mcquay water cooled screw chiller · mcquay water cooled screw chiller pfs 235 - 315 vintage c last...
TRANSCRIPT
McQuay
Water Cooled Screw ChillerPFS
235 - 315Vintage C
Last Manufactured: 1999
To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com
Replacement Parts List No. 057118900 Revision E 02/2014
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 2
Contents
Parts List Revision History..................................................................................................... 3Nomenclature ........................................................................................................................ 4Complete Model Number Nomenclature ............................................................................... 5Compressors- Arrangements & Part Numbers ...................................................................... 6Compressors- Externally Mounted Common Components .............................................. 7 - 8Compressors- Mounting Hardware........................................................................................ 9Compressors- Jet Pump Assembly & Tubing ...................................................................... 10Relief Valves- Evaporator and Condenser ...........................................................................11Shelf- Control Box and Starter Panels................................................................................. 12Liquid Injection- Solenoid Valves and Sight Glass .............................................................. 13Hot Gas Bypass- Valves ...................................................................................................... 13Liquid Line- Filter Driers, Sight Glasses, Ball Valves, Expansion Valve .............................. 14Suction & Discharge Line- Suction Valve, O'Ring, Drain Pan, Ball Valves, Flanges ........... 15Starter Panel Components- Purchased Cutler Hammer Starter.......................................... 16Control Box Back Panel- Left Side: Diagram....................................................................... 17Control Box Back Panel- Left Side: Components ................................................................ 18Control Box Back Panel- Right Side: Diagram .................................................................... 19Control Box Back Panel- Right Side: Components ............................................................. 20Control Box Keypad (KDI) Components- Switch, Membrane, Ctl. Board, Door Ass'y ......... 21Control Box Hardware- Latches, Catches, Doors................................................................ 21Sensors- Sensors, Wells, Transducers ............................................................................... 22Evaporator- Brackets and Shut Off Valves .......................................................................... 23Evaporator- Heads, Gaskets, Tubes ................................................................................... 24Evaporator- Insulation ......................................................................................................... 25Condenser- Insulation ......................................................................................................... 25Condenser- Brackets and Shut Off Valves .......................................................................... 26Condenser- Heads, Gaskets, Tubes ................................................................................... 27Vibration Isolators ................................................................................................................ 28Water Pressure Differential Switch ...................................................................................... 28Flow Switch Option .............................................................................................................. 28Oil ........................................................................................................................................28Refrigerant ........................................................................................................................... 28
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 3
Revision Date Description Draft Copy New 8/98 Status change from Draft Copy to Final. Page 6 - Corrected all compressor part numbers. Page 24 - Corrected Gasket Diameter sizes. A 11/99 Page 11 - Updated information for Condenser Relief Valve (Ref.# 186) and Elbow (Ref.# 187). Page 15 - Added bubble 215C to diagrams. Added Flange Gasket to list. Page 23 - Added third Tube Support Bracket to diagram. Updated quantity for Tube Support Bracket (Ref.# 312). Page 26 - Added third Filter Drier Support Bracket to diagram. Updated qty. for Filter Support Bracket (Ref.# 322) on 20" Condenser. B 2/01 Page 28 - Corrected: Oil (1 gallon) part number from 735030440 to 735030438. Added: Oil (5 gallon) part number 735030439. C 12/08 Page 20 - Change ADI Board p/n from 065816003 to 330325401. D 10/09 Converted file to current format. Corrected formatting as needed. Page 11 - Corrected tab alignment error. Page 28 - Changed Oil (1 gallon) part number from 735030438 to 735030448. Deleted Oil (5 gallon) part number 735030439. E 02/2014 Page 5: Updated Model Nomenclature for Code 2 & 3. Page 16: Corrected part number for Time Delay, was C32OTP1.
Parts List Revision History
Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 4
Nomenclature
PFS 315 CUnit Model Number- Production Units
Unit Type: PFS= Water- Cooled Screw Compressor Water Chiller
Nominal Tonnageex. 315 = 315 Tons
Vintage
Serial Number5 7A 12345 00
Factory5= Staunton,VA
Serial Number
Year and Month of Manufacture: Year Month7= 1997 A= Jan.8= 1998 B= Feb.9= 1999 C= Mar. D= Apr E= May F= Jun G= Jul H= Aug J= Sep. K= Oct. L= Nov. M= Dec.
