md1501 series x instruction manual en domestic general x r1.02 (en czxl1501.0086.0003)

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    MD1501 Series

    Auxiliary Relay

    Instruction Manual

    NR Electric Co., Ltd.

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    Preface

    MD1501 Series Au xil iary Relay i

    Date: 2013-04-26

    Preface

    IntroductionThis guide and the relevant operating or service manual documentation for the equipment provide

    full information on safe handling, commissioning and testing of this equipment.

    Documentation for equipment ordered from NR is dispatched separately from manufactured goods

    and may not be received at the same time. Therefore, this guide is provided to ensure that printed

    information normally present on equipment is fully understood by the recipient.

    Before carrying out any work on the equipment, the user should be familiar with the contents of

    this manual, and read relevant chapter carefully.

    This chapter describes the safety precautions recommended when using the equipment. Before

    installing and using the equipment, this chapter must be thoroughly read and understood.

    Health and Safety

    The information in this chapter of the equipment documentation is intended to ensure that

    equipment is properly installed and handled in order to maintain it in a safe condition.

    When electrical equipment is in operation, dangerous voltages will be present in certain parts of

    the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger

    personnel and equipment and cause personal injury or physical damage.

    Before working in the terminal strip area, the equipment must be isolated.

    Proper and safe operation of the equipment depends on appropriate shipping and handling,

    proper storage, installation and commissioning, and on careful operation, maintenance and

    servicing. For this reason, only qualified personnel may work on or operate the equipment.

    Qualified personnel are individuals who:

    Are familiar with the installation, commissioning, and operation of the equipment and of the

    system to which it is being connected;

    Are able to safely perform switching operations in accordance with accepted safety

    engineering practices and are authorized to energize and de-energize equipment and to

    isolate, ground, and label it;

    Are trained in the care and use of safety apparatus in accordance with safety engineering

    practices;

    Are trained in emergency procedures (first aid).

    Instructions and Warnings

    The following indicators and standard definitions are used:

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    Preface

    MD1501 Series Aux il iary RelayiiDate: 2013-04-26

    DANGER!

    It means that death, severe personal injury, or considerable equipment damage will occur if safety

    precautions are disregarded.

    WARNING!

    It means that death, severe personal, or considerable equipment damage could occur if safety

    precautions are disregarded.

    CAUTION!

    It means that light personal injury or equipment damage may occur if safety precautions are

    disregarded. This particularly applies to damage to the device and to resulting damage of the

    protected equipment.

    WARNING!

    The firmware may be upgraded to add new features or enhance/modify existing features, please

    make sure that the version of this manual is compatible with the product in your hand.

    WARNING!

    During operation of electrical equipment, certain parts of these devices are under high voltage.Severe personal injury or significant equipment damage could result from improper behavior.

    Only qualified personnel should work on this equipment or in the vicinity of this equipment. These

    personnel must be familiar with all warnings and service procedures described in this manual, as

    well as safety regulations.

    In particular, the general facility and safety regulations for work with high-voltage equipment must

    be observed. Noncompliance may result in death, injury, or significant equipment damage.

    WARNING!

    Exposed terminals

    Do not touch the exposed terminals of this equipment while the power is on, as the high voltage

    generated is dangerous

    Residual voltage

    Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It

    takes a few seconds for the voltage to discharge.

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    Preface

    MD1501 Series Au xil iary Relay iii

    Date: 2013-04-26

    CAUTION!

    Earth

    The earthing terminal of the equipment must be securely earthed

    Operating environment

    The equipment must only be used within the range of ambient environment detailed in the

    specification and in an environment free of abnormal vibration.

    Ratings

    Before applying AC voltage and current or the DC power supply to the equipment, check that they

    conform to the equipment ratings.

    Printed circuit board

    Do not attach and remove printed circuit boards when DC power to the equipment is on, as this

    may cause the equipment to malfunction.

    External circuit

    When connecting the output contacts of the equipment to an external circuit, carefully check the

    supply voltage used in order to prevent the connected circuit from overheating.

    Connection cable

    Carefully handle the connection cable without applying excessive force.

    Copyright

    Version: R1.02

    P/N: EN_CZXL1501.0086.0003

    Copyright NR 2013. All rights reserved

    NR ELECTRIC CO., LTD.

    69 Suyuan Avenue. Jiangning, Nanjing 211102, China

    Tel: +86-25-87178185, Fax: +86-25-87178208

    Website:www.nrelect.com, www.nari-relays.com

    Email: [email protected]

    We reserve all rights to this document and to the information contained herein. Improper use in particular reproduction and dissemination

    to third parties is strictly forbidden except where expressly authorized.

    The information in this manual is carefully checked periodically, and necessary corrections will be included in future editions. If

    nevertheless any errors are detected, suggestions for correction or improvement are greatly appreciated.

    We reserve the rights to make technical improvements without notice.

    http://www.nrelect.com/http://www.nari-relays.com/http://www.nari-relays.com/http://www.nrelect.com/
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    Preface

    MD1501 Series Aux il iary RelayivDate: 2013-04-26

    Documentation Structure

    The manual provides a functional and technical description of this relay and a comprehensive set

    of instructions for the use and application of MD1501 series auxiliary relays.

    All contents provided by this manual are summarized as below:

    1 Introduction

    Briefly introduce the application, functions and features about MD1501 series auxiliary relays.

    2 Technical Data

    Introduce the technical data about MD1501 series auxiliary relays, such as electrical specifications,

    mechanical specifications, ambient temperature and humidity range, type tests and the

    certifications that our products have passed.

    3 Operation Theory

    Introduce a detailed functional description of each auxiliary relay.

    4 Installation

    Introduce the recommendations on unpacking, handling, inspection and storage of the relay. A

    guide to the mechanical and electrical installation of this relay is also provided, incorporating

    earthing recommendations.

    5 Commissioning

    Introduce how to commission the relay, comprising checks on the calibration and functionality of

    the relay.

    6 Maintenance

    A general maintenance policy for the relay is outlined.

    7 Decommissioning and Disposal

    A general decommissioning and disposal policy for the relay is outlined.

    8 Manual Version History

    List the instruction manual version and the modification history records.

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    1 Introduct ion

    MD1501 Series Au xil iary Relay 1-a

    Date: 2013-01-04

    1 Introduction

    Table of Contents

    1 Introduction ..................................................................................... 1-a

    1.1 Application ....................................................................................................... 1-1

    1.2 Function ........................................................................................................... 1-1

    1.3 Features ........................................................................................................... 1-1

    1.4 Type .................................................................................................................. 1-1

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    1 Introduct ion

    MD1501 Series A uxil iary Relay1-b

    Date: 2013-01-04

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    1 Introduct ion

    MD1501 Series Au xil iary Relay 1-1

    Date: 2013-01-04

    1.1 Application

    MD1501 series auxiliary relays are of various functions mainly used with main protection and

    control device in modular design. Each relay type is designed with specific function.

    Each relay is independent from each other with high configurability and extensibility. Relay types

    are continuously developed in order to meet the requirement of various applications.

    1.2 Function

    MD1501 series auxiliary relays provide functions as follows:

    Trip circuit supervision

    Lockout function

    Tripping relay function

    Repeat relay function (voltage operated or current operated)

    AC voltage switching function

    1.3 Features

    Types of relay of dedicated function are available and can be flexible combined to meet with

    requirement of various applications.

