me00057en-01 vmf-500 750 s5n instruction › getmedia › a98dd270-9fe3... · me00057en-01 ch2...
TRANSCRIPT
Upon receipt of this product and prior to initial
operation, read these instructions thoroughly,
and retain for future reference.
© MOTOMAN Robotics Europe AB · Reg No.: ME00057EN-01
Instruction manual
VMF-500 S5NVMF-750 S5N
VMF-500 S5NL
Page 2 Revised: 11-10-26 ME00057EN-00 Front VMF-
Reference list
MOTOMAN engineers
Reference list
2008-03-26First release of this manual.
Reference list
2011-10-26New VMF-750S5N versions added
VMF-500/750 S5N
Table of contents
1. General 51.1 About this manual .....................................................................51.2 Intended use ..............................................................................51.3 Identification ..............................................................................5
1.3.1 Product confirmation.............................................................51.3.2 Order confirmation ................................................................9
1.4 Contacts .....................................................................................91.4.1 Manufacturer.........................................................................91.4.2 Distributors............................................................................9
2. Handling 112.1 Lifting instruction ....................................................................11
2.1.1 Using a crane......................................................................112.2 Dimensions ..............................................................................12
2.2.1 VMF-500 S5N (with tailstock) .............................................122.2.2 VMF-500 S5NL (without tailstock) ......................................142.2.3 VMF-750 S5N (with tailstock) .............................................16
3. Installation and wiring 193.1 General safety ..........................................................................193.2 Installation ................................................................................19
3.2.1 Installation safety ................................................................193.2.2 Mounting .............................................................................20
3.3 Wiring .......................................................................................233.3.1 Wiring safety .......................................................................233.3.2 Connection to MOTOMAN robot controller .........................24
3.4 Safety components .................................................................263.5 Pneumatic connection ............................................................273.6 Before first start .......................................................................27
4. Basic specifications 294.1 Operational safety ...................................................................29
4.1.1 Stopping time......................................................................294.2 External supply ........................................................................29
4.2.1 Voltage................................................................................294.2.2 Pneumatic ...........................................................................29
4.3 Basic specifications ................................................................304.3.1 Position ...............................................................................304.3.2 VMF-500 S5N .....................................................................304.3.3 VMF-500 S5NL ...................................................................314.3.4 VMF-750 S5N .....................................................................32
4.4 Maximum load ..........................................................................334.4.1 General for adjustable tailstocks.........................................334.4.2 VMF-500 S5N with tailstock................................................344.4.3 VMF-500 S5NL without tailstock.........................................354.4.4 VMF-750 S5N with tailstock................................................36
ME00057EN-00 TOC VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 3
VMF-500/750 S5N
4.5 Fixture discs ............................................................................374.5.1 VMF-500/750 S5N ..............................................................374.5.2 VMF-500 S5NL ...................................................................374.5.3 Fixture brackets ..................................................................38
4.6 Parameter setting ....................................................................38
5. Maintenance 395.1 General .....................................................................................395.2 Lubrication and maintenance ................................................39
5.2.1 Lubrication and maintenance schedule ..............................395.2.2 Lubrication and maintenance positions ..............................41
5.3 Servo units ...............................................................................425.3.1 General ...............................................................................425.3.2 Reduction gear ...................................................................425.3.3 AC servo .............................................................................42
5.4 Pneumatic system ...................................................................445.4.1 General ...............................................................................445.4.2 Pneumatic options ..............................................................445.4.3 Pneumatic diagram.............................................................45
6. Spare parts and optional equipment 476.1 General .....................................................................................476.2 Spare part lists ........................................................................48
6.2.1 VMF-500 S5N .....................................................................486.2.2 VMF-500 S5NL ...................................................................506.2.3 VMF-750 S5N .....................................................................526.2.4 VMF-750 S5N .....................................................................546.2.5 Y-unit (index axis) ...............................................................556.2.6 X-unit (tilt axis) ....................................................................566.2.7 VMF-500 S5N headstock (rotating axis) .............................576.2.8 VMF-500 S5N tailstock (rotating axis) ................................586.2.9 VMF-500 S5NL, VMF-750 S5N headstock (rotating axis) ..596.2.10 VMF-750S5N headstock (rotating axis)............................60
6.3 Available optional equipment ................................................616.3.1 Signal transfer unit ..............................................................616.3.2 Current transfer...................................................................626.3.3 Pneumatic options ..............................................................626.3.4 Controlled air ......................................................................636.3.5 Fixture bracket ....................................................................64
Page 4 Revised: 11-10-26 ME00057EN-00 TOC VMF-
VMF-500/750 S5NAbout this manual
MOTOMAN VMF-500 S5N/S5NLMOTOMAN VMF-750 S5N
1. General
1.1 About this manualThis manual is valid for positioner MOTOMAN VMF-500 S5N/S5NL and VMF-750 S5N. It is relevant for personnel who at some stage are effected of the machinery or its functions and shall be kept nearby the machinery. The manual contains:
Technical data Machine safety Installation Maintenance Spare parts
Information!For operating instruction, see Operator's manual.
Information!This manual may not be copied without our written permission and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose.
1.2 Intended useThis machine is intended to shift workpieces when serving welding robots. The machine is designed to be incorporated into machinery controlled by MOTOMAN robot controller system.
1.3 Identification
1.3.1 Product confirmation
Information on Identification label Machinery type: MOTOMAN VMF-XXX S5N or
MOTOMAN VMF-XXX S5NL
Part No.: See machinery sign
Serial No.: See machinery sign
Year of manufacturing: See machinery sign
ME00057EN-01 Ch1 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 5
VMF-500/750 S5NIdentification
Standard delivery content Two-station horizontal positioner, type VMF Cable set between positioner and robot controller. Technical documentation. Assembly kit for robot controller.
Information!The positioner can be equipped in different ways, with or without tailstock, different distance
between fixture discs as well as different stands.
VMF-500 S5N main parts1. Y-unit (Index unit)
2. X-unit (Tilt unit)
3. Arm
4. Headstock
5. Tailstock
6. Glare shield
Fig.1 Positioner VMF-500 S5N
3.
1.
4.
5.
6.
2.
Page 6 Revised: 11-10-26 ME00057EN-01 Ch1 VMF-
VMF-500/750 S5NIdentification
VMF-500 S5NL1. Y-unit (Index unit)
2. X-unit (Tilt unit)
3. Arm
4. Headstock module
5. Glare shield
6. Counter weight
Fig.2 VMF-500 S5NL
2.
1.
.
4.
5.
3.
6.
ME00057EN-01 Ch1 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 7
VMF-500/750 S5NIdentification
VMF-750 S5N main parts1. Y-unit (Index unit)
2. X-unit (Tilt unit)
3. Arm
4. Headstock
5. Tailstock
6. Glare shield
Optional equipment Pneumatic option kits Controlled air +/- in fixture discs in support/drive side incl. valves Two air channels in fixture discs in support/drive side Two air channels in all fixture discs Signal transfer units in support side Fixture brackets
Information!For optional equipment see chapter "6.2.10. VMF-750S5N headstock (rotating axis)".
Fig.3 Positioner VMF-750 S5N
6.
1.
2.
5.
3.
4.
Page 8 Revised: 11-10-26 ME00057EN-01 Ch1 VMF-
VMF-500/750 S5NContacts
1.3.2 Order confirmationConfirm that identification numbers of the positioner are identical to the numbers of the ship-ping information.