Engineering Revision
PFS 315 C 27Unit Model Number- Stock Units
Unit Type: PFS= Water- Cooled Screw Compressor Water Chiller
Nominal Tonnageex. 315 = 315 Tons
Vintage
Voltage 12= 208/60/327= 460/60/329= 230/60/337= 575/60/3
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 5
PFS 235C S 27 A D 2212216 2 R A ECC1 40 J 2012267 2 R A NCC1 080 B A Y D B G A V MAEB
1. Unit Type: PFS= Water- Cooled Screw Compressor Water Chiller2. Unit Size/Vintage:ex. 235= 235 Tons/Vintage C3. Refrigerant:S= R227=R410a4. Voltage: 27= 460/60/312= 208/60/329= 230/60/337= 575/60/346= 380/60/35. Hot Gas Bypass/Suction Valves: Y= None1= HGBP- Comp. 1/No Suct. Valves2= HGBP- Both Comp./No Suct. ValvesS= Suction ValvesA= HGBP- Comp. 1 w/ValvesB= HGBP- Both Comp./No Suct. Valves6. Evaporator Insulation: E= .75" InsulationC= 1.5" Insulation- Short ShellD= 1.5" Insulation- Standard ShellF= 1.5" Insulation- Long Shell7. Evaporator Size Option: ex. 221221622= Vessel Diameter (in inches)12= Vessel Length (in feet)216= Tube Count8. Evaporator Water Passes: 2= 2 Pass3= 3 Pass9. Evaporator Water Inlet Connection: R= Right EndL= Left End10. Evaporator Head Options: A= VictaulicB= FlangedC= Marine Box, Front, Victaulic (2 Pass)D= Marine Box, Front, Victaulic (3 Pass)E= Marine Box, Front, Flanged (2 Pass)F= Marine Box, Front, Flanged (3 Pass)11. Evaporator Water Side Design: ECC1= 150PSIG Non-ASMEECC2= 150PSIG ASMEECC3= 250PSIG ASMEECC4= 350PSIG ASME12. Evaporator Leaving Fluid Temp.: 20- 50 (any whole number in this range).
Complete Model Number NomenclatureCode 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
13. Condenser Insulation: C= NoneI= .75" Insulation- Short ShellJ= .75" Insulation- Standard ShellK= .75" Insulation- Long Shell14. Condenser Size Option: ex. 201226720= Vessel Diameter (in inches)12= Vessel Length (in feet)267= Tube Count15. Condenser Water Passes: 2= 2 Pass3= 3 Pass1= 1 Pass16. Condenser Water Inlet Connec-tion: R= Right EndL= Left End17. Condenser Head Options: A= VictaulicB= FlangedC= Marine Box, Front, Victaulic (2 Pass)D= Marine Box, Front, Victaulic (3 Pass)E= Marine Box, Front, Flanged (2 Pass)F= Marine Box, Front, Flanged (3 Pass)18. Condenser Water Side Design: NCC1= 150PSIG Non-ASMENCC2= 150PSIG ASMENCC3= 250PSIG ASMENCC4= 350PSIG ASME20. Water Pressure Differential Switch: Y= NoneE= Evap. OnlyC= Cond. OnlyB= Evap. & Cond. Only21. Pressure Vessel Code: A= ASMEB, C, D, E, F= European CodesG= ASME/CRN22. CRN Numbers: Y= None1= B.C.; 2= Alberta; 3= Saskatchewan;4= Manitoba; 5= Ontario; 6= Quebec;7= New Brunswick; 8= Nova Scotia;9= P.E.I.; 0= New Foundland; U= Yukon23. Starter Options: D= Delta-Delta StartS= Solid State Start
24. Meter Selection: Y= NoneA= AmmeterV= VoltmeterB= Both Ammeter & Voltmeter25. Ground Fault Protection: Y= NoneG= Ground Fault Protection26. Power Connection Options: A= Main Circuit BreakerB= Single Power Block w/ 2 Circuit Breakers27. Phase Voltage Monitor: V= With Phase Reversal/Loss/Unbalance & Under/Over Voltage Control28. MicroTech Options: ex. 1M 2A 3E 4M 1M= Microprocessor Control 2Y= No Reset 2A= Outside Ambient Air 3E= English Units 3M= Metric Units 4Y= None 4M= With Modem 4C= With Cooling Tower Bypass Control & Proportional Motor Cur-rent Control 4B= Both "M" and "C"
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 6
Description Part Number Size 155, 208/230/60/3 074851801 Size 155, 380/60/3 074851802 Size 155, 460/60/3 074851803 Size 155, 575/60/3 074851804
Size 167, 208/230/60/3 074851901 Size 167, 380/60/3 074851902 Size 167, 460/60/3 074851903 Size 167, 575/60/3 074851904 Size 175, 208/230/60/3 074852001 Size 175, 380/60/3 074852002 Size 175, 460/60/3 074852003 Size 175, 575/60/3 074852004
Unit Model No. Compressor No. 1 Compressor No. 2 PFS235C Size 155 Size 155 PFS255C Size 155 Size 167 PFS270C Size 155 Size 175 PFS280C Size 167 Size 167 PFS300C Size 167 Size 175 PFS315C Size 175 Size 175
Compressors
Compressor Part NumbersCompressor Sizes Used in Each Unit
NOTE: Complete compressor does not include Common Parts listed on the next two pages.
