mechanical transmissions mechanical transmissions€¦ · we care, we overhaul adt, lpt (ngv and...
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MECHANICAL TRANSMISSIONS
ON BOARD WITH USIf you are looking for:A reliable and winning partnerOver 50 years of experience in PGB and AGB design and manufacturingAdvanced design capabilitiesA total solutions providerInternational support team An experienced casting partnerFull support for CRO and MRO activities
THEY’VE ALREADY CHOSEN USGeneral ElectricRolls-RoycePratt&WhitneyPratt&Whitney Canada
EurojetSnecmaItalian and Brazilian Air ForcesEpi
MECHANICALTRANSMISSIONS
MECHANICAL TRANSMISSIONS
DESIGN SAND CASTING / ADDITIVE MANUFACTURING MANUFACTURING ASSEMBLY TESTING DELIVERY MRO & CRO
YOUR TECHNOLOGY
PARTNER
MECHANICAL TRANSMISSIONS POWER GEARBOXES AND ACCESSORY DRIVE TRAINS
BEHIND THE PRODUCTION PROCESSProven track record across different products and platformsExtensive product rangeExcellent in-service performanceSolid functional integrationCross-sector knowhow, in design, testing and controlVerticalization of productionDedicated manufacturing cellsLean production cellsSample production with rapid prototyping technologiesLeading edge technologies for cost efficiencyConsistent quality of part thanks to stable machining/manufacturing conditionsState-of-the-art tools to design the process
TESTS & MEASUREMENTSPropeller loads, oil flow rate and temperature settingsAutomatic mission simulationHealth monitoringDevelopment testsCertification endurance testsLow speed durability testStatic fatigue testing on housingThermal mappingPGB efficiency evaluationAttitude test
WE CARE, WE OVERHAULADT, LPT (NGV and case) and oil tank - GEnxADT, LPT (nozzle) - GE90AGB, Oil pump and Oil tank - V2500ADT and Oil tank - Trent900
OUR MECHANICAL TRANSMISSIONS PLANTSARE LOCATED IN:
RIVALTA DI TORINO (ITALY)167,000 Sqm specialised in Design and Machining
BORGARETTO/BEINASCO (ITALY)25,000 Sqm specialised in Casting
HARBIN (CHINA)27,000 Sqm specialised in Machining
TURIN (ITALY)12,000 Sqm specialised in Testing
POMIGLIANO D’ARCO (ITALY)78,000 Sqm specialised in CRO
[email protected] - www.avioaero.com AvioAero@AvioAeroAvioAero
• Manufacturing• CRO
• Design Responsibility • Casting
TP400PW1100PW1500
PW150EC 175PW800
LM6000
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CH53 AS365
CF6-80GE90
V2500GEnx
LM2500
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BR 710PW4000
EJ200T700
TRENT900SaM146PW2000
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OUR MECHANICAL TRANSMISSIONS
TAKE A LOOK AT WHAT WE CAN DO
ALL AROUND DESIGNCo-design with customer engineeringIntegrated gearbox analysisHigh power density gearbox designIntegration with engine lube and fuel systemsWhole system modeling and dynamics assessmentLow part count design for improved reliabilityFireproof designAir/oil system technologiesAdvanced gear design methodologies (including tooth topography optimization based on true stress calculation)Bi-helical gearsHigh and low speed planetary systemsSplit torque architectureOffset planetary architectureRobust bevel gear optimisationHigh strenght bearing materialsIntegral bearing racesHealth monitoring systemDamage tolerance and 3D crack propagationVirtual testingHot hardness steelCastings design and melting process simulationAssembly tool concept definition, design and constructionLight alloy housing with integral cored lines
DID YOU KNOW?Over 50 years of experience and over 4,800 gearboxes produced every year (over 40,000 gears of different types such as Bevel, Sun, Spur, etc). Our expertise in design, manufacturing and testing is a winning element if you are looking for a reliable partner. Thanks to our design capabilities and manufacturing tecniques, ranging from casting of aluminium and magnesium parts to gear machining and gearboxes assembly and testing we can deliver excellent helicopter, turboprop and aeroengine transmissions. Our engineers and highly specialized technicians offer full support and we guarantee the quality of all our products and customer care services.
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MECHANICALTRANSMISSIONS