Warning!If numbers do not match, positioner may not perform as expected and cause injury or dam-ages.
1.4 Contacts
1.4.1 ManufacturerAddress: MOTOMAN Robotics Europe AB
P.O Box 504
SE-385 25 Torsås
Sweden
Telephone: +46 480 417 800
Telefax: +46 486 414 10
1.4.2 DistributorsSee addresses at the last page of this manual.
ME00057EN-01 Ch1 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 9
VMF-500/750 S5NContacts
Page 10 Revised: 11-10-26 ME00057EN-01 Ch1 VMF-
VMF-500/750 S5NLifting instruction
2. Handling
2.1 Lifting instruction
2.1.1 Using a craneWhen lifting the machine, use intended straps placed through eyebolts (M24). Check if the eyebolts are firmly fixed to the machine before the transportation. Lift the machine as shown in fig."4. Lifting instruction".
Warning!The straps shall be certificated for at least 4000 kg each.
Warning!Crane operation, forklift truck operation etc. should be performed only by licensed personnel. When handling the positioner, extra care must be taken regarding the following:
Never place any part of your body under a suspended machine. Never move the machine over another person's body. Careless handling may result in severe personnel injury.
Fig.4 Lifting instruction
ME00057EN-01 Ch2 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 11
VMF-500/750 S5NDimensions
2.2 Dimensions
2.2.1 VMF-500 S5N (with tailstock)
Fig.5 Main drawings with dimensions
Index axis
Tilt axis
Rotating axis
Page 12 Revised: 11-10-26 ME00057EN-01 Ch2 VMF-
VMF-500/750 S5NDimensions
VMF-500 S5N
Information!No hole in floor required for these models.
215187-100 215187-103 115141-102
Type Model A B C D E F
VMF-500 S5N 215187-100 1500 - 2050 982 1548 1070 - -
VMF-500 S5N 215187-101 2000 - 2500 1204,5 1548 1070 2050 1300
VMF-500 S5N 215187-102 2500 - 3000 1454,5 1548 1070 2850 1350
VMF-500 S5N 215187-103 1500 - 2050 982 1566 1053 - -
VMF-500 S5N 115141-102 2050 - 1500 982 1548 1070 - -
VMF-500 S5N 115142-102 2050 - 2500 1204,5 1548 1070 2050 1300
VMF-500 S5N 115143-102 2500 - 3000 1454,5 1548 1070 2850 1350
VMF-500 S5N 115202-102 2800 - 3300 - - 1070 2950 1750
Type Model G1 G2 S I W1 W2 Weight
VMF-500 S5N 215187-100 - - 750 - - - 3418 kg
VMF-500 S5N 215187-101 300 - 750 Ø5100 - - 3532 kg
VMF-500 S5N 215187-102 550 - 750 Ø5300 - - 3657 kg
VMF-500 S5N 215187-103 - - 850 - - - 3441 kg
VMF-500 S5N 115141-102 - - 750 - - - 3430 kg
VMF-500 S5N 115142-102 300 - 750 Ø5100 - - 3537 kg
VMF-500 S5N 115143-102 550 - 750 Ø5300 - - 3654 kg
VMF-500 S5N 115202-102 600 220 750 Ø5500 1450 300 3750 kg
ME00057EN-01 Ch2 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 13
VMF-500/750 S5NDimensions
2.2.2 VMF-500 S5NL (without tailstock)
Fig.6 Main drawings with dimensions
Tilt axis
Index axis
Rotating axis
Page 14 Revised: 11-10-26 ME00057EN-01 Ch2 VMF-
VMF-500/750 S5NDimensions
Type Model A B S D E F Weight
VMF-500 S5NL 013153-100 2748 1374 750 1069 1044 4500 3400 kg
VMF-500 S5NL 013153-101 3248 1624 1000 1069 1044 5400 3455 kg
VMF-500 S5NL 013153-102 2748 1374 1200 1069 1044 6200 3500 kg
VMF-500 S5NL 115144-100 2447 1224 600 1069 1044 3850 3608 kg
VMF-500 S5NL 115144-101 2748 1374 750 1069 1044 4500 3636 kg
VMF-500 S5NL 115144-102 2948 1474 850 1069 1044 4800 3658 kg
VMF-500 S5NL 115144-103 3248 1624 1000 1069 1044 5400 3691 kg
VMF-500 S5NL 115144-104 3448 1724 1100 1069 1044 5800 3713 kg
VMF-500 S5NL 115144-105 3648 1824 1200 1069 1044 6200 3735 kg
ME00057EN-01 Ch2 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 15
VMF-500/750 S5NDimensions
2.2.3 VMF-750 S5N (with tailstock)
Fig.7 Main drawings with dimensions
Index axis
Tilt axis
Rotating axis
Page 16 Revised: 11-10-26 ME00057EN-01 Ch2 VMF-
VMF-500/750 S5NDimensions
Information!No hole in floor required for these models.
013150-100 115145-101 115242-101 125699-101
Type Model B D1 D2 L1 L2 F W1 W2 Weight
VMF-750 S5N 013150-100 1400- 1900 - - 858,5 - 5000 - - 3600 kg
VMF-750 S5N 013150-101 1900-2350 300 - 1081 2050 5000 1300 - 3720 kg
VMF-750 S5N 013150-102 2500-3000 550 - 1402 2850 5000 1400 - 3875 kg
VMF-750 S5N 013150-103 2650-3150 650 300 1481 3000 5000 1450 450 3920 kg
VMF-750 S5N 115145-101 1400-1900 - - 858,5 - 5000 - - 3890 kg
VMF-750 S5N 115146-101 1850-2350 300 - 1081 2350 5200 1300 - 3995 kg
VMF-750 S5N 115147-101 2350-2850 550 - 1402 2850 5400 1400 - 4112 kg
VMF-750 S5N 115148-101 2650-3150 650 300 1481 3150 5600 1450 450 4183 kg
VMF-750 S5N 115242-101 1500-2000 - - 926 - 4800 - - 3315 kg
VMF-750 S5N 115243-101 2000-2500 300 - 1149 2050 5100 1300 - 3430 kg
VMF-750 S5N 115244-101 2500-3000 550 - 1399 2850 5400 1450 - 3550 kg
VMF-750 S5N 115245-101 2800-3300 650 300 1546 3150 5600 1450 450 3630 kg
VMF-750 S5N 125699-101 1500-2050 - - 926 - 5100 - - 3430 kg
ME00057EN-01 Ch2 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 17
VMF-500/750 S5NDimensions
Page 18 Revised: 11-10-26 ME00057EN-01 Ch2 VMF-
VMF-500/750 S5NGeneral safety
3. Installation and wiring
3.1 General safetyThis equipment is constructed, produced and tested according to the laws of the Mem-ber States relating to Machinery directive (98/37/EC), EMC-directive (89/336/EEC) as well as the LVD (73/23/EEC).
MOTOMAN Robotics Europe AB’s responsibility does not cover errors or safety risks that may occur in equipment connected to the MOTOMAN Robotics Europe AB machine, nor errors or safety risks that may occur in the machine caused by equip-ment connected to the MOTOMAN Robotics Europe AB’s machine.
The MOTOMAN Robotics Europe AB's machine must not be put into service until the complete production unit correspond to the laws of the Member States relating to machinery (98/37/EC).
