mcwp for versatility, safety and productivity

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Janne Haapalainen General Manager, Scan-Rent Sdn Bhd MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY PRESENT BY IPAF Asia Conference & Showcase 2018

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Page 1: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

Janne HaapalainenGeneral Manager, Scan-Rent Sdn Bhd

MCWP FOR VERSATILITY, SAFETY AND

PRODUCTIVITYPRESENT BY

IPAF Asia Conference & Showcase 2018

Page 2: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

VERSATILITY

Petronas Twin Tower Ilham Baru Tower The Fennel

IAPA Project of the Year Award; IB Tower Kuala Lumpur, 2015 IAPA Product of the Year Award; Double-Decker, 2018

Page 3: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

VERSATILITY

Komtar, Penang Telekom Tower MATRADE

Page 4: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

VERSATILITYON GOING PROJECTS

Merdeka PNB 118 8 Conlay Bukit Bintang City Centre

Page 5: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

VERSATILITYON GOING PROJECTS

Forest City D’ Twist KL Vertical City

Page 6: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

INDUSTRIES RADICALLY TRANSFORMED

IPAF Asia Conference & Showcase 2018

Early

Stage2018TODAY

Construction Industry

Oil & Gas Industry

Facade Refurbishment

Power Plants / Chimney

Shipyards/ Shipbuilding

Plastering1

Painting2

Facade

Cladding

5

Window/

Balcony

Installation

4

Bricklaying3

Page 7: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

WHAT MCWP CAN DO

IPAF Asia Conference & Showcase 2018

SC 4000 SC 6000

Page 8: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

WHAT MCWP CAN DO

IPAF Asia Conference & Showcase 2018

ALL REACH EXTENTION (ARE) / DOUBLE-DECKER PLATFORMS

Page 9: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

WHAT MCWP CAN DO

IPAF Asia Conference & Showcase 2018

SNAKE PLATFORM

Page 10: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

WHAT MCWP CAN DO

IPAF Asia Conference & Showcase 2018

COUNTER WEIGHT PLATFORM

Page 11: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

GLIDE RAIL SYSTEM

WHAT MCWP CAN DO

Page 12: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

PROJECT REFERENCE – THE FENNEL, SENTUL

IPAF Asia Conference & Showcase 2018

The Fennel

• Kuala Lumpur, Malaysia

• A-, B-, C-, D-blocks, each block consists of four buildings

• Height 154m

• 40x SC4000 withadjustable extensions

• Mast section numbers 3000pcs

• Total 76 MCWP setups

Page 13: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

VIDEO-FENNEL

Page 14: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

SAFETY

• Machines are designed and

manufactured according to European

standard

• Calculated, FEM-analyzed

• Machines are type approved and

certified by Notified Bodies and in case

by national authorities

• Scanclimber is certified by ISO9001

Page 15: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

Project Support

Training

Inspection

Machine Refurbishment and Modifications

Product installation and dismantling

Troubleshooting and Repairs

Preventative Maintenance

Project supervision, Construction/Dismantling

OUR PRINCIPAL

Scanclimber Oy has been our principal for 22 years. We have

successfully working together in various MCWP projects

without compromising the safety, high quality or durability of

our products

Page 16: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

SAFETY TRAINING

• CIDB Green Card

• Basic Rigging & Slinging

• Working Safety at Height (WAH)

• Oil & Gas Safety Passport (OGSP)

• Basic Occupational First Aid

• Hazard Identification, Risk Assessment and Risk Control (HIRARC) Basic

• Effective Safety & Health Committee

• Occupational Safety & Health Act 1994

• Inventory & Stock Management

Page 17: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

• Wheel chassis: movable, self propelled, high free standing

• Mini chassis: cheap, minimum foot

• Wall brackets

• Special applications on request

• Compatible with all SC-platform types

CHASSIS AND BRACKETS

Page 18: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

SAFETY PROCEDURE

Department of Occupational

Safety & Health Malaysia

(DOSH)

• Competent Firm (FYK) License

• Competent Person (OYB)

License

Page 19: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

SAFETY PROCEDURE

Department of Occupational Safety & Health Malaysia (DOSH)

• Product & Design Approval License - SC4000, Double-decker, Sliding Platform, SC6000

with All Reach Extension (ARE)

SC 4000 SC 6000 All Reach Extension (ARE) Double-Decker

Page 20: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

ALL REACH EXTENSION (ARE) DESIGN APPROVAL

Page 21: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

DOUBLE-DECKER DESIGN APPROVAL

Page 22: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

SLIDING PLATFORM DESIGN APPROVAL

Page 23: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

SAMPLE JOB HAZARD ANALYSIS (JHA)

Page 24: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

SAMPLE METHOD OF STATEMENT (MOS)

Page 25: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

PROJECT REFERENCE – FLARE TOWER, MELAKA

Page 26: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

VIDEO-ARE

Page 27: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

MCWP vs SCAFFOLDING

Which one looks faster to

assemble and start to work?

Which one looks more

effective from logistics point of

view?

Which one looks easier to

transport people and

material?

Page 28: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

MCWP vs SCAFFOLDING

Mastclimber Scaffolding

Work Details Day Work Details Day

Mobilization, inspection and storage

Installation of Mastclimber up to 30 meters

3

3

Mobilization, inspection and storage

Installation of Scaffolding up to 30 meters

3

12

Flare Shutdown

Installation of Mastclimber up to 110 meters

Dismantling of machines to 30 meters

Maintenance work by Contractors

1

3

10

2

Flare Shutdown

Installation of Scaffolding up to 110 meters

Dismantling of machines to 30 meters

Maintenance work by Contractors

1

35

10

25

Complete dismantling

Demobilization

1

1

Complete dismantling

Demobilization

12

3

Total Days to Complete Project 16 Total Days to Complete Project 71

A Case Study of Flare Tower Inspection & Maintenance Project (Scanclimber Model SC4000 x 3 units – with 2 Crane Support)

Operating income per day = USD 1.5 millionOperational Losses (16 days) = USD 24 million Operational Losses (71 days) = USD 106.5 million

Rental Cost = USD 500,000.00 Rental Cost = USD 400,000.00

Operating income per day = USD 1.5 Million

Page 29: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

PRODUCTIVITY

Faster travelling speed of the platforms

Improve work safety

Potentiality to drive two platform

on a single mast

Potentiality to transport heavy cladding

panels precisely to the installation position

Unobstructed Access

Page 30: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

PROJECT REFERENCE – IB TOWER

Page 31: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

VIDEO-IB TOWER

Page 32: MCWP FOR VERSATILITY, SAFETY AND PRODUCTIVITY

IPAF Asia Conference & Showcase 2018

THANK YOU