memex merlin tempus introduction
TRANSCRIPT
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Are you ready for the next Industrial Revolution?
INTRODUCTION PRESENTATION
[email protected]+1 (905) 635-1537
MERLIN is an IIoT Shop-Floor-to-Top-Floor Communications Platform that provides manufacturing analytics in real-time. Specifically, MERLIN:
THE MERLIN VALUE PROPOSITION
• Delivers a 10%-50% average productivity increase
• Earns 20%+ profit improvement based on just a 10% increase in Overall Equipment Effectiveness (OEE)
• Achieves payback in less than 4 months with an Internal Rate of Return (IRR) greater than 300%
• Connects to any machine, utilizing MTConnect, other protocols, or MERLIN hardware adapters for older machines
Are you ready for the next industrial revolution? 2
• Replace manual, subjective data collection with automatic, objective data collection
• True visibility means shining a light on dark production assets
• The opportunity to take lean manufacturing to the next level
• MERLIN reveals your hidden factory
WHAT DRIVES DESIRE FOR OEE?
Prior to installing MERLIN, many customers have admitted that while they were running their plants with out of date or incomplete data collected with the clipboard-and-spreadsheet method.
Are you ready for the next industrial revolution? 3
WHY OEE MATTERS IN THE IIOT ERA
Are you ready for the next industrial revolution?
• MERLIN delivers OEE and many other valuable metrics
• OEE is now the most important metric in manufacturing
• OEE = (Availability) x (Quality) x (Performance)
• World-class OEE of 85% entirely achievable with MERLIN
MERLIN OEE Dashboard
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OEE IS A MEANS OF COMPARISON BETWEEN DISPARATE MACHINES.
Are you ready for the next industrial revolution?
Availability =Quality =Performance =
• In the Machining world OEE is a means of comparison between disparate machines.
• World-class OEE of 85% entirely achievable with MERLIN• ROI measured in months
In cycle Time
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Total shift time
X100
Good PartsTotal Parts X 100
Expected Cycle timeActual cycle time
X 100
OEE = (Availability%) x (Quality%) x (Performance%)
MERLIN LEAVES NO MACHINE BEHIND
Corporate Dashboard
MERLIN provides real-time and
capacity utilization.
Corporate-wide
Reporting
CORPORATE USERS
Real-time Metrics, On-time Delivery
MERLIN Machine Connection OptionsMERLIN natively connects to OPC, FOCAS2 & MTConnect protocols. Legacy assets connect via MERLIN
Universal Machine Interface family. MERLIN connects all assets to
management, providing shop floor to top floor information exchange.
Shop Floor to Top Floor Visualization
MERLIN ServerERP MERLIN eHMI adds mobile
bi-directional operator control of
any machine
LEGACY MACHINES FOCAS ENABLED MACHINES MTConnect ENABLED MACHINES OPC ENABLED MACHINES
MERLIN machine connection optionsMERLIN natively connects to OPC, FOCAS2 & MT Connect protocols. Legacy assets connect via MERLIN universal machine interface family. MERLIN connects all assets to management, providing shop-floor-to-top-floor information exchange.
CORPORATE HQ
Corporate-widereporting
Shop floor to top floor visualization
Corporatedashboard
Real-time metrics,on-time delivery
ERPMERLIN Operator TerminalAdds bi-directional operator input of any machine
MERLIN SERVER
LEGACY MACHINESFOCAS ENABLED MACHINES
MTConnect ENABLED MACHINES
OPC ENABLED MACHINES 6
MERLIN DATA FLOW
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MERLIN ERP Interface
Work OrderPart Name SKU# / Part #Number of parts required
Product Standard- Part # assigned to machines one copy of PS for each capable machine- expected cycle time- number of parts / cycle- number of cycle / part- optionally setup time expectationWork Scheduling
Job queue assignment in MERLIN
Operator HMI (MOP)WO info & selectionDown Time reportingReject ReportingE-mail for assistance
JOB EXECUTIONAll times associated
In & Out of cycle with details Good & Reject Parts Count
DASHBOARDSOEE & Productivity info
Displayed in Real Time
REPORTSdistributed via
email automatically
Communication to ERP
Completed WO & Shift; down time, part counts
ERP SystemPlan the work
Folderon
Network
A WINDOW ON YOUR SHOP
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Mazak in Florence, KY• 65 machines:
• Various cells• Production Lines• Mills• Turning Centers• Paint line• Assembly stations• Operator portals
Make visible specific machine status for everyone• Slideshow feature allows for any information screen to be
displayed automatically on shop floor displays
PRODUCTION MONITORING
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Are you ready for the next industrial revolution?
MERLIN PROVEN IN PLANTS WORLDWIDE
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This has been a brief INTRODUCTIONIt would be our pleasure to provide a full presentation and demonstration
Randy McDonald 905-635-1537 [email protected]