External cables must be connected according to recommendations in this manual.
The machine must only be operated by specially trained persons.
3.2 Installation
3.2.1 Installation safety
Warning! Install the safeguarding
Failure to observe this warning may result in injury or damage. Install the machine in a location so that the installation into which it is incorporated
comply to the regulations of the Machinery directive 98/37/EC.Failure to observe this warning may result in injury or damage.
Do not start the machine or even turn ON the power before it is firmly anchored.The machine may overturn and cause injury or damage.
Do not install or operate the machine which is damaged or lacks parts.Failure to observe this caution may cause injury or damage.
Information!When installing a robot it is necessary to observe the requirements of environmental condi-tions. Follow chapters "3.2.2. Mounting" and "4. Basic specifications".
ME00057EN-00 Ch3 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 19
VMF-500/750 S5NInstallation
Installation of the safeguardingTo ensure safety, be sure to install safeguarding. It prevents unforeseen accidents with per-sonnel and damage to equipment. The following is quoted for your information and guidance.
Machinery directive (98/37/EC)
Before taking this machine into service, ensure that the machine fulfills the demands in the machinery directive, Annex 1 (essential health and safety requirements related to the design and construction of machinery).
Responsibility for safeguarding (ISO 10218)
The user of a machine or complete system shall ensure that safeguarding is provided and used in accordance with sections 6, 7, and 8 of this standard. The means and degree of safeguarding, including any redundancies, shall correspond directly to the type and level of hazard presented by the machine system consistent with type of application. Safeguarding may include but not be limited to safeguarding devices, barriers, interlock barriers, perimeter guarding, awareness barriers and awareness signals.
3.2.2 MountingThe positioner shall be firmly mounted on a base or a foundation firm enough to support the positioner and withstand maximum repulsion forces during acceleration and deceleration.
While constructing a solid foundation and further when applying anchoring bolts or corre-sponding, follow the European Commission directive 89/106/EEC(Construction Products) by its harmonized standards and if necessary the specific Construction Product’s ETA (European Technical Approval) (e.g. regarding appropriate concrete thickness/quality and the depth of anchoring bolt attachments).
Information!The forces in table of chapter "4.3. Basic specifications" has to be considered when construct-ing and mounting positioner onto, foundation.
The surface of the base or foundation should be level and even. If uneven: grind the swell and flatten the surface.
Information!VMF-500/750 S5N with tailstock is delivered with one side dismounted.
Assemble the head- and tailstock before lifting the machine in place.
Page 20 Revised: 11-10-26 ME00057EN-00 Ch3 VMF-
VMF-500/750 S5NInstallation
Mounting procedure:Procedure is referring to fig."9. Level adjustments" and "10. Mounting holes".
1. Place the machine in its final position.
2. Apply anchoring bolts (M16) in the ten holes.
Information!It is of importance to place foot washers under the adjustment screws. (See fig. "8. Foot washers")
3. Place a spirit-level on top of baseplate for levelling positioner in directions A and B (see fig. "10. Mounting holes"). Adjust the level of the machine by means of the ten adjustment screws (M16) to a level of max. <0,2/1000 mm.
4. Fix the stand to the floor by tightening the ten anchoring bolts (M16).
5. Tightening all bolts.
Fig.8 Foot washers
Fig.9 Level adjustments
Anchoring bolt
Baseplate of
Base orfoundation
Adjustment screw(hexagon head screw
positioner
app.25 mm
or set screw)
recommended
Foot washer
A
B AB
Baseplate
Holes foranchoring bolts
Holes foradjustment screws
ME00057EN-00 Ch3 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 21
VMF-500/750 S5NInstallation
Baseplate
Fig.10 Mounting holes
Baseplate
Page 22 Revised: 11-10-26 ME00057EN-00 Ch3 VMF-
VMF-500/750 S5NWiring
3.3 Wiring
3.3.1 Wiring safety
Warning! The equipotential bonding shall not be mixed up with protective earth. Before wiring, make sure to turn OFF the primary power supply, and put up a warning
sign. (eg. DO NOT TURN THE POWER ON.)Failure to observe this warning may result in fire or electric shock
Wiring must be performed by authorized or certified personnel.Failure to observe this caution may result in fire or electric shock.
Protective earth
WarningProtective earth shall be performed following the directive LVD 73/23/EEC and its harmonised standards.Failure to do so may result in severe incidents.
Equipotential bondingRecommended wire shall correspond to a low resitance according to LVD 73/23/EEC and its harmonised standards. For equipotential bonding, connect the wire directly to the frame of the machine.
Information!Never share this line with other ground lines or grounding electrodes for other electric power, motor power, welding devices, etc..
ME00057EN-00 Ch3 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 23
VMF-500/750 S5NWiring
3.3.2 Connection to MOTOMAN robot controller
Warning! Install all electrical cables to the positioner, control system, welding equipment etc. so
that there are no possibility to stumble over or step on the cables. Do not put any object directly on the cables. Never place the cables along power cables, neither underneath the welding power
source.
Installation and connection to robot controller comprises hardware as well as software instal-lation. This moment shall be carried out by MOTOMAN service personnel. When the VMF is delivered together with a robot, this installation is already carried out at MOTOMAN factory.
When delivered together with other equipment: see separate diagram for electrical connec-tion, included in the in the order specific documentation:
“-xx” stands for a certain cable length. Available lengths are shown in table "Cable lengths".
Cable lengths
Connector Name VMF-500/750 S5N(L)
AC motor, signal X4, X6 347262-8x
AC motor, power X3, X5 347763-8x
I/O-cable X1 347324-xx
Safety cable X2 347324-xx
Cable Length (meters)
-80 3
-81 6
-82 9
-83 12
-84 15
-85 18
-86 21
-87 24
-88 27
-89 30
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VMF-500/750 S5NWiring
ME00057EN-00 Ch3 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 25
The positioner is controlled from the robot controller respective the operator's panel. Place these so that the operator has full view over the machine.
Fig.11 Connections to controller
Safety cable X2I/O-cable X1
Connection for
AC motor, power X3AC motor, signal X4
weld cable
Connection forequipotential bonding
AC motor, power X5AC motor, signal X6
X7:2 (option)X7:1 (option)
VMF-500/750 S5NSafety components
3.4 Safety componentsTwo limit switches are mounted on each servo axis. These must be connected to the safety circuit. It is not allowed to remove these limit switches. If the motor starts when the operator is in the delimited area the safety circuit is tripped.
Fig.12 Limit switches
Index axis (y-unit) limit switch
VMF-500 S5NL
VMF-500/750 S5N
Rotating axis (headstock) limit switch
Tilt axis (wing), limit switch
SFA SFB
SF11/12 side ASF31/32 side B
SF21/22 side ASF41/42 side B
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VMF-500/750 S5NPneumatic connection
3.5 Pneumatic connectionConnect to main supply of compressed air. See specification on pneumatic supply in chapter "4.2.2. Pneumatic" and pneumatic diagram in chapter "5.4.3. Pneumatic diagram".
Warning! Be careful when opening the main valve for the first time, cylinder may do unexpected motion.
3.6 Before first startBefore starting the operation, the safety fence, shield screens and other protective devices must be mounted and connected.
Personnel shall be instructed to never stay inside the safetyguard during operation.
