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150 Years of Experience with Construction Equipment
Applied for Decades in the Offshore Industries
Nils RaabSales Manager
Febuary 27th 2018
MENCK GmbH
MENCK GmbH
Presented to:
German American Chamber of Commerce
150 Years of Experise
MENCK History
1868MENCK & Hambrockfounded
First steamhammer produced
1883
1934MRB
introduced
Acquired byKoehring
1966
Type MRB MRBS MHF MHU MHU-T
Mode Steam /Air Freefall Steam /Air Freefall Hydraulic Freefall Hydraulic Double Act Hydraulic Double Act
Energy (kJ) 25 – 245 129 – 2190 30 – 200 220 – 3000 100 – 3500
Ratio kJ/t 7.6 – 8.9 8.4 – 11.8 6 – 7.3 8.8 – 11.6 7.1 – 10.2
1967MRBS
introduced
1977First hydraulic
hammer
1980MHU
introduced
1989MHU-T
introduced
MUP introduced
1981
Foundation ofMENCK GmbH
1992
1993Acquired by J.R.
McDermott
Acquired byUWG (Acteon)
2003
2004MNRS / MHC21
introduced
MHU 1900Sintroduced
2007
2010MHU 100Cintroduced
MHU 3500Sintroduced
2013
Drive unitShackle
Hammer housing
Pile sleeveUnderwater ballast
Anvil Shock absorberHammer foot
Hydraulic Hoses
Piston rod
Ram weight
Intermediate flange
Knowledge Transfer from Offshore Oil & Gas to Offshore WindJacket Installation vs. Monopile Installation
Offshore Foundations
MENCK Business
Offshore Foundations
MENCK Business
Hydraulic Hammers of variable sizes and energies from 100 kJ to 3.500 kJ customized pile adaption systems worldwide availability of all systems
Installation of very large and long piles installation of Piles of Length > 100m at OD 2,2m installation of Piles with top OD 6,5 m (+1000t weight in air)
On land, offshore and deep to ultra-deep waters deepest Installation to date: 2,200m – preparing for 3,000m
& Knowledge transfer from Offshore Oil & Gas to Offshore WindMENCK Markets
Diversified Expertise and Knowhow
MENCK Markets
SERVICES
Bridge & Port Conventional Oil & Gas Deepwater Oil & Gas Offshore Wind
Conventional Oil & Gas
MENCK Markets
Installations up to a water depth of 400m. Installed structures are Jackets, Conductors, Tripods and shallow water FPSO’s.
Year Project Structure Hammer Region2011 Jalilah Jacket MHU 500T Middle East2011 Bien Dong Jacket MHP/Winches Asia2011 Spur Lines Jacket S-90 Far-East2011 SHWE Jacket MHU 1200S India2011 PNG Jacket S-90 South America2010 Bongkot Jacket MHU 1700T Far-East2010 Platong Jacket MHP/Winches Far-East2010 Karan Jacket MHU 800S Middle East2010 Kipper Tuna Jacket MHU 400T Australia2010 PCSB Jacket MHU 800S Far-East2010 Topaz Jacket MHU 500T Asia2010 MHNRDII Jacket MHU 270T India2010 VungTau Jacket MHP/Winches Far-East2010 FPSO-Brazil Jacket MHU 270T South America2010 DDW1 Jacket MHU 800S India2010 Guendalina Jacket MHU 500T Europe2009 Talisman + Newfield Malaysia Tripod MHU 150S Asia-Pacific2009 Yuri FSO MHU 800S Europe2009 MHSRPII Jacket MHU 800S Asia-Pacific2009 Baraka Jacket MHU 270T North-Africa2009 UjungPangkah Jacket MHU 270T Far-East2009 Bohai Jacket MHU 800S Asia2009 CVX Jacket MHU 500T Far-East2009 Platong Jacket MHP/Winches Far-East
MENCK Markets
Jacket Installation – Leg Piles, inclined, above water Jacket Installation – Skirt Piles, under water
Conventional Oil & Gas
Offshore Wind
MENCK Markets
