MechanicalSingle and Multiple PositionSwitches

Mechanicalmultiple positionswitches

30 Series 100per DIN 43697

32 Series 6234 Series 6136 Series 7238 Series 4640 Series 40

Mechanicalsingle positionswitches

42 Series F 60per DIN 43693

44 Series 99 andSeries 100

Multiplepositionswitchesseries

100

62

61

72

46

40

SinglePositionSwitchesSeries

F 60

99

100

Contents

1.1

5.1

5.2

5.3

– Long service life

– Rugged housing for extreme applications

29

Multiple position switchesper DIN 43697 forstandard applications

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Connection options

– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Plungertype

12 12 mm16 16 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerL Roller bearingE Chisel with

wiper plate

Ordering example:BNS 819-D02-D16-100-10-FE-S80R

BNS 819-D_ _-_ _ _-100-10-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindication

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right and leftS4R-I 4-pin, right

only for IO-LinkS4L-I 4-pin, left

only for IO-Link

optionalConnector

No. ofplungers

Series 100per DIN 43697

MechanicalMultiple Position Switches

Multiple position switcheswith function indication

– Function indication fordual voltage range option

Available sizes

Number of plungers 2 3 4 5 6 8 10 12Dimension Dimension l1 = 12 mm 70 80 90 105 120 140 170 200l2 when Dimension l3 88 88 88 88 88 80 80 80

Dimension l4 14 14 14 14 14 20 20 20Dimension l1 = 16 mm 70 90 105 120 140 170 200 240Dimension l3 88 88 88 88 80 80 80 80Dimension l4 14 14 14 14 20 20 20 20

Number of S80 without FD/FE 1 1 2 2 2connectors S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1 1 1 2S90 with FD/FE 1 1 1 1 1 1 2 2S4 without FD (IO-Link) 1 1 1 1 1 1 1 1S4 with FD (IO-Link) 1 1 1 1 1 1 1 1

Dimensions in mm

30

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

BSE 30.0BNS 819-D_ _-_ _ _-100-10-_ _-_ _ _ _

Silver, gold platedSnap switch

Dual changeover, one normally-open andone normally-closed, galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mm4 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

TypePlunger spacingMounting and function dimensions

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Multiple position switch12 mm or 16 mm

per DIN 43697

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M25×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD) or 90...250 V AC/DC (FE)

Series 100per DIN 43697

MechanicalMultiple Position Switches

Cam Cam tray

Multiplepositionswitchesseries

100

62

61

72

46

40

SinglePositionSwitchesSeries

F 60

99

100

www.balluff.com

1.1

5.1

5.2

5.3

Installation

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Chisel plunger with wiper plate (E)

50 (s

ide

cabl

e en

try)

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

GasketFunction indicator

Referencesurface

For additional informationsee IO-Link brochure!

31

Plungertype

12 12 mm16 16 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerL Roller bearingE Chisel with

wiper plate

Ordering example:BNS 819-D04-D12-62-10-FD-S80R

BNS 819-D_ _-_ _ _-62-10-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindication

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right and leftS4R-I 4-pin, right

only for IO-LinkS4L-I 4-pin, left

only for IO-Link

optionalConnector

No. ofplungers

Series 62MechanicalMultiple Position Switches

Multiple position switchesfor standard applications

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Connection options

– Thread for cable glandM20×1.5 on side and inflange (Gaskets and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l1 = 12 mm 64 72 84 96 112 130 160l2 when l1 = 16 mm 64 84 96 112 130 160 192Number of S80 without FD/FE 1 1 2 2 2connectors S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1 1 1S90 with FD/FE 1 1 1 1 1 1 2S4 without FD (IO-Link) 1 1 1 1 1 1 1S4 with FD (IO-Link) 1 1 1 1 1 1 1

Dimensions in mm

Multiple position switcheswith function indication

– Function indication fordual voltage range option

32

BSE 30.0BNS 819-D_ _-_ _ _-62-10-_ _-_ _ _ _

Silver, gold platedSnap switch

Dual changeover, one normally-open andone normally-closed, galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mm4 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

Multiplepositionswitchesseries

100

62

61

72

46

40

SinglePositionSwitchesSeries

F 60

99

100

Multiple position switch12 mm or 16 mm

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M20×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD) or 90...250 V AC/DC (FE)

Series 62MechanicalMultiple Position Switches

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Chisel plunger with wiper plate (E)

Cam Cam tray

www.balluff.com

1.1

ConnectorS90R

ConnectorS90L

Gasket

Function indicator

33 (s

ide

cabl

e en

try)

ConnectorS80R

ConnectorS80L

Installation

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Referencesurface

5.1

5.2

5.3

For additional informationsee IO-Link brochure!

33

Series 61MechanicalMultiple Position Switches

Multiple position switchesfor standard applications

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Connection options

– Thread for cable glandM20×1.5 on side and inflange (Gaskets and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Multiple position switcheswith function indication

– Function indication fordual voltage range option

Housing C

Dimensionl2 l348 2460 3060 24

60 30

Housing B

Dimensionl2 l360 30

60 24

60 30

Housing BStandard

Dimensionl2 l336 12

48 1260 1272 1284 12

48 1672 1684 16

Plungerspacing

Dimensionl112

12121212

161616

Number ofconnectorsS80 withFD/FE

1

2233

122

Number ofconnectorsS80 withoutFD/FE

1

1222

112

No. ofplungers

2

3456

234

Available sizes

Number ofconnectorsS90 withFD/FE

1

1111

111

Number ofconnectorsS90 withoutFD/FE

1

1111

111

Plungertype

Plungerspacing

B Standard2× M20×1.5on side

B 3× M20×1.5on side and inflange

C 2× M20×1.5on side and cableentry in flange

D ChiselK BallR RollerL Roller

bearingE Chisel with

wiper plate

Ordering example:BNS 819-B04-D12-61-12-10-FD-S80R

BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _

12 12 mm16 16 mm24 24 mm30 30 mm

Distance I3

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindication

Housingstyle

optionalConnector

02 2×03 3×04 4×...

No. ofplungers

Number ofconnectorsS4 withFD (IO-Link)

1

1111

111

Number ofconnectorsS4 withoutFD (IO-Link)

1

1111

111

Dimensions in mm

34

12 12 mm16 16 mm

BSE 30.0BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _ _

Silver, gold platedSnap switch

Dual changeover, one normally-open andone normally-closed, galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mm4 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

Multiplepositionswitchesseries

100

62

61

72

46

40

SinglePositionSwitchesSeries

F 60

99

100

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Series 61MechanicalMultiple Position Switches

Multiple position switch12 mm or 16 mm

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M20×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD) or 90...250 V AC/DC (FE)

Cam Cam tray

Seal groove

Chisel plunger with wiper plate (E)

www.balluff.com

1.1

ConnectorS80R

ConnectorS80L

Installation

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Referencesurface

5.1

5.2

5.3

Function indicator

For additional informationsee IO-Link brochure!

35

Series 72MechanicalMultiple Position Switches

Plungerstyle

12 12 mm16 16 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerL Roller bearingE Chisel with

wiper plate

Ordering example:BNS 819-B04-D12-72-10-FD-S80R

BNS 819-B_ _-_ _ _-72-10-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindication

No. ofplungers

Multiple position switchesfor standard applications

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Connection options

– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Multiple position switcheswith function indication

– Function indication fordual voltage range option

Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l2 when l1 = 12 mm 84 84 100 116 132 164 180Dimension l3 when l1 = 12 mm 66 66 82 98 114 146 162Dimension l4 when l1 = 12 mm 54 54 68 84 100 132 148Dimension l2 when l1 = 16 mm 84 100 116 132 148 180 212Dimension l3 when l1 = 16 mm 66 82 98 114 130 162 194Dimension l4 when l1 = 16 mm 54 68 84 100 116 148 180Number of S80 without FD/FE 1 1 2 2 2connectors S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1 1 2S90 with FD/FE 1 1 1 1 1 2 2

Dimensions in mm

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right and left

optionalConnector

36

Not for newapplications.Still available forreplacements.

