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MECA0492 : Introduction to Vehicle Stability Control Pierre Duysinx Research Center in Sustainable Automotive Technologies of University of Liege Academic Year 2017-2018 1

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Page 1: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

MECA0492 : Introduction to Vehicle Stability Control

Pierre DuysinxResearch Center in Sustainable Automotive

Technologies of University of Liege

Academic Year 2017-2018

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Page 2: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

Bibliography

T. Gillespie. « Fundamentals of vehicle Dynamics », 1992, Society of Automotive Engineers (SAE)

W. Milliken & D. Milliken. « Race Car Vehicle Dynamics », 1995, Society of Automotive Engineers (SAE)

R. Bosch. « Automotive Handbook ». 5th edition. 2002. Society of Automotive Engineers (SAE)

J.Y. Wong. « Theory of Ground Vehicles ». John Wiley & sons. 1993 (2nd edition) 2001 (3rd edition).

M. Blundel & D. Harty. « The multibody Systems Approach to Vehicle Dynamics » 2004. Society of Automotive Engineers (SAE)

G. Genta. «Motor vehicle dynamics: Modelling and Simulation ». Series on Advances in Mathematics for Applied Sciences - Vol. 43. World Scientific. 1997.

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Page 3: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

UNNDERSTANDING THE ESP

Electronic Stability Program

DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES

SIMPLE MODEL:

2-dof vehicle model

Equations of the transient behaviour (lateral equilibrium)

Extension of the model to include individual wheel brakings

TOWARDS THE NUMERICAL SIMULATION :

The automobile as mechatronic system

Finite Element Multibody (SAMCEF-MECANO)

Integration of control systems

Sensors, control algorithms, actuators

3

Page 4: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

FUNDAMETALS OF ESP

4

Déviation entre le comportement désiré du véhicule et le comportement réel

Décision si intervention de l’ESPCalcul du

comportement désiré du véhicule

Calcul du comportement

réel du véhicule

Comportement sur-vireur:

freinage à l’avant

Comportement sous-vireur:

freinage à l’arrière

Angle debraquage

Accélération latérale

Vitesse ang. des roues

Accélération ang. de lacet

ESP = (ABS+TCS)²

Page 5: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

INSTRUMENTATION OF ESP

5

A highly sensitive MEMS accelerometer(polySi surface micromachined MEMS) Record the lateral acceleration

A micromechanical gyroscope (polySi surface micro machined MEMS) detects the rotations about the vehicle vertical axis

Miniaturized Sensors of the wheel rotation speed (based Hall effect)

Steering wheel rotation measured by a contact less sensor

CAN bus network

Source: Bosch

Page 6: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

MODEL OF THE VEHICLE DYNAMICS

Assumptions:

Small slip and steering angles

Vehicle is infinitely rigid in pitch q=0 and heave w=0

No roll p=0

2 dof model b and r

6

x,u,p

y,v,qz,w,r

f

Velocity

f

Velocity

rr

Fyf

Fyr

Fyf

Tr

Tf

rv

u Vb

Fyr

Fxr Fxr

FxfFxf

L

a

b

h

M, J

Bicycle model

MODEL OF THE VEHICLE:

Page 7: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

MODEL OF THE VEHICLE DYNAMICS

Newton-Euler equilibrium equation in the non inertial reference frame of the vehicle body

Model with 2 dof b & r

Equilibrium equations in Fy and Mz :

Operating forces

Tyre forces

Aerodynamic forces (can be neglected here)7

f

Velocity

r

Fyf

Fyr

rv

u Vb

Fxr

Fxf

L

a

b M, J

e J x y = 0

e t J y z = 0

Page 8: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

MODEL OF THE VEHICLE DYNAMICS

The equilibrium equations along Fy and Mz

writes:

Use small angles assumptions (linearized motion)

Linearized equations of motion of the 2 dofmodel

8

f

Velocity

r

Fyf

Fyr

rv

u Vb

Fxr

Fxf

L

a

b M, J

Page 9: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

MODEL OF THE VEHICLE DYNAMICS

Compatibility of slip angles and velocities:

Use small angles assumption

And so

9

f

Velocity

r

Fyf

Fyr

rv

u Vb

Fxr

Fxf

L

a

b M, J

Page 10: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

Constitutive equations of the tyres

MODEL OF THE VEHICLE DYNAMICS

Source: Gillespie (fig 6.2)

Page 11: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

MODEL OF THE VEHICLE DYNAMICS

Introducing the constitutive equations into the equilibrium equations

It comes

Substitute the slip angles value by their value in terms in the velocities from compatibility relations

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Page 12: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

MODEL OF THE VEHICLE DYNAMICS

Standard form of motion equations for the vehicle dynamics

12

x,u,p

y,v,qz,w,r

f

Velocity

f

Velocity

rr

Fyf

Fyr

Fyf

Tr

Tf

rv

u Vb

Fyr

Fxr Fxr

FxfFxf

L

a

b

h

M, J

Page 13: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

ADAPTATION OF VEHICLE

DYNAMICS MODEL TO ESP

ESP system (Electronic Stability Program) :

Apply individual braking forces in each wheel

Develop a yaw torque about the vertical axis

Equations of motion

13

f

r

Fyf

rv

uVb

Fyr

Frrd

Frfg

Frfd

L

a

b

h

M, J

Frrg

Fyr

Fyf

Mz

Page 14: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

UNDERSTANDING THE ESP

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Brake a front wheel produces:

–An aligning torque

–A torque that tends to reduce the body slip

–A lateral force that tends to deport the vehicle

Brake a rear wheelproduces a pure realigning torque f

r

Fyf

Fyr

rv

u Vb

Frr

Frf

L

a

b M, JMz

Page 15: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

UNDERSTANDING THE ESP

For an understeer trajectory: The wheels of the front axle experience a

larger side slip than rear wheels

The front axle is deported towards the outer of the turn

The ESP actuate the braking of the rear wheels, here the interior rear wheel to develop an aligning torque to come back on the desired trajectory

For an oversteer trajectory: The rear axles tends to be deported to the

outer of the turn

The rear wheels have a higher side slip compared to the front wheels

The ESP uses the braking of the front wheels, that is a braking on the outer front wheel in order to come back on the ideal trajectory. 15

f

r

Fyf

rv

uVb

Fyr

Frrd

Frfg

Frfd

L

a

b

h

M, J

Frrg

Fyr

Fyf

Mz

Page 16: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

UNDERSTANDING THE ESP

16

Understeer trajectory:

The front wheels are sliding and the front axle is deported to the outer of the turn.

The ESP actuates the rear wheel braking.

Oversteer trajectory:

The rear axle tends to slide towards the outer of the turn.

The ESP systems reacts by braking the front wheel that is in the outer side of the turn.

Page 17: MECA0492 : Introduction to Vehicle Stability Control · UNNDERSTANDING THE ESP Electronic Stability Program DESCRIPTION OF THE ESP SYSTEM AND ITS WORKING PRINCIPLES SIMPLE MODEL:

NUMERICAL SIMULATION EXERCICE

INTEGRATION OF MOTION EQUATIONS IN MATLAB-SIMULINK

Phase I (t<0): V=30 m/s, R=100 m, M = 1000 Kg, J=1000 Kg/m2, g=9.81 m/s², L=3 m, a=b=1.5, Cf et Cr = 100 000 N/rad

Phase II (t=0): Loss of friction on the front wheel: Cf = 75 000N/rad

Phase III (t>0): Find the braking torque able to re-establish the turn with the desired curvature.

Check the feasibility of the braking torque (maximum friction under the braked wheels!) 17