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Lovely Professional University, Punjab

Course Code Course Title Course Planner Lectures Tutorials Practicals Credits

MEC205 MANUFACTURING TECHNOLOGY 13517::Ajay Gupta 3.0 0.0 0.0 3.0

Course Category Courses with numerical and conceptual focus

TextBooks

Sr No Title Author Edition Year Publisher NameT-1 Manufacturing Technology Volume-1 P N Rao 1st 2012 Tata McGraw Hill

T-2 Manufacturing Technology Volume-2 P N Rao 2nd 2012 Tata McGraw Hill

Reference Books

Sr No Title Author Edition Year Publisher Name

R-1 Fundamentals of ModernManufacturing

Mikell P. Groover 1st 2012 Wiley

R-2 Processes and Materials ofManufacture

Roy A Lindberg 4th 2012 PHI (Pretice Hall India)

WeekNumber

LectureNumber

Broad Topic(Sub Topic) Chapters/Sectionsof Text/referencebooks

Other Readings,RelevantWebsites, AudioVisual Aids,software andVirtual Labs

Lecture Description Learning Outcomes Pedagogical ToolDemonstration/ CaseStudy / Images /animation / ppt etc.Planned

Week 1 Lecture 1 Metal Machining(Theory of ChipFormation in Metal Machining)

T-2:Chapter 2-2.1 Description of varioustypes of chip formationand material effect

identification of material by looking atchip

PPT

Metal Machining(Tool Life) T-2:Chapter 2-2.8 TaylorS Equation estimation of tool life ppt

Lecture 2 Metal Machining(ForceRelationship and the MerchantEquation)

T-2:Chapter 2-2.4 various cutting forces onmerchant circle

Force relationship eithtool movementdirection

PPT

Detailed Plan For Lectures

LTP week distribution: (LTP Weeks)

Weeks before MTE 7

Weeks After MTE 6

Spill Over 2

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Week 1 Lecture 3 Metal Machining(Power andEnergy Relationship in Machining)

T-2:Chapter 4 4.9 Power estimation Selection of suitableMotor

PPT

Machine Tools(Classification ofMachine Tools)

T-2:Chapter 3-3.2 lathe machine Structure Machines and MachineStructure understanding

PPT, WORKSOPDEMONSTRATIONDURING LABCOURSE

Week 2 Lecture 4 Machine Tools(Basic Elements ofMachine Tools)

T-2:Chapter 3-3.6 lathe machine Structure Machines and MachineStructure understanding

PPT, WORKSOPDEMONSTRATIONDURING LABCOURSE

Lecture 5 Machine Tools(Support Structures) T-2:Chapter 3-3.7 lathe machine Structure Machines and MachineStructure understanding PPT, WORKSOPDEMONSTRATIONDURING LABCOURSE

Lecture 6 Machine Tools(PowerTransmission)

T-2:Chapter 3-3.8 Transmission System Machines and MachineStructure understanding

PPT, WORKSOPDEMONSTRATIONDURING LABCOURS

Week 3 Lecture 7 Machine Tools(Actuation Systems) T-2:Chapter 3-3.9 Transmission System Machines and MachineStructure understanding

PPT, WORKSOPDEMONSTRATIONDURING LABCOURS

Lecture 8 Machine Tools(Guide Ways) T-2:Chapter 3-3.10 Transmission System Machines and MachineStructure understanding

PPT, WORKSOPDEMONSTRATIONDURING LABCOURS

Machine Tools(Tool and WorkHolding Methods)

T-2:Chapter 3-3.11 Special Purposemachines and holdingdevice

Machines and MachineStructure understanding

PPT, WORKSOPDEMONSTRATIONDURING LABCOUR

Lecture 9 Machine Tools(Capstan and TurretLathes)

T-2:Chapter 5 Special Purposemachines and holdingdevice

Machines and MachineStructure understanding

PPT, WORKSOPDEMONSTRATIONDURING LABCOUR

Economic and Product DesignConsiderations in Machining(Machinability Tolerance andSurface Finish)

T-2:Chapter 24-24.1 Effects of parameters onmachining conditions

Effects of parameters PPT

Week 4 Lecture 10 Economic and Produc t DesignConsiderations in Machining(Selection of Cutting Conditions)

T-1:Chapter 24-24.2 Effects of parameters onmachining conditions

Effects of parameters PPT

Economic and Product DesignConsiderations in Machining(Product Design Consideration inMachining)

T-1:Chapter 24-24.1 Effects of design onmanufacturability

Effects of design onmanufacturability

ppt

Lecture 11 Quiz,Test 1

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Week 4 Lecture 12 Reciprocating and other MachineTools(Gear Cutting)

T-2:Chapter 10-10.3 Introduction to machinesused for heavymachining

Working of Plannermachine

ppt

Reciprocating and other MachineTools(Gear Shaving)

T-2:Chapter 10-10.3 ntroduction to machinesused for heavymachining

Working ofmachine

ppt

Reciprocating and other MachineTools(Gear Hobbing)

