McCulloch 100 Series 160s, Eager Beaver Eager 02 “17-1% 600016-03 17-18 6ooo16-04 17-18 ... mcculloch 100 series 160s eager beaver” eager beaver@ super 16 ... (walbro) ...

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  • I1lUSTIMTIDPfNITS11ST

    &OO16~02 17-1%600016-03 17-186ooo16-04 17-1860i)O16-05 17600016-06 17600016-07 17-16600016-06 18600016-11 17-18

    600016-12 17600016-13 17-18600016-14 17-18600016-15 17600016-17 17600016-20 17-18600016-27 18

    MODEL NAMEEAGER BEAVER@

    600123-02 11-12600123-03 11-12600123-04 11-12600123-05 11-12600123-06 11-12600123-07 11-12600123-08 12600123-09 12600123-10 12

    MODEL NAMEEAGER BEr$VER@

    SUPER 16

    600124-04 12600124-06 12600124-09 12

    McCULLOCH100 SERIES & 160S

    EAGER BEAVER &EAGER BEAVER@

    SUPER 16

    FIGURE 1FIGURE 2FIGURE 3FIGURE 4FIGURE 5FIGURE 6FIGURE 7

    CONTENTSPAGE

    Generel Aseembly . . . . . . . . . . . . . ...2Servkxlools . . . . . . . . . . . . . . . . . ..3Carburetor Assembly (Zama) . . . . . . . . . 4carburetor Assamtrly (Walbro) . . . . . . . . . . 5PowerlmaciAsaambly.. . . . . . . . . . ...6Chain Broke Assembiy . .. . . . . . . . . . ..8Spectilcstlons . . . . . . . . . . . . . . . . ...9

    Eager Beaver@ and McCulloch Chakr Sawa are identified by amodal number (In this instance 600016, 600123, or 600124) fol-lowed by a suffix number (02, 03,04, etc.). Suffix numbers denotevariations In parts or assembles used In the manufacture of thisproduct.

    Part numbers Iletad In thla I.P.L. which havea circled number@ ornumbers preceding the descrlptlon, are used only on the modal ormodels identified by a circled number @ or numbers.

    Part numbem which have one or more dots (.) preceding theirdescrtptlons may be ordered Individually, but they are also ln-duded In the kit or assembly whose description begins directlyabove the dot(s).

    Part number(s) In title IPL which were not in the previous IPL cover-ing these aevva, are Indicated by e dash (-) preceding the new pertnumber(s).

    The poflcy of McCulkrch Corporation is one of continual improve-ment in design, manufacturing and engineering advancementwherever poesibie to assure stiil finer power tools. Hence,specifications, equipment, colors, design and manufacturers sug-gested iist prices are subject to change without notice and Mc-Cuiioch Corporation resewes the right to make such changeswithout prior notification or obilgatlon to becirfil or supply backfit L

    MMdmnslsssbtmlwIsmlwkd,CaIMtd-heehot-em:components for units previously shipped from the factory.

    A-

    (600)42 S-W302Arllma ,e,ldmt, CM C099Ct (602) 453-3= t

    . .. ..- ..-. .. -J

    JULY 1988 McCULLOCHCORPORATION

    900 Lake Havaau Ave. Lake Havasu City, AZ 86403-2891219239-01

    @ U.S.A. - McCulloch Corporation, 198e Printed In U.S.A.

    253

  • - GENERAL ASSEMBLY

    .

    254

  • FIGURE1 GENERAL ASSEMBLY

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .

    1 110676 Nut-Hex Head 1/4-28 2(65-75 in. lb. torque)

    110972 Screw-Hex 114-28x.75 1: Fig. 6 Brake Assembly-Chain 14 -- --0 Chain-Saw 15 -- --@ Bar-Guide6 21S886 @ Grinder Assembly :7 215447 @ Knob-Auto Sharp8 110583 @ Screw-Pn Hd 8-32x.44 ;

    (35-40 in. lb. torque)9 215209 @ Bracket-Auto Sharp10 110639 Screw-Hex Hd 12-24x1 :

    (55-60 in. lb. torque)11 218867 Cover-Fuel/Oil Tank 1

    93194-01 Washer-Rubber 1i: 92479 Lever/Handguard 114 213278 Kit-Clutch 115 213276 . Shoe-Cl utch 216 9360S Spring-Assembly17 -- -- : Rivet-Fit. l/8x.547 ;18 -- Plate 219 -- ~ Rotor 120 94244 . Nut-Clutch 1

