mazak fh-6800 00012
TRANSCRIPT
Revised: 01-JAN-06 Document: 800-0000-0106 Page 1 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Notes
INTRODUCTION
5HP-MAZA-00012This workholding package is designed for your MAZAK FH-6800 machining center.
Revised: 01-JAN-06 Document: 800-0000-0106 Page 2 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Notes
Machine travel may be limited by mechanical interference and/or machine safety zones. Please consult your machine’s operating instructions for more information.
All dimensions are MM [IN]
DIMENSIONS
5HP-MAZA-00012This workholding package is designed for your MAZAK FH-6800 machining center.
Ø900 [35.433]
150 [5.906]
800 [31.496]
950 [37.402]
440 [17.323]
525 [20.669]
965 [37.992]
950 [37.402]
150 [5.905]
650 [25.59]
630 [24.803] 100 [3.937]
1050 [41.338]
1150 [45.275]
Revised: 01-JAN-06 Document: 800-0000-0106 Page 3 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Notes
All dimensions are MM [IN]
PALLET INTERFACE
5HP-MAZA-00012This workholding package is designed for your MAZAK FH-6800 machining center.
299 [11.772]
149.5 [5.886] 125 [4.921]
125 [4.921]
299 [11.772]
149.5 [5.886]
49.94 [1.966]
30 [1.181]
20.75 [0.817]8x5/8-11
Revised: 01-JAN-06 Document: 800-0000-0106 Page 4 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Notes
One-Off WorkholdingJaw carriers broaden your modern workholding fl exibility by offering vise-like fi xturing.
Simply QwikChangeTM the jaws and your modern workholding is ready for one-off workholding needs.
Jaw Carrier Sets
Dual Station5JC1550-DS-IN (inch)5JC1550-DS-MM (metric)
Single Station5JC1550-SS-IN (inch)5JC1550-SS-MM (metric)
Deluxe5JC1550-XS-IN (inch)5JC1550-XS-MM (metric)
SYSTEM 5 1550 ACCESSORY SETS
Revised: 01-JAN-06 Document: 800-0000-0106 Page 5 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Batch ProductionMachinable accessories are the optimal solution for batch production. They offer QwikChangeTM and accurate repeat set ups to optimize the productivity of the machine center.
Single StationMachinable Jaw Sets Gripper #3
Plain 005-2531Serrated 005-2532 (L9mm x W9mm x T3mm)
Gripper #4Plain 005-2541Serrated 005-2542 (L12mm x W12mm x T4.6mm)
Gripper #5Plain 005-2551Serrated 005-2552 (L15mm x W15mm x T5mm)
Gripper #6Plain 005-2561Serrated 005-2562 (L19mm x W19mm x T6mm)
Coverplates
Dual StationMachinableJaw Sets
Standard5CP1550-ST
Grippers
ConversionFaceplates
Standard5SS1550-15-50
Oversized5SS1550-20-70
High5SS1550-15-70
Wide5SS1550-20-50
Standard5DS1550-15-50
Oversized5DS1550-20-70
High5DS1550-15-70
Wide5DS1550-20-50
Horizontal (10 0520 Systems)5CF1550-20-10H(W198mm, 498mm, H81mm)
Ext. Travel Dual Station5CP1550-XD
Ext. Travel Single Station5CP1550-XS
Extended Travel Universal5CP1550-XU
Cover Set5CVR15
Vertical (2 0520 Systems)5CF1550-20-02V(W148mm, L498mm, H81mm)
Notes
Grey item is included with a standard system
SYSTEM 5 1550 ACCESSORY SETS
Revised: 01-JAN-06 Document: 800-0000-0106 Page 6 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
SYSTEM 5 1550 ACCESSORY SETS
Dedicated FixturingMachinable Faceplates provide QwikChangeTM dedicated fi xturing and are optimal for awkward or hard to hold parts. A mini pallet changer can be created by utilizing two Faceplates in tandem.