    Completely-sealed, high-resistance and small power consumption relays are used, power

    consumption and heat dissipation are greatly reduced and moisture proof is improved, hence

    the security of relay is increased.

    Adaptive mounting modes, the relay modules can be accommodated in a casing installed on

    a panel as a relay device.

    High burden of the relay for tripping or closing circuit breaker has strong interference

    withstand capability.

    More spare relays can be provided and flexible applied.

    1.4 Type

    MD1501 series auxiliary relays can be classified in following types according to their functions.

    Table 1.4-1 Types of MD1501 series auxiliary relay

    Type Applications

    MD1501-551 Trip circuit supervision with current operated auxiliary relay

    MD1501-552 Phase segregated trip circuit supervision

    MD1501-556 Current operated auxiliary relay (3 elements)

    MD1501-561 Bi-stable switching relay

    MD1501-571 Electrical reset auxiliary element with internal operating coil supervision (high burden)

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    1 Introduct ion

    MD1501 Series A uxil iary Relay1-2

    Date: 2013-01-04

    MD1501-572 Self reset auxiliary relay with electrical reset LED indicator (high burden)

    NOTE!

    Devices may be upgraded to amend or enhance functions, please ensure that this manualversion is compatible with your devices.

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    2 Techn ical Data

    MD1501 Series Au xil iary Relay 2-a

    Date: 2013-01-16

    2 Technical Data

    Table of Contents

    2 Technical Data ................................................................................. 2-a

    2.1 Electrical Specifications ................................................................................. 2-1

    2.2 Mechanical Specifications ............................................................................. 2-1

    2.3 Ambient Temperature and Humidity Range .................................................. 2-1

    2.4 Type Tests ........................................................................................................ 2-1

    2.5 Certifications ................................................................................................... 2-2

    2.6 Main Technical Data of Each Relay................................................................ 2-3

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    2 Techn ical Data

    MD1501 Series A uxil iary Relay2-b

    Date: 2013-01-16

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    2 Techn ical Data

    MD1501 Series Au xil iary Relay 2-1

    Date: 2013-01-16

    2.1 Electrical Specifications

    Power Supply (Voltage Operated Element)

    Rated Voltage 110Vdc, 125Vdc, 220Vdc, 250Vdc

    Variation (80%~120%)Un

    Ripple in the DC auxiliary voltage Max 15% of the DC value. IEC 60255-11:1979

    BurdenQuiescent condition < 6W

    Operating condition < 120W

    2.2 Mechanical Specifications

    Enclosure dimensions (WHD) 35.5173.8198 (unit: mm)

    Trepanning dimensions (WH) 36.4154(unit: mm), M3 screw

    Mounting Flush mounted

    Weight per relay Approx. 1kg

    Housing material Aluminum, steel

    Housing color Silver grey

    Location of terminal Back side

    Enclosure Protection IEC60529:1989

    Front side IP40

    Other sides IP40

    Rear side, connection terminals IP20

    2.3 Ambient Temperature and Humidity Range

    Standard IEC 60255-6:1988

    Operating temperature -25C~+55C

    Transport and storage temperature

    range-40C~+70C

    Relative humidity 5%~95%, without condensation

    2.4 Type Tests

    2.4.1 Environmental Tests

    Dry cold test IEC 60068-2-1:1974 Test Ad for 16 h at -25C

    Dry heat test IEC 60068-2-2:1990 Test Bd for 16 h at +55C

    Damp heat test, cyclicIEC 60068-2-30:1980 Test Db Two (12+12) hour cycles 95%RH, low

    temperature -25C, high temperature +55C

    2.4.2 Mechanical Tests

    Vibration IEC60255-21-1:1988 Class I

    Shock and bump IEC 60255-21-2:1988 Class I

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    2 Techn ical Data

    MD1501 Series A uxil iary Relay2-2

    Date: 2013-01-16

    2.4.3 Electrical Tests

    Dielectric tests IEC 60255-5:2000 Test voltage 2kV, 50Hz, 1min

    Impulse voltage testsIEC 60255-5:2000 Test voltage 5kV, unipolar impulses waveform

    1.2/50s,source energy 0.5J

    Insulation resistance measurements IEC 60255-5:2000 Isolation resistance >100M, 500Vdc

    2.4.4 Electromagnetic Compatibility

    1MHz burst disturbance test

    IEC 60255-22-1:1988 (idt IEC61000-4-12:1995)

    Common mode: class III 2.5kV

    Differential mode: class III 1.0kV

    Radio frequency interference tests

    IEC 60255-22-3:2007 class III

    Frequency sweep

    Radiated amplitude-modulated

    10V/m (rms), f=80~1000MHzSpot frequency

    Radiated amplitude-modulated

    10V/m (rms), f=80MHz/160MHz/450MHz/900MHz

    Radiated pulse-modulated

    10V/m (rms), f=900MHz

    Electrostatic discharge test

    IEC60255-22-2:1996 (idt IEC 61000-4-2:2006) class IV

    For contact discharge: 8kV

    For air discharge: 15kV

    Fast transient disturbance tests

    IEC 60255-22-4:2002 (idt IEC 61000-4-4:2004)

    Power supply, I/O, Earth: Class IV, 4kV, 2.5 kHz, 5/50ns

    Communication terminals: Class IV, 2kV, 5 kHz, 5/50ns

    Surge immunity test

    IEC 60255-22-5:2002 (idt IEC 61000-4-5:1995) class IV

    Power supply, AC input, I/O port: 4kV, line to earth; 2kV line to line,

    1.2/50us

    Conducted RF Electromagnetic

    Disturbance

    IEC 60255-22-6:2001, Class III

    Power supply, AC, I/O, Comm. Terminal: 10Vrms, 150 kHz~80MHz

    Power Frequency Magnetic Field

    Immunity

    IEC 61000-4-8:2001, Class V

    100A/m for 1min, 1000A/m for 3s

    2.5 Certifications

    ISO9001: 2008

    ISO14001:2004

    OHSAS18001:2007

    ISO10012:2003

    CMMI L4

    EMC: 2004/108/EC, EN50263:1999

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    2 Techn ical Data

    MD1501 Series Au xil iary Relay 2-3

    Date: 2013-01-16

    Products safety(PS): 2006/95/EC, EN61010-1:2001

    2.6 Main Technical Data of Each Relay

    2.6.1 Main Technical Data of Type MD1501-551

    Trip circuit supervision relay

    Rated voltage

    110Vdc: MD1501-551B

    125Vdc: MD1501-551N

    220Vdc: MD1501-551A

    250Vdc: MD1501-551M

    Pickup voltage

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    2 Techn ical Data

    MD1501 Series A uxil iary Relay2-4

    Date: 2013-01-16

    220Vdc: MD1501-552A

    250Vdc: MD1501-552M

    Pickup voltage

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    2 Techn ical Data

    MD1501 Series Au xil iary Relay 2-5

    Date: 2013-01-16

    Output contacts 4 groups of switching contacts, one group of signal contact

    Maximum voltage for contact 380Vac, 250Vdc

    Voltage withstand for normally open

    contact1200Vac, 1min

    Current carrying capacity for contact 8AOvercurrent capacity for contact 50A@200ms,[email protected], 10A@3s

    Breaking capacity for contact

    (L/R=40ms)1.2A@48Vdc, 0.5A@110Vdc, 0.25A@220Vdc

    NOTE!