Complete Compressor
Compressor Arrangements
Control Box
Compressor # 2Compressor # 1
Starter
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 7
CompressorsExternally Mounted Common Components
Diagrams
18
610
354
184
P49
Right Side View
Left Side View
Top View
24 3622
Junction Box Detail
23
34
37
22 15
799
14
602
601
38533
Terminal Detail
Rear View
601 25
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 8
14 Crankcase Heater- 115V 200W 735041255 1 15 Crankcase Heater Conduit 017817804 1 18 Liquid Level Sensor 072967001 1 22 Junction Box Assembly 072134901 1 23 Screw 735034939 2 24 Junction Box Cover 072944901 1 25 Screw 038990807 2 33 Solenoid Valve Assembly 072806002 1 Solenoid Valve Only 071292901 1 Coil Only 071292902 1 34 Solenoid Valve Assembly 072806003 1 Solenoid Valve Only 071292904 1 36 Gasket- Junction Box 072904601 1 37 Washer 040500207 2 184 Boot- Transducer Protector 071583301 1 354 Screw 735032780 10 385 Screw 735033101 4 601 Terminal Box Assembly (w/box, gasket, label) 072118263 1 602 Gasket- Terminal Box 070950301 1 610 Electrical Barrier 072287301 1 799 Wire Nut 027409100 2 P49 High Pressure Control 073074002 1 N/S Terminal Shroud 074167563 1 N/S Evaporator Pressure Transducer 065816801 1 N/S Condenser Pressure Transducer 065816802 1
CompressorsExternally Mounted Common Components, Continued
Ref.No.
Description PartNumber
N/S = Not Shown
Qty.
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 9
CompressorsMounting Hardware
Rear Compressor Foot
Drain Pan
Compressor Mounting Bracket
312312A
47
46 45
311
45 Screw- Compressor Rear Foot 735033849 4 46 Screw- Compressor- Front Foot 735033850 4 47 Washer 040500310 8 311 Vibration Pad- Between Bracket and Washer 041763400 8 312 Vibration Pad- Between Shim and Drain Pan 041763300 8 312A Shim- Between Compressor Foot and Pad 071926601 4
Ref.No.
PartNumber
N/S = Not Shown
Qty.
47
Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 10
CompressorsJet Pump Assembly & Tubing
7
2 Housing 070338101 1 3 Manifold 073161801 1 4 Filter Housing 073161901 1 5 Nozzle 070337701 1 6 Oil Filter 735006906 1 7 Wave Spring 735049850 1 8 Plug- 9mm 735078310 1 9 Plug/O'Ring 735017113 1 10 O'Ring 070194913 1 11 O'Ring 735073698 2 12 O'Ring 735073615 1 13 O'Ring 070194951 2 14 Screw 735036497 6 15 Screw 735036450 4 16 Connector 735043925 2 17 Screw 735033230 2 19 Elbow 036218700 1
Ref.No.
PartNumber
Qty.
6
4
10
13
9
2 5 12
11
3
8
19
16
15
14
17
757
754
761
756
755 750758 759
753
Jet Pump Assembly Detail
Tubing
Jet Pump Assembly Detail 750 Jet Pump Ass'y 074851405 2 753 Discharge Tube 074181621 2 754 Outlet Tube 074851410 2 755 Suction Tube 074181630 2 756 Filter Tube Ass'y 074851412 2 N/S Strainer Only 735030526 2 757 Shut Off Valve 735039907 2 758 Valve Core 026541100 2 759 Valve Cap 032943500 2 761 Shut Off Valve 735039947 2
Ref.No. Description Part
Number
Qty.
