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Research review paper
Metabolic engineering of Escherichia coli: A sustainable industrialplatform for bio-based chemical production
Xianzhong Chen a,⁎, Li Zhou a, Kangming Tian a, Ashwani Kumar b, Suren Singh b,Bernard A. Prior c, Zhengxiang Wang d,⁎⁎a Key Laboratory of Industrial Biotechnology, Ministry of Education & School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, Chinab Department of Biotechnology & Food Technology, Faculty of Applied Sciences, Durban University of Technology, P.O. Box 1334, Durban, 4001, South Africac Department of Microbiology, University of Stellenbosch, Private Bag X1, Matieland, 7602, South Africad Key Laboratory of Industrial Fermentation Microbiology, Ministry of Education & The College of Biotechnology, Tianjin University of Science & Technology, Tianjin 300457, China
a b s t r a c ta r t i c l e i n f o
Article history:
Received 18 October 2012
Received in revised form 4 February 2013
Accepted 25 February 2013
Available online 6 March 2013
Keywords:
Escherichia coli
Metabolic engineering
Bioprocess
Biochemical product
Industrial platform
In order to decrease carbon emissions and negative environmental impacts of various pollutants, more bulk
and/or ne chemicals are produced by bioprocesses, replacing the traditional energy and fossil based inten-
sive route. The Gram-negative rod-shaped bacterium, Escherichia coli has been studied extensively on a
fundamental and applied level and has become a predominant host microorganism for industrial applications.
Furthermore, metabolic engineering of E. coli for the enhanced biochemical production has been signicantly
promoted by the integrated use of recent developments in systems biology, synthetic biology and evolutionary
engineering. In this review, we focus on recent efforts devoted to the use of genetically engineered E. coli as a
sustainable platform for the production of industrially important biochemicals such as biofuels, organic acids,
amino acids, sugar alcohols and biopolymers. In addition, representative secondary metabolites produced by
E. coli will be systematically discussed and the successful strategies for strainimprovements will be highlighted.
Moreover, this review presents guidelines for future developments in the bio-based chemical production using
E. coli as an industrial platform.
© 2013 Elsevier Inc. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1201
2. Biofuels production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1201
2.1. Hydrogen production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1201
2.2. Bioethanol production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1203
2.3. Advanced biofuels production using recombinant E. coli as ef cient biocatalyst . . . . . . . . . . . . . . . . . . . . . . . . . . 1205
2.3.1. 1-Butanol and 1-propanol production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1205
2.3.2. 2-Methyl-1-butanol and 3-methyl-1-butanol production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1205
2.3.3. Isopropanol and isobutanol production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1206
3. Organic acids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1206
3.1. Lactic acid production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1206
3.2. Succinic acid production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12093.3. Production of other organic acids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210
4. Amino acids production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210
4.1. L -Threonine production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1211
4.2. L -Valine production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1212
4.3. L -Phenylalanine production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1212
4.4. Production of other amino acids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1212
5. Sugar alcohols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1213
Biotechnology Advances 31 (2013) 1200–1223
⁎ Corresponding author. Tel./fax: +86 510 85918122.
⁎⁎ Corresponding author. Tel/fax: +86 022 60601958.
E-mail addresses: [email protected] (X. Chen), [email protected] (Z. Wang).
0734-9750/$ – see front matter © 2013 Elsevier Inc. All rights reserved.
http://dx.doi.org/10.1016/j.biotechadv.2013.02.009
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6. Biopolymer and monomers production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1213
6.1. 1,3-Propanediol and 1,2-propanediol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1213
6.2. 1,4-Butanediol and 2,3-butanediol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1214
6.3. Polyhydroxyalkanoates production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1214
6.4. Polylactic acid and copolymers production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215
7. Biosynthesis of complex natural compounds in E. coli . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215
7.1. Isoprenoid biosynthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1216
7.2. Nonribosomal peptides and polyketides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1216
7.3. Coenzyme Q10 production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1218
8. Conclusion and future directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1218Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1219
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1219
1. Introduction
Currently commodity chemicals and traditional fuels are predom-
inantly produced from fossil based resources and have played an
essential role in international social and economic development.
However, withthe rising concernsof the sustainability, carbon dioxide
release into the atmosphere and the negatively environmental impact
of traditional petrochemical based products and fossil fuels, the bio-
technological route of production from renewable carbon sources is
a desirable alternative to petrochemical-based production (Bozell
and Petersen, 2010; Bruschi et al., 2011). The economic potential of
biotechnology industry has become an important contribution to the
world economy in recent years: its global value is estimated about
500 billion dollars in 2011, compared to only 54 billion dollars in
1999 and 101 billion dollars in 2003 (Bruschi et al., 2011). Increasingly
bulk chemicals (such as organic acid, amino acid, and biofuels) andne
chemicals (antibiotics, vitamins, pharmacy chemicals, sweeteners, and
performance materials) have been produced by the intervention of bio-
technology at an industrial scale. Many industrial processes are based
on the catalytic activities of microorganisms and therefore strains
need to be developed and selected that grow rapidly to a high cell
density with high volumetric and specic productivities (activity per
fermentation volume or biomass), and yield products from substratesclose to the theoretical maximum. Additional properties of high stress
tolerance,and simple molecular manipulation based on availablegenetic
information are desirable (Huffer et al., 2012).