    Please ensure the state of bi-stable relays matches with site current status when put in

    service.

    2.6.5 Main Technical Data of Type MD1501-571

    High burden electrical reset auxiliary relay:

    Rated voltage

    110Vdc: MD1501-571B

    125Vdc: MD1501-571N

    220Vdc: MD1501-571A

    250Vdc: MD1501-571M

    Rated power consumption

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    2 Techn ical Data

    MD1501 Series A uxil iary Relay2-6

    Date: 2013-01-16

    NOTE!

    For the relay, the power is larger at the moment of operating, and the power is less after

    the operating. When testing the relay, users maybe gradually increase the DC voltage

    subject to the relay under non-operating state, in fact, the power of the relay is larger under

    that situation, so each relay should avoid subjecting to DC voltage for a long time under

    non-operating state (not longer than 20s).

    2.6.6 Main Technical Data of Type MD1501-572

    High burden self reset auxiliary relay:

    Rated voltage

    110Vdc: MD1501-572B

    125Vdc: MD1501-572N

    220Vdc: MD1501-572A

    250Vdc: MD1501-572M

    Rated power consumption

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    3 Operation Theory

    MD1501 Series Auxil iary Relay 3-a

    Date: 2013-04-26

    3 Operation Theory

    Table of Contents

    3 Operation Theory ............................................................................ 3-a

    3.1 Type MD1501-551 (Trip circuit supervision relay) ........................................ 3-1

    3.2 Type MD1501-552 (Phase segregated trip circuit supervision relay) ......... 3-3

    3.3 Type MD1501-556 (Current operated auxiliary relay) ................................... 3-5

    3.4 Type MD1501-561 (Bi-stable switching relay) ............................................... 3-7

    3.5 Type MD1501-571 (Electrical reset auxiliary relay, high burden) ................ 3-8

    3.6 Type MD1501-572 (Self reset relay with electrical reset LED flag) ............. 3-11

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    3 Operation Theory

    MD1501 Series Au xil iary Relay3-bDate: 2013-04-26

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    3 Operation Theory

    MD1501 Series Auxil iary Relay 3-1

    Date: 2013-04-26

    3.1 Type MD1501-551 (Trip circuit supervision relay)

    Schematic diagram of type MD1501-551 is shown inFigure 3.1-1.

    K1

    n20

    L2

    K3

    K2

    K4

    K3

    L1

    Supervised

    circuit

    K5

    n19

    n18

    Supervised

    circuitstatus

    indication

    Trippingcontact

    K1

    K2

    K3

    n12

    n10n09

    K4-2

    K4-1

    n11

    n16

    n14

    K5-2

    K5-1

    Contactsof

    supervisionrelayn13

    n15

    n17

    VV

    V

    V

    V52b

    Currentoperated

    elementandoutput

    contact(Exampleoflatched

    connection)

    n22n21

    52a

    CBtrippingcircuitryTripcircuitsupervision

    I

    n05

    n06K6

    D9 D10

    D8

    S1

    S2

    S3

    S4

    +

    -

    n04

    n02n01

    K6-2

    K6-1

    n03Contactofcurrentoperatedrelay

    DC+ DC-

    n01

    n02

    n03

    n04

    n05

    n06

    n07

    n08

    n09

    n10

    n11

    n12

    n13n14

    n15

    n16

    n17

    n18

    n19

    n20

    n21

    n22

    K6+

    K6-

    Reserved

    Reserved

    K1+

    K1-

    K2+

    K2-

    K4-1

    K4-1

    K4-2

    K4-2

    K5-1K5-1

    K5-2

    K5-2

    DC+

    DC-

    K6-1

    K6-1

    K6-2

    K6-2

    Figure 3.1-1 Trip circuit supervision relay type MD1501-551

    Trip circuit supervision relay

    Application

    Trip circuit supervision function is accomplished by relay K1~K5, the typical connection is shown

    as dotted line part inFigure 3.1-1.An alarm will be given by relays K4 and K5 if any of following

    conditions happens.

    1) DC power supply is lost

    2) A fault occurs within the tripping circuit

    Principle

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    3 Operation Theory

    MD1501 Series Au xil iary Relay3-2Date: 2013-04-26

    Relays K1 and K2 can accomplish trip circuit supervision, when the circuit breaker is closed, relay

    K1 is energized and its normally open contact will make to energize relay K3. When the circuit

    breaker is open, relays K1 and K2 are energized and their normally open contacts connected in

    parallel will make to energize relay K3. If any of above mentioned abnormal conditions happens,

    relays K1 and K2 will drop off, consequently relay K3 drops off to initiate LED indicator L2 and

    reset relays K4 and K5 as well, alarm outputs are provided by relays K4 and K5. Relay K3 is

    connected in parallel with a RC circuit providing 300ms delay drop off to prevent mal-operation

    during transition period of tripping.

    LED indicator

    LED indicator L1 (TCCS OK): operating indicator, normally green if type MD1501-551 is operating

    normally, it will go out due to power source loss or trip circuit fault.

    LED indicator L2 (ALARM): alarming indicator, yellow, it is off if type MD1501-551 is operating

    normally, it will turn on due to trip circuit fault.

    Current operated auxiliary relay

    Application

    Current operated relay can be used as a repeat relay to provide auxiliary contacts. One of the

    main application is to connect with tripping or closing contact of protection or control device as a

    current latched element. This can prevent tripping or closing contact of protection or control device

    from arc breaking.

    Principle

    Current operated relay K6 is connected in series between an initiation contact and operating

    device and energized by the through current. For the application as a latched element mentioned

    above, its normally open contact is connected in parallel with the initiation contact (between

    positive terminal of DC power supply and positive terminal of K6 (i.e. n05)). For example of a

    tripping circuit, protection device operates for an internal fault, K6 will be energized via the

    protection tripping contact and its normally open contact connected in parallel with tripping contact

    will close to latch relay K6 until the current path is opened by the circuit breaker auxiliary contact.

    In05 n06

    K6Current

    operatedrelay

    n22n21 DC+ DC-

    + -n02K6-1n01

    Trippingcontact

    Operatingdevice

    Figure 3.1-2 Type MD1501-551 is connected with tripping contact as a current latched element

    Main technical data of type MD1501-551

    Please refer to Section 2.6.1about main technical data of type MD1501-551.

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    3 Operation Theory

    MD1501 Series Auxil iary Relay 3-3

    Date: 2013-04-26

    Operating current of current operated relay:

    Table 3.1-1 Operating current change method of current operated relay of type MD1501-551

    Operating current (A)Setting method

    Pickup current (A)S1 S2 S3 S4

    0.25A disconnect disconnect disconnect disconnect 0.05~0.125

    0.50A short-circuit disconnect disconnect disconnect 0.10~0.25

    1.00A short-circuit short-circuit disconnect disconnect 0.20~0.50

    1.50A short-circuit disconnect short-circuit disconnect 0.30~0.75

    2.00A short-circuit short-circuit short-circuit disconnect 0.40~1.00

    2.50A short-circuit disconnect disconnect short-circuit 0.50~1.25

    3.00A short-circuit short-circuit disconnect short-circuit 0.60~1.50

    3.50A short-circuit disconnect short-circuit short-circuit 0.70~1.75

    4.00A and above short-circuit short-circuit short-circuit short-circuit 0.80~2.00

    3.2 Type MD1501-552 (Phase segregated trip circuit supervisionrelay)

    Schematic diagram of type MD1501-552 is shown inFigure 3.2-1.