Jet Pump Tubing
Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 11
Relief ValvesEvaporator and Condenser
175 Evaporator Relief Valve 400 PSI 735045846 1 177 Elbow 735031201 1 183 Shut-off Valve 735039975 1 186 Condenser Relief Valve, 475 PSI Before 3/98 735045849 2 3/98 and later 735045851 2 187 Elbow (used only with Relief Valve 735045849) 735031201 1
Ref.No.
PartNumber Qty.
177175
183 186 187
Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 12
ShelfControl Box and Starter Panels
70 Screw 735033230 3 71 Washer 040500316 3 72 Lock Washer 048164812 3 73 Nut 040499906 3 301 Shelf 074735701 1
Ref.No.
PartNumber Qty.
301 70 71
72 73
Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 13
Liquid InjectionSolenoid Valves and Sight Glass
252 Solenoid Valve 735048464 6 259 Sight Glass 015997804 2
Ref.No.
PartNumber Qty.
Compressor Mounting Bracket
239
259
708
252
Evaporator Tube Support Bracket
Drawing is typical for each circuit
219 Ball Valve 073055601 2 239 Expansion Valve- 170T 072260703 2 705 Ball Valve 036562905 2 708 Solenoid Valve 072040101 2
Ref.No.
PartNumber Qty.
Hot Gas BypassValves
705
219
Drawing is typical for each circuit
Description
Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 14
Liquid LineFilter Driers, Sight Glasses, Ball Valves, Expansion Valve
231 Ball Valve- 1.375" 036562906 6 233 Filter Drier 024881100 3 234 Filter Drier Core 070339101 6 N/S Filter Drier Gasket 074783601 6 236 Valve Body 071100801 3 237 Sight Glass Saddle 070761301 3 239 Expansion Valve 072260703 2 265 Sight Glass 022427700 3 313 Filter Drier Strap 735057285 12
Ref.No.
PartNumber Qty.
231
265236231
233 234 313
237
231265236
231
233 234
313237265236
237
239
Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 15
Suction & Discharge LineSuction Valve, Suction O'Ring, Drain Pan, Ball Valves, Suction Flanges
215 Flange Kit- Comp. Discharge 735016407 2 215A Washer 040500312 8 215B Flange Gasket 070199108 2 215C Flange Gasket 070199104 2 216 Coupling- Brass 074606801 2 219 Ball Valve 073055601 2 221 Flange Kit- Suction Line 735016404 4 222 Adapter 735049707 4 228 O'Ring- Suction Elbow 735073692 2 277 Suction Shut Off Valve- 3" 735039807 2 278 Screw 072973824 8 310 Drain Pan Assembly 074181525 1 311 Vibration Pad- Drain Pan Ass'y 041763400 8
Ref.No.
PartNumber Qty.
219
221
310311
228
215 215A 216215
B
219
278
310311
228
215 215A 216215
B
277
221222
Units with Suction Valves(C05= S, A, or B)
Units without Suction Valves(C05= Y, 1, or 2)
215C
215C
Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 16
Starter Panel ComponentsPurchased Cutler Hammer Starter
Check Component in Panel to Match Requirements
Description Part NumberContactors Size K AE16KNOAB Size N AE16NNOAOverload Heaters Size K Contactors 29.0A - 44.1A H2015B-3 39.8A - 57.4A H2016B-3 53.9A - 74.9A H2017B-3 Size N Contactors 62.2A - 84.6A H2022-3 84.7A - 115.0A H2023-3 53.9A - 74.9A H2024-3Primary Control Fuses 7A/ 600V 44-2144-33 1A/ 600V 44-2144-13Secondary Control Fuses 10A/ 250V 44-796-14 15A/ 250V 44-796-19Main Circuit Breaker
Power Block
Power Block Circuit Breaker
AmmeterVolt Meter
Phase Voltage Relay- UV/OV 208 to 240V PVR L- 200- AR 380 to 415V PVR L- 300- AR 440 to 480V PVR L- 400- AR 575 to 600V PVR L- 600- AR
Ground Fault Current Sensor C311CT2Ground Fault Monitor D84RPB1Ground Fault Relay D15CR22ABAuxilliary Contacts NO, NO G320KGS4 NO, NC G320KGS3 Time Delays C320TP1
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 17
Control Box Back Panel- Left SideDiagram
HP 1 HP 2
T 2
CB 1
xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx
157
135
130 156 155
133
152
159
163
158
161 162
1 2
3 4
5 6
7 8
9 10
11
12 1
3 14
15
1617
18
19 2
0 21
22
23 2
4 25
26
27 2
8 29
30
31 3
233
34
35 3
6 37
38
39 4
0 41
42
43 4
4 45
46
47 4
8
TB 1
136
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 18
130 Terminal Block Bracket 073212801 3 133 Fishpaper Gasket 029024700 1 135 Ground Screw 033153700 1 136 Cup Washer 024903500 1 152 Output Board 072986401 1 155 Circuit Board- 3A 1P 735073301 1 156 Transformer- 120-24V 060630801 1 157 Terminal Block 074742201 1 158 Varistor- 30 VAC 049759701 1 159 Ferrules 073008204 19 161 Relay Socket 735003105 2 162 Relay- 2PDT 24V 735020820 2 163 Relay- Output Board 073202501 19
Ref.No.
