mcculloch 100 series 160s, eager beaver eager 02 “17-1% 600016-03 17-18 6ooo16-04 17-18 ......

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  • I1lUSTIMTIDPfNITS11ST

    &OO16~02 17-1%600016-03 17-186ooo16-04 17-1860i)O16-05 17600016-06 17600016-07 17-16600016-06 18600016-11 17-18

    600016-12 17600016-13 17-18600016-14 17-18600016-15 17600016-17 17600016-20 17-18600016-27 18

    MODEL NAMEEAGER BEAVER@

    600123-02 11-12600123-03 11-12600123-04 11-12600123-05 11-12600123-06 11-12600123-07 11-12600123-08 12600123-09 12600123-10 12

    MODEL NAMEEAGER BEr$VER@

    SUPER 16

    600124-04 12600124-06 12600124-09 12

    McCULLOCH100 SERIES & 160S

    EAGER BEAVER &EAGER BEAVER@

    SUPER 16

    FIGURE 1FIGURE 2FIGURE 3FIGURE 4FIGURE 5FIGURE 6FIGURE 7

    CONTENTSPAGE

    Generel Aseembly . . . . . . . . . . . . . ...2Servkxlools . . . . . . . . . . . . . . . . . ..3Carburetor Assembly (Zama) . . . . . . . . . 4carburetor Assamtrly (Walbro) . . . . . . . . . . 5PowerlmaciAsaambly.. . . . . . . . . . ...6Chain Broke Assembiy . .. . . . . . . . . . ..8Spectilcstlons . . . . . . . . . . . . . . . . ...9

    Eager Beaver@ and McCulloch Chakr Sawa are identified by amodal number (In this instance 600016, 600123, or 600124) fol-lowed by a suffix number (02, 03,04, etc.). Suffix numbers denotevariations In parts or assembles used In the manufacture of thisproduct.

    Part numbers Iletad In thla I.P.L. which havea circled number@ ornumbers preceding the descrlptlon, are used only on the modal ormodels identified by a circled number @ or numbers.

    Part numbem which have one or more dots (.) preceding theirdescrtptlons may be ordered Individually, but they are also ln-duded In the kit or assembly whose description begins directlyabove the dot(s).

    Part number(s) In title IPL which were not in the previous IPL cover-ing these aevva, are Indicated by e dash (-) preceding the new pertnumber(s).

    The poflcy of McCulkrch Corporation is one of continual improve-ment in design, manufacturing and engineering advancementwherever poesibie to assure stiil finer power tools. Hence,specifications, equipment, colors, design and manufacturers sug-gested iist prices are subject to change without notice and Mc-Cuiioch Corporation resewes the right to make such changeswithout prior notification or obilgatlon to becirfil or supply backfit L

    MMdmnslsssbtmlwIsmlwkd,CaIMtd-heehot-em:components for units previously shipped from the factory.

    A-

    (600)42 S-W302Arllma ,e,ldmt, CM C099Ct (602) 453-3= t

    . .. ..- ..-. .. -J

    JULY 1988 McCULLOCHCORPORATION

    900 Lake Havaau Ave. Lake Havasu City, AZ 86403-2891219239-01

    @ U.S.A. - McCulloch Corporation, 198e Printed In U.S.A.

    253

  • - GENERAL ASSEMBLY

    .

    254

  • FIGURE1 GENERAL ASSEMBLY

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .

    1 110676 Nut-Hex Head 1/4-28 2(65-75 in. lb. torque)

    110972 Screw-Hex 114-28x.75 1: Fig. 6 Brake Assembly-Chain 14 -- --0 Chain-Saw 15 -- --@ Bar-Guide6 21S886 @ Grinder Assembly :7 215447 @ Knob-Auto Sharp8 110583 @ Screw-Pn Hd 8-32x.44 ;

    (35-40 in. lb. torque)9 215209 @ Bracket-Auto Sharp10 110639 Screw-Hex Hd 12-24x1 :

    (55-60 in. lb. torque)11 218867 Cover-Fuel/Oil Tank 1

    93194-01 Washer-Rubber 1i: 92479 Lever/Handguard 114 213278 Kit-Clutch 115 213276 . Shoe-Cl utch 216 9360S Spring-Assembly17 -- -- : Rivet-Fit. l/8x.547 ;18 -- Plate 219 -- ~ Rotor 120 94244 . Nut-Clutch 1