Warning!Check all safety functions as emergency stop, safety switches and light beams. Failure to do so could result in serious personal injury.
During operation, check that nothing abnormal occurs as vibrations, unusual noise etc. If any of these occurs, stop the machine immediately by pushing EMERGENCY STOP and contact MOTOMAN service.
Fig.13 Pneumatic connection
Air connection
Regulator
On / Off valve
Pressure sensor (SB1)
ME00057EN-00 Ch3 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 27
VMF-500/750 S5NBefore first start
Page 28 Revised: 11-10-26 ME00057EN-00 Ch3 VMF-
VMF-500/750 S5NOperational safety
4. Basic specifications
4.1 Operational safety
4.1.1 Stopping timeWhen emergency stop is activated the machine will make an immediate stop. This time from full velocity to still machine is called stopping time. Different configurations of positioner result in different stopping time. For stopping time: contact MOTOMAN personnel.
4.2 External supply
4.2.1 VoltageThe specification on voltage supply for the AC-motor are:
Input voltage: 3 x 380 - 480 V AC
Frequency: 47-63 Hz
4.2.2 PneumaticThe specification on compressed air are:
Working pressure: 0.6 MPa
Minimum pressure: 0.5 MPa
Quality: Dried, filtered and unlubricated air
ME00057EN-00 Ch4 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 29
VMF-500/750 S5NBasic specifications
4.3 Basic specifications
4.3.1 PositionRepetitive position accuracy ± 0,1 mm
Station indexing 0,1 mm/m
4.3.2 VMF-500 S5NRefer to MOTOMAN dimension drawing No.
215187-xxx, 115141-102, 115142-102,115143-102, 115202-102.
Model215187-100, -101,-102, -103
115141-102, 115142-102, 115143-102, 115202-102
Maximum payload2 x 500 kg
See calculations
Index axis Motor power 3,7 kW 3,0 kW
Reduction gear ratio 141:1
Efficiency 0,8
Speed 3,7 rpm (nominal)
Dynamic torqueStatic torque
7522Nm6018 Nm
6055 Nm4844 Nm
Rotation -10, +200°
Tilt axis Motor power 2,0 kW
Reduction gear ratio 119:1 118,5:1
Efficiency 0,79
Speed 4,3 rpm (nominal)
Dynamic torqueStatic torque
3442 Nm2753 Nm
Rotation ± 225°
Rotating axis Motor power 2,0 kW
Reduction gear ratio 119:1 118,5:1
Efficiency 0,805 0,81
Speed 0-12,6 rpm (nominal)
Dynamic torqueStatic torque
1198 Nm957 Nm
Rotation ± 450°
Welding capacity,standard
Continuous duty 100%Duty factor 60%
700 A900 A
Colour TypeFramework
Two-pack convertible coatingWeduren 50 Motoman Blue
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VMF-500/750 S5NBasic specifications
4.3.3 VMF-500 S5NLRefer to MOTOMAN dimension drawing No. 013153-xxx and 115144-xxx.
Model013153-100, -101, -102
115144-100, -101,-102, -103, -104, -105
Maximum payload2 x 500 kg
See calculations
Index axis Motor power 3,7 kW 3,0 kW
Reduction gear ratio 141:1
Efficiency 0,8
Speed 3,7 rpm (nominal)
Dynamic torqueStatic torque
7522Nm6018 Nm
6055 Nm4844 Nm
Rotation -10, +200°
Tilt axis Motor power 2,0 kW
Reduction gear ratio 119:1
Efficiency 0,79
Speed 4,3 rpm (nominal)
Dynamic torqueStatic torque
3442 Nm2753 Nm
Rotation ± 225°
Rotating axis Motor power 2,0 kW
Reduction gear ratio 141:1 119:1
Efficiency 0,8
Speed 5,3 rpm (nominal)
Dynamic torqueStatic torque
2830 Nm2264Nm
Rotation ± 450°
Welding capacity,standard
Continuous duty 100%Duty factor 60%
700 A900 A
Colour TypeFramework
Two-pack convertible coatingWeduren 50 Motoman Blue
ME00057EN-00 Ch4 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 31
VMF-500/750 S5NBasic specifications
4.3.4 VMF-750 S5NRefer to MOTOMAN dimension drawing No.
013150-xxx. 115145-101, 115146-101, 115147-101, 115148-101.
Model013150-100,-101, -102, -103
115145-101, 115146-101, 115147-101, 115148-101
Maximum payload2 x 750 kg
See calculations
Index axis Motor power 3,7 kW 3,0 kW
Reduction gear ratio 141:1
Efficiency 0,8
Speed 3,7 rpm (nominal)
Dynamic torqueStatic torque
7522Nm6018 Nm
6055 Nm4844 Nm
Rotation -10, +200°
Tilt axis Motor power 2,0 kW
Reduction gear ratio 119:1
Efficiency 0,79
Speed 4,3 rpm (nominal)
Dynamic torqueStatic torque
3442 Nm2753 Nm
Rotation ± 225°
Rotating axis Motor power 2,0 kW
Reduction gear ratio 141:1
Efficiency 0,8
Speed 5,3 rpm (nominal)
Dynamic torqueStatic torque
2830 Nm2264 Nm
Rotation ± 450°
Welding capacity, standard
Continuous duty 100%Duty factor 60%
700 A900 A
Colour TypeFramework
Two-pack convertible coatingWeduren 50 Motoman Blue
Page 32 Revised: 11-10-26 ME00057EN-00 Ch4 VMF-
VMF-500/750 S5NMaximum load
4.4 Maximum loadTo guarantee long and safe operation with high positioning accuracy of the
VMF-500/750 S5N(L): the machine must not be overloaded. Follow the restriction above.
The difference in load between two stations shall maximum be 200 kg.
Information!Notice that there will be a small vertical motion in respectively station during loading and
unloading of the workpice and fixture. The magnitude of the motion is depending on weight.
4.4.1 General for adjustable tailstocksThe distance between the fixture discs of VMF-500/750 S5N is adjustable within certain inter-vals.
Distance L = 1400 - 1950 mm
L = 1900 - 2400 mm
L = 2500 - 3000 mm
L = 2700 - 3200 mm
Information!The centre of gravity must not end up outside maximum offset, see fig "14. Distance between fixture discs".
Fig.14 Distance between fixture discs
ME00057EN-00 Ch4 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 33
VMF-500/750 S5NMaximum load
4.4.2 VMF-500 S5N with tailstockMaximum static torque of tilt axis = 2753 Nm.
Maximum payload 500 kg/each (incl. fixtures).
Maximum offset from rotation centre at 500 kg = 0,56 m
Maximum static torque of rotating axis = 957 Nm.
Maximum payload 500 kg/each (incl. fixtures).
Maximum offset from rotation centre at 500 kg = 0,2 m
Fig.15 VMF-500 S5N maximum load
2753500 9 81--------------------------- 0= 56 m
Tilt axis offset
957500 9 81--------------------------- 0 2m=
Rotating axis offset
500 kg
Maximum fixture area
Rotating axis
0,2 m500 kg
0,56 m
Tilt axis
Page 34 Revised: 11-10-26 ME00057EN-00 Ch4 VMF-
VMF-500/750 S5NMaximum load
4.4.3 VMF-500 S5NL without tailstockMaximum static torque of tilt axis = 2753 Nm.
Maximum payload 500 kg/each (incl. fixtures).