Extensive fundamental studies on Escherichia coli over the last
50 years have resulted in the bacterium becoming the prime prokary-
otic genetic model. Moreover, since the beginning of the modern
biotechnology era in the late 70s, E. coli has been used widely for mo-
lecular cloning methodologies and as a host to produce primary and
secondary metabolites. Representative biochemical products are
summarized in Table 1. E. coli possesses a number of excellent proper-
ties, such as a rapid doubling time and growth rate, ease of high-cell-
density fermentation, low production cost and, detailed knowledge of
the metabolism and most importantly, the availability of excellent
genetic tools for strain improvement. These characteristics makeE. coli an ideal candidate for both metabolic engineering and
commercial-scale production of desirable bioproducts (Table 1).
Traditionally, strain improvement was achieved mainly by multiple
rounds of random mutagenesis and selection, which are still very useful
nowadays (Portnoy et al., 2011; Sonderegger and Sauer, 2003). In the
latest decade, the development of gene deletion approaches (Bloor
and Cranenburgh, 2006; Datsenko and Wanner, 2000; Murphy et al.,
2000) enabled ef cient genome DNA inactivation and greatly improved
metabolic engineering of E. coli. A more systematic and integrated
approach for biotechnological process development and optimization
became prevalent. Furthermore, metabolic engineering of E. coli has
been employed to broaden the variety of available products (Table 1).
In view of the above, this review highlights the current trends towards
the bio-based production of chemicals using genetically modied E. coli
as a sustainable biocatalytic platform and the impact on industrial bio-
technology. Therefore, essential primary and secondary metabolites
produced by engineered E. coli are evaluated and discussed. In addition
we show that systematically engineeredE. coli will pave a broad avenue
for the development of a green replacement for petrochemical products
and play a critical role as a novel platform in industrial microorganism
and pharmaceutical biotechnology. The physiology, biochemistry,
genomics and methodology of this microorganism have been exten-
sively studied (Blattner et al., 1997; Bloor and Cranenburgh, 2006)
and are outside the scope of this review whereas strategies to improve
the catalytic ef ciency of E. coli are given more emphasis.
2. Biofuels production
Concerning availability and abundance of biomass resources, as
well as environmental pollution of fossil fuels, development of
bioenergy as an alternative fuels has gained more attention in recent
past. Generally, biofuelsincludes the hydrogen,bioethanol and advanced
fuels (Table 1) but the catabolic pathways to synthesize these products
are diverse (Fig. 1). In this section, we discuss the progress in biofuels
production by engineered E. coli and highlight some of successful strate-
gies for increasing catalytic ef ciency of cell.
2.1. Hydrogen production
As an alternative for petroleum fuels, microbial production of
hydrogen as a future fuel is a promising possibility (Kim and Lee, 2010;
Panagiotopoulos et al., 2009). Hydrogen is a highly energy dense source
andits conversion to heat or power is simpleand clean when combusted
with oxygen as only water is formed without generation of pollutants
(Hoffmann, 2002). Biological production of hydrogen using biomass as
a feedstock is less energy-intensive, sustainable, eco-friendly, and con-
sidered to be neutral for CO2 emissions (Panagiotopoulos et al., 2009).
A number of newly isolated microbes i.e. Thermoanaerobacterium
thermosaccharolyticum, Clostridium beijerinckii and Sporoacetigenium
mesophilum have been reported in literature for hydrogen production,
but with limited production (Cai et al., 2011; Oh et al., 2011). The lowyield has been a major obstacle for the hydrogen production through
microbial fermentation of glucose. Kim et al. (2009) attempted to over-
come the limitations with natural isolates by metabolically engineering
E. coli strains for hydrogen production. Deletion of hyc A, a negative
regulator for formate hydrogen lyase and two uptake hydrogenases
(hya and hyb), resulted in carbon ux alterations to H2 pathway. H2yield was further improved to 2.11 mol/mol glucose fermented by
deletion of lactate dehydrogenase (ldhA) and fumarate reductase
( frdAB)underreduced H2 pressure in batchexperiments. Using a similar
genetic approach, H2 was produced with an improved yield by an
engineered E. coli strain (Maeda et al., 2008). A recent report showed a
high volumetric productivity of 2.4 H2/L/h using immobilized cells of a
genetically recombinant E. coli, which has deletion mutations in uptake
hydrogenases (ΔhyaAB), lactate dehydrogenase (ΔldhA) and fumarate
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Table 1
Representative bio-based chemicals produced by genetically engineered E. coli.
B io-b ased chemica l I ndu st rial
applications
Engin eerin g strategy Fe rmen tati on process Carbon
source
Titer and yield Refs
Biofuels Hydrogen Fuel and energy carrier Deletion of negative regulator and
competing carbon metabolic
pathways
Immobilized
recombinant cells
F ormate 1.0 mol H2/mol
formate; 2.4 l
H2/L/ha; formate.