PartNumber Qty.
Control Box Back Panel- Left SideComponents
Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 19
113
T4
EXV Board AOX- 04 Board
139 140
03 02 01
321
J1
J5
1 2 3 4J3 J4
4321
J2
BLK
GR
NR
EDW
HT
1 2 3 4
BLK
GR
NR
EDW
HT A
CA
CD
CG
J2
J3- +
J4- +
J5- +
J6- +
26 P
in
26 P
in
970
971
972
976
Compressor Switch 1 2
AH
2A
H1
AH
3D
H2
DH
1D
H3
AH
5A
H4
AH
6
ADIBoard
103
104
125typ.
126typ.
Ana
log
Inpu
tsD
igita
l Inp
uts
Digital Outputs
Power Fuses
AUX Out
Pow
er In
18- 2
4 VC
T
Running
Reset
Active
CPU
Status
Output
Key
pad/
LCD
Dis
play
HI LO
ADDRESS
WARNING
PORT A PORT BCOMMUNICATIONS
FUSE 12
34
524
525
102B
109
125 126
T3
MCB 280
TB2111
522
SC1 SC2
142
TB2
321
TB1
1234
GuardistorBoard #1
TB2
321
TB1
1234
GuardistorBoard #1
154 160
118
119
102
523
525
102A
129
Control Box Back Panel- Right SideDiagram
106
113
108
108
184 182 183
107
143
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 20
Control Box Back Panel- Right SideComponents
102 MCB280 Main Controller (must be programmed) 065487350 1 102A Power Fuse on MCB GDCT 2A 065822001 2 102B COM Port Fuse .25A 065821901 4 103 ADI Board 330325401 1 104 Circuit Board Mount- 11" 055727206 1 106 Ribbon Cable- 34C 049265103 1 107 Ribbon Cable- 50C 049265208 1 108 Ribbon Cable- 50C 072941801 2 109 Cable Clip 049766201 2 111 TB2 Terminal Block 074783901 1 113 T3 & T4 Transformer 24V- 18V 046738114 2 118 Compressor Switch Bracket 074879301 1 119 Compressor Switch 125V 071995301 1 125 Terminal Block 065499909 11 126 Terminal Block Cover 065500009 11 129 Door Support 073121002 1 139 EXV Board Mounting Channel 055727202 1 140 EXV Board 067001601 1 142 SC1 & SC2 Signal Converter 049264901 2 143 Spacer- Signal Converter Board 048166702 8 154 Guardistor Control 067113001 2 160 Guardistor Control Mount 055727207 2 182 AOX Board 066794804 1 183 AOX Board Mount 055727203 1 184 Ribbon Cable- 26C 065499702 1 522 Bushing 036561900 1 523 Plug 4- Pin Female 049264502 1 524 Plug 6- Pin Female 049264501 2 525 Terminal Pin- Female 049264702 12 970 Modem Assembly (includes modem, cord set) 063585005 1 Modem only 059476901 1 Cord Set only 059476701 1 971 Modem Interface Cable 073372702 1 972 Modem Gasket 070199207 1 976 Modem Mounting Bracket- Vertical 073014701 1
Ref.No.