T-2:Chapter 10-10.3 ntroduction to machinesused for heavymachining

Working ofmachine

ppt

Week 5 Lecture 13 Reciprocating and other Machine

Tools(Shaper Machine)

T-2:chapter6-6.2 Application and

mechanism of shapingmachine

Generation of flat

surface

PPT, demonstration in

the Lab

Reciprocating and other MachineTools(Planer Machine)

T-2:chapter6-6.3 Introduction to machinesused for heavymachining

Working of Plannermachine

PPT,Video

Reciprocating and other MachineTools(Slotter Machine)

T-2:chapter6-6.4 Introduction to slottermachine

generation of keywaysand slots

PPT, demonstration inthe Lab

Lecture 14 Reciprocating and other MachineTools(Milling Machine types andtheir Elements)

T-2:chapter7 Type of Millingmachines and theirelements

types of milingmachines for variousoperations

PPT, demonstration inthe Lab

Reciprocating and other Machine

Tools(Milling Cutters)

T-2:chapter7-7.3 Identification and

Selection of Cutters

Selection of cutters PPT, With Pictures of

Cutters and actualcutter showing

Reciprocating and other MachineTools(Milling Operations)

T-2:chapter7-7.4 Various MillingOperations

hoe to generategears,slots, flat surfaces

PPT, demonstration inthe La

Lecture 15 Reciprocating and other MachineTools(Dividing Head and IndexingMethods)

T-2:Chapter7-7.5 Numericals based onindexing methods

how to set the machineto get desired numberof teeth

PPT, demonstration inthe La

Week 6 Lecture 16 Reciprocating and other MachineTools(Milling Mechanics)

T-2:Chapter7-7.6 Milling operation cuttingmechanics

tool features and cuttingangles

DEMOMECMEC205MILLINGMCOPERATIONS

Reciprocating and other MachineTools(Milling Time and PowerEstimation)

T-2:Chapter 7- 7.7 Numerical on MillingTime and PowerEstimation

problems solving PPT, Numericals

Lecture 17 Reciprocating and other MachineTools(Broaching)

T-2:Chapter 10-10.2 Application of brochingtool and machines

How to generateinternal details liksgears,ring spanners

PPT, Video of broaching process

Reciprocating and other MachineTools(Sawing)

T-2:Chapter 10-10.1 Introduction to Sawingmachine

operation of sawingmachine

PPT, video

Lecture 18 Quiz,Test 2

Week 7 Lecture 19 Grinding Process and otherAbrasive Processes(Grinding

Wheel Designation and Selection)

T-2:Chapter 9-9.2 Different GrindingOperation and Grinding

Machines

Know about GrindingOperation and Grinding

Machines

PPt

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Week 7 Lecture 19 Grinding Process and otherAbrasive Processes(GrindingOperations and GrindingMachines)

T-2:Chapter 9-9.2 Different GrindingOperation and GrindingMachines

Know about GrindingOperation and GrindingMachines

PPt

Grinding Process and otherAbrasive Processes(Analysis ofGrinding Process)

T-2:Chapter 9 -9.4 Different GrindingOperation and GrindingMachines

Know about GrindingOperation and GrindingMachine

PPt

Lecture 20 Grinding Process and otherAbrasive Processes(Honing)

T-2:Chapter 9-9.7 Details of AbrasiveProcesses Honing

In depth Study of Abrasive ProcessesHoning, Lapping

ppt

Lecture 21 Grinding Process and otherAbrasive Processes(Lapping) T-2:Chapter 9-9.7 Details of AbrasiveProcesses Lapping In depth Study of Abrasive ProcessesLapping

ppt

MID-TERMWeek 8 Lecture 22 Advanced Welding Processes

(Resistance Welding)T-1:Chapter 31 Types in Details of

Resistance WeldingKnowing aboutResistance Welding

Animation

Lecture 23 Advanced Welding Processes(TIGWelding)

R-1:chapter31 Discription about TIGwelding

Knowing aboutTIG

Animation

Advanced Welding Processes(MIGWelding)

R-1:chapter31 Clearly describe theDifference between TIG,MIG welding,

Knowing aboutTIG,MIG welding,

PPT

Lecture 24 Advanced Welding Processes(GasMetal Arc Welding)

Gas Metal Arc Weldingin Details

Knowing about GasMetal Arc Welding

Demonstrations of models, equipment,processes

Week 9 Lecture 25 Advanced Welding Processes(Thermit Welding)

R-1:chapter31 Details with applicationof Thermit welding

Where we use Thermitwelding,

ppt

Lecture 26 Advanced Welding Processes(Laser Beam Welding)

R-1:chapter31 Methods of Laser beamWelding

Know about Laserbeam Welding

Animation

Lecture 27 Quiz,Test 3

Week 10 Lecture 28 Advanced Welding Processes(Friction Welding)

R-1:Chapter 31-31.5.2

Methods of FrictionWelding

Know aboutFriction Welding

video

Advanced Welding Processes(Electro Slag Welding)