    (160-170 in. lb. torque)21 94243 Plate-Dust 122 215252 &um/Sprocket/8earing Assembly 123 91222 . Bearing-Needle 124 215259 Spacer-Drum 125 110953 ;crew-Hx Hd 12-24x.625 1

    (70-80 in. lb. torque)26 1106S6 Screw-Hx Hd 13-16x2 1

    (35-45 in. lb. torque)27 214505 Frame/Grip Assembly28 *217761 Kit-Fuel/Oil Tank wkfi :29 9114s Seal-Fuel Vent 130 84956 : Pickup-Fuel 131 217755 Piston-Manual Oi 1er 132 83946 : Spri rig-Piston 133 B5557 8ody-Oiler 134 216668 ~ap-Fuel /Oi 1 235 -217762 Rod/Oiler Asy 136 217759 Rod-Manual Oi 1er 1

    217755 : Piston-Manual Oiler;:

    1B3946 Spri rig-Piston 1110672 ;crew-Oval Hd 4-40x1 1

    : 83870 Knob-Choke 1

    (l) Refer to Chain, Bar and Accessories Catalog180119-RI .

    @Used on units equipped with Auto Sharp.

    @Used on models with Throttle Latch onCarburetor.

    S

    68915-01

    93900215432214219216063

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .

    3940

    :;4344454647484950

    5152

    5354555657

    5B

    596061

    62636465666768

    697071727314

    ;;7718

    93437 @ Latch Assembly-Throttle216440 . Screw-Throttle Lock-- -- . Latch-Throttle-- -- Spring-Compression218130 @ ;andle/Trigger/Throttle Asy

    -222992 @ . . Kit-Throttle Latch fw-#-- -- @ . . . Knob-Throttle Latch w-- --@ . . . Spring-Throttle Latch ~-- -- @ . . . Rivet~Flat21790S@@. Handle/Safety Trigger68566 Screw-idle Adjustment11OBO7 Screw-Pan Hd 8-32x.312

    (35-50 in. lb. torque)9329o @ Oeflector-Sawdust217015 @ Shroud-Using Auto Sharp216963 Shroud-Non Auto Sharp

    Cover-Air Filter-91B539179621690584918216490

    110959

    -21325590425110041

    213%7832038307B91255105490110953

    S4520-01845192179098394083935839368393421SS53219058Fig. 5

    Screw-Filter CoverFilter-AirWasher-Air SealScrew-Hex Hd 12-24x.76(70-BO in. lb. torque)Screw-Hex Hd 8-32x.50(25-30 in. lb. torque)Starter AsY

    Housi rig-Starter. Screw-Pan Hd B-32x.50

    (20-25 in. lb. torque). Washer-Special. Drum/Rope Assembly. . Rope-Starter

    Spring-Rewind~andle Asy-Starter. Washer-Starter HandleScrew-Hex Hd 12-24x.625(20-25 in. lb. torque)Plate-WasherSleeve-HandleTrigger-ThrottleSpring-Trigger ReturnContact-SwitchProtector-SwitchButton- SwitchDecal-2.O Cu. In.Label-SafetyPowerhead AsY

    Asy

    1111

    ;1111

    1111112

    1

    1111

    @Used on models with throttle latch on handle.

    @Used on units equipped with Sawdust Shield asoriginal equipment.

    ERVICETOOLS

    Kit-Piston Pm installation/Removal Tool

    Kit-Cylinder/CCase PresureTestTool-PresureTestWrench/ScrewdriverKey-Socket5/32 255

  • -CARBURETOR ASSEMBLY

    2MA -M1-M7

    /7Ffa 6

    =418

    :Ar -----3

    4

    5

    1

    2

    3

    TEM PART UNITSA:;R10. NUMBER DESCRIPTION .

    ; :: :3 ..- .4 -- .5 -- .6 -- .7 -- .8 --9 -- 0:

    10 -- @.11 -- @.12 -- .13 --14 -- @:

    - 214082-01 @Carburetor Assy-Zama Ml -M7 1Screw - Plate 2Valve - ChokeValve - ThrottleSpring - ChokeBal 1 - FrictionE RingShaft Assembly - ThrottleSpring - Throttle ReturnScrew - Idle AdjustmentScrew - Main AdjustmentSpring - Screwscrew - CoverC RingStrainer

    1111

    ;1112411

    NOTEIndividual parts are showdisassembly sequence purpoavailable as service replaitems available for servicein respective repair kits.

    @ One of two carburetors used alternately.Identify carburetor before ordering repairkits.