    (160-170 in. lb. torque)21 94243 Plate-Dust 122 215252 &um/Sprocket/8earing Assembly 123 91222 . Bearing-Needle 124 215259 Spacer-Drum 125 110953 ;crew-Hx Hd 12-24x.625 1

    (70-80 in. lb. torque)26 1106S6 Screw-Hx Hd 13-16x2 1

    (35-45 in. lb. torque)27 214505 Frame/Grip Assembly28 *217761 Kit-Fuel/Oil Tank wkfi :29 9114s Seal-Fuel Vent 130 84956 : Pickup-Fuel 131 217755 Piston-Manual Oi 1er 132 83946 : Spri rig-Piston 133 B5557 8ody-Oiler 134 216668 ~ap-Fuel /Oi 1 235 -217762 Rod/Oiler Asy 136 217759 Rod-Manual Oi 1er 1

    217755 : Piston-Manual Oiler;:

    1B3946 Spri rig-Piston 1110672 ;crew-Oval Hd 4-40x1 1

    : 83870 Knob-Choke 1

    (l) Refer to Chain, Bar and Accessories Catalog180119-RI .

    @Used on units equipped with Auto Sharp.

    @Used on models with Throttle Latch onCarburetor.

    S

    68915-01

    93900215432214219216063

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .

    3940

    :;4344454647484950

    5152

    5354555657

    5B

    596061

    62636465666768

    697071727314

    ;;7718

    93437 @ Latch Assembly-Throttle216440 . Screw-Throttle Lock-- -- . Latch-Throttle-- -- Spring-Compression218130 @ ;andle/Trigger/Throttle Asy

    -222992 @ . . Kit-Throttle Latch fw-#-- -- @ . . . Knob-Throttle Latch w-- --@ . . . Spring-Throttle Latch ~-- -- @ . . . Rivet~Flat21790S@@. Handle/Safety Trigger68566 Screw-idle Adjustment11OBO7 Screw-Pan Hd 8-32x.312

    (35-50 in. lb. torque)9329o @ Oeflector-Sawdust217015 @ Shroud-Using Auto Sharp216963 Shroud-Non Auto Sharp

    Cover-Air Filter-91B539179621690584918216490

    110959

    -21325590425110041

    213%7832038307B91255105490110953

    S4520-01845192179098394083935839368393421SS53219058Fig. 5

    Screw-Filter CoverFilter-AirWasher-Air SealScrew-Hex Hd 12-24x.76(70-BO in. lb. torque)Screw-Hex Hd 8-32x.50(25-30 in. lb. torque)Starter AsY

    Housi rig-Starter. Screw-Pan Hd B-32x.50

    (20-25 in. lb. torque). Washer-Special. Drum/Rope Assembly. . Rope-Starter

    Spring-Rewind~andle Asy-Starter. Washer-Starter HandleScrew-Hex Hd 12-24x.625(20-25 in. lb. torque)Plate-WasherSleeve-HandleTrigger-ThrottleSpring-Trigger ReturnContact-SwitchProtector-SwitchButton- SwitchDecal-2.O Cu. In.Label-SafetyPowerhead AsY

    Asy

    1111

    ;1111

    1111112

    1

    1111

    @Used on models with throttle latch on handle.

    @Used on units equipped with Sawdust Shield asoriginal equipment.

    ERVICETOOLS

    Kit-Piston Pm installation/Removal Tool

    Kit-Cylinder/CCase PresureTestTool-PresureTestWrench/ScrewdriverKey-Socket5/32 255

  • -CARBURETOR ASSEMBLY

    2MA -M1-M7

    /7Ffa 6

    =418

    :Ar -----3

    4

    5

    1

    2

    3

    TEM PART UNITSA:;R10. NUMBER DESCRIPTION .

    ; :: :3 ..- .4 -- .5 -- .6 -- .7 -- .8 --9 -- 0:

    10 -- @.11 -- @.12 -- .13 --14 -- @:

    - 214082-01 @Carburetor Assy-Zama Ml -M7 1Screw - Plate 2Valve - ChokeValve - ThrottleSpring - ChokeBal 1 - FrictionE RingShaft Assembly - ThrottleSpring - Throttle ReturnScrew - Idle AdjustmentScrew - Main AdjustmentSpring - Screwscrew - CoverC RingStrainer

    1111

    ;1112411

    NOTEIndividual parts are showdisassembly sequence purpoavailable as service replaitems available for servicein respective repair kits.