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    3 Operation Theory

    MD1501 Series Au xil iary Relay3-4Date: 2013-04-26

    K2

    L2

    K7

    K1

    K8

    K7

    L1

    Phase-A

    K9

    n12

    Trippingcontact

    K1

    K2

    K7

    n08

    n06n05

    K9-2

    K9-1

    Contactsof

    supervisionrelay

    n07n04

    n02

    K8-2

    K8-1

    Contactsof

    supervisionrelay

    n01

    n03

    VV

    V

    VV

    n22n21

    n09 n10 n11

    K4K3n16

    Trippingcontact

    VVn13 n14 n15

    K6K5n20

    Trippingcontact

    VVn17 n18 n19

    Phase-A

    Phase-B

    Phase-C

    Supervised

    circuitstatus

    indication

    Phase-B

    Phase-C

    K3

    K4

    K5

    K6

    Tripcircuitsupervision

    CBtripping

    circuitry

    52b

    52b

    52b

    52a

    52a

    52a

    DC+ DC-

    n01

    n02

    n03

    n04

    n05

    n06

    n07

    n08n09

    n10

    n11

    n12

    n13

    n14

    n15

    n16

    n17

    n18

    n19

    n20

    n21n22

    K8-1

    K8-1

    K8-2

    K8-2

    K1+

    K1-

    K2+

    K2-

    K3+

    K3-

    K4+

    K4-

    K5+

    K5-

    K6+

    K6-

    DC+DC-

    K9-1

    K9-1

    K9-2

    K9-2

    Figure 3.2-1 Phase segregated trip circuit supervision relay type MD1501-552

    Application

    Trip circuit supervision function is accomplished by relay K1~K9 (phase segregated trip circuits

    can be supervised simultaneously), the typical connection is shown as dotted line part inFigure

    3.2-1.An alarm will be given by relays K8 and K9 if any of following conditions happens.

    1) DC power supply is lost

    2) A fault occurs within the trip circuit of any phase

    Principle

    Relays K1~K6 can accomplish phase segregated trip circuit supervision (2 relays for each phase,

    i.e. relays K1 and K2 for A phase, relays K3 and K4 for B phase and relays K5 and K6 for C phase).

    When phase-A of the circuit breaker is closed, relay K1 is energized and its normally open contact

    will make to energize relay K7. When phase-A of the circuit breaker is open, relays K1 and K2 are

    energized and their normally open contacts connected in parallel will make to energize relay K7.

    Takes trip circuit supervision of phase-A as an example, if any of above conditions happens on

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    phase-A circuitry, relays K1 and K2 will drop off, consequently relay K7 drops off to initiate LED

    indicator L2 and reset relays K8 and K9 as well, similar operation for other phases.

    Alarm contacts are provided by relays K8 and K9. Relay K7 is connected in parallel with a RC

    circuit providing 300ms delay drop off to prevent mal-operation during transition period of tripping.

    LED indicator

    LED indicator L1 (TCCS OK): operating indicator, normally green if type MD1501-552 is operating

    normally, it will go out due to power source loss or trip circuit fault.

    LED indicator L2 (ALARM): alarming indicator, yellow, it is off if type MD1501-552 is operating

    normally, it will turn on due to trip circuit fault.

    Main technical data of type MD1501-552

    Please refer to Section 2.6.2about main technical data of type MD1501-552.

    3.3 Type MD1501-556 (Current operated auxiliary relay)

    Schematic diagram of type MD1501-556 is shown inFigure 3.3-1.

    Currentoperated

    relay1

    n04

    n02n01

    K1-2

    K1-1

    n03

    I

    n05

    n06K1

    D4 D5

    D1

    S11

    S12

    S13

    S14

    I

    n12

    n13K2

    D6 D7

    D2

    S21

    S22

    S23

    S24

    I

    n19

    n20K3

    D8 D9

    D3

    S31

    S32

    S33

    S34

    n11

    n09n08

    K2-2

    K2-1

    n10

    n18

    n16n15

    K3-2

    K3-1

    n17

    Currentoperated

    relay2

    Currentoperated

    relay3

    n01

    n02

    n03

    n04

    n05

    n06

    n07

    n08

    n09

    n10

    n11

    n12

    n13

    n14

    n15

    n16

    n17

    n18

    n19

    n20

    n21

    n22

    K1-1

    K1-1

    K1-2

    K1-2

    K1+

    K1-

    K3-1

    K3-1

    K3-2

    K3-2

    K3+

    K3-

    K2-1

    K2-1

    K2-2

    K2-2

    K2+

    K2-

    Figure 3.3-1 Current operated auxiliary relay type MD1501-556

    ApplicationCurrent operated relay can be used as a repeat relay to provide auxiliary contacts. One of the

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    main applications is to connect with tripping or closing contact of protection or control device as a

    current latched element. This can prevent tripping or closing contact of protection or control device

    from arc breaking.

    Principle

    Current operated relay is connected in series between an initiation contact and operating device

    and energized by the through current. For the application as a latched element mentioned above,

    its normally open contact is connected in parallel with the initiation contact (between positive

    terminal of DC power supply and positive terminal of current operated relay (i.e. n05, n12 or n19)).

    The typical application is shown as following diagram, takes relay K1 as an example, if protection

    device operates for an internal fault, current operated relay will be energized via the protection trip

    contact and its normally open contact connected in parallel with trip contact will close to latch

    current operated relay K1 until the current path is opened by the circuit breaker auxiliary contact.

    In05 n06

    K1Current

    operatedrelay

    DC+ DC-

    + -n02K1-1n01

    Trippingcontact

    Operatingdevice

    Figure 3.3-2 Type MD1501-556 is connected with tripping contact as a current latched element

    Main technical data of type MD1501-556

    Please refer to Section 2.6.3about main technical data of type MD1501-556.

    Operating current of current operated relay:

    Operating current of current operated auxiliary relay

    Table 3.3-1 Operating current change method of type MD1501-556

    Operating current (A)

    Setting method

    Pickup current (A)K1: S11

    K2: S21

    K3: S31

    K1: S12

    K2: S22

    K3: S32

    K1: S13

    K2: S23

    K3: S33

    K1: S14

    K2: S24

    K3: S34

    0.25A disconnect disconnect disconnect disconnect 0.05~0.125

    0.50A short-circuit disconnect disconnect disconnect 0.10~0.25

    1.00A short-circuit short-circuit disconnect disconnect 0.20~0.50

    1.50A short-circuit disconnect short-circuit disconnect 0.30~0.75

    2.00A short-circuit short-circuit short-circuit disconnect 0.40~1.00

    2.50A short-circuit disconnect disconnect short-circuit 0.50~1.25

    3.00A short-circuit short-circuit disconnect short-circuit 0.60~1.50

    3.50A short-circuit disconnect short-circuit short-circuit 0.70~1.75

    4.00A and above short-circuit short-circuit short-circuit short-circuit 0.80~2.00

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    3.4 Type MD1501-561 (Bi-stable switching relay)

    Schematic diagram of type MD1501-561 is shown inFigure 3.4-1.