Maximum offset from rotation centre at 500 kg = 0,56 m
Maximum static torque of rotating axis = 2264Nm.
Maximum payload 500 kg/each (incl. fixtures).
Maximum offset from rotation centre at 500 kg = 0,46 m
Fig.16 VMF-500 S5NL maximum load
2753500 9 81--------------------------- 0= 56 m
Tilt axis offset
2264500 9 81--------------------------- 0= 46 m
Rotating axis offset
500 kg
500 kg
0,56 m
Maximum fixture area
Tilt axis
Ro
tatin
g a
xis
0,46 m
ME00057EN-00 Ch4 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 35
VMF-500/750 S5NMaximum load
4.4.4 VMF-750 S5N with tailstockMaximum static torque of tilt axis = 2753 Nm.
Maximum payload 750 kg/each (incl. fixtures).
Maximum offset from rotation centre at 750 kg = 0,37 m
Maximum static torque of rotating axis = 2264 Nm.
Maximum payload 750 kg/each (incl. fixtures).
Maximum offset from rotation centre at 750 kg = 0,31 m
Fig.17 VMF-500 S5N maximum load
2753750 9 81--------------------------- 0= 37 m
Tilt axis offset
2264750 9 81--------------------------- 0 31m=
Rotating axis offset
750 kg
Maximum fixture area
Rotating axis
0,31 m750 kg
0,37 m
Tilt axis
Page 36 Revised: 11-10-26 ME00057EN-00 Ch4 VMF-
VMF-500/750 S5NFixture discs
4.5 Fixture discsThe VMF-positioner can be equipped with different versions of fixture discs. The discs of drive side and support side may look different depending on preparation for different options.
4.5.1 VMF-500/750 S5NPositioner with headstock and tailstock.
4.5.2 VMF-500 S5NLPositioner without tailstock.
Fig.18 Fixture discs
Fig.19 Fixture disc
Support side313094-82
Drive side213979
Drive side214037
ME00057EN-00 Ch4 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 37
VMF-500/750 S5NParameter setting
4.5.3 Fixture bracketsFixture brackets are optional equipment and are seen in chapter "6.3. Available optional equipment".
4.6 Parameter settingThe parameter setting for all positioners are excluded in manuals since it is changeable.
See positioner's part number for correct MMS document.
Page 38 Revised: 11-10-26 ME00057EN-00 Ch4 VMF-
VMF-500/750 S5NGeneral
5. Maintenance
5.1 GeneralMaintenance of the positioner should be handled only by authorised personnel or MOTOMAN Service, who are thoroughly familiar with the design and construction of the machine.
For all kind of service/maintenance, be sure to:
1. Turn off and lock the electrical supplies.
2. Turn off and lock the wiring circuit breaker.
Warning!Depending on type of installation, connections between several machines can exist and con-sequently electrical supplies from several power sources occurs.
Be sure you have turned off all live circuits before servicing. To avoid incidents caused by inadvertent turning of machine, put up an information sign
indicating that maintenance is performed. Check after performed maintenance that all covers are remounted and all bolts are
tighten to requisite torque. Check that no tools are left in the cell.
5.2 Lubrication and maintenanceThe pos No. in the table refers to the positions in fig. "5.2.2. Lubrication and maintenance positions".
5.2.1 Lubrication and maintenance schedule
IntervalPos No.
Object Method/specification Lubricant/means
Every shift 1 Overall cleaning The machine does not need any special cleaning beside normal cleaning (dust etc.).
Dry cloth and compressed air
Daily 2Vibrations and noise in servo units.
Just feel and listen to make clear that everything seems normal.
Weekly
3 Inspection and cleaningCheck cables and hoses. If dirt or other things: remove before continuing performance.
Compressed air
4
Check bolts for fixture and anchor bolts in the floor.Only WMF-500 S5NL, check fastening of counterweight
If necessary tighten. Wrench key
5Pneumatic system check filter bowl.
Empty it if necessary
ME00057EN-00 Ch5 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 39
VMF-500/750 S5NLubrication and maintenance
*) See lubrication note, mounted on the cover.
500 h
6 Current transfer discs
Check the current transfer discs regularly. If the surface is too worn, bad contact and bad welding result will occur.
7
Gear*If the cycle time is shorter than 2 minutes, grease every 15.000 indexes. Covers must be removed to access lubrication point
Grease gun20 gram Klüber GraflosconC-SG 0 Ultra
8Cables and hoses. Check wear and damages.
Visually
5 000 h9 Slewing bearing Grease gun
Klüber Microlube GL-262
10 Shaft seal servo unit Replace shaft seal
Annually 11Insulation resistance in servo-motors
Make sure that it is more than 10 Mohm by measuring with a 500 V megger after disconnected the motor from the controller.
500 V megger
Repairreplacing
12 Reduction gearContact MOTOMAN representative
IntervalPos No.
Object Method/specification Lubricant/means
Page 40 Revised: 11-10-26 ME00057EN-00 Ch5 VMF-
VMF-500/750 S5NLubrication and maintenance
5.2.2 Lubrication and maintenance positions
Fig.20 Lubrication and maintenance positions VMF-500/750 S5N(L)
1.
2, 7, 10, 11.
3.
4.
2, 7, 10, 11.
1.
2, 7, 10, 11.
2, 7, 10, 11.
2, 7, 10, 11.
4.
2, 7, 10, 11.
4.
3.5.
5.
6.
6.
9.
9.
8.
8.
12.
12.
12.
12.
12.
12.
ME00057EN-00 Ch5 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 41
VMF-500/750 S5NServo units
5.3 Servo units
5.3.1 General
Information! Dismounting of servo unit is not recommended. If the gear is dismounted by personnel without adequate knowledge, the technical data
can not be guaranteed. If certain work has to be performed on the servo units, MOTOMAN representative should
be contacted.
Condition at deliveryWhen reduction gears are delivered mounted on positioner, they are properly filled with grease at MOTOMAN.
Considerations when assembling servo unitsMotor shafts should be coated with MoS2-paste or spray (e.g. Molycote).
OverhaulAfter about 20.000 hours or 4 to 5 years operation, it is advisable to overhaul the unit and replace the grease.
Disassembly - reassembleIn principle, disassembly of the reduction unit is not recommended. No attempt should be made to change the mesh or clearances within the unit. If the unit is disassembled by other than CYCLO personnel then the operating and performance characteristic cannot be guaran-teed.
5.3.2 Reduction gear
LubricationGears are filled with grease when delivered from MOTOMAN.
No refilling of the gear is necessary.
5.3.3 AC servo
Servo motorThe AC servomotor has no wearing parts (e.g. brushes), so simple daily inspection is suffi-cient. The inspection schedule for the motor is shown in chapter "5.2.1. Lubrication and main-tenance schedule".
Do not disassemble the motor. If disassembly should become necessary, contact MOTOMAN service.
ServopackThe servopack does not require any special maintenance. Remove dust and tighten screws periodically.
Page 42 Revised: 11-10-26 ME00057EN-00 Ch5 VMF-
VMF-500/750 S5NServo units
Troubleshooting
Warning!Shaded text, remedies should be carried out after turning power OFF.