    @ One of two carburetors used alternately.Identify carburetor before ordering repairkits.

    A

    ITEM PART UNITS PEINO. NU4BER DESCRIPTION ASY

    15 -- .16 --17 -- &18 --19 -- @@:20 -- @@.21 -- @.22 -- @.23 -- @.24 -- @.25 -- ~.

    :! :: %28 -- @.

    Cover - Pump 1Screen 1Kit - Pump diaphragm 1Body - PunP 1Diaphragm - Main 1Gasket - Main 1Disk 1w rew 1Pin - Arm 1Ann - Needle Valve 1Spring - Ann 1Valve - Needle 1P1 Ug - Welch 1Valve Asy - Main Nozzle 1

    n for identification andses only and are not

    cement parts. The onlyare those parts listed

    @ Contained in Repair Kit, P/N 217079.@ Contained in Gasket/Diaphragm Kit, P/N216722.@ Contained in Needle Kit, P/N 217086.

    256

  • CARBURETOR ASSEMBLY - 0

    I Walbro - MDC 16 u-

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .

    214082-02(0 CARBURETOR ASSY - WALBRO MDC 161 -- --G.2 -- --

    --@:: :: -- @ .5 -- -- .6 -- -- .7 -- -- .8 -- --

    -. --@:1: ----@.

    -- --@.:! -- -- @ .13 -- -- .

    SCREW - PLATEPLATE - CHOKE8ALL - CHOKE FRICTIONSPRING - CHOKE FRICTIOhPLATE - THROTTLESCREW - CLIPCLIP - THROTTLE SHAFTSHAFT ASSEM8LY - THROTTLENEEDLE - IDLENEEDLE - HIGH SPEEDSPRING - NEEDLESCREW ASSEMBLY - 80DYCOVER ASSEMBLY - PUMP

    --~. RING - VENT SCREEN;: =: --@@ . VENT - SCREEN ;16 -- --@@ . DIAPHRAGM - FUEL PUMP 1

    NOTEIndividual parts are shown for identification anddisassembly sequence purposes only and are notavailable as service replacement parts. The onlyitems available for service are those listed inrespective repair kits.

    m PARTo.

    UNITS PERNUMBER DESCRIPTION ASY.

    17 --18 --19 --20 --21 --22 --23 --24 --25 --26 --27 --28 --

    :: ::31 --32 --

    --@@. GASKET -METERING DIAPHRAGM 1-- - FUEL P(JNP--~: !!!JHRAGMASSEt48Ly

    1-METERING 1

    --@@ . GASKET - FUEL PUMP--@@. SCREW - METERING LEVER PIN ;--@@. PIN - METERING LEVER--@@. VALVE - INLET NEEDLE--@@. LEVER - METERING

    ;1

    --@@. SPRING -METERING LEVER 1--@@. PLUG - WELCH 7/1 6--@@. SCREEN - INLET

    11

    -- @ . RING - INLET SCREEN--@@. PLUG - WELCH 1/2 :--@@. SCREEN--@@. RING - RETAINING

    11

    -- . SPRING - THROTTLE RETURN 1

    One of two Carburetors were used alternately.When Ordering Repair Kits identify Carburetor.Because Walbro Carburetor, P/N 214082-02, isnolonger available, it is necessary to orderZama Carburetor, PIN 214082-01 as servicereplacement.

    Contained in Major Repair Kit, P/N 217084.

    Contained in Minor Repair Kit, P/N 216727.

    c

    257

  • ~ POWERHEAD ASSEMBLY -io

    258

  • FIGURE5 POWERHEADASSEMBLY

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION MY.