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

Multiple position switch12 mm or 16 mm

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M25×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD) or 90...250 V AC/DC (FE)

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Series 72MechanicalMultiple Position Switches

Multiplepositionswitchesseries

100

62

61

72

46

40

SinglePositionSwitchesSeries

F 60

99

100

Note!To ensure switchingfunction, the dimension3-0.5 is especially critical.

Functionindicator

Center M25x1.5

Cam Cam tray

Chisel plunger withwiper plate (E)

www.balluff.com

1.1

Installation

Referencesurface

5.1

5.2

5.3

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

BSE 30.0BNS 819-B_ _-_ _ _-72-10-_ _-_ _ _ _

Silver, gold platedSnap switch

Dual changeover, one normally-open andone normally-closed, galvanically isolated

see page 116UL, CSA, CCC

6 mm4 mm

5.5 mm4 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

37

Series 46MechanicalMultiple Position Switches

Multiple position switchesfor standard applications

– Smallest plunger spacingfor mechanical multipleposition switches(8 mm or 10 mm)

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Connection options

– Thread for cable glandM16×1.5 on side and inflange (Scope of delivery:Seals and cover screws)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Switching elements forlow-current applications

Snap switch elementsBSE 73.1 or BSE 74.1have specially formed goldcontacts making themsuitable for low currents≥ 10 mA.

Plungerstyle

08 8 mm10 10 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerE Chisel with

wiper plate

Ordering example:BNS 819-B04-D08-46-11-FC-S80R

BNS 819-B_ _-_ _ _-46-1_-_ _-_ _ _ _

0 BSE 69.11 BSE 70.12 BSE 73.13 BSE 74.1

Switchelements

No. ofplungers

optionalConnector

FC 24...28V DC

optionalFunctionindication

Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l1 = 8 mm 49 59 64 72 80 96 112l2 when l1 = 10 mm 49 59 72 80 89 112 129Number of S80 without FC 1 1 2 2 2connectors S80 with FC 1 2 2 3 3

S4 without FC (IO-Link) 1 1 1 1 1 1 1S4 with FC (IO-Link) 1 1 1 1 1 1 1

Dimensions in mmSize 12× with 8 mm spacing on request.

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS4R-I 4-pin, right

only for IO-LinkS4L-I 4-pin, left

only for IO-Link

Only with BSE 69.1 orBSE 73.1.

38

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

BSE 70.1 BSE 74.1BNS 819-...-46-11 BNS 819-...-46-13

Silver GoldSnap switch

Single-pole changeoverScrew terminal see page 117UL, CSA, CCC

4 mm3.5 mm3.5 mmmin. 8 N

max. 200/min20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

BSE 69.1 BSE 73.1BNS 819-...-46-10 BNS 819-...-46-12

Silver GoldSnap switch

Single-pole changeoverSolder connection

see page 117UL, CSA, CCC

4 mm3.5 mm3.5 mmmin. 8 N

max. 200/min20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

Multiple position switch8 mm or 10 mm

Chisel (D), Ball (K), Roller (R) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M16×1.5 for cable gland or connector–5...+85 °C

IP 67LED 24...28 V DC (FC)

Series 46MechanicalMultiple Position Switches

Multiplepositionswitchesseries

100

62

61

72

46

40

SinglePositionSwitchesSeries

F 60

99

100With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact systemConnection typeElectrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger R

Repeata- Plunger D, Ebility Plunger K

Plunger R

Note!To ensure switchingfunction, thedimension2.8-0.5 is especiallycritical.

Cam Cam trayInstallation

www.balluff.com

1.1

5.1

5.2

5.3

ConnectorS80R

ConnectorS80L

Functionindication

Chisel plunger with wiper plate (E)

Referencesurface

Seal groove

For additional information see IO-Linkbrochure!

39

Series 40MechanicalMultiple Position Switches

Ordering example:BNS 819-B04-D08-40-10-FC-S80R

BNS 819-B_ _-_ _ _-40-1_-_ _-_ _ _ _

Multiple position switchesfor standard applications

– Smallest plunger spacingfor electromechanicalmultiple position switches(8 mm)

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Connection options

– Thread for cable glandM16×1.5 on side(Scope of delivery: Sealsand cover screws)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Switching elements forlow-current applications

Snap switch elementsBSE 73.1 or BSE 74.1have specially formed goldcontacts making themsuitable for low currents≥ 10 mA.

Plungerstyle

08 8 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerE Chisel with

wiper plate

0 BSE 69.11 BSE 70.12 BSE 73.13 BSE 74.1

Switchelements

No. ofplungers

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS4R-I 4-pin, right

only for IO-LinkS4L-I 4-pin, left

only for IO-Link

Only with BSE 69.1 orBSE 73.1.

optionalConnector

FC 24...28V DC

optionalFunctionindication

Available sizes

Number of plungers 2 3 4 5 6Dimension l1 34 42 50 58 66Number of S80 without FC 1 1 2 2 2connectors S80 with FC 1 2 2

S4 without FC (IO-Link) 1 1 1 1 1S4 with FC (IO-Link) 1 1 1 1 1

Dimensions in mm

40

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Multiple position switch8 mm

Chisel (D), Ball (K), Roller (R) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M16×1.5 for cable gland or connector–5...+85 °C

IP 67LED 24...28 V DC (FC)

Series 40MechanicalMultiple Position Switches

Multiplepositionswitchesseries

100

62

61

72

46

40

SinglePositionSwitchesSeries

F 60

99

100

Note!To ensure switchingfunction, thedimension 2.8-0.5 isespecially critical.

Cam Cam tray

Chisel plunger with wiper plate (E)

www.balluff.com

1.1

BSE 70.1 BSE 74.1BNS 819-...-40-11 BNS 819-...-40-13

Silver GoldSnap switch

Single-pole changeoverScrew terminal see page 117UL, CSA, CCC

4 mm3.5 mm3.5 mmmin. 8 N

max. 200/min20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

BSE 69.1 BSE 73.1BNS 819-...-40-10 BNS 819-...-40-12

Silver GoldSnap switch

Single-pole changeoverSolder connection

see page 117UL, CSA, CCC

4 mm3.5 mm3.5 mmmin. 8 N

max. 200/min20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact systemConnection typeElectrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger R

Repeata- Plunger D, Ebility Plunger K

Plunger R

ConnectorS80R

ConnectorS80L

5.1

5.2

5.3

Referencesurface

Function indicator

For additional informationsee IO-Link brochure!

Installation

41

Series F 60per DIN 43693

MechanicalSingle Position Switches

D ChiselK BallR RollerL Roller bearingE Chisel with

wiper plate

Ordering example:BNS 819-FD-60-101-FE-S80R

BNS 819-F_-60-101-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindication

Plungerstyle

S80R 5-pin, rightS80L 5-pin, left

optionalConnector

Single position switchesper DIN 43693 forstandard applications

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

– Plunger can be rotated intwo approach directions

Single position switchwith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Approach from twodirections possible(parallel and diagonally)

Press plunger down and turnto desired direction; releaseplunger.

Connection options

– Thread for cable glandM16×1.5(Scope of delivery: Sealsand cover screws)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Single position switchwith function indicator

– Function indication fordual voltage range option

42

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travel D, K, R, LMaximum plunger travel ESwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

TypeMounting and function dimensions

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Single position switchper DIN 43693

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M16×1.5 for cable gland or connector–5...+85 °C

IP 67LED 6...60 V AC/DC (FD) or 90...250 V AC/DC (FE)

Series F 60per DIN 43693

MechanicalSingle Position Switches

Chisel plunger withwiper plate (E)

Function indicator

Multiplepositionswitchesseries

100

62

61

72

46

40

Singlepositionswitchesseries

F 60

99

100BSE 30.0BNS 819-F_-60-101-_ _-_ _ _ _

Silver, gold platedSnap switch

Dual changeover, one normally-open andone normally-closed, galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

7.5 mm4 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

Cam Cam tray

www.balluff.com

1.1ConnectorS80R

ConnectorS80L

Installation

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

5.1

5.2

5.3

Referencesurface

43

Series 99 and 100MechanicalSingle Position Switches

Single position switchesfor standard applications

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

– Plunger can be rotated intwo approach directions

Single position switchwith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Switching elements forlow-current applications

Snap switch elementsBSE 73.1 or BSE 74.1have specially formed goldcontacts making themsuitable for low currents≥ 10 mA.