Trouble Cause Remedy
Motor does not start
Loose connection Tighten connection
Wrong wiring Correct wiring
Overload Reduce load
Unstable operation Wrong wiringInspect and correct wiring across motor terminals L1, L2, L3 and PE
Motor overheats
Excessive ambient temperature
Reduce ambient temperature below 40°C
Motor surface is dirty Clean motor surface
Overload Reduce load
Unusual noise
Motor loosely mounted Tighten foundation bolts
Motor misaligned Realign
Coupling out of balance Balance coupling
Noisy bearingCheck alignment, noise of bearing, lubrication and contact MOTOMAN service
Vibration of driven machine
Contact machine manufacturer, MOTOMAN service
ME00057EN-00 Ch5 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 43
VMF-500/750 S5NPneumatic system
5.4 Pneumatic system
5.4.1 GeneralThe pneumatic system has no wearing parts, weekly check of the filter bowl is sufficient. The inspection schedule for the system is shown in chapter "5.2.1. Lubrication and maintenance schedule".
5.4.2 Pneumatic optionsPneumatic options is shown in chapter "6.3.3. Pneumatic options".
Page 44 Revised: 11-10-26 ME00057EN-00 Ch5 VMF-
VMF-500/750 S5NPneumatic system
5.4.3 Pneumatic diagram
Fig.21 Pneumatic diagram
Option 2Controlled air in fixture discs2 x 1/4”
StandardAir supply in fixture discs2 x 1/4”
Pressure switch
Filter-regulator
Option 4Air supply in fixture discs1 x 3/8”
Option 3Air supply in fixture discs2 x 1/4”
ME00057EN-00 Ch5 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 45
VMF-500/750 S5NPneumatic system
Page 46 Revised: 11-10-26 ME00057EN-00 Ch5 VMF-
VMF-500/750 S5NGeneral
6. Spare parts and optional equipment
6.1 GeneralIt is recommended to use original MOTOMAN spare parts. Using unappropriate parts may result in severe incidents.
When ordering spare parts, always state:
Machine type Machine number Part number Name of part Number of parts
It is always advisable to keep some of the most frequent spare parts in stock.
For VMF-500/750 S5N(L) the following parts are recommended:
Name Part no. Quantity
Magnet valve CPE-14-M1H-5L 7027082 1
Limit switch XCK-J767 8410026 1
Limit switch ES13RS 8410030 2
Carbon brush Plan 413655 2
Carbon brush R=35 413569 2 (option)
Grease Klüber Grafloscon 9100551 1
Send your order to:Address: MOTOMAN Robotics Europe AB
Box 504
SE-325 25 Torsås
Sweden
Telephone: +46 480 417 800
Telefax: +46 486 414 10
Or nearest MOTOMAN distributor (see addresses at the last page of this manual).
ME00057EN-01 Ch6 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 47
VMF-500/750 S5NSpare part lists
6.2 Spare part lists
6.2.1 VMF-500 S5N
Fig.22 Complete VMF-500 S5N
Pos. no. Part no. Part name Note Quantity
215187-100 VMF-500 S5N, L=1500-2050, S=750 Std.
215187-101 VMF-500 S5N, L=2000-2500, S=750 Std.
215187-102 VMF-500 S5N, L=2500-3000, S=750 Std.
215187-103 VMF-500 S5N, L=1500-2050, S=850 Std.
115141-102 VMF-500 S5N, L=1500-2000, S=750 Std.
115142-102 VMF-500 S5N, L=2050-2500, S=750 Std.
115143-102 VMF-500 S5N, L=2500-3000, S=750 Std.
115202-102 VMF-500 S5N, L=2800-3300, S=750 Std.
1113652 Footing, 10° Std. 1
113388 Footing, 20° 1
2114805-100 Y-unit 3,7 kW 1
115117-100 Y-unit 3,0 kW 1
3 114840-100 X-unit 1
1.2.
3.
7.
5.
6.
4.
Page 48 Revised: 11-10-26 ME00057EN-01 Ch6 VMF-
VMF-500/750 S5NSpare part lists
4
113661 Arm, L=1500-2050 2
113680 Arm, L=2000-2500 2
113681 Arm, L=2500-3000 2
115158-102 Arm, L=1500-2000 2
115158-103 Arm, L=2050-2500 2
115158-104 Arm, L=2500-3000 2
115158-105 Arm, L=2800-3300 2
5
114848-100 Headstock, H=750 2
114848-105 Headstock, H=850 2
115168-101 Headstock, H=750 2
6
113642-82 Tailstock 2
113642-80 Tailstock 2
115165-101 Tailstock, H=750 2
7 113425-xx Glare shield 1
ME00057EN-01 Ch6 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 49
VMF-500/750 S5NSpare part lists
6.2.2 VMF-500 S5NL
Fig.23 Complete VMF-500 S5NL
Pos. no. Part no. Part name Note Quantity
013153-100 VMF-500 S5NL, S=750 Std.
013153-101 VMF-500 S5NL, S=1000 Std.
013153-102 VMF-500 S5NL, S=1200 Std.
115144-100 VMF-500 S5NL, S=600 Std.
115144-101 VMF-500 S5NL, S=750 Std.
115144-102 VMF-500 S5NL, S=850 Std.
115144-103 VMF-500 S5NL, S=1000 Std.
115144-104 VMF-500 S5NL, S=1100 Std.
115144-105 VMF-500 S5NL, S=1200 Std.
1113845-81 Footing, H=158 Std. 1
113845-80 Footing, H=414 1
2114805-100 Y-unit 3,7 kW 1
115117-100 Y-unit 3,0 kW 1
3 114840-100 X-unit 1
1. 2.
3.
6.
4.
5.
Page 50 Revised: 11-10-26 ME00057EN-01 Ch6 VMF-
VMF-500/750 S5NSpare part lists
4
114779-100 Headstock, S=600 2
114779-101 Headstock, S=750 2
114779-102 Headstock, S=850 2
114779-103 Headstock, S=1000 2
114779-104 Headstock, S=1100 2
114779-105 Headstock, S=1200 2
5113849 Arm, L=1800 2
115158-100 Arm, L=1880 2
6 113425-82 Glare shield 1
ME00057EN-01 Ch6 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 51
VMF-500/750 S5NSpare part lists
6.2.3 VMF-750 S5N
Fig.24 Complete VMF-750 S5N
Pos. no. Part no. Part name Note Quantity
013150-100 VMF-750 S5N, L=1400-1900, S=750 Std.
013150-101 VMF-750 S5N, L=1900-2350, S=750 Std.
013150-102 VMF-750 S5N, L=2500-3000, S=750 Std.
013150-103 VMF-750 S5N, L=2650-3150, S=750 Std.
115145-101 VMF-750 S5N, L=1400-1900, S=750 Std.
115146-101 VMF-750 S5N, L=1850-2350, S=750 Std.
115147-101 VMF-750 S5N, L=2350-2850, S=750 Std.
115148-101 VMF-750 S5N, L=2650-3150, S=750 Std.
1113652 Footing, 10° Std. 1
113388 Footing, 20° 1
2114805-100 Y-unit 3,7 kW 1
115117-100 Y-unit 3,0 kW 1
3 114840-100 X-unit 1
4
113661 Arm, L=1500-2050 2
113680 Arm, L=2000-2500 2
114316 Arm, L=2500-3000 2
113807 Arm, L=2800-3300 2
115158-102 Arm, L=1400-1900 2
115158-103 Arm, L=1850-2350 2
115158-104 Arm, L=2350-2850 2
115158-105 Arm, L=26500-3150 2
1.