    L2

    K12-1L1

    Busbar I

    K22-1

    n14

    n15

    K22-2

    Output contact

    n02

    n01

    K24-1

    K14-1

    Signal contact

    n03

    n22n21

    Busbar II

    K11

    K12 K13 K14

    K21K22 K23 K24

    The second group of

    normally open contact

    LED

    Indication

    n05

    n04

    K24-2

    K14-2n06

    n08

    n07

    K23-1

    K13-1n09

    n11

    n10

    K23-2

    K13-2n12

    n13

    K12-2

    K21-2 K11-2

    n17

    n18

    n19

    n20The second group ofnormally closed contact

    The first group of

    normally open contact

    The first group of

    normally closed contact

    DC+ DC-

    n01

    n02

    n03

    n04

    n05

    n06

    n07

    n08

    n09

    n10

    n11

    n12

    n13

    n14

    n15

    n16

    n17

    n18

    n19

    n20

    n21

    n22

    K14-1

    K24-1

    K14/K24-2

    K23-1

    K13-2/K23-2

    K13-2

    K23-2

    Both state In

    Both In input lost

    Device 1 NO

    Device 1 NC

    Device 2 NO

    Device 2 NC

    DC+

    DC-

    K14-2

    K24-2

    K13-1/K23-1

    K13-1

    K14-1/K24-1

    Signal common

    Figure 3.4-1 Bi-stable switching relay type MD1501-561

    Application

    The relay is dedicated designed for voltage switching automatically according to the state of

    busbar disconnector. It can also be used for various applications as a bi-stable relay or electrical

    reset relay for signal selection or switching control etc. subject to the requirement of applications.

    Principle

    Two relay groups are controlled by double-state auxiliary contacts of two devices respectively.Voltage switching of a double-busbar arrangement is taken as an example, voltage of busbar No.1

    (BB1) and busbar No.2 (BB2) are connected to the relay output contacts respectively as the

    sources of voltage signal, the common point of output contacts is connected to a voltage detection

    element, both normally open and normally closed auxiliary contacts of both busbar 1 and busbar 2

    disconnectors are connected to the inputs of the two relay groups (n17, n18, n19 and n20). Except

    relay K11 and K12, other relays are magnetic latched relays, the relay state will not change even

    the dc supply is lost, the output status will not be interrupted.

    Alarm signal output by n13 and n16 indicates the lost of switch-in signals for both bi-stable relays.

    Alarm signal output by n14 and n16 indicates both bi-stable relays inoperated state

    that source

    signals are coupled. LED indicator L1 on (Green) indicates the first group bi-stable relays (K12,

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    K13 and K14) in operated state, LED indicator L2 on (Green) indicates the second group

    bi-stable relays (K22, K23 and K24) in operated state.

    LED indicator

    LED indicator L1 (ON BB1): green, it will turn on if the first groups of switching relay operates

    LED indicator L2 (ON BB2): green, it will turn on if the second groups of switching relay operates

    Main technical data of type MD1501-561

    Please refer to Section 2.6.4about main technical data of type MD1501-561.

    3.5 Type MD1501-571 (Electrical reset auxiliary relay, high burden)

    Schematic diagram of type MD1501-571 is shown inFigure 3.5-1andFigure 3.5-2.

    NO contact: normally open contact.

    NC contact: normally closed contact.

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    Coil healthy

    LED

    indicator

    Output contacts

    n02K6-1 Supervision

    signal contact

    n01

    n22n21

    Operating

    LED

    indicator

    K2 K4

    Initiation contact

    Reset

    n03K6-2

    n19

    n20

    n04K5-1

    n06K4-1

    n05

    n07K4-2

    n08K5-2

    n10K3-1

    n09

    n18K7-1n17

    K5 K6K3K1

    V

    L2

    L1

    K7

    Operate

    K2-2

    OP1

    n12K3-2

    n11

    Reset

    K2-1

    n14K1-1n13

    n16K1-2

    n15

    DC+ DC-

    n01

    n02

    n03

    n04

    n05

    n06

    n07

    n08

    n09

    n10

    n11

    n12

    n13

    n14

    n15

    n16

    n17

    n18

    n19

    n20

    n21

    n22

    K6-1/K6-2/K5-1

    K6-1

    K6-2

    K5-1

    K5-2/K4-1/K4-2

    K5-2

    K4-1

    K4-2

    K3-1

    K3-1

    K3-2

    K3-2

    K2-1

    K2-1

    K2-2

    K2-2

    K7-1

    K7-1

    Operate

    Reset

    DC+

    DC-

    Figure 3.5-1 Electrical reset relay type MD1501-571 (Output 9 NO contacts and 1 NC contact)

    Coilhealthy

    LEDindicator

    Outputcontacts

    n02K6-1 Supervision

    signalcontact

    n01

    n22n21

    OperatingLED

    indicator

    K2 K4Initiationcontact

    Reset

    n19

    n20

    n04K5-1

    n10K3-1n09

    n18K7-1n17

    K5 K6K3K1

    V

    L2

    L1

    K7

    Operate

    K2-2

    OP1

    n12K3-2

    n11

    n14K1-1n13

    n16K1-2

    n15

    Reset

    K2-1

    DC+ DC-

    n03

    n06K4-1

    n05

    n08K4-2

    n07

    n01

    n02

    n03

    n04

    n05

    n06

    n07

    n08

    n09

    n10

    n11

    n12

    n13

    n14

    n15

    n16

    n17

    n18

    n19

    n20

    n21

    n22

    K6-1

    K6-1

    K5-1

    K5-1

    K4-1

    K4-1

    K4-2

    K3-1

    K3-1

    K3-2

    K3-2

    K1-1

    K1-1

    K1-2

    K1-2

    K7-1

    K7-1

    Operate

    Reset

    DC+

    DC-

    K4-2

    Figure 3.5-2 Electrical reset relay type MD1501-571 (Output 6 NO contacts and 2 NC contacts)

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    Application

    Electrical reset relay requires a voltage to be applied to the element to reset the contacts. It may

    be used for various applications as repeat relay, control relay or signal selection etc. subject to the

    requirement of applications. The high burden provides greater immunity to capacitance discharge

    currents resulted at the inception of an earth fault on DC circuitry. This makes the relay suitable for

    use in distributed tripping or control circuitry where the initiating contact may be remote from the

    relay.

    Principle

    Relay K1~K6 are latched relays, they will maintain the position after triggered by initiation contact

    at terminal n19 even the initiation contact is released. The output contacts of K1~K6 can be used

    for tripping circuit breaker, operating secondary equipments and applied in other secondary

    circuits. If the relay is in operated condition, the LED indicator L2 (Red) will be lit until the relay is

    reset.

    Relay operating coil supervision circuit is composed of opto-coupler (OP1) and relay K7, it

    continuously monitors relay coils and releases alarm via signal contact n17 and n18 under

    abnormal situations, such as coil open-circuited, loss of DC power supply etc. If the relay coil

    circuitry is healthy, the LED indicator L1 is lit (Green). After the relay is operated, the indicator L2 is

    kept via contact K2-2.