Connection variants

– Thread for cable glandM12×1.5 for series 99,Thread for cable glandM16×1.5 for series 100

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Plunger style

0 BSE 69.11 BSE 70.12 BSE 73.13 BSE 74.1

Switch elements

99 Series 99100 Series 100

D ChiselK BallR RollerE Chisel with

wiper plate

Ordering example:BNS 819-100-E-12-FC-S80

BNS 819-_ _ _-_-1_-_ _-_ _ _

Series

FC 24...28V DC

optionalFunctionindication

Only with BSE 69.1 or BSE 73.1.

S80 5-pin

optionalConnector

Approach from twodirections possible(parallel and diagonally)

Press plunger down and turnto desired direction; releaseplunger.

44

Single position switch

Chisel (D), Ball (K), Roller (R) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

Cable gland (M12×1.5 series 99, M16×1.5 series 100) or connector–5...+85 °C

IP 67LED 24...28 V DC (FC)

Type

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Series 99 and 100MechanicalSingle Position Switches

Note!To ensure switchingfunction, the dimension2.8-0.5 is especially critical.

Cam Cam trayInstallation

Multiplepositionswitchesseries

100

62

61

72

46

40

Singlepositionswitchesseries

F 60

99

100

ConnectorS80

Chisel plunger withwiper plate (E)

40 (series 99)

42 (series 100)

43

Sol

der

conn

ectio

n4

7S

crew

term

inal

20 (series 99)22 (series 100)

Plug forM12x1.5 (series 99)

BSE 70.1 BSE 74.1BNS 819-99/100-_-11 BNS 819-99/100-_-13

Silver GoldSnap switch

Single-pole changeoverScrew terminal see page 117UL, CSA, CCC

4 mm3.5 mm3.5 mmmin. 8 N

max. 200/min20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

BSE 69.1 BSE 73.1BNS 819-99/100-_-10 BNS 819-99/100-_-12

Silver GoldSnap switch

Single-pole changeoverSolder connection

see page 117UL, CSA, CCC

4 mm3.5 mm3.5 mmmin. 8 N

max. 200/min20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact systemConnection typeElectrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger R

Repeata- Plunger D, Ebility Plunger K

Plunger R

M16x1.5 (series 100)

www.balluff.com

1.1

5.1

5.2

5.3

Referencesurface

Function indicator

45

Mechanicalmultiple positionswitches with safetyswitch positions

48 Series 100per DIN 43697

50 Series 6252 Series 6154 Series 72

Mechanicalsingle positionswitches with safetyswitch position

56 Series F 60per DIN 43693

Contents

Mechanical Single andMultiple Position Switches withSafety Switch Positions

Multiplepositionswitchesseries

100

62

61

72

Singlepositionswitchesseries

F 60

1.2

5.1

5.2

5.3– Long service life

– Positive-opening contacts for increased security

47

VDE 0113DIN EN 60204-1

Connection options

– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Series 100per DIN 43697

MechanicalMultiple Position Switches withSafety Switch Positions

Multiple position switchesper DIN 43697 withsafety switch positionsper DIN EN 60204-1/VDE 0113

– Positive-opening contactsand rigid plungers foradditional security perDIN EN 60204-1/VDE 0113

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith function indicator

– Function indication forselectable three voltageranges

BNS 813-D_ _-_ _ _-100-_ _-_ _-_ _ -_ _ _

Ordering example:BNS 813-D04-D12-100-20-03-FE-S80R

optionalConnector

No. ofplungers

Plungerstyle

Plungerspacing Switch elements

FD 6...60V AC/DC(for BSE 30.0and BSE 61)

FE 90...250V AC/DC(for BSE 30.0and BSE 61)

FC 24...28V DC(only forBSE 85)

optionalFunctionindication

Safetyswitchelements

10 BSE 61Remaining switchpositionsBSE 30.0

12 only BSE 6120 BSE 85

Remaining switchpositionsBSE 30.0

22 only BSE 85

No. fromflange

12 12 mm16 16 mm

02 2×03 3×04 4×...

D ChiselK BallR RollerL Roller

bearingE Chisel with

wiper plate

S80R 5-pin,right

S80L 5-pin,left

S80S 5-pin,rightand left

S90R 12-pin,right

S90L 12-pin,left

S90S 12-pin,rightand left

Available sizes

Number of plungers 2 3 4 5 6 8 10 12Dimension Dimension l1 = 12 mm 70 80 90 105 120 140 170 200l2 when Dimension l3 88 88 88 88 88 80 80 80

Dimension l4 14 14 14 14 14 20 20 20Dimension l1 = 16 mm 70 90 105 120 140 170 200 240Dimension l3 88 88 88 88 80 80 80 80Dimension l4 14 14 14 14 20 20 20 20

Number of S80 without FD/FE 1 1 2 2 2connectors* S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1 1 1 2S90 with FD/FE 1 1 1 1 1 1 2 2

Dimensions in mm

*Number of connectors BSE 85 on request.

48

VDE 0113DIN EN 60204-1

TypePlunger spacingMounting and function dimensions

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

With switch element

Ordering codeWiring diagram, style

Switch elementContact materialSwitching principle

Contact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

Multiple position switch with positive-opening contacts12 mm or 16 mmper DIN 43697

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M25×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)

Series 100per DIN 43697

MechanicalMultiple Position Switches withSafety Switch Positions

Seal

Function indicator FD/FE

Chisel plunger with wiper plate (E)

Function indicator FC

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Cam Cam trayInstallation

BSE 30.0

BNS 813-D_ _-_ _ _-100-_0-_ _-_ _ _ _

Silver, gold platedSnap switch

dual changeover, onenormally-open and one

normally-closed,galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 61 perDIN EN 60204-1/VDE 0113

BNS 813-D_ _-_ _ _-100-1_-_ _-_ _ _ _

SilverCreep switch,

Positive-openingNormally-closed, double

interruption

see page 116CSA, CCC

8 mm7 mm4 mm

2.5 mmmin. 15 N

max. 300/min40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 85 perDIN EN 60204-1/VDE 0113

BNS 813-D_ _-_ _ _-100-2_-_ _-_ _ _ _

Silver Snap switch, positive opening

(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Positive-opening

(double-interruption), allgalvanically isolated

see page 116cULus, CSA, CCC

8 mm6.5 mm4 mm

2.5 mmmin. 30 N

max. 160/min40 m/min30 m/min10 m/min60 m/min80 m/min

± 0.02 mm± 0.02 mm

Multiplepositionswitchesseries

100

62

61

72

Singlepositionswitchesseries

F 60

1.2

www.balluff.com

5.1

5.2

5.3

50 (s

ide

cabl

e en

try)

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

Referencesurface

49

Series 62

MechanicalMultiple Position Switches withSafety Switch Positions

Ordering example:BNS 813-D04-R12-62-10-02-FD-S80R

BNS 813-D_ _-_ _ _-62-_ _-_ _-_ _ -_ _ _

optionalConnector

No. ofplungers Switch elements

FD 6...60V AC/DC(for BSE 30.0and BSE 61)

FE 90...250V AC/DC(for BSE 30.0and BSE 61)

FC 24...28V DC(only forBSE 85)

optionalFunctionindication

Safetyswitchelements

10 BSE 61Remaining switchpositionsBSE 30.0

12 only BSE 6120 BSE 85

Remaining switchpositionsBSE 30.0

22 only BSE 85

No. fromflange

02 2×03 3×04 4×...

