me 414 - t hermal f luid s ystem d esigns heat exchanger final project
TRANSCRIPT
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ME 414 - THERMAL FLUID SYSTEM DESIGNSHeat Exchanger Final Project
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PROBLEM STATEMENT
Parameters of Heat Exchanger Mass flow rate = 220,000 kg/hr Working fluid is treated as water Working fluid enters at 45 ºC Working fluid exits at 25 ºC
Design Limits of Heat Exchanger Cooling fluid is city water Cooling fluid enters at 20 ºC Max length is 7 meters Max shell diameter is 2 meters
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GOALS OF DESIGN OPTIMIZATION
Achieve Heat Transfer Requirements 5.11 MW
Minimize Pressure Drop This increases the efficiency of the heater
exchanger Direct result is lower energy requirements, which
means lower energy costs
Minimize Weight This is directly proportional to the cost More material = more money
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FUNNEL EFFECT
Design Requirements All variables available
Run OFATS 12 variables
Run DOE 1 and DOE 2 6 variables
Run DOE 3 4 variables
Optimize Pareto Charts
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DESIGN OF EXPERIMENT VARIABLES
DOE 1 Shell Internal Diameter Tube Outside Diameter Tube Length Tube Thickness Mass Flow Rate
of Cooling Fluid Number of Tube Passes
DOE 2 Use of Baffles Baffle Spacing Baffle Cut Counter Flow versus
Parallel Flow Shell Material Tube Material
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RESULTS OF DOE 1
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RESULTS OF DOE 2
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REMAINING VARIABLES
Shell Internal Diameter Tube Outside Diameter Tube Length Tube Thickness Counter Flow Shell Material
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RESULTS OF DOE 3
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PARETO PLOTS
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OPTIMIZATION
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BEFORE OPTIMIZATION
Variables Shell Internal
Diameter = 0.5 m
Tube Outside Diameter = 0.003 m
Tube Length = 5.95 m
Tube Thickness = 0.002m
Characteristics q = 5.11 MW
Weight = 2473 kg
Tube Side Pressure Drop = 3680 Pa
Shell Side Pressure Drop = 2321 Pa
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AFTER OPTIMIZATION
Variables Shell Internal
Diameter = 0.52 m
Tube Outside Diameter = 0.035 m
Tube Length = 4.87 m
Tube Thickness = 0.04m
Characteristics q = 5.11 MW
Weight = 1365 kg
Tube Side Pressure Drop = 163 Pa
Shell Side Pressure Drop = 1344 Pa
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CONCLUSION
Engineers can benefit greatly from optimization.
The combination of Matlab and Minitab can save time and money in design.
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QUESTIONS
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