    86438 @) Valve-Check 1: 217156 @Connector-Oil Tank/Bar Pad 1

    105603 @Ring- O Spacer 1: 217168 @Connector-Pump/Bar Pad 15 217167 @Connector-Pump/Oil Tank6 83896 @Bail-Pump Retaining i7 -219989 @Pump Assembly-Oil 18 83891 @. Spring-Return9 l10651@. Screw-Oil Flow Adjustment ;10 -- --@. Body-Pump 111 216426@. Kit-Oil Pump Repair 112 105603 @.. Ring- O .114x .070 113 -- -- @.. Ring-Oi? Pump Piston I14 -- --@.. Piston Assembly-Oiler 115 -216423 @ . . Sleeve-Oil Pump 116 -216422 @.. Eyelet 117 110653 @Ring- O 118 215411 @Muffler Assembly 119 l10681@. Screw-Skt. Hd. 1O-24X.25O 2

    (40-45 in. lb. torque)20 92961 @ . Oeflector-Exhaust 121 215394@ . Screw-Special 2

    (70-80 in. lb. torque)22 214204 @Kit-Spark Arrestor Screen 123 101987@ . Screw-6-32x.25024 215871 @ Nut-Muff 1er ;

    (40-60 in. lb. torque)25 215471 @ PI ate-Lock 126 215472 @ Deflector-Exhaust 1

    216805 @Screen-Spark Arrestor;:

    1215774 @ Cover 1

    29 215776 @ Baffle 130 2i3369 @Screw-Hex Wsh M6 1

    (70-85 in. lb. torque)31 215757 @ Bolt-Shoulder 2

    (65-85 in. lb. torque)32 215773 @ Base 133 62345 Plug-Spark OJ8J Champion

    92879 Plug-Spark RDJB Champion ;34 -89274 Rod-Throttle 135 89059 Hose-Fuel 136 90660 Adaptor-Fuel Hose 137 110908 Ring- O Adaptor 135A -90661 @Kit-Fuel Hose 136 90660 @ . Adaptor-Fuel Hose 137 1109O8CZ) . Ring- O 138 -87826 0. Clamp-Fuel Hose 139 216640 Nut-Hex 5/16-24 1

    (200-220 in. lb. torque)40 94737 Flywheel /Pawl Assembly 1

    2169846. Pin-Pawl 2:; 2169820. Spring-Pawl 243 93469 @. Washer-Pawl 244 216983 @ . Pawl -Starter 245 102164 Key-Woodruff46 -222866 Screw-Pan Head 8-32x1.75 :47 105976 Washer-Flat 11/64 348 67117 Washer-Insulating 3

    68198 Tube-Insulating 3:; Fig. 3,4 Carburetor Assemblies 151 68197 Gasket-Carburetor 152 219389 @Connector/Insulator Assy 1

    219754 Insulatof-Carburetor:: --

    1--@: ScrewConnector 1

    55 219390 . Connector-Stop Switch 1

    ~ Usadonunl@wlth msnualoller only.

    @ Used on units equlppad with eutomatlc oiler

    @ One of two Muffler Assembles used. ldenMy which one you have priorto orrferlng replacement parta.

    @ Used with Walbro Carburetors only.

    @See Sewfce BulletlnlS33, When replacing metal pav.lswlthp[sstlcpawls, order these components.

    @ One of two 8top Svdtch Connectors Instslled by the factory.NOTE: Itsm 52, PIN 2 183s0 IS usad as repiacament for item numbers 64,56, 57, and 5e.

    @ Used on units equipped with Points and C@,

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION A.SY:

    56 -- -- ~ Screw-Hex HO 8-32xl/2 157 -- -- @ Connector-Stop Switch 158 -- -- @ Eyel et-Connector 1

    90714 Gasket- Insulator:: 84957@ Coil-Lamination Assembly ;61 215351 @ . Wire Assembly-Spark P1 ug 162 -95266@ . . Boot 163 -102556@@.. COIIneCtOr 164 110364 @ Screw-Pan Head 6-32x.625 165 69344 @Wire Assembkbi 1 166 110041 @ Screw-Pan Head 8-32x.50

    85358 @ Condenser ::; lfX)035 @ Nut-Hex 6-32 169 84502 0 Connector-StoP Switch 170 67841 @ Cover-Breaker Box 171 69323 @ Seal-Breaker 80X72 213032 @) Screw-Hex Head 8-32x.50 ;73 69322 @ Washe~Special 174 105976 @ Washer-Flat 11/64 175 88811 @ Breaker-Assembly 176 @84505-01 Ki t-Sreaker Box 177 92037 @ . Washer78 217033@@Igniti on Assembl y-CO I :

    -95266 ~. Boot 1:; - 10255B. Connector 179 -- -- @ . Wire-Spark Plug 180 217190 @Wire Assembly-StoP Switch 1S1 217165 @ Cyl i rider/Crankcase 1

    Using Auto Sharp82 83856 . Bol t-8ar Mounting83 110914 . P1 Ug-cup i81 216935 @ Cyli rider/Crankcase 1