S80R 5-pin,right

S80L 5-pin,left

S80S 5-pin,rightand left

S90R 12-pin,right

S90L 12-pin,left

S90S 12-pin,rightand left

Plungerstyle

Plungerspacing

12 12 mm16 16 mm

D ChiselK BallR RollerL Roller

bearingE Chisel with

wiper plate

Connection options

– Thread for cable glandM20×1.5 on side and inflange (seals and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Multiple position switcheswith safety switchpositions perDIN EN 60204-1/VDE 0113

– Positive-opening contactsand rigid plungers foradditional security perDIN EN 60204-1/VDE 0113

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith function indicator

– Function indication forselectable three voltageranges

Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l1 = 12 mm 64 72 84 96 112 130 160l2 when l1 = 16 mm 64 84 96 112 130 160 192Number of S80 without FD/FE 1 1 2 2 2Connector* S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1 1 2S90 with FD/FE 1 1 1 1 1 2 2

Dimensions in mm

*Number of connectors BSE 85 on request.

50

VDE 0113DIN EN 60204-1

Series 62

MechanicalMultiple Position Switches withSafety Switch Positions

Multiple position switch with positive-opening contacts12 mm or 16 mm

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M20×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)

BSE 30.0

BNS 813-D_ _-_ _ _-62-_0-_ _-_ _ _ _

Silver, gold platedSnap switch

dual changeover, onenormally-open and one

normally-closed,galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 61 perDIN EN 60204-1/VDE 0113

BNS 813-D_ _-_ _ _-62-1_-_ _-_ _ _ _

SilverCreep switch,

positive-openingNormally-closed, double

interruption

see page 116CSA, CCC

8 mm7 mm4 mm

2.5 mmmin. 15 N

max. 300/min40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 85 perDIN EN 60204-1/VDE 0113

BNS 813-D_ _-_ _ _-62-2_-_ _-_ _ _ _

Silver Snap switch, positive opening

(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Positive-opening

(double-interruption), allgalvanically isolated

see page 116cULus, CSA, CCC

8 mm6.5 mm4 mm

2.5 mmmin. 30 N

max. 160/min40 m/min30 m/min10 m/min60 m/min80 m/min

± 0.02 mm± 0.02 mm

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

With switch element

Ordering codeWiring diagram, style

Switch elementContact materialSwitching principle

Contact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Cam Cam trayInstallation

Multiplepositionswitchesseries

100

62

61

72

Singlepositionswitchesseries

F 60

Chisel plunger with wiper plate (E)

33

(sid

e ca

ble

entr

y)1.2

www.balluff.com

5.1

5.2

5.3

Seal

Function indicator FD/FEFunction indicator FC

Referencesurface

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

51

Series 61

MechanicalMultiple Position Switches withSafety Switch Positions

BNS 813-_ _ _-_ _ _-61-_-_ _-_ _-_ _ _ _

FD 6...60V AC/DC(for BSE 30.0and BSE 61)

FE 90...250V AC/DC(for BSE 30.0and BSE 61)

FC 24...28V DC(only forBSE 85)

S80R 5-pin,right

S80L 5-pin,link

S80S 5-pin,rightand left

S90R 12-pin,right

S90L 12-pin,left

S90S 12-pin,rightand left

Ordering example:BNS 813-B06-K12-61-A-12-02-FE-S80R

optionalFunctionindication

Housingstyle

No. ofplungers

Plungerstyle

Plungerspacing

optionalConnectorDistance I3

02 2×03 3×04 4×...

No. fromflange

Safetyswitchelements

Switchingelements

12 12 mm16 16 mm

D ChiselK BallR RollerL Roller

bearingE Chisel with

wiperplate

A 12 mmB 16 mmC 24 mmD 30 mm

B Standard2× M20×1.5on side

B 3× M20×1.5on side andin flange

C 2× M20×1.5on side and cableentry in flange

Connection options

– Thread for cable glandM20×1.5 on side and inflange (seals and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Multiple position switcheswith safety switchpositions perDIN EN 60204-1/VDE 0113

– Positive-opening contactsand rigid plungers foradditional security per DINEN 60204-1/VDE 0113

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith function indicator

– Function indication forselectable three voltageranges

10 BSE 61RemainingswitchpositionsBSE 30.0

12 only BSE 6120 BSE 85

RemainingswitchpositionsBSE 30.0

22 only BSE 85

Housing C

Dimensionl2 l348 2460 3060 24

60 30

Housing B

Dimensionl2 l360 30

60 24

60 30

Housing BStandard

Dimensionl2 l336 12

48 1260 1272 1284 12

48 1672 1684 16

PlungerspacingDimen-sionl112

12121212

161616

Number ofconnectors*S80 withFD/FE

1

2233

122

Number ofconnectors*S80 withoutFD/FE

1

1222

112

No. ofplungers

2

3456

234

Available sizes

Number ofconnectors*S90 withFD/FE

1

1111

111

Number ofconnectors*S90 withoutFD/FE

1

1111

111

Dimensions in mm

*Number of connectors BSE 85 on request.

52

VDE 0113DIN EN 60204-1

Series 61

MechanicalMultiple Position Switches withSafety Switch Positions

Multiple position switch with positive-opening contacts12 mm or 16 mm

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M20×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

With switch element

Ordering codeWiring diagram, style

Switch elementContact materialSwitching principle

Contact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Cam Cam trayInstallation

BSE 30.0

BNS 813-_ _ _-_ _ _-61-_0-_ _-_ _ _ _

Silver, gold platedSnap switch

dual changeover, onenormally-open and one

normally-closed,galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 61 perDIN EN 60204-1/VDE 0113

BNS 813-_ _ _-_ _ _-61-1_-_ _-_ _ _ _

SilverCreep switch,

positive-openingNormally-closed, double

interruption

see page 116CSA, CCC

8 mm7 mm4 mm

2.5 mmmin. 15 N

max. 300/min40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 85 perDIN EN 60204-1/VDE 0113

BNS 813-_ _ _-_ _ _-61-2_-_ _-_ _ _ _

Silver snap switch, positive opening

(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Positive-opening

(double-interruption),all galvanically isolated

see page 116cULus, CSA, CCC

8 mm6.5 mm4 mm

2.5 mmmin. 30 N

max. 160/min40 m/min30 m/min10 m/min60 m/min80 m/min

± 0.02 mm± 0.02 mm

Multiplepositionswitchesseries

100

62

61

72

Singlepositionswitchesseries

F 60

1.2

www.balluff.com

5.1

5.2

5.3

Seal groove

ConnectorS80R

ConnectorS80LReference

surface

Function indicator FC

Function indicator FD/FE

Chisel plunger with wiper plate (E)

53

Series 72

MechanicalMultiple Position Switches withSafety Switch Positions

BNS 813-B_ _-_ _ _-72-_ _-_ _-_ _-_ _ _ _

Ordering example:BNS 813-B04-R12-72-10-01-FD-S80R

No. ofplungers

Plungerstyle

Plungerspacing Switch elements

FD 6...60V AC/DC(for BSE 30.0and BSE 61)

FE 90...250V AC/DC(for BSE 30.0and BSE 61)

FC 24...28V DC(only forBSE 85)

optionalFunctionindication

Safetyswitchelements

10 BSE 61Remaining switchpositionsBSE 30.0

12 only BSE 6120 BSE 85

Remaining switchpositionsBSE 30.0

22 only BSE 85

No. fromflange

12 12 mm16 16 mm

02 2×03 3×04 4×...

D ChiselK BallR RollerL Roller

bearingE Chisel with

wiper plate

Connection options

– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Multiple position switcheswith safety switchpositions perDIN EN 60204-1/VDE 0113

– Positive-opening contactsand rigid plungers foradditional security perDIN EN 60204-1/VDE 0113

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Multiple position switcheswith function indicator

– Function indication forselectable three voltageranges

Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l2 when l1 = 12 mm 84 84 100 116 132 164 180Dimension l3 when l1 = 12 mm 66 66 82 98 114 146 162Dimension l4 when l1 = 12 mm 54 54 68 84 100 132 148Dimension I2 when l1 = 16 mm 84 100 116 132 148 180 212Dimension l3 when l1 = 16 mm 66 82 98 114 130 162 194Dimension l4 when l1 = 16 mm 54 68 84 100 116 148 180Number of S80 without FD/FE 1 1 2 2 2Connector* S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1 1 1S90 with FD/FE 1 1 1 1 1 1 2

Dimensions in mm

*Number of connectors BSE 85 on request.

optionalConnector

S80R 5-pin,right

S80L 5-pin,left

S80S 5-pin,rightand left

S90R 12-pin,right

S90L 12-pin,left

S90S 12-pin,rightand left

54

VDE 0113DIN EN 60204-1

Not for newapplications.Still available forreplacements.