Notes
Machinable Faceplates
Standard5FP1550-15-50(W148mm, L498mm, H50mm)
Oversized5FP1550-20-70(W198mm, L498mm, H70mm)
High5FP1550-15-70(W148mm, L498mm, H70mm)
Wide5FP1550-20-50(W198mm, L498mm, H50mm)
Revised: 01-JAN-06 Document: 800-0000-0106 Page 7 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
SYSTEM 5 1550 INDIVIDUAL ACCESSORIES
QwikChange MachinableDual Station Jaws
Individual Single Station Jaws
StandardA Moveable Jaw .............5MJ1550-15-50 (W148mm, H50mm, L160mm)B Fixed Jaw ....................5SJ1550-15-50 (W148mm, H50mm, L160mm)WideA Moveable Jaw .............5MJ1550-20-50 (W198mm, H50mm, L160mm)B Fixed Jaw ....................5SJ1550-20-50 (W198mm, H50mm, L160mm)HighA Moveable Jaw .............5MJ1550-15-70 (W148mm, H70mm, L160mm)B Fixed Jaw ....................5SJ1550-15-70 (W148mm, H70mm, L160mm)OversizedA Moveable Jaw .............5MJ1550-20-70 (W198mm, H70mm, L160mm)B Fixed Jaw 5SJ1550-20-70 (W198mm, H70mm, L160mm)
QwikChange MachinableSingle Station Jaws
Individual Dual Station Jaws
StandardA Moveable Jaw .............5MJ1550-15-50 (W148mm, H50mm, L160mm)B Fixed Jaw ....................5FJ1550-15-50 (W148mm, H50mm, L120mm)WideA Moveable Jaw .............5MJ1550-20-50 (W198mm, H50mm, L160mm)B Fixed Jaw ....................5FJ1550-20-50 (W198mm, H50mm, L120mm)HighA Moveable Jaw .............5MJ1550-15-70 (W148mm, H70mm, L160mm)B Fixed Jaw ....................5FJ1550-15-70 (W148mm, H70mm, L120mm)OversizedA Moveable Jaw .............5MJ1550-20-70 (W198mm, H70mm, L160mm)B Fixed Jaw ....................5FJ1550-20-70 (W198mm, H70mm, L120mm)
Screws and Plugs
Standard(Set of 4)JH6STD (Inch)MJH15 (Metric)
Thick(Set of 2)JH6THK
Both SizesJH6STD &JH6THK
Standard Mounting Screws: 1/2-13x5/8”LHCS-500-063-008 (Inch)LHCS-M10-012-008 (Metric)
Thick Mounting Screws: 1/2-13x1.25”SHCS-500-125-008
Both Sizes Mounting Screws: 1/2-13x1.75”SHCS-500-175-008
Standard(Set of 4)JS6AL
Soft Mounting Screws: 1/2-13x1.25”SHCS-500-125-012
QwikChange Jaw Carriers
HARD JAW PLATES
SOFT JAW PLATES
Jaw Plates
Jaw Plates sold separately. See below for details.
Round Plugs: 20mmRNDP-020-RD1-025
Fixed Jaw Mounting Screws: M10x45SHCS-M10-045-012
*
*
* Round Plugs: 18mmRNDP-018-RD1-025
Jaw Carriers (Inch)
A 5JC1550-FC-IN B 5JC1550-MC-IN C 5JC1550-SC-IN D 5JC1550-LM-IN E 5JC1550-SM-IN
A Dual Station Fixed B Dual Station Moveable
Jaw Carriers (Metric)
A 5JC1550-FC-MM B 5JC1550-MC-MM C 5JC1550-SC-MM D 5JC1550-LM-MM E 5JC1550-SM-MM
C Single Station Fixed D Single Station Long Moveable
E Single Station Short Moveable
Notes
Grey or * item is included with a standard system
Revised: 01-JAN-06 Document: 800-0000-0106 Page 8 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Notes
Grey area indicates no cut zoneAll dimensions are MM [IN]Dimensions centered on the “A” dimension.
B
C
A
D
C
A
A-A
50 (1.97)*
21 (.83)
100 (3.94)*
160 (6.30) 160 (6.30)
JAW POCKET
A
A90 (3.54) 23 (.91)
Ø 22 (.87)
D
B
21 (.83) 21 (.83)500 (19.69)
35 (1.38)90 (3.54)
160 (6.30) 160 (6.30)120 (4.72)
70(2.76)
100*(3.94)20
(.79)
20(.79)
20(.79)
39(1.54)
82(3.23)
16(.63)
46*(1.81)
Dual Station Single Station
SYSTEM 5 1550 MACHINABLE AREA
Item Number Description A B C D
5DS1550-15-50 Standard 148 [5.83] 50 [1.97] 51 [2.01] 24 [.94]
5DS1550-15-70 High 148 [5.83] 70 [2.76] 51 [2.01] 24 [.94]
5DS1550-20-50 Wide 198 [7.80] 50 [1.97] 76 [2.99] 49 [1.93]
5DS1550-20-70 Oversized 198 [7.80] 70 [2.76] 76 [2.99] 49 [1.93]
Item Number Description A B C D
5SS1550-15-50 Standard 148 [5.83] 50 [1.97] 49 [1.93] 24 [.94]
5SS1550-15-70 High 148 [5.83] 70 [2.76] 49 [1.93] 24 [.94]
5SS1550-20-50 Wide 198 [7.80] 50 [1.97] 74 [2.91] 49 [1.93]
5SS1550-20-70 Oversized 198 [7.80] 70 [2.76] 74 [2.91] 49 [1.93]
Revised: 01-JAN-06 Document: 800-0000-0106 Page 9 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Notes
All dimensions are MM [IN]Additional closure is available with an Extended Travel Coverplate.Contact CHICK for details.