    Using Automatic Oiler82 83856 Bolt-8ar Mounting83 110914 : Plug-cup ;81 217067 @ Cylinder/Crankcase 1

    Without Automatic OilerS2 83856 Bolt-8ar Mounting 1B3 110914 : Plug-cup 484 120097 . Screw-Hex M5x25 4

    (70-80 in. lb. torque)B1 216950 @Cylinder/Crankcase (Plated) 1

    Using Automatic Oi 1 er82 83856 8olt-8ar Mounting 183 110914 : P1 Ug-cup 484 120097 . Screw-Hex M5x25 4

    (70-80 in. lb. torque)85 213327 @ . Screw_ Special 2S6 94662 Piston AssemblyS7 95143 . Ring-Piston ;B8 92836 . Pin-Piston 1B9 111026 . .Ring-Snap 286 216713 @ PI ston Assembly (Non-Pi atefi) 187 216705 . Ri rig-Piston 188 92836 . Pin-Piston89 111026 Ring-Snap ;90 94135 ~od Assembly-Connecting 191 94654 Screw-Connecting Rod 292 68095 : Roller-Needle (set of 20) 1

    110984 Bearing-Needle;: 213282 @ ;eari rig-Crankshaft ;95 83859 @ Seal-Crankshaft 296 -217042@Xrankshaf t 1

    -91932 @Crankshaft 1

    @ Usad on units equlppad with COI Igrdtlon. 2??574@Usad on units equipped wlfh Auto Sham. .@ USed on Mac 160S and Eagar Beaver Super 16 only.

    @ If the Crankshaft Beerfng end S.s1 have been installed MO a h4.falSleeve, order part number 93763 which Incdudaa the Sleeve arrdkernnumbers 94 and 86

    @ Used as original equipment only.

    .

    @l ~Jg~mJatlom Assembly, P/N S4957 can only be usad with Ctankahaft,

    259@ :y;ylc IgnitionW 217031 can o.lY be used with Cmnksfwdt, PIN ...

    .

  • BRAKE HOUSING ASSEMBLIES

    -

    u

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .

    A 216551 @Brake Assembly-Chain 1B 216416 @Brake Assembly-Chain 1

    111047 . Screw-Pan Hd 8-32x.625 1i 94709 Band-Brake 1

    215758 ; Kit-Latch 1: 216755 . . Latch 15 -215721 Spring-Compression6 93602 :Pivot-Latch :7 216549 . Pivot-Lever 1

    @One of two Brake Housings used. Idordering replacement parts.

    SERVICE NOTE:This Brake Housing Assembly is now madthe Housing. If your Chain Saw wasDeflector attached to the Powerhead,installation of your replacement Brake

    SPECIFICATIONS

    Displacement . . . . . . . . . . . . . .Bore&Stroke . . . . . . . . . . . . . .Bearings-Main &ConRod . . . . . . .Intake System . . . . . . . . . . . . . .Fuel Capacity . . . . . . . . . . . . . .Oil Capacity . . . . . . . . . . . . . . .ClutchE ngagingSpeed . . . . . . . .IdleSpeed . . . . . . . . . . . . . . . .Ignition . . . . . . . . . . . . . . . . . .Carburetor . , . . . . . . . . . . . . . .FuelType . . . . . . . . . . . . . . . .Fuei/OiiMixture .. . . . . . . . . . . . .FilterSystem-Fuei . . . . . . . . . . . .FNterSystem-AirLsminationGap.IIIIjIl j::::::::Piston Rings (2) . . . . . . . . . . . . .Weight (Power Unit oniy) . . . . . . . .

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .

    8 .92867 . Lever 19 213907 . Pin-Roller 110 214368 . Bearing-Roller 111 90656 . Screw-Adjusting 112 110907 . Ring-Retaining13 84929 Nut-Bar Adjusting :14A 2165530: Housing-Brake 114B 2164140. Housing-Brake 1

    entify which Brake you have prior to

    e with the Sawdust Deflector molded intooriginally equipped with the Sawdust

    it must be removed and discarded prior toHousing.

    . . . . . .2.Ocu.in.

    . . . . . .1.430 x 1.201 in. (36.5x 30.5mm)

    . . . . . .Needle

    . . . . . .3rdPort,PistonTimed

    . . . . ..1O.8OZ.(32OCC)

    . . . . ..3....

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