Series 72

MechanicalMultiple Position Switches withSafety Switch Positions

Multiple position switch with positive-opening contacts12 mm or 16 mm

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M25×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)

Referencesurface

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

With switch element

Ordering codeWiring diagram, style

Switch elementContact materialSwitching principle

Contact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

Note!To ensure switchingfunction, the dimension3-0.5 is especially critical.

Cam Cam trayInstallation

BSE 30.0

BNS 813-B_ _-_ _ _-72-_0-_ _-_ _ _ _

Silver, gold platedSnap switch

dual changeover, onenormally-open and one

normally-closed,galvanically isolated

see page 116UL, CSA, CCC

6 mm4 mm

5.5 mm

min. 20 Nmax. 300/min

40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 61 perDIN EN 60204-1/VDE 0113

BNS 813-B_ _-_ _ _-72-1_-_ _-_ _ _ _

SilverCreep switch,

positive-openingNormally-closed, double

interruption

see page 116CSA, CCC

6 mm5 mm4 mm

2.5 mmmin. 15 N

max. 300/min40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 85 perDIN EN 60204-1/VDE 0113

BNS 813-B_ _-_ _ _-72-2_-_ _-_ _ _ _

Silver snap switch, positive opening

(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Positive-opening

(double-interruption),all galvanically isolated

see page 116cULus, CSA, CCC

6 mm4.5 mm4 mm

2.5 mmmin. 30 N

max. 160/min40 m/min30 m/min10 m/min60 m/min80 m/min

± 0.02 mm± 0.02 mm

Multiplepositionswitchesseries

100

62

61

72

Singlepositionswitchesseries

F 60

1.2Functionindicator FD/FE

Center M25x1.5

Chisel plunger withwiper plate (E)

www.balluff.com

5.1

5.2

5.3

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

Functionindicator FC

55

Series F 60per DIN 43693

MechanicalSingle Position Switches withSafety Switch Positions

D ChiselK BallR RollerL Roller bearingE Chisel with

wiper plate

Ordering example:BNS 813-FD-60-183-FD-S80R

BNS 813-F_-60-18_-_ _-_ _ _ _

3 BSE 61Approach direction longitudinal,parallel to mounting surface

5 BSE 61Approach direction lateral,90° to mounting surface

6 BSE 85Approach direction longitudinal,parallel to mounting surface

7 BSE 85Approach direction lateral,90° to mounting surface

Switch elementsPlunger style

FD 6...60V AC/DC(for BSE 61)

FE 90...250V AC/DC(for BSE 61)

FC 24...28V DC(for BSE 85)

optionalFunction indication

S80R 5-pin, rightS80L 5-pin, left

optionalConnector

Single position switchesper DIN 43693 withsafety switch positionsper DIN EN 60204-1/VDE 0113

– Positive-opening contactsand rigid plungers foradditional security perDIN EN 60204-1/VDE 0113

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

Connection options

– Thread for cable glandM16×1.5(Scope of delivery: Sealsand cover screws)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

– Maintenance-free, self-lubricating plunger guidewith slide bearing

– Plunger not rotatable,approach direction cannotbe changed (see orderingcode)

Single position switchwith function indicator

– Function indication forselectable three voltageranges

Single position switchwith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

56

VDE 0113DIN EN 60204-1

Series F 60per DIN 43693

MechanicalSingle Position Switches withSafety Switch Positions

Single position switch with positive-opening contactsper DIN 43693

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M16×1.5 for cable gland or connector–5...+85 °C

IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)

Referencesurface

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Cam Cam trayInstallation

TypeMounting and function dimensions

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

With switch element

Ordering codeWiring diagram, style

Switch elementContact materialSwitching principle

Contact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger RPlunger L

Repeata- Plunger D, E, Kbility Plunger R, L

BSE 61 perDIN EN 60204-1/VDE 0113

BNS 813-F_-60-183/185-_ _-_ _ _ _

SilverCreep switch,

positive-openingNormally-closed, double interruption

see page 116CSA, CCC

8 mm7 mm4 mm

2.5 mmmin. 15 N

max. 300/min40 m/min30 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 85 toDIN EN 60204-1/VDE 0113

BNS 813-F_-60-186/187-_ _-_ _ _ _

Silver Snap switch,

positive opening (normally-closed)Dual-changeover: 1. NO (snap function),2. Positive-opening (double-interruption),

all galvanically isolatedsee page 116

cULus, CSA, CCC

8 mm4.5 mm6.5 mm2.5 mm

min. 30 Nmax. 160/min

40 m/min30 m/min10 m/min60 m/min80 m/min

± 0.02 mm± 0.02 mm

Multiplepositionswitchesseries

100

62

61

72

Singlepositionswitchesseries

F 60

1.2

www.balluff.com

Chisel plunger withwiper plate (E)

Function indicatorFD/FE

5.1

5.2

5.3

Functionindicator FC

ConnectorS80R

ConnectorS80L

57

Mechanical singleand multiple positionswitcheswith forced opening

60 Series 4662 Series 40

Mechanical singleposition switcheswith forced opening

64 Series 99 and 100

Contents

Mechanical Singleand Multiple Position Switcheswith Forced Opening

Multiplepositionswitchesseries

46

40

Singlepositionswitchesseries

99

100

1.3

5.1

5.2

5.3

– Long service life

– Compact form factor for ease of installation

59

Series 46

MechanicalMultiple Position Switches withForced Opening

Multiple position switcheswith forced opening

– Smallest plunger spacingfor mechanical multipleposition switches (8 mm)

– Switch element withforced opening

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Connection options

– Thread for cable glandM16×1.5 on side and inflange (seals and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Plungerstyle

08 8 mm10 10 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerE Chisel with

wiper plate

Ordering example:BNS 813-B02-D08-46-49-01-FC-S80R

BNS 813-B_ _-_ _ _-46-_ _-_ _-_ _-_ _ _ _

30 BSE 63,remainingswitch positionsBSE 69.1

32 BSE 63,remainingswitch positionsBSE 73.1

39 all BSE 6341 BSE 64,

remainingswitch positionsBSE 70.1

43 BSE 64,remainingswitch positionsBSE 74.1

49 all BSE 64

Switchelements

No. ofplungers

FC 24...28V DC

optionalFunctionindication

S80R 5-pin,right

S80L 5-pin,left

S80S 5-pin,right andleft

optionalConnector

No. fromflange

Switchelementswith forcedopening

Available sizes

Number of plungers 2 3 4 5 6 8 10Dimension l2 when l1 = 8 mm 49 59 64 72 80 96 112

l1 = 10 mm 49 59 72 80 89 112 129Number of S80 without FC 1 1 2 2 2 3 3connectors S80 with FC 1 2 2 3 3Dimensions in mmSize 12x with 8 mm spacing on request.

– Maintenance-free, self-lubricating plunger guidewith slide bearing

– All switch positions withforced opening: Rigidplungers

Only withBSE 69.1,BSE 73.1 orBSE 63.

60

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Connection typeElectrical dataApprovals

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured separation after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger R

Repeata- Plunger D, Ebility Plunger K

Plunger R

Series 46

MechanicalMultiple Position Switches withForced Opening

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Multiple position switch with forced opening contacts8 mm or 10 mm

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M16×1.5 for cable gland or connector–5...+85 °C

IP 67LED 24...28 V DC (FC)

www.balluff.com

Multiplepositionswitchesseries

46

40

Singlepositionswitchesseries

99

100

1.3

5.1

5.2

5.3

ConnectorS80R

ConnectorS80L

Functionindication

Chisel plunger with wiper plate (E)

Referencesurface

Note!To ensure switchingfunction, the dimension2.8-0.3 is especially critical.