Year Project Structure Hammer Region2017 Walney Extension Monopile MHU 3500S Europe2016 Burbo Bank Extension Monopile MHU 3500S Europe2016 Rampion Monopile MHU 3500S Europe2016 Wikinger Jacket MHU 1200S Europe2015 Sandbank 24 Monopile MHU 3500S Europe2015 Block Island Jacket MHU 800S North America2014 Wikinger Test Piles Jacket MHU 800S Europe2014 Amrumbank Monopile MHU 1900S Europe2013 Humber Gateway Monopile MHU 1900S / 500T Europe2013 HelWin & BorWin Jacket MHU 1900S / 1200S Europe2012 Gwynt y Mor Monopile MHU 1900S Europe2012 Globaltech I Tripod MHU 1200S / 800S Europe2012 Bard Offshore I Tri-pile MHU 1900S / 1200S Europe2011 North Sea East and Ijmuiden Monopile MHU 800S Europe2011 Lincs Monopile MHU 1900S Europe2009 Bard Hooksiel Tri-pile MHU 1900S / 1200S Europe2009 Alpha Ventus Jacket / Tripod MHU 500T Europe2008 Rhyl Flatts Monopile MHU 800S Europe2008 Gunfleet Sands Monopile MHU 800S Europe2008 Fino 3 Monopile MHU 800S Europe2007 Lynn & Inner Dowsing Monopile MHU 1900S Europe2006 Burbo Bank Monopile MHU 800S Europe2005 Greater Gabbard Monopile MHU 500T Europe2004 Amrumbank West Monopile MHU 800S Europe2004 North Hoyle Monopile MHU 600B Europe2002 Samso Monopile MHU 600B Europe2000 Utgrunden Monopile MHU 500T Europe
Installation of Monopiles, Jackets, Tripods and Tri-piles with outer diameters ranging from 1.37 m to 6.50 m
Offshore Wind
MENCK Markets
Expertise in installing:
• Monopiles
• Twisted Jackets
• Tripods
• Jackets (pre- and post-piled)
• Tri-piles
• Anchor piles
Knowledge Transfer from Offshore Oil & Gas to Offshore Wind“One-Off” Installation vs. Serial Installation
Knowledge Transfer from Offshore Oil & Gas to Offshore Wind“One-Off” Installation vs. Serial Installation
Various challenges on different
ends of the Supply Chain
• Material
• Fabrication
• Logistics
• Installation
Knowledge Transfer from Offshore Oil & Gas to Offshore Wind“One-Off” Installation vs. Serial Installation
Various challenges on different
ends of the Supply Chain
• Material
• Fabrication
• Logistics
• Installation
Use of Template for Pre-Installation
of Piles to decouple above steps
Modified storage and handling to
allow uninterrupted pile driving
Knowledge Transfer from Offshore Oil & Gas to Offshore WindJacket Installation vs. Monopile Installation
Jacket Installation- Diameter up to 3m- Length up to 100m- Required energy up to 1900kJ- Number of piles up to 12 for
platforms- Turbines 3 or 4 piles
New Challange- Installation tolerances in
serial production
Monopile Installation- Diameter up to 6,5m- Length up to 70m- Required energy up to 3500kJ
• Average 2400kJ- Number of piles up to 100
• Average 80 New Challanges
- More Energy- Bigger Pile Adaptation- Flange Protection- Paint Protection- Horizontality Measurment- Serial Installation- Noise Mitigation
Knowledge Transfer from Offshore Oil & Gas to Offshore WindJacket Installation vs. Monopile Installation
MHU3500S566t Ø6,5m
20m
MHU3500S425t24m
MHU1900S244,5t22,1m
MHU1200S203,5t18,9m
MHU800S139t
17,1m
MHU500T113,7t14,5m
MHU270T66t
12,7m
MHU100C15,6t10,4m
Truck28t4m
Car1,3t1,5m
Knowledge Transfer from Offshore Oil & Gas to Offshore WindJacket Installation vs. Monopile Installation
Weight & Dimensions
MHU3500S For pile diameter of 5,5m – 6,5m Above water configuration
Part Weight (t)--------------------------------------------------------------------MHU 3500S, 6.5m hammer foot 318Anvil 6,5m 178 Pile sleeve 6,5m 70--------------------------------------------------------------------Total weight above water 566
Knowledge Transfer from Offshore Oil & Gas to Offshore WindJacket Installation vs. Monopile Installation
Proven technology New challenges by market
driven requirements Driving on a Flange Paint Protection with Plastic
Strips inside Pile Sleeve Horizontal Measurement
System Noise Mitigation System Optimized operation and
maintenance procedures forserial installation
Experience TransferConclusion
Knowledge Transfer from Offshore Oil & Gas to Offshore Wind