional plane flow

Normalized radius of circle ( R/R t) forcircular expansion

R = 0.0 for corner expansion

Number of streamlines to be calculated

Ratio of cylinder radius to throat radius

Number of points on starting line

Number of points on exit Mach line

Maximum distance between adjacent Math

lines along the cylinder normalized by

throat radius (AX/Tt)

Iteration tolerance on design area ratio

Maximum increment of tan 0 for corner or

circular expansion

Starting line Mach number for uniform flow

Incompressible coefficient of skin friction

along nozzle contour

Thrust loss at the throat

Iteration tolerance for interior point

Ambient pressurc ratio (Pa/Pc)

4

Page 10: May 1983 Perfect Bell Nozzle Parametric and Optimization

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REFERENCES

United Technologies, Pratt and Whitney Aircraft Group: Bell Nozzle Design Program. NASA Con-

tract No. NAS9-2487, June 30, 1964.

Shapiro, Ascher H." The Dynamics and Thermodynamics of Compressible Fluid Flow. New York,

The Ronald Press Company, 1953.

Rao, G. V. R." Exhaust Nozzle Contour for Optimum Thrust. Jet Propulsion, Vol. 28, No. 6,

June 1958, pp. 377-382.

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26