Cam Cam trayInstallation

Seal groove

BSE 63BNS 813-...-46-3_

SilverSnap switch

Single-pole change-over,NO with snap function,NC with forced opening

Solder connectionsee page 117UL, CSA, CCC

4 mm3.5 mm2.1 mm1 mm

min. 8 Nmax. 200/min

20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

BSE 64BNS 813-...-46-4_

SilverSnap switch

Single-pole change-over,NO with snap function,NC with forced opening

Screw terminalsee page 117UL, CSA, CCC

4 mm3.5 mm2.1 mm1 mm

min. 8 Nmax. 200/min

20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

61

Series 40

MechanicalMultiple Position Switches withForced Opening

Multiple position switcheswith forced opening

– Smallest plunger spacingfor mechanical multipleposition switches (8 mm)

– Switch element withforced opening

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

Multiple position switcheswith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Plungerstyle

08 8 mm

Plungerspacing

02 2×03 3×04 4×...

D ChiselK BallR RollerE Chisel with

wiper plate

Ordering example:BNS 813-B04-D08-40-49-01-FC-S80R

BNS 813-B_ _-_ _ _-40-_ _-_ _-_ _-_ _ _ _

30 BSE 63,remainingswitch positionsBSE 69.1

32 BSE 63,remainingswitch positionsBSE 73.1

39 all BSE 6341 BSE 64,

remainingswitch positionsBSE 70.1

43 BSE 64,remainingswitch positionsBSE 74.1

49 all BSE 64

Switchelements

No. ofplungers

FC 24...28V DC

optionalFunctionindication

S80R 5-pin,right

S80L 5-pin,left

S80S 5-pin,right andleft

optionalConnector

No. fromflange

Switchelementswith forcedopening

Available sizes

No. of plungers 2 3 4 5 6Dimension l1 34 42 50 58 66S80 without FC 1 1 2 2 2S80 with FC 1 2 2Dimensions in mm

Connection options

– Thread for cable glandM16×1.5 on side(Scope of delivery: Sealsand cover screws)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

– Maintenance-free, self-lubricating plunger guidewith slide bearing

– All switch positions withforced opening: Rigidplungers

Only withBSE 69.1,BSE 73.1 orBSE 63.

62

Series 40

MechanicalMultiple Position Switches withForced Opening

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Multiple position switch with forced opening contacts8 mm

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M16×1.5 for cable gland or connector–5...+85 °C

IP 67LED 24...28 V DC (FC)

Note!To ensure switchingfunction, the dimension2.8-0.3 is especially critical.

Cam Cam trayInstallation

www.balluff.com

Multiplepositionswitchesseries

46

40

Singlepositionswitchesseries

99

100

1.3

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Connection typeElectrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured separation after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger Kplunger R

Repeata- Plunger D, Ebility Plunger K

Plunger R

Chisel plunger with wiper plate (E)

5.1

5.2

5.3

ConnectorS80R

ConnectorS80L

Referencesurface

Function indicator

BSE 63BNS 813-...-40-3_

SilverSnap switch

Single-pole change-over,NO with snap function,NC with forced opening

Solder connectionsee page 117UL, CSA, CCC

4 mm3.5 mm2.1 mm1 mm

min. 8 Nmax. 200/min

20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

BSE 64BNS 813-...-40-4_

SilverSnap switch

Single-pole change-over,NO with snap function,NC with forced opening

Screw terminalsee page 117UL, CSA, CCC

4 mm3.5 mm2.1 mm1 mm

min. 8 Nmax. 200/min

20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

63

Series 99 and 100

MechanicalSingle Position Switches withForced Opening

Plunger style

38 BSE 63Approach direction lateral,90° to mounting surface

39 BSE 63Approach direction longitudinal,parallel to mounting surface

48 BSE 64Approach direction lateral,90° to mounting surface

49 BSE 64Approach direction longitudinal,parallel to mounting surface

Switch elements

99 Series 99100 Series 100

D ChiselK BallR RollerE Chisel with

wiper plate

Ordering example:BNS 813-100-E-49-FC-S80

BNL 813_ _-_ _ _-_ _-_ _ _ _

Series

FC 24...28 V DC

optionalFunction indicator

Single position switcheswith forced opening

– Switch element withforced opening

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

– Switch position withforced opening: Rigidplunger

– Plunger not rotatable,approach direction cannotbe changed (see orderingcode)

Single position switchwith wiper plate

– Increased functionsecurity under extremeconditions of use

– Wiper plate preventsplunger from sticking inthe guide

– For use in wet areas withstrongly adhering media

Connection options

– Thread for cable glandM12×1.5 for Series 99,Thread for cable glandM16×1.5 for Series 100

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

S80 5-pin

optionalConnector

Only with BSE 63.

64

Series 99 and 100

MechanicalSingle Position Switches withForced Opening

www.balluff.com

Single position switch with forced opening contacts

Chisel (D), Ball (K), Roller (R), Roller bearing (L) or Chisel with wiper plate (E)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

Cable gland (M12×1.5 series 99, M16×1.5 series 100) or connector–5...+85 °C

IP 67LED 24...28 V DC (FC)

Type

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Note!To ensure switchingfunction, the dimension2.8-0.3 is especially critical.

Cam Cam trayInstallation

Multiplepositionswitchesseries

46

40

Singlepositionswitchesseries

99

100

1.3

BSE 63BNS 813-99/100-_-3_-_ _-_ _ _

SilverSnap switch

Single-pole change-over,NO with snap function,NC with forced opening

Solder connectionsee page 117UL, CSA, CCC

4 mm3.5 mm2.1 mm1 mm

min. 8 Nmax. 200/min

20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Connection typeElectrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured separation after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger E

Plunger KPlunger R

Repeata- Plunger D, Ebility Plunger K

Plunger R

5.1

5.2

5.3

BSE 64BNS 813-99/100-_-4_-_ _-_ _ _

SilverSnap switch

Single-pole change-over,NO with snap function,NC with forced opening

Screw terminalsee page 117UL, CSA, CCC

4 mm3.5 mm2.1 mm1 mm

min. 8 Nmax. 200/min

20 m/min10 m/min9 m/min60 m/min

± 0.02 mm±0.03 mm±0.05 mm

ConnectorS80

Chisel plunger withwiper plate (E)

40 (series 99)

42 (series 100)

Sol

der

conn

ectio

n

Scr

ew te

rmin

al

20 (series 99)22 (series 100)

plugs forM12x1.5 (series 99)

M16x1.5 (series 100)

Referencesurface

Function indicator

65

Mechanicalmultiple positionswitches withquick-changeplunger unit

68 Series 100per DIN 43697

70 Series 100 perDIN EN 60204-1/VDE 0113

72 Series 6174 Series 61 per

DIN EN 60204-1/VDE 0113

76 Quick-change blockfor series 100

77 Quick-change blockfor series 61

Contents

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

Multiplepositionswitchesseries

100

61

Quick-change blockfor series

100

61

1.4

5.1

5.2

5.3

– For the most extreme applications

– Long service life

– Quick-change plunger unit for short service time

67

Multiple position switchesper DIN 43697 forstandard applications withquick-change plunger unit

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Connection options

– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Plungerstyle

12 12 mm16 16 mm

Plungerspacing

02 2×...06 6×

D ChiselK BallR RollerL Roller bearing

Ordering example:BNS 829-D02-D16-100-10-FE-S80R

BNS 829-D_ _-_ _ _-100-10-_ _-_ _ _ _

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindicator

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right and leftS4R-I 4-pin, right

only for IO-LinkS4L-I 4-pin, left

only for IO-Link

optionalConnector

No. ofplungers

Series 100per DIN 43697

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

Available sizes

No. of plungers 2 3 4 5 6Dimension l1 = 12 mm 70 80 90 105 120l2 when l1 = 16 mm 70 90 105 120Number of S80 without FD/FE 1 1 2 2 2Connector S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1S90 with FD/FE 1 1 1 1 1S4 without FD (IO-Link) 1 1 1 1 1S4 with FD (IO-Link) 1 1 1 1 1