    Output contact mode

    Two kinds of output contact mode are provided, please refer to Figure 3.5-1andFigure 3.5-2for

    details.

    LED indicator

    LED indicator L1 (RLY COIL): green, relay status supervision indicator, normally green if type

    MD1501-571 is operating normally, it will go out due to relay coil fault.

    LED indicator L2 (LOCKOUT): red, operating status indicator, it is off if type MD1501-571 is

    operating normally, it will turn on if the relay operates.

    Main technical data of type MD1501-571

    Please refer to Section 2.6.5about main technical data of type MD1501-571.

    NOTE!

    For the relay, the power is larger at the moment of operating, and the power is less after

    the operating. When testing the relay, users maybe gradually increase the DC voltage

    subject to the relay under non-operating state, in fact, the power of the relay is larger under

    that situation, so each relay should avoid subjecting to DC voltage for a long time under

    non-operating state (not longer than 20s).

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    3.6 Type MD1501-572 (Self reset relay with electrical reset LED flag)

    Schematic diagram of type MD1501-572 is shown inFigure 3.6-1.

    outputcontacts

    n02K6-1

    Relaysupervision

    signalcontact

    n01

    n22n21

    K2 K4

    n03

    K6-2

    n19

    n04K5-1

    n06K5-2

    n05

    n07K4-1

    n08K4-2

    n10K3-1

    n09

    n18K7-1n17

    K5 K6K3

    V

    L2

    L1

    K7

    K1-1

    K1-2

    OP1

    n12K3-2

    n11

    n14K2-1

    n13

    n16K2-2

    n15

    V V V V V

    n20

    K1

    Reset

    Initiation

    contact

    Relaycoil

    Supervision

    Opera

    ting

    rela

    y

    OperatingLED

    indicator

    Reset

    Operatingcircuitry

    n01

    n02

    n03

    n04

    n05

    n06

    n07

    n08

    n09

    n10

    n11

    n12

    n13

    n14

    n15

    n16

    n17

    n18

    n19

    n20

    n21

    n22

    K6-1/K6-2/K5-1

    K6-1

    K6-2

    K5-1

    K5-2/K4-1/K4-2

    K5-2

    K4-1

    K4-2

    K3-1

    K3-1

    K3-2

    K3-2

    K2-1

    K2-1

    K2-2

    K2-2

    K7-1

    K7-1

    Initiation

    Reset

    DC+

    DC-

    Figure 3.6-1 Self reset auxiliary relay type MD1501-572

    Application

    Self reset relays reset when initiating signal is removed, making them suitable for use as trip

    repeat relay and general flagging purpose. The high burden provides greater immunity to

    capacitance discharge currents resulted at the inception of an earth fault on DC circuitry. This

    makes the relay suitable for use in distributed tripping or control circuitry where the initiating

    contact may be remote from the relay.

    Principle

    Relay K2~K6 are follower relays, they will be energized and reset if initiation contact at terminal

    n19 is closed and released respectively. The output contacts of K2~K6 can be used for tripping

    circuit breaker, operating secondary equipments and applied in other secondary circuits. K1 is a

    magnetic latched relay operated together with K2~K6 relays. If the relay is in operated condition,

    the LED indicator L2 (Red) will be lit by K1 normally open contact until the relay is reset. Another

    K1 contact, normally closed, is internally wired as cut-off contact for economizing element. After

    relay operation, this reduces the burden by switching out shunt resistance.

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    Relay operating coil supervision circuit is composed of opto-coupler (OP1) and relay K7, it

    continuously monitors relay coils and releases alarm via signal contact n17 and n18 under

    abnormal situations, such as coil open-circuited, loss of DC power supply etc. If the relay coil

    circuitry is healthy, the LED indicator L1 is lit (Green). After the relay is operated, the indicator L1 is

    kept via contact K1-2.

    LED indicator

    LED indicator L1 (RLY COIL): green, relay status supervision indicator, normally green if type

    MD1501-572 is operating normally, it will go out due to relay coil fault.

    LED indicator L2 (PICK UP): red, operating status indicator, it is off if type MD1501-572 is

    operating normally, it will turn on if the relay operates.

    Main technical data of type MD1501-572

    Please refer to Section 2.6.6about main technical data of type MD1501-572.

    NOTE!

    For the relay, the power is larger at the moment of operating, and the power is less after

    the operating. When testing the relay, users maybe gradually increase the DC voltage

    subject to the relay under non-operating state, in fact, the power of the relay is larger under

    that situation, so each relay should avoid subjecting to DC voltage for a long time under

    non-operating state (not longer than 20s).

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    4 Installation

    Table of Contents

    4 Installation ....................................................................................... 4-a

    4.1 General ............................................................................................................. 4-1

    4.2 Safety Information........................................................................................... 4-1

    4.3 Checking the Shipment .................................................................................. 4-2

    4.4 Material and Tools Required .......................................................................... 4-2

    4.5 Device Location and Ambient Conditions .................................................... 4-2

    4.6 Mechanical Installation ................................................................................... 4-3

    4.7 Electrical Installation and Wiring ................................................................... 4-5

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    4.1 General

    The equipment must be shipped, stored and installed with the greatest care.

    Choose the place of installation that is facilitate for connection. Air must circulate freely around the

    equipment. Observe all the requirements regarding place of installation and ambient conditions

    given in this instruction manual.

    Take care that the external wiring is properly brought into the equipment and terminated correctly

    and pay special attention to grounding. Strictly observe the corresponding guidelines contained in

    this section.

    4.2 Safety Instructions

    This section contains safety information. Warning signs are presented which attend the user to becareful during certain operations in order to avoid human injuries or damage to equipment.

    Warning signs

    WARNING!

    Strictly follow the company and country safety regulations. Working in a high voltage

    environment requires serious approach to avoid human injuries and damage to equipment.

    Do not touch circuitry during operation. Potentially lethal voltages and currents are

    present.

    Always avoid touching the circuitry when the cover is removed. The product contains

    electronic circuit which can be damaged if exposed to static electricity (ESD). The

    electronic circuitries also contain high voltage which is lethal to humans.

    Always use suitable isolated test pins when measuring signals in open circuitry. Potentially

    lethal voltages and currents are present.

    Never connect or disconnect a wire and/or a connector to or from a equipment during

    normal operation. Hazardous voltages and currents are present that may be lethal.

    Operation may be disrupted and equipment and measuring circuitry may be damaged.

    Always connect the protection equipment to protective ground, regardless of the operating

    conditions. This also applies to special occasions such as bench testing, demonstrations

    and off-site configuration. Operating the protection equipment without proper grounding

    may damage both terminal and measuring circuitry, and may cause injuries in case of an

    accident.

    Never unmount the front or back cover from a powered equipment or from a protection

    equipment connected to powered circuitry. Potentially lethal voltages and currents are

    present.

    Caution signs

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    CAUTION!

    Always transport modules using certified conductive bags. Always handle modules using a

    conductive wrist strap connected to protective ground and on a suitable antistatic surface.

    Electrostatic discharge (ESD) may cause damage to the module.

    Do not connect live wires to the protection equipment. Internal circuitry may be damaged.