R-1:Chapter 31-31.4.3

Methods of Electro slagwelding

Know about Electroslag welding

ppt

Lecture 29 Powder Metallurgy(Introduction toPowder Metallurgy)

R-1:Chapter 16-16.1 Various methods practical application videos

Powder Metallurgy(Production ofMetallic Powder)

R-1:Chapter 16- 16.2- 16.3

Different Processingmethods,

Know about Processingmethods,

ppt

Powder Metallurgy(ProcessingMethods)

R-1:Chapter 16 16.3-16.4

Processing methods Know about Processingmethods

ppt

Powder Metallurgy(Advantagesand Disadvantages)

R-1:Chapter 16- 16.4 PM advantages anddisadvantages

ppt

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Week 10 Lecture 30 Plastic Processing(Introduction toPlastic Materials)

R-1:Chapter 8- 8.2 Fundamentals Introduction to plasticmaterials

ppt

Plastic Processing(ThermosettingMaterials)

R-1:Chapter 8- 8.3 Thermosetting Materials know aboutthermosetting materials

ppt

Plastic Processing(Thermoforming)

R-1:Chapter 13- 13.9 Various Thermoformingmehods

Vacuum and Pressure ppt

Week 11 Lecture 31 Plastic Processing(Extrusion ofPlastics)

R-1:Chapter 13- 13.2 Different methods of Extrusion of plastics

Knowing aboutExtrusion of plastics

Animation

Lecture 32 Plastic Processing(InjectionMolding)

R-1:Chapter 13-13.6 Different Methods of Injection Molding,

Know about InjectionMolding,

Animation

Lecture 33 Plastic Processing(Blow Molding) R-1:Chapter 13-13.8.1

Methods of BlowMoulding,

Various steps ppt

Week 12 Lecture 34 Non Traditional MachiningProcesses(Introduction to NonTraditional Machining)

T-2:Chapter 11- 11.1 Introduction and processselection

ppt

Non Traditional MachiningProcesses(Electric DischargeMachining Tools and Work PieceMaterials)

T-2:Chapter 11-11.2 Concepts of Electricdischarge machiningtools and work piecematerials

Know about Electricdischarge machiningtools and work piecematerials

ppt

Lecture 35 Non Traditional Machining

Processes(Electro-ChemicalMachining System)

T-2:Chapter 11-11.3 Details of Dielectrics

Electrochemicalmachining system

Concepts of Dielectrics

Electrochemicalmachining system

ppt

Lecture 36 Non Traditional MachiningProcesses(Ultrasonic MachiningSystem)

T-2:Chapter 11-11.4 Methods of Ultrasonicmachining system

Knowing aboutUltrasonic machiningsystem

ppt

Non Traditional MachiningProcesses(Plasma Arc Machining)

R-1:Chapter 26-26.3.4

Methods of Plasmaprocess elements andapplications,

animation

Week 13 Lecture 37 Non Traditional MachiningProcesses(Laser Beam Machining)

T-2:Chapter 11- 11.6 Details of Laser beammachining,

Know about Laserbeam machining

Non Traditional Machining

Processes(Abrasive Water JetMachining)

T-2:Chapter 11- 11.7 Methods of Abrasive and

water jet machining

Study of Abrasive and

water jet machining

ppt

Lecture 38 Jigs and Fixtures(FunctionalSurfaces)

T-2:Chapter 14- 14.2 Locating, clamping andsupport surfaces

ppt

Jigs and Fixtures(LocationPrinciples)

T-2:Chapter 14-14.3 Different LocationPrinciples

Know about LocationPrinciples

ppt

Jigs and Fixtures(LocatingDevices)

T-2:Chapter 14-14.4 Different LocatingDevices

Know about LocatingDevices

ppt

Lecture 39 Jigs and Fixtures(LocatingDevices)

T-2:Chapter 14-14.4 Different LocatingDevices

Know about LocatingDevices

ppt

Jigs and Fixtures(ClampingDevices of Jigs)

T-2:Chapter 14- 14.5 Types of ClampingDevices

ppt

Jigs and Fixtures(DesignProcedure for Jigs and Fixtures)

-2:Chapter 14.7 and14.8

Basic steps in planningvarious elements of jig

ppt

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SPILL OVERWeek 14 Lecture 40 Any Topic Revision

Lecture 41 Any Topic Revision

Scheme for CA:

Component Frequency Out Of Each Marks Total Marks

Quiz,Test 2 3 10 20

Total :- 10 20

Details of Academic Task(s)

AT No. Objective Topic of the Academic Task Nature of Academic Task(group/individuals/field

work

Evaluation Mode Allottment /submission Week

Test 1 To evaluate student'sknowledge about thetopic covered

Merchants circle diagram and chip formation Individual Performance in test 3 / 3

Quiz 1 To evaluate student'slearning about topicscovered

Reciprocating machine tools Individual Performance inQuiz

6 / 6

Test 2 to evaluate student'sunderstanding oftopics covered

Different welding process and grinding process Individual Performance in test 10 / 10