Dimensions in mm

Multiple position switcheswith function indication

– Function indication fordual voltage range option

68

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K

Plunger RPlunger L

Repeata- Plunger D, Kbility Plunger R, L

TypePlunger spacingMounting and function dimensions

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Multiple position switch12 mm or 16 mm

per DIN 43697

Chisel (D), Ball (K), Roller (R) or Roller Bearing (L)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M25×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD) or 90...250 V AC/DC (FE)

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Series 100per DIN 43697

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

Cam Cam tray

www.balluff.com

Multiplepositionswitchesseries

100

61

Quick-change blockfor series

100

61

1.4gasket

Function indicator

50 (s

ide

cabl

e en

try)

5.1

5.2

5.3

Installation

Referencesurface

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

BSE 30.0BNS 829-D_ _-_ _ _-100-10-_ _-_ _ _ _

Silver, gold platedSnap switch

Dual changeover, one normally-open andone normally-closed, galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mmmin. 20 N

max. 300/min40 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

For additional informationsee IO-Link brochure!

69

Connection options

– Thread for cable glandM25×1.5 on side and inflange (Gaskets and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Series 100per DIN 43697

Multiple position switchesper DIN 43697 withsafety switch positionsper DIN EN 60240-1/VDE 0113 andquick-change plunger unit

– Forced-opening contactsand rigid plungers foradditional security perDIN EN 60204-1/VDE 0113

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

BNS 823-D_ _-_ _ _-100-_ _-_ _-_ _ -_ _ _

Ordering example:BNS 823-D02-D12-100-20-03-FE-S80R

optionalConnector

No. ofplungers

Plungerstyle

Plungerspacing Switch elements

FD 6...60V AC/DC(for BSE 30.0and BSE 61)

FE 90...250V AC/DC(for BSE 30.0and BSE 61)

FC 24...28V DC(only forBSE 85)

optionalFunctionindication

Safetyswitchelements

10 BSE 61RemainingswitchpositionsBSE 30.0

12 only BSE 6120 BSE 85

Remainingswitch positionsBSE 30.0

22 only BSE 85

No. fromflange

12 12 mm16 16 mm

02 2×...06 6×

D ChiselK BallR RollerL Roller

bearing

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin, right

and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin, right

and left

Multiple position switcheswith function indication

– Function indication forselectable three voltageranges

Available sizes

No. of plungers 2 3 4 5 6Dimension l1 = 12 mm 70 80 90 105 120l2 when l1 = 16 mm 70 90 105 120Number of S80 without FD/FE 1 1 2 2 2Connector* S80 with FD/FE 1 2 2 3 3

S90 without FD/FE 1 1 1 1 1S90 with FD/FE 1 1 1 1 1

Dimensions in mm

*Number of connectors with BSE 85 on request.

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

70

VDE 0113DIN EN 60204-1

Multiple position switch with forced-opening contacts12 mm or 16 mmper DIN 43697

Chisel (D), Ball (K), Roller (R) or Roller Bearing (L)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M25×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)

Series 100per DIN 43697

TypePlunger spacingMounting and function dimensions

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

With switch element

Ordering codeWiring diagram, style

Switch elementContact materialSwitching principle

Contact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K

Plunger RPlunger L

Repeata- Plunger D, Kbility Plunger R, L

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Cam Cam trayInstallation

BSE 30.0

BNS 823-D_ _-_ _ _-100-_0-_ _-_ _ _ _

Silver, gold platedSnap switch

dual changeover,one normally-open and one

normally-closed,galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mm

min. 20 Nmax. 300/min

40 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 61 perDIN EN 60204-1/VDE 0113

BNS 823-D_ _-_ _ _-100-1_-_ _-_ _ _ _

Silvercreep switch,

forced-openingNormally-closed,

double interruption

see page 116CSA, CCC

8 mm7 mm4 mm

2.5 mmmin. 15 N

max. 300/min40 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 85 perDIN EN 60204-1/VDE 0113

BNS 823-D_ _-_ _ _-100-2_-_ _-_ _ _ _

Silver snap switch, forced-opening

(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Positive-opening

(double-interruption),all galvanically isolated

see page 116cULus, CSA, CCC

8 mm6.5 mm4 mm

2.5 mmmin. 30 N

max. 160/min40 m/min10 m/min60 m/min80 m/min

± 0.02 mm± 0.02 mm

www.balluff.com

Multiplepositionswitchesseries

100

61

Quick-change blockfor series

100

61

1.4gasket

function indication FD/FEfunction indication FC

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

5.1

5.2

5.3

ConnectorS80R

ConnectorS90R

ConnectorS80L

ConnectorS90L

Referencesurface

50 (s

ide

cabl

e en

try)

71

Plungerstyle

12 12 mm16 16 mm

Plungerspacing

B Standard2× M20×1.5on side

B 3× M20×1.5on side and inflange

C 2× M20×1.5on side andcable entryin flange

D ChiselK BallR RollerL Roller

bearing

Ordering example:BNS 829-B02-D12-61-12-10-FD-S80R

BNS 829-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _

12 12 mm16 16 mm24 24 mm30 30 mm

Distance I3

FD 6...60V AC/DC

FE 90...250V AC/DC

optionalFunctionindicator

Housingstyle

Series 61

optionalConnector

02 2×03 3×04 4×...

No. ofplungers

Multiple position switchesfor standard applicationswith quick-changeplunger block

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Connection options

– Thread for cable glandM20×1.5 on side and inflange (seals and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Multiple position switcheswith function indication

– Function indication fordual voltage range option

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

S80R 5-pin, rightS80L 5-pin, leftS80S 5-pin,

right and leftS90R 12-pin, rightS90L 12-pin, leftS90S 12-pin,

right and leftS4R-I 4-pin, right

only for IO-LinkS4L-I 4-pin, left

only for IO-Link

Housing C

Dimensionl2 l348 2460 3060 24

60 30

Housing B

Dimensionl2 l360 30

60 24

60 30

Housing BStandard

Dimensionl2 l336 12

48 1260 1272 1284 12

48 1672 1684 16

Plungerspacing

Dimensionl112

12121212

161616

Number ofconnectorsS80 withFD/FE

1

2233

122

Number ofconnectorsS80 withoutFD/FE

1

1222

112

No. ofplungers

2

3456

234

Available sizes

Number ofconnectorsS90 withFD/FE

1

1111

111

Number ofconnectorsS90 withoutFD/FE

1

1111

111

Number ofconnectorsS4 withFD (IO-Link)

1

1111

111

Number ofconnectorsS4 withoutFD (IO-Link)

1

1111

111

Dimensions in mm

72

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Series 61

Multiple position switch12 mm or 16 mm

Chisel (D), Ball (K), Roller (R) Roller Bearing (L)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M20×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD) or 90...250 V AC/DC (FE)

BSE 30.0BNS 829-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _ _

Silver, gold platedSnap switch

Dual changeover, one normally-open andone normally-closed, galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mmmin. 20 N

max. 300/min40 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

Cam Cam tray

www.balluff.com

Multiplepositionswitchesseries

100

61

Quick-change blockfor series

100

61

1.4

With switch elementOrdering codeWiring diagram, style

Switch elementContact materialSwitching principleContact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K

Plunger RPlunger L

Repeata- Plunger D, Kbility Plunger R, L

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

5.1

5.2

5.3

Seal groove

ConnectorS80R

ConnectorS80LReference

surface

Installation

For additional informationsee IO-Link brochure!