    Take care to avoid electrical shock if accessing wiring and connection equipment when

    installing and commissioning.

    4.3 Checking the Shipment

    Check that the consignment is complete immediately upon receipt. Notify the nearest NR

    Company or agent, should departures from the delivery note, the shipping papers or the order be

    found.

    Visually inspect all the material when unpacking it. When there is evidence of transport damage,

    lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or

    agent.

    If the equipment is not going to be installed immediately, store all the parts in their original packing

    in a clean dry place at a moderate temperature. The humidity at a maximum temperature and the

    permissible storage temperature range in dry air are listed in Chapter 2.

    4.4 Material and Tools Required

    The necessary mounting kits will be provided, including screws, pincers and assembly

    instructions.

    A suitable drill and spanners are required to secure the cubicles to the floor using the plugs

    provided (if this relay is mounted in cubicles).

    4.5 Device Location and Ambient Conditions

    The place of installation should permit easy access especially to front of the device, i.e. to the

    human machine interface of the equipment.

    There should also be free access at the rear of the equipment for additions and replacement of

    electronic boards.

    Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient

    conditions, such as:

    1. The location should not be exposed to excessive air pollution (dust, aggressive substances).

    2. Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of

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    high amplitude and short rise time and strong induced magnetic fields should be avoided as

    far as possible.

    3. Air must not be allowed to circulate freely around the equipment.

    The equipment can in principle be mounted in any attitude, but it is normally mounted vertically

    (visibility of markings).

    WARNING!

    Excessively high temperature can appreciably reduce the operating life of this relay.

    4.6 Mechanical Installation

    Following six figures show the front view of the six types auxiliary relay. A RESETpush button is

    equipped for type MD1501-571 and type MD1501-572. Type MD1501-551, type MD1501-552,

    type MD1501-556 and type MD1501-561 do not have RESETpush button.

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    Figure 4.6-1 Front view of each auxiliary relay

    Following two figures show the dimensions of relay for reference in mounting.

    Figure 4.6-2 Dimensions of equipment

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    Figure 4.6-3 Trepanning dimensions of equipment

    NOTE!

    It is necessary to leave enough space top and bottom of the cut-out in the cubicle for heat

    emission of this relay.

    4.7 Electrical Installation and Wiring

    4.7.1 Grounding Guidelines

    Switching operations in HV installations generate transient over voltages on control signal cables.

    There is also a background of electromagnetic RF fields in electrical installations that can induce

    spurious currents in the devices themselves or the leads connected to them. All these influences

    can influence the operation of electronic apparatus.

    On the other hand, electronic apparatus can transmit interference that can disrupt the operation of

    other apparatus. In order to minimize these influences as far as possible, certain standards have

    to be observed with respect to grounding, wiring and screening.

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    NOTE!

    All these precautions can only be effective if the station ground is of good quality.

    4.7.2 Cubicle GroundingThe cubicle must be designed and fitted out such that the impedance for RF interference of the

    ground path from the electronic device to the cubicle ground terminal is as low as possible.

    Metal accessories such as side plates, blanking plates etc., must be effectively connected

    surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF

    interference. The contact surfaces must not only conduct well, they must also be non-corroding.

    NOTE!

    If the above conditions are not fulfilled, there is a possibility of the cubicle or parts of it

    forming a resonant circuit at certain frequencies that would amplify the transmission of

    interference by the devices installed and also reduce their immunity to induced

    interference.

    Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be

    effectively grounded to the frame by three braided copper strips (seeFigure 4.7-1).

    The metal parts of the cubicle housing and the ground rail are interconnected electrically

    conducting and corrosion proof. The contact surfaces shall be as large as possible.

    NOTE!

    For metallic connections please observe the voltage difference of both materials according

    to the electrochemical code.

    The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip

    (braided copper).

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    Door or hinged

    equipment frame

    Cubicle ground

    rail close to floor

    Station

    ground

    Braided

    copper strip

    Conducting

    connection

    Figure 4.7-1 Cubicle grounding system

    4.7.3 Ground Connection on the Device

    Always make sure established guidelines for this type of terminal is followed during installation..

    1. Connecting the auxiliary power:

    All modules of the device demand to introduce DC operation power supply. The DC power supply

    will be injected to the input terminals of various modules after connecting to an air switch with a

    certain capacity.

    2. Input/output signal connectors:

    The input and output circuits will be connected with the terminal board generally, external circuit

    will connect the relevant terminal board through dedicated cable.

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    5 Commissioning

    Table of Contents

    5 Commissioning ............................................................................... 5-a

    5.1 General ............................................................................................................. 5-1

    5.2 Safety Instructions .......................................................................................... 5-1

    5.3 Commission Tools .......................................................................................... 5-1

    5.4 Product Checks ............................................................................................... 5-2

    5.4.1 With the Relay De-energized .............................................................................................. 5-2

    5.4.2 With the Relay Energized .................................................................................................... 5-4

    5.4.3 Final Checks ........................................................................................................................ 5-4

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    5.1 General

    Before carrying out any work on the equipment, the user should be familiar with the contents of the

    safety and technical data sections and the ratings on the equipments rating label.

    5.2 Safety Instructions

    WARNING!

    Hazardous voltages are present in this electrical equipment during operation.

    Non-observance of the safety rules can result in severe personal injury or property damage.

    WARNING!

    Only the qualified personnel shall work on and around this equipment after becoming

    thoroughly familiar with all warnings and safety notices of this manual as well as with the

    applicable safety regulations.

    Particular attention must be drawn to the following:

    Hazardous voltages can be present on all circuits and components connected to the supply

    voltage or to the measuring and test quantities.

    The limit values stated in the Chapter Technical Data must not be exceeded at all, not even

    during testing and commissioning.

    When testing the device with secondary test equipment, make sure that no other

    measurement quantities are connected. Take also into consideration that the trip circuits and

    maybe also close commands to the circuit breakers and other primary switches are

    disconnected from the device unless expressly stated.

    WARNING!

    Primary test may only be carried out by qualified personnel, who are familiar with the

    commissioning of protection system, the operation of the plant and safety rules and

    regulations (switching, earthing, etc.).

    5.3 Commission Tools

    Minimum equipment required:

    Multifunctional protection tester (for example: CMC356 multifunctional protection tester of

    Omicron).

    Multimeter with suitable AC voltage range of 0~500V and DC voltage range of 0~250V

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    respectively.

    NOTE!

    Modern test set may contain many of the above features in one unit.

    Optional equipment:

    An electronic or brushless insulation tester with a DC output not exceeding 500V (for

    insulation resistance test when required).

    5.4 Product Checks

    These product checks cover all aspects of the relay which should be checked to ensure that it has

    not been physically damaged prior to commissioning, is functioning correctly and all input quantity

    measurements are within the stated tolerances.

    5.4.1 With the Relay De-energized

    This relay is fully numerical and the hardware is continuously monitored. Commissioning tests can

    be kept to a minimum and need only include hardware tests and conjunctive tests. The function

    tests are carried out according to users correlative regulations.

    5.4.1.1 Visual Inspection

    After unpacking the product, check for any damage to the relay case. If there is any damage,

    internal module might also have been affected, contact the vendor. The following items listed is

    necessary.