PartNumber Qty.Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 21
N/S Toggle Switch 735004521 1 N/S Keypad Membrane 057900901 1 N/S KDI Control 073378501 1 N/S KDI Board Cover 073012201 1 N/S KDI Door Assembly (includes Control standoff) 074114205 1 N/S Control Board Standoff only 071588101 4
Ref.No.
PartNumber Qty.
Control Box Keypad (KDI) ComponentsToggle Switch, Membrane, Control Board, Door Assembly
N/S Latch- Lock 070184201 1 N/S Power Door 073117201 1 N/S Control Door 070494201 1 N/S Magnetic Latch Bracket 073212701 1 N/S Magnet Fastener 034905200 1 N/S Magnetic Catch Bracket 034905000 1 N/S Door Gasket 070199209 2 ft. N/S Sensor Cover 070691601 1
Ref.No.
PartNumber Qty.
Control Box HardwareLatches, Catches, Doors
Description
Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 22
SensorsSensors, Wells, Transducers
S18 S08 S18
S17S12S16S02S17S12S16S02
S00
S01
S10
S09
S00 Evaporator Leaving Water Temperature Sensor 073012002 1 S01 Evaporator Entering Water Temperature Sensor 073012002 1 S02 Suction Temperature Sensor 073012001 1 S08 Liquid Line Temperature Sensor 073012002 1 S09 Condenser Entering Water Temperature Sensor 073012002 1 S10 Condenser Leaving Water Temperature 073012002 1 S11 % Unit Amps (not shown) in control box S12 Compressor Discharge Temperature 073012001 1 S16 Evaporator Pressure Transducer 065816801 1 S17 Condenser Pressure Transducer 065816802 1 S18 Liquid Pressure Transducer 065816801 1 S20 Outdoor Air Temperature Sensor (not shown) 073012005 1 N/S Oil Pressure Transducer- 450PSI 065816802 1 N/S Transducer Cable 074667501 3 N/S Transducer Boot Protector 071583301 3 N/S Evaporator/Condenser Water Nozzle Sensor Well w/ Water Press. Diff. Swith (C20=E, C, or B) 072867501 4 Fitting for Diff. Pressure Switch Well- .25" 735048015 4 w/o Water Press. Diff. Switch (C20= Y) 070809003 4
Ref.No.
PartNumber Qty.Description
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 23
Evaporator
316312330315
330301
317301
317
Brackets and Shut Off Valves
116 Suction Flange 074885301 2 301 Compressor Support Bracket 074732901 4 312 Tube Support Bracket 073059001 3 315 Evaporator to Condenser 073054901 1 316 Evaporator to Condenser 073054902 1 317 Starter and Control Box Support 073054803 2 324 Tube Support 074774101 2 330 Shut Off Valve 735039929 2
Ref.No.
Description PartNumber
Qty.
324
116 116
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 24
Evaporator
22" Diameter/ 2 Pass/150 PSI Water Side (standard)Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover Victaulic No 074380703 776431526 52- 735029625 52- 735033849 N/AFlanged No 074382302 776431526 52- 735029625 52- 735033851 N/AWater Box Victaulic No 074380753 776431526 78- 735029625 26- 735033849 1- 744358605 52- 735033941 Flanged No 074382353 776431526 78- 735029625 26- 735033851 1- 744358605 26- 735033942 26- 735033943
Heads
22" Diameter/ 3 Pass/150 PSI Water Side (standard)Nozzle ASME Connection Head Return Head Nut Bolt W.B. Cover Victaulic No 074380704 074380705 52- 735029625 52- 735033851 N/A
Gaskets
The Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the Evaporator's tube sheet. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. 2-Pass heads use the U-Channel only on the connection end. The U-Channel adhesive is part number 735026386.