Function indicator

73

Series 61

BNS 823-_ _ _-_ _ _-61-_-_ _-_ _-_ _-_ _ _ _

FD 6...60V AC/DC(for BSE 30.0and BSE 61)

FE 90...250V AC/DC(for BSE 30.0and BSE 61)

FC 24...28V DC(only forBSE 85)

S80R 5-pin,right

S80L 5-pin,left

S80S 5-pin,rightand left

S90R 12-pin,right

S90L 12-pin,left

S90S 12-pin,rightand left

Ordering example:BNS 823-B02-K12-61-A-12-02-FE-S80R

optionalFunctionindication

Housingstyle

No. ofplungers

Plungerstyle

Plungerspacing

optionalConnectorDistance I3

02 2×03 3×04 4×...

No. fromflange

Safetyswitchelements

Switchelements

12 12 mm16 16 mm

D ChiselK BallR RollerL Roller bearing

A 12 mmB 16 mmC 24 mmD 30 mm

B Standard2× M20×1.5on side

B 3× M20×1.5on side andin flange

C 2× M20×1.5on side and cableentry in flange

Connection options

– Thread for cable glandM20×1.5 on side and inflange (seals and plugsincluded)

– Connector (notepermissible operatingvoltage for the connectors,see page 132).

Multiple position switcheswith safety switchpositions perDIN EN 60204-1/VDE 0113and quick-change plungerunit

– Positive-opening contactsand rigid plungers foradditional security perDIN EN 60204-1/VDE 0113

10 BSE 61RemainingswitchpositionsBSE 30.0

12 only BSE 6120 BSE 85

Remainingswitch positionsBSE 30.0

22 only BSE 85

Multiple position switcheswith function indication

– Function indication forselectable three voltageranges

– Dual-chamber systemwith IP 67 protection:wear-free membrane withhermetic sealing fromplunger mechanism andswitch chamber

– Maintenance-free, self-lubricating plunger guidewith slide bearing

Housing Cdimension

l2 l348 2460 3060 24

60 30

Housing Bdimension

l2 l360 30

60 24

60 30

Housing Bstandarddimensionl2 l336 12

48 1260 1272 1284 12

48 1672 1684 16

Plungerspacingdimensionl112

12121212

161616

Number of con-nectors* S80with FD/FE

1

2233

122

Number of con-nectors* S80without FD/FE

1

1222

112

No. ofplungers

2

3456

234

Available sizes

Number of con-nectors* S90with FD/FE

1

1111

111

Number of con-nectors* S90without FD/FE

1

1111

111

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

Dimensions in mm

*Number of connectors with BSE 85 on request.

74

VDE 0113DIN EN 60204-1

Series 61

Multiple position switch with forced-opening contacts12 mm or 16 mm

Chisel (D), Ball (K), Roller (R) Roller Bearing (L)Stainless steel, contact surfaces induction hardenedCast aluminum, corrosion-resistant, anodized finish

M20×1.5 for connector or cable gland–5...+85 °C

IP 67LED 6...60 V AC/DC (FD), 90...250 V AC/DC (FE) or 24...28 V DC (FC)

TypePlunger spacing

Plunger stylePlunger materialHousing materialConnection typeAmbient temperature rangeDegree of protection per IEC 60529Function indicator

With switch element

Ordering codeWiring diagram, style

Switch elementContact materialSwitching principle

Contact system

Electrical dataApproval

Mechanical dataPlunger point to reference surfaceSwitchpoint to reference surfaceMaximum plunger travelAssured opening after plunger travelSwitching actuating force on plungerSwitching frequencyApproach Plunger Dspeed Plunger K

Plunger RPlunger L

Repeata- Plunger D, Kbility Plunger R, L

Note!To ensure switchingfunction, the dimension5-0.5 is especially critical.

Cam Cam trayInstallation

BSE 30.0

BNS 823-_ _ _-_ _ _-61-_0-_ _-_ _ _ _

Silver, gold platedSnap switch

Dual changeover, onenormally-open and one

normally-closed,galvanically isolated

see page 116UL, CSA, CCC

8 mm6 mm

5.5 mm

min. 20 Nmax. 300/min

40 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 61 perDIN EN 60204-1/VDE 0113

BNS 823-_ _ _-_ _ _-61-1_-_ _-_ _ _ _

SilverCreep switch,

positive-openingNormally-closed, double

interruption

see page 116CSA, CCC

8 mm7 mm4 mm

2.5 mmmin. 15 N

max. 300/min40 m/min10 m/min60 m/min120 m/min

± 0.002 mm± 0.01 mm

BSE 85 perDIN EN 60204-1/VDE 0113

BNS 823-_ _ _-_ _ _-61-2_-_ _-_ _ _ _

Silver Snap switch, forced-opening

(normally-closed)Dual-changeover: 1. NO (snapfunction), 2. Forced-opening

(double-interruption), allgalvanically isolated

see page 116cULus, CSA, CCC

8 mm6.5 mm4 mm

2.5 mmmin. 30 N

max. 160/min40 m/min10 m/min60 m/min80 m/min

± 0.02 mm± 0.02 mm

www.balluff.com

Multiplepositionswitchesseries

100

61

Quick-change blockfor series

100

61

1.4

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

5.1

5.2

5.3

Seal groove

ConnectorS80R

ConnectorS80LReference

surface

Function indication FC

Function indication FD/FE

75

Quick-change blockfor Series 100

TypePlunger spacing

Ordering code

Plunger stylePlunger materialCam tray material

BNP quick-change block/Plunger12 mm or 16 mm

BNP 2_-_ _-_ _ _-100

Chisel (D), Ball (K), Roller (R) or Roller Bearing (L)Stainless steel, contact surfaces induction hardened

aluminum, barrel finished, blue anodized finish

Ordering example for standard application:BNP 29-04-D12-100

BNP 29-_ _-_ _ _-100

No. ofplungers

Plungerstyle

Plungerspacing I1

12 12 mm16 16 mm

02 2×...06 6×

D ChiselK BallR RollerL Roller

bearing

Note!

Safety switch positionsto DIN EN 60204-1/VDE 0113 may only beoperated with a rigidplunger.

Ordering example for safety application:BNP 23-04-D12-100-01

BNP 23-_ _-_ _ _-100-_ _

No. ofplungers

Plungerstyle

Plungerspacing I1

12 12 mm16 16 mm

02 2×...06 6×

D ChiselK BallR RollerL Roller

bearing

Safetyswitchelements

No. fromflange

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

Number l2 for l2 forplunger l1 = 12 l1 = 162 68 683 78 884 88 1025 102 1186 118

76

Quick-change blockfor Series 61

TypePlunger spacing

Ordering code

Plunger stylePlunger materialCam tray material

BNP quick-change block/Plunger12 mm or 16 mm

BNP 2_-_ _-_ _ _-61-_ _

Chisel (D), Ball (K), Roller (R) or Roller Bearing (L)Stainless steel, contact surfaces induction hardened

Aluminum, barrel finished, blue anodized finish

BNP 29-_ _-_ _ _-61-_ _

No. ofplungers

Plungerstyle

Plungerspacing I1

12 12 mm16 16 mm

02 2×...06 6×

D ChiselK BallR RollerL Roller

bearing

Ordering example for standard application:BNP 29-04-D12-61-12

Ordering example for safety application:BNP 23-04-D12-61-A-01

12 12 mm16 16 mm24 24 mm30 30 mm

Distance I3

BNP 23-_ _-_ _ _-61-_-_ _

No. ofplungers

Plungerstyle

Plungerspacing I1

12 12 mm16 16 mm

02 2×...06 6×

D ChiselK BallR RollerL Roller

bearing

Distance I3

A 12 mmB 16 mmC 24 mmD 30 mm

Note!

Safety switch positionsto DIN EN 60204-1/VDE 0113 may only beoperated with a rigidplunger.

Safetyswitchelements

No. fromflange

www.balluff.com

Multiplepositionswitchesseries

100

61

Quick-change blockfor series

100

61

1.4

MechanicalMultiple Position Switches withQuick-Change Plunger Unit

Number Plungers Housing B Housing B Housing Cof spacing standard see p. 74plungers l1 l2 l3 l2 l3 l2 l32 12 35 12 59 30 47 243 12 47 12 59 244 12 59 125 12 71 126 12 83 12

2 16 47 16 59 303 16 71 164 16 83 16

5.1

5.2

5.3

77