2.
3.
7.
5.
6.
4.
Page 52 Revised: 11-10-26 ME00057EN-01 Ch6 VMF-
VMF-500/750 S5NSpare part lists
5 114779-101 Headstock, H=750 2
6113642-80 Tailstock 2
115171-101 Tailstock 2
7
113425-81 Glare shield, 013150-100,115145-101 1
113425-82 Glare shield, 013150-101, 115146-101 1
113425-83 Glare shield, 013150-102, -103, 115147-101, 115148-101
1
ME00057EN-01 Ch6 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 53
VMF-500/750 S5NSpare part lists
6.2.4 VMF-750 S5N
Fig.25 Complete VMF-750 S5N
Pos. no. Part no. Part name Note Quantity
115242-101 VMF-750S5N, L=1500-2050, S=750 Std.
115243-101 VMF-750S5N, L=2000-2500, S=750 Std.
115244-101 VMF-750S5N, L=2500-3000, S=750 Std.
115245-101 VMF-750S5N, L=2800-3300, S=750 Std.
125699-101 VMF-750S5N, L=1500-2050, S=750 Special
1113652 Footing, 10° Std. 1
113388 Footing, 20° Option 1
2 115117-100 Y-unit 3,0kW 1
3 114840-100 Twin X-unit 2x 2,0kW 1
4
115215-102 Arm, L=1500-2050 2
115215-103 Arm, L=2000-2500 2
115215-104 Arm, L=2500-3000 2
115215-105 Arm, L=2800-3300 2
5115212-101 Headstock, H=750 Std. 2
125647-101 Headstock, H=750 (IFM 30° interval) Special 2
6 115165-101 Tailstock H=750 std 2
7
113425-81 Glare shield, 115242-101, 125699-101 1
113425-82 Glare shield, 115243-101 1
113425-83 Glare shield, 115244-101, 115245-101 1
2.
3.
7.
1.
6.
5.
4.
5.
Page 54 Revised: 11-10-26 ME00057EN-01 Ch6 VMF-
VMF-500/750 S5NSpare part lists
6.2.5 Y-unit (index axis)
Fig.26
Fig.27 Y-unit
Pos. no. Part no. Part name Note Quantity
1 6044915 Slewing gear E695.25.20.D4A-W 1
2 314510 Gear wheel Z=48 1
3 6057120 Reduction gear F2C-T555-141 Ø28 1
4 313937 Lower sliding piece 1
5 313938 Stopper 1
6 9054065 Servo motor SGMRS-30A2A-YR11 1
7 6040420 Conical bearing 33206 2
8 313934 Shaft 1
9 214097 Lower bracket 1
10 213592 Upper bracket 1
11 313933 Excentric shaft 1
12 313939 Lever 1
13 7027082 Magnetic valve CPE14-M1H-5L-1/8 Y1 1
1.
2.
7, 8. 4.
5.
6.
3.
9.
10.
11.
12.
13.
14.
15.
18.
19.24.
23.20.
21. 22.
ME00057EN-01 Ch6 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 55
VMF-500/750 S5NSpare part lists
6.2.6 X-unit (tilt axis)
14 6070021 Bearing FY25 TF 1
15 313955 Bracket 1
16 8411048 Proximity switch IM12-04NPS-ZC1 1
17 315668 Cylinder DNC-32-25-PPV-A C1 1
18 313954 Upper sliding piece
19 315664 Service unit (complete, pos. 21-22) std.
20 Filter-regulator LRF-D-MIDI 1
21 Valve HE-D-MIDI 1
22 Non-return valve FRM-H-D-MIDI
23 314034 Earth plint 1
24 8413120 Pressure switch 1
Fig.28 X-unit
Pos. no. Part no. Part name Note Quantity
1 6044913 Slewing gear E403.22.20.D4.WR Z=88 2
2 314209 Gear wheel Z=30 2
3 314635 Holder 4
4 8410031 Limit switch ES13RS 4
5 314617 Current transfer disc 2
6 213176-80 Cam shaft 2
1.
2.
3.
4.
5.
6.
8.
9.
10.
Page 56 Revised: 11-10-26 ME00057EN-01 Ch6 VMF-
VMF-500/750 S5NSpare part lists
6.2.7 VMF-500 S5N headstock (rotating axis)
7 114729-103Servo unit SGMRS-20A2A-YR11 2
Reduction gear FCS-A 45G-119 Ø28 2
8 013058 Frame 1
9 8410026 Limit switch XCKJ-767 2
10313899-80
HolderH=59 1
313899-81 H=66 1
Fig.29 VMF-500 S5N headstock
Pos. no. Part no. Part name Note Quantity
1 213979 Fixture disc 1
2 8410030 Limit switch ES13RS 2
3 414350 Spacer 2
4 115168-101 Stand H=754 mm 1
5 114729-104Servo drive unit SGMRS-20A2A-YR11 1
Reduction gear FCS-A 45G-119 Ø28 1
6 213905 Current transfer disc 1
7 315439-82 Current transfer unit 1
8 414754 Copper graphite 1
9 414266 Insulation plate
2.
1.
3.4.
5.
6.
7.
8.
9.
ME00057EN-01 Ch6 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 57
VMF-500/750 S5NSpare part lists
6.2.8 VMF-500 S5N tailstock (rotating axis)
Fig.30 VMF-500 S5N tailstock
Pos. no. Part no. Part name Note Quantity
1 413897-81 Holder 1
2 313678 Svivel 1
3 413572 Current transfer ring 1
4 115164-101 Stand, H=754 1
5 6017222 O-ring 4
6 6040902 Ball bearing 6210-2Z NR 2
7 213693 Shaft 1
1.
2.
3.
4.
5.
6.
7.
Page 58 Revised: 11-10-26 ME00057EN-01 Ch6 VMF-
VMF-500/750 S5NSpare part lists
6.2.9 VMF-500 S5NL, VMF-750 S5N headstock (rotating axis)
Fig.31 VMF-500S5NL headstock
Pos. no. Part no. Part name Note Quantity
1 314582 Holder 1
2 313528-82 Current transfer Complete 1
3 114622-101Servo drive unit SGMRS-20A2A-YR11 1
Reduction gear F2CF-T455-141 1
4 213251-100 Cam shaft 1
5 315046 Current transfer disc 1
6 315048 Holder 2
7 8410030 Limit switch ES13RS 2
8 214037 Fixture disc 1
9 6044913 Slewing gear Z=88 1
10 215068 Gear wheel Z=44 1
11 314589 Clamp 6
12 214042 Counter weight 1
13 314354 Insulation plate 1
14
114778-101
Stand
H=754 1
114779-103 H=1004 1
114779-105 H=1204 1
1.
2.
3.
4.
5.
6.
7.
9.
10.
11.
12.
13.
14.
ME00057EN-01 Ch6 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 59
VMF-500/750 S5NSpare part lists
6.2.10VMF-750S5N headstock (rotating axis)
Fig.32 VMF-500 S5N headstock
Pos. no. Part no. Part name Note Quantity
1 2134967 Fixture disc 1
28540242 Switch Eden Adam 1
8540240 Switch Eden Eva 1
3 8540242 Spacer disc 1
4 115186-101 Stand H=754 1
5 114622-101Servo drive unit SGMRS-20A2A-YR11 1
Reduction gear F2CF-T455-141 1
6 214912 Current transfer disc 1
7 315439-82 Current transfer unit 1
8 414754 Copper graphite 1
9 313707 Insulation plate 1
2.