SYSTEM 5 1550 JAW TRAVEL
Dual Station Single Station
Item Number Description A Jaw Width
5DS1550-15-50 Standard 32 [1.26] 148 [5.83]
5DS1550-15-70 High 52 [2.05] 148 [5.83]
5DS1550-20-50 Wide 32 [1.26] 198 [7.80]
5DS1550-20-70 Oversized 52 [2.05] 198 [7.80]
Item Number Description A Jaw Width
5SS1550-15-50 Standard 29 [1.14] 148 [5.83]
5SS1550-15-70 High 49 [1.93] 148 [5.83]
5SS1550-20-50 Wide 29 [1.14] 198 [7.80]
5SS1550-20-70 Oversized 49 [1.93] 198 [7.80]
0551-5 NOITATS LAUD
TES WAJDESOLC YLLUF
0551-5 NOITATS LAUD
TES WAJNEPO YLLUF
GNIDLOH XAM DNA YTICAPAC
ELBANIHCAMAERA
91
)041(
)061(
)061(
064
91
)041(
)061(
)061(
894
23
522
522
0551-5 NOITATS ELGNIS
TES WAJDESOLC YLLUF
0551-5 NOITATS ELGNIS
TES WAJNEPO YLLUF
GNIDLOH XAM DNA YTICAPAC
ELBANIHCAMAERA
451871
)061(
)061(
474
)061(
)061(
894084
92
Revised: 01-JAN-06 Document: 800-0000-0106 Page 10 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Notes
Grey items are included with a standard system
For QwikChangeTM Jaw accessories, see pages 4-7
T-Wrench: 8mmMTWR15
Slide Assembly5SAS1550(See breakdown page 11)
QwikChange Dual Station Jaw Set5DS1550-15-50
Swivel Handle5SWH15
Round Plugs: 20mmRNDP-020-RD1-025
Multi-Lok Column5CLM1550-41
Handle Seal PlugHDSP-150-RD1-001 (Red)HDSP-150-WH1-001 (White)
Standard Coverplate5CP1550-ST
Fixed Jaw Mounting Screws: M10x45SHCS-M10-045-012
Round Plugs: 20mmRNDP-020-RD1-025
Hoist Ring027-0600
Label: CHICK Logo5LBL-11-003
Screwdriver005-2401
Round Plugs: 3/8”RNDP-375-RD1-025
Top Hub Mounting Screws: M5x30SHCS-M05-030-012
Locating Bushings5LCB15
Rear Seal PlugRRSP-150-RD1-001
Round Plugs: 18mmRNDP-018-RD1-025
Handle Guide5HDG15
Locating ScrewSHCS-M05-008-012
Ejector Bushings5EJB15
Top Hub Assembly5MLEH24
Mounting ScrewsSHCS-M08-025-012
SYSTEM 5 1550 SPARE PARTS
Includes:
Top Hub
Revised: 01-JAN-06 Document: 800-0000-0106 Page 11 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Slide Right Hand Nut5SRN15
Third Hand Screw5THS15
Hex Coupler5HXC1550
U-Cup Seals - LH Nut5USL15
U-Cup Seals - RH Nut5USR15
Clamping Block5CLB15
Screw5SCR15
Complete Slide Assembly5SAS1550
Retaing Ring5RRG15
Slide Left Hand Nut5SLN15
Slide Rebuild Kit
5SRK15
SYSTEM 5 1550 SLIDE ASSEMBLY
Notes
Grey items are included with a standard system
1 2 3+ +
1
2
3
Revised: 01-JAN-06 Document: 800-0000-0106 Page 12 of 12
CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425
www.chick-workholding.com
Notes
Note: Maximum Recommended Torque. Actual results may vary. Note: Maximum Recommended Torque. Actual results may vary.
Force = Torque X Slope
lbs = in-lb 6.4lbs = ft-lbs 76.3
xx
Torque Force(ft-lb) (lbs)
0 010 76320 152530 228840 305150 381460 457670 533980 610290 686495 7246100 7627105 8008110 8390115 8771118 9000
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
0 10 20 30 40 50 60 70 80 90 100 110 120 130Torque (ft-lbs)
Cla
mpi
ng F
orce
(lb
s)
Torque Force(N-m) (kN)
0 0.010 2.520 5.030 7.540 10.050 12.560 15.070 17.580 20.090 22.5100 25.0110 27.5120 30.0130 32.5140 35.0150 37.5160 40.0
Force = Torque X Slope
N = N-m 250kN = N-m 0.25
xx
0
5
10
15
20
25
30
35
40
45
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170
Torque (N-m)C
lam
ping
For
ce (
kN)
Pounds (lbs) Kilonewtons (kN)
Note: Maximum Recommended Torque. Actual results may vary. Note: Maximum Recommended Torque. Actual results may vary.
SYSTEM 5 1550 CLAMPING FORCE