    A

    ITEM PART UNITS PEINO. NU4BER DESCRIPTION ASY

    15 -- .16 --17 -- &18 --19 -- @@:20 -- @@.21 -- @.22 -- @.23 -- @.24 -- @.25 -- ~.

    :! :: %28 -- @.

    Cover - Pump 1Screen 1Kit - Pump diaphragm 1Body - PunP 1Diaphragm - Main 1Gasket - Main 1Disk 1w rew 1Pin - Arm 1Ann - Needle Valve 1Spring - Ann 1Valve - Needle 1P1 Ug - Welch 1Valve Asy - Main Nozzle 1

    n for identification andses only and are not

    cement parts. The onlyare those parts listed

    @ Contained in Repair Kit, P/N 217079.@ Contained in Gasket/Diaphragm Kit, P/N216722.@ Contained in Needle Kit, P/N 217086.

    256

  • CARBURETOR ASSEMBLY - 0

    I Walbro - MDC 16 u-

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION ASY .

    214082-02(0 CARBURETOR ASSY - WALBRO MDC 161 -- --G.2 -- --

    --@:: :: -- @ .5 -- -- .6 -- -- .7 -- -- .8 -- --

    -. --@:1: ----@.

    -- --@.:! -- -- @ .13 -- -- .

    SCREW - PLATEPLATE - CHOKE8ALL - CHOKE FRICTIONSPRING - CHOKE FRICTIOhPLATE - THROTTLESCREW - CLIPCLIP - THROTTLE SHAFTSHAFT ASSEM8LY - THROTTLENEEDLE - IDLENEEDLE - HIGH SPEEDSPRING - NEEDLESCREW ASSEMBLY - 80DYCOVER ASSEMBLY - PUMP

    --~. RING - VENT SCREEN;: =: --@@ . VENT - SCREEN ;16 -- --@@ . DIAPHRAGM - FUEL PUMP 1

    NOTEIndividual parts are shown for identification anddisassembly sequence purposes only and are notavailable as service replacement parts. The onlyitems available for service are those listed inrespective repair kits.

    m PARTo.

    UNITS PERNUMBER DESCRIPTION ASY.

    17 --18 --19 --20 --21 --22 --23 --24 --25 --26 --27 --28 --

    :: ::31 --32 --

    --@@. GASKET -METERING DIAPHRAGM 1-- - FUEL P(JNP--~: !!!JHRAGMASSEt48Ly

    1-METERING 1

    --@@ . GASKET - FUEL PUMP--@@. SCREW - METERING LEVER PIN ;--@@. PIN - METERING LEVER--@@. VALVE - INLET NEEDLE--@@. LEVER - METERING

    ;1

    --@@. SPRING -METERING LEVER 1--@@. PLUG - WELCH 7/1 6--@@. SCREEN - INLET

    11

    -- @ . RING - INLET SCREEN--@@. PLUG - WELCH 1/2 :--@@. SCREEN--@@. RING - RETAINING

    11

    -- . SPRING - THROTTLE RETURN 1

    One of two Carburetors were used alternately.When Ordering Repair Kits identify Carburetor.Because Walbro Carburetor, P/N 214082-02, isnolonger available, it is necessary to orderZama Carburetor, PIN 214082-01 as servicereplacement.

    Contained in Major Repair Kit, P/N 217084.

    Contained in Minor Repair Kit, P/N 216727.

    c

    257

  • ~ POWERHEAD ASSEMBLY -io

    258

  • FIGURE5 POWERHEADASSEMBLY

    ITEM PART UNITS PERNO. NUMBER DESCRIPTION MY.

    86438 @) Valve-Check 1: 217156 @Connector-Oil Tank/Bar Pad 1

    105603 @Ring- O Spacer 1: 217168 @Connector-Pump/Bar Pad 15 217167 @Connector-Pump/Oil Tank6 83896 @Bail-Pump Retaining i7 -219989 @Pump Assembly-Oil 18 83891 @. Spring-Return9 l10651@. Screw-Oil Flow Adjustment ;10 -- --@. Body-Pump 111 216426@. Kit-Oil Pump Repair 112 105603 @.. Ring- O .114x .070 113 -- -- @.. Ring-Oi? Pump Piston I14 -- --@.. Piston Assembly-Oiler 115 -216423 @ . . Sleeve-Oil Pump 116 -216422 @.. Eyelet 117 110653 @Ring- O 118 215