1.
3.
4.
5.
6.
7.
8.
9.
Page 60 Revised: 11-10-26 ME00057EN-01 Ch6 VMF-
VMF-500/750 S5NAvailable optional equipment
6.3 Available optional equipment
6.3.1 Signal transfer unitSignal transfer unit are available as option.
Fig.33 Signal transfer unit
Pos. no. Part no. Part name Note Quantity
1 214185 Shaft 1
2
8291015
Signal transfer unit, LTN
12-channels incl. bus com.
8291017 24-channels incl. bus com.
8291018 12-channels
8291019 24-channels
3 6002048 Screw M8x30 1
4314750-80 Cover for 12 channel device
314750-81 Cover for 24-channel device
1.
2.
3.
4.
ME00057EN-01 Ch6 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 61
VMF-500/750 S5NAvailable optional equipment
6.3.2 Current transferCurrent transfer are available as option.
6.3.3 Pneumatic optionsFollowing options are available for the VMF-500/750 S5N(L) positioner.
Fig.34 Current transfer
Pos. no. Part no. Part name Note Quantity
1 313528 Current transfer Complete 1
2 414266 Insulation plate 1
3 - Current transfer cable 1
Option Description Option part No.
StandardDrive side = No air connectionSupport side = Air connection 1x1/4” in fixture disc
Option 1 Drive side = Svivel with 1x3/8” air supply in fixture disc
Option 2 Support side = Controlled air 2x1/4” in fixture disc 314281
Option 3 Support side = Air supply 2x1/4” in fixture disc 314281-81
Option 4 Support side = Air supply 1x3/8” in fixture disc 314402
Option 5
Support side = Signal transfer device, endless rotation20-channels + PEor...12-channels + 4 ch bus communicationReference to electrical drawing No. 347518-97
214162-81
Option 6
Support side = Signal transfer device, endless rotation10-channels + PEor...6-channels + 2-ch bus communicationReference to electrical drawing No. 347518-87
214162-80
Option 7Support side = Signal transfer device, endless rotation24-channelsReference to electrical drawing No. 347894-92
214162-85
Option 8Support side = Signal transfer device, endless rotation12-channelsReference to electrical drawing No. 347894-82
214162-84
1.
2.
3.
Page 62 Revised: 11-10-26 ME00057EN-01 Ch6 VMF-
VMF-500/750 S5NAvailable optional equipment
6.3.4 Controlled airControlled air are available as option.
Information!When any of the options 2, 3, 4, 5, 6, 7 or 8 is used, standard air supply for support side is not available. Only one of the options 2, 3, 4, 5, 6, 7 or 8 may be used at the same time.
Fig.35 Controlled air
Pos. no. Part no. Part name Note Quantity
314281 Controlled air kit Complete unit
1 7027083 Pneumatic valve CPE-18-M1H-5J-1/4 1
2 7027076 Socket 1
3 7027633 House PR6 1
4 7013003 House 1/4” 1
1.
2.
3.
4.
ME00057EN-01 Ch6 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 63
VMF-500/750 S5NAvailable optional equipment
6.3.5 Fixture bracketOptional brackets for mounting of fixtures are available. Fixture brackets are delivered in
pairs. One pair contains one complete set, one for the drive side and one for the support side.
These fixture brackets can not be used for positioner without tailstock.
Dimensions
Fig.36 Fixture brackets
Fig.37 Dimension, fixture brackets
(Headstock)
(Tailstock)
213811-80
213811-81
(Headstock side)Variant 213811-80
(Tailstock side)Variant 213811-81
Page 64 Revised: 11-10-26 ME00057EN-01 Ch6 VMF-
Notes
Specifications may be subject to change without notice
MOTOMAN Group companies:
AT MOTOMAN robotec GmbHAm concorde Park 1, B6/108-110, AT-2320 Schwechat-Wien, AustriaPhone +43-1-707-9324-15
CZ MOTOMAN robotec Czech s.r.o.Jeremiasova 1422/7b, CZ-155 00 Prague, Czech RepublicPhone +420-251-618-430
DE MOTOMAN robotec GmbHIm Katzenforst 2, DE-61476 Kronberg/Taunus, GermanyPhone: +49-6173-60-77-30
DK MOTOMAN Robotics Europe ABAnelystparken 47A, DK-8381 Tilst, DenmarkPhone: +45-7022-2477
ES MOTOMAN Robotics Iberica S.L.Avenida Marina 56, Parcela 90, ES-08830 St. Boi de Llobregat (Barcelona), SpainPhone: +34-93-6303478
FI MOTOMAN Robotics Finland OYMessinkikatu 2, FI-20380 Turku, FinlandPhone: +358-403000600
FR MOTOMAN Robotics SARLRue Nungesser et Coli, D2A Nantes-Atlantique, FR-44860 Saint-Aignan-de-Grand-Lieu, FrancePhone: +33-2-40131919
IT MOTOMAN Robotics Italia SRLVia Emilia 1420/16, IT-41100 Modena, ItalyPhone: +39-059-280496
NL MOTOMAN benelux B.VZinkstraat 70, NL-4823 AC Breda, NetherlandsPhone: +31-76-5302305
PT MOTOMAN Robotics Iberica S.L.Z. Ind. Aveiro Sul, Lote 21, N. S. Fátima, PT-3810 Aveiro, PortugalPhone: +351-234 943 900
SE MOTOMAN Robotics Europe ABBox 504, SE-385 25 Torsås, SwedenPhone: +46-480-417800
SI MOTOMAN robotec d.o.o.Lepovce 23, SI-1310 Ribnica, SloveniaPhone: +386-1-8372410
SI RISTRO d.o.o.Lepovce 23, SI-1310 Ribnica, SloveniaPhone: +386-61-8372410
UK MOTOMAN Robotics UK LtdJohnson Park, Wildmere Road, Banbury, Oxon OX16 3JU, Great BritainPhone: +44-1295-272755
Distributors:
CZ Hadyna International spol. s.r.o.Ostrava-Marianske Hory +420 596 622 636
CZ SP-Tech s.r.o.Nymburk +420 325 515 105
CH Messer Schweisstechnik AGDällikon +41-1-8471717
GR Kouvalias Industrial Robots Kallithea +30-2109589243
HU Rehm Hegesztéstechnika KftBudapest +36-30-9510065
IL KNT Engineering LtdBeit Shemesh +972-2-9905882
IL Uniweld LtdYavne +972-8-9328080
NO Optimove asLierstranda +47-32240600
PL Rywal-RHC Sp.z.o.oTorun +48 56 66 93 800
RU Weber ComechanicsMoscow +7 495 105 88 87
TR Teknodrom Robotics & Automation INCGebze/Kocaeli +90 262 678 8820
ZA Robotic Systems SA PTY LtdJohannesburg +27-11-6083182
MOTOMAN Headquarters
MOTOMAN Robotics Europe ABBox 4004, SE-390 04 Kalmar, SwedenPhone: +46-480-417800, Fax: [email protected]
MOTOMAN robotec GmbHKammerfeldstraße 1, DE-85391 Allershausen, GermanyPhone: +49-8166-90-0, Fax: [email protected]