Dia. Press. Head Type-Passes Head Gasket Qty. Cover Gasket Qty. Channel Qty.22" 150 Vict/Flg.- 2 070304604 2 ------- --- 070189802 3'22" 150 Vict/Flg.- 3 070304604 2 ------- --- 070189802 6'22" 150 Water Box- 2 070304604 2 074521604 1 070189802 3'
TubesLength Tube Type TubeMaterial Wall Part Number10' Turbo BIII Copper .025 07323854612' Turbo BIII Copper .025 07018119414' Turbo BIII Copper .025 070181196
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 25
CondenserInsulation
Length Diameter Part Number Square Feet 10' 20" 047662050 58 12' 20" 047662050 62 12' 22" 047662050 68 14' 22" 047662050 75
Shell
Dia. Part Number Square Feet 20" 047662050 8 22" 047662050 9
Head (Qty. is PER head)
EvaporatorInsulation
Length Diameter Part Number Square Feet 10' 22" 047662050 79 12' 22" 047662050 90 12' 22" 047662050 103
Shell- Standard (Code 06= E)
Dia. Part Number Square Feet 22" 047662050 9
Head- Standard (Code 06= E) (Qty. is PER head)
Length Diameter Part Number Square Feet 10' 22" 047662050 158 12' 22" 047662050 180 12' 22" 047662050 206
Shell- Double (Code 06= D or F)
Dia. Part Number Square Feet 22" 047662050 18
Head- Double (Code 06= F or G) (Qty. is PER head)
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 26
Condenser
322
330
330
321
Brackets and Shut Off Valves
321 Expansion Valve Support Bracket 20" Diameter Condenser 074791002 2 22" Diameter/12' Long Condenser 074786701 2 22" Diameter/14' Long Condenser 074817901 2 322 Filter Drier Support Bracket 20" Diameter Condenser 074790901 3 22" Diameter/12' Long Condenser 074786601 2 22" Diameter/14' Long Condenser 074817801 2 330 Shut Off Valve 735039929 2
Ref.No. Description Part
Number Qty.
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 27
Condenser
20" Diameter/ 2 Pass/150 PSI Water Side (standard)Nozzle ASME Connection Head Return Head Nut Bolt W.B. CoverVictaulic No 074188903 776431530 44- 735029625 44- 735033849 N/AVictaulic Yes 074388913 074388912 44- 735029625 44- 735033942 N/AFlanged No 074389303 776431530 44- 735029625 44- 735033849 N/AWater Box Victaulic No 074388953 776431530 66- 735029625 22- 735033849 744358604 44- 735033941
22" Diameter/ 2 Pass/150 PSI Water Side (standard) [used on 24" vessels]Nozzle ASME Connection Head Return Head Nut Bolt W.B. CoverVictaulic No 074383703 776431526 52- 735029625 52- 735033851 N/AVictaulic Yes 074383713 774380712 52- 735029625 52- 735033942 N/AFlanged No 074385103 776431526 52- 735029625 52- 735033851 N/AFlanged Yes 074385113 074380712 52- 735029625 52- 735033942 N/AWater Box Victaulic No 074383753 776431526 78- 735029625 26- 735033851 744358605 26- 735033942 26- 735033943 Flanged No 074385153 776431526 78- 735029626 26- 735033851 744358605 26- 735033942 26- 735033943
The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Condenser's tube sheet. 1-pass heads simply use the rim. 2-pass use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. 1-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end. The U-Channel adhesive is part number 735026386.
TubesLength Tube Type TubeMaterial Wall Part Number10' Turbo CIII Copper .028 07323852512' Turbo CIII Copper .028 07323852614' Turbo CIII Copper .028 073238527
GasketsDia. Press. Head Type-Passes Head Gasket Qty. Cover Gasket Qty. Channel Qty.20" 150 Vict/Flg.- 2 070304603 2 ------- --- 070189802 2'20" 150 Vict/Flg.- 3 070304603 2 ------- --- 070189802 4'20" 150 Water Box- 2 070304603 2 074521603 1 070189802 2'22" 150 Vict/Flg.- 2 070304604 2 ------- --- 070189802 3'22" 150 Vict/Flg.- 3 070304604 2 ------- --- 070189802 6'22" 150 Water Box- 2 070304604 2 074521604 1 070189802 3'
Heads
22" Diameter/ 3 Pass/150 PSI Water Side (standard)Nozzle ASME Connection Head Return Head Nut Bolt W.B. CoverFlanged No 074385104 074385105 52- 735029625 52- 735033851 N/A
Screw Chiller; PFS 235-315 Vintage C Rev. E 02/14 RPL 0571189 / Page 28
Vibration IsolatorsFour per unit. Set under each corner of the unit, all four isolators are the same
Type -------------------------Part No. Spring Isolator-------------058051328 Rubber-in- Shear ---------021639803
Water Pressure Differential SwitchWater Pressure Differential Switch: 070180519
Flow Switch OptionDescription Part Number Qty.Water Flow Switch (Field Installed) 017503300 2
OilDescription Part Number Qty.Oil (1 gal) 735030448 4.29 Gal.
RefrigerantDescription Part Number Qty.R410A 735026536 Varies