    Protection panel

    Carefully examine the protection panel, equipment inside and other parts inside to see that no

    physical damage has occurred since installation.

    The rated information of other auxiliary protections should be checked to ensure it is correct

    for the particular installation.

    Panel wiring

    Check the conducting wire which is used in the panel to assure that their cross section

    meeting the requirement.

    Carefully examine the wiring to see that they are no connection failure exists.

    Label

    Check all the isolator binary inputs, terminal blocks, indicators, switches and push buttons to

    make sure that their labels meet the requirements of this project.

    Earthing cable

    Check whether the earthing cable from the panel terminal block is safely screwed to the panel

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    steel sheet.

    Switch, keypad, isolator binary inputs and push button

    Check whether all the switches, equipment keypad, isolator binary inputs and push buttons

    work normally and smoothly.

    5.4.1.2 Insulation Test (if required)

    Insulation resistance tests are only necessary during commissioning if it is required for them to be

    done and they have not been performed during installation.

    Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation

    tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:

    Optic-isolated control inputs

    Output contacts

    Grounding terminal

    The insulation resistance should be greater than 100M at 500V.

    Test method:

    To unplug all the terminals sockets of this relay, and do the insulation resistance test for each

    circuit above with an electronic or brushless insulation tester.

    On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected

    to the equipment.

    5.4.1.3 External Wiring

    Check that the external wiring is correct to the relevant relay diagram and scheme diagram.

    Ensure as far as practical that phasing/phase rotation appears to be as expected.

    Check the wiring against the schematic diagram for the installation to ensure compliance with the

    customers normal practice.

    5.4.1.4 Auxiliary Power Supply

    The relay only can be operated under the auxiliary power supply depending on the relays nominal

    power supply rating.

    The incoming voltage must be within the operating range specified in Chapter 2, before energizing

    the relay, measure the auxiliary supply to ensure it within the operating range.

    Other requirements to the auxiliary power supply are specified in Chapter 2. See this section for

    further details about the parameters of the power supply.

    WARNING!

    Energize this relay only if the power supply is within the specified operating ranges inChapter 2.

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    5.4.2 With the Relay Energized

    The following check verify that the relay hardware is functioning correctly and should be carried

    out with the auxiliary supply applied to the relay.

    The trip circuit should also remain isolated to prevent accidental operation of the associated circuit

    breaker for these checks.

    Testing the Binary Inputs and Binary Outputs

    This test checks that all the binary inputs and binary outputs on the equipment are functioning

    correctly.

    Ensure that the voltage applied on the binary input must be within the operating range.

    The binary inputs should be energized one at a time, see external connection diagrams for

    terminal numbers. If the relay circuit is operating normally and corresponding binary output is

    energized, it means the binary input is valid.

    5.4.3 Final Checks

    After the above tests are completed, remove all test or temporary shorting leads, etc. If it has been

    necessary to disconnect any of the external wiring from the protection in order to perform the

    wiring verification tests, it should be ensured that all connections are replaced in accordance with

    the relevant external connection or scheme diagram.

    Ensure the equipment is put into service, and make sure that all abnormality that may effect the

    device have been cleared and signal indicators have been reset.

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    6 Maintenance

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    6 Maintenance

    Table of Contents

    6 Maintenance .................................................................................... 6-a

    6.1 Failure Tracing and Repair ............................................................................. 6-1

    6.2 Replace Failed Relay ...................................................................................... 6-1

    6.3 Cleaning ........................................................................................................... 6-2

    6.4 Storage ............................................................................................................. 6-2

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    6 Maintenanc e

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    After installation, regular maintenance of the equipment is recommended. If the equipment runs

    under harsh natural conditions and operates rarely, then regularly confirm whether the device is

    operating normally and the external wiring is good.

    6.1 Failure Tracing and Repair

    Failures will be detected by automatic supervision or regular testing.

    When a failure is detected during regular testing, confirm the following:

    Test circuit connections are correct

    Correct power supply voltage is applied

    Test procedures comply with those stated in the manual

    6.2 Replace Failed Relay

    If the failure is identified in the relay and the user has spare relays, the user can recover the relay

    by replacing the failed relay.

    Repair at the site should be limited to relay replacement. Maintenance at the component level is

    not recommended.

    Check that the replacement relay has an identical type and rated parameters to the removed relay.

    Furthermore.

    The relay type is indicated on the relay.

    CAUTION!

    When handling a relay, take anti-static measures such as wearing an earthed wrist band

    and placing modules on an earthed conductive mat. Otherwise, many of the electronic

    components could suffer from damages.

    WARNING!

    Hazardous voltage can be present in the DC circuit just after switching off the DC power

    supply. It takes approximately 30 seconds for the voltage to discharge.

    WARNING!

    Units and modules may only be replaced while the supply is switched off and only by

    appropriately trained and qualified personnel. Strictly observe the basic precautions to

    guard against electrostatic discharge.

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    DANGER!

    After replacing relays, be sure to check that the external wiring is same as that before the

    replacement. If this is not the case, there is a danger of the unintended operation of

    switchgear taking place or of relays not functioning correctly. Persons may also be put in

    danger.

    6.3 Cleaning

    Before cleaning the relay, ensure that DC supply is isolated to prevent any chance of an electric

    shock. Use a smooth cloth to clean the front panel. Do not use abrasive material or detergent

    chemicals.

    6.4 Storage

    The spare relay or module should be stored in a dry and clean room. Based on IEC standard

    60255-1 the storage temperature should be from -40C to 70C, but the temperature of from -10C

    to 40C is recommended for long-term storage.

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    7 Decomm issioning and Disposal

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    7 Decommissioning and Disposal

    Table of Contents

    7 Decommissioning and Disposal .................................................... 7-a

    7.1 Decommissioning ........................................................................................... 7-1

    7.2 Disposal ........................................................................................................... 7-1

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    7.1 Decommissioning

    1. Switching off

    To switch off the external miniature circuit breaker of the power supply.

    2. Disconnecting Cables

    Disconnect the cables connected to the equipment.

    DANGER!

    Before disconnecting the power supply cables that connected with the equipment, make

    sure that the external miniature circuit breaker of the power supply is switched off.

    3. Dismantling

    The equipment may now be removed from the system cubicle, after which the cubicles may also

    be removed.

    DANGER!

    When the station is in operation, make sure that there is an adequate safety distance to

    live parts, especially as dismantling is often performed by unskilled personnel.

    7.2 Disposal

    In every country there are companies specialized in the proper disposal of electronic waste.

    NOTE!

    Strictly observe all local and national regulations when disposing of the device.

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    8 Manual Version Histo ry

    MD1501 Series Au xil iary Relay 8-1

    Date: 2013-04-26

    8 Manual Version History

    In the latest version of the instruction manual, several descriptions on existing features have been

    modified.

    Manual version and modification history records

    Manual VersionDate Description of change

    Source New

    R1.00 2012-06-04 Form the original manual.

    R1.00 R1.01 2013-01-21

    Main technical data of each type are removed to Chapter 2;

    Add a kind of output contact mode for type MD1501-571;

    Breaking capacity for contact is modified.

    R1.01 R1.02 2013-04-26The definition of n15 and n16 for type MD1501-561 are

    exchanged

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    8 Manual Version History