Seol et al.
(2011)
Bioethanol Fuel, solvent, food,
beverage
Minimized metabolic functionality for
conversion of xylose and glucose intoethanol by multiple-gene knockout
10-L bioreactor batch
anaerobic cultivation
Xylose and
glucose
38.81 g/L;
0.49 g/g glucoseor xylose
Trinh et al.
(2008)
1-Propanol Gasoline additive,
allround solvent
Improving specic activity and
releasing feedback inhibition of the
key enzyme by directed evolution
Shake asks and IPTG
induction
Glucos e 3.5 g/L;
0.049 g/gbAtsumi and
Liao (2008a)
1-Butanol Bulk material, gasoline
additive or fuel
Construction of modied clostridial
1-butanol pathway in E. coli strain
and enhancement of driving forces
1-L Bioreactor with
aerobic–anaerobic dual
phase fermentation
Glucose 30 g/L; 88% of the
theoretical yield
Shen et al.
(2011)
3-Methyl-
1-butanol
Advanced fuel,
alternative gasoline
Random mutagenesis and selection
combined with overexpression of key
genes
Shake ask with
two-phase fermentation
to remove product
Glucose 9.5 g/L; 0.11 g/g
glucose
Connor et al.,
(2010)
Isopropanol Biodiesel, precursor of
polypropylene
Heterologous expression of target
product pathway from various
sources in E. coli host
Fed-batch fermentation,
gas-stripping-based
recovery process
G lu cose 1 43 g/L ; 67 .4 %
(mol/mol)
Inokuma et
al. (2010)
Isobutanol Gasoline blend stock,
precursor of butenes
Introducing non-fermentative
synthetic pathway in E. coli and
elimination of pathways competing
for pyruvate and cofactors
Screw-cap conical asks
and IPTG induction
Glucose 20 g/L; 86% of the
theoretical
maximum
Atsumi et al.
(2008b)
L -Lactic acid Food, beverages,
biopolymer
Overexpression of L -lactate
dehydrogenase and deletion of genes
responsible for by-products pathway
500-mL Flask with
automatic pH control,
batch fermentation
Glucose and
xylose
57.1 g/L; 0.83 g/g
of total sugar
Dien et al.
(2002)
D-Lactic acid Cosmetics,
pharmaceuticals
biopolymer
Disruption of the competing
pathways and expression of key
enzyme
7-l Bioreactor aerobic and
oxygen-limited fed-batch
fermentation
G lu cose 1 22 .8 g/L;
0.866 g/g
Zhou et al.
(2011b)
Succinic acid Bulk chemical, food,
agriculture
Inactivation of ptsG, p and ldhA,
combined overexpression of pyc gene
2.5-L Fermentor
aerobic-anaerobic
process fed-batch
G lu cose 9 9.2 g/L ; 1 10 % Vemuri et al.
(2002)
Pyruvate Food, pharmaceuticals,
and chemicals
Elevation of glycolytic ux to
pyruvate by multiple-gene knockout
2.5-L Fermentor
fed-batch process
G lu cose 9 0 g/L ; 0 .6 8 g/g Zhu et al.
(2008)
Acetate Food, plastics, solvents,
and de-icers
Genetic modication with blocking of
by-products pathways, oxidative
phosphorlation and TCA function
14-L Fermentor with
fed-batch process and DO
control
G lu cose 8 78 m M; 7 5% of
the theoretical
maximum
Causey et al.
(2003)
Amino
acids
L -Threonine Food, antibiotics,
pharmaceuticals, animal
feed
System metabolic engineering with
transcriptome proling and in silico
ux response analysis
6.6-L Fermentor pH-stat
fed-batch culture
Gluco se 82. 4 g/L;
0.393 g/g
Lee et al.
(2007)
L -Valin e Cosme ti cs,
pharmaceuticals, feed
additive
Systematically metabolic engineering
with transcriptome analysis and in
silico genome-scale simulation
Batch fermentation in
shake asks
Gluco se 7.55 g/L;
0.378 g/g
Park et al.
(2007)
L -Phenylalanine Food industry,
Sweetener aspartame
Reverse engineering with metabolic
transcription analysis, deletion of PTS
system and expression of key genes
Shake asks with IPTG
induction process
Gluco se 0.33 g/g Baez-Viveros
et al. (2007)
L -Tryptophan Food, animal feed,
pharmaceutical
industries
Implementation of temperature-
inducible expression system, elimina-
tion of feedback inhibitions and degra-
dation pathway of desired product
3-L Fermentor with
fed-batch fermentation,
temperature-switching
method
Glucose 13.3 g/L; 0.1 g/g Zhao et al.
(2011)
L -Tyrosine Precursor of drugs,
biopolymers, melanin
Expression of the key feedback
inhibition-insensitive enzyme from
Z.mobilis
1-L Bioreactors batch
fermentation
G lu cose 3 g/L; 6 6 mg/g Chavez-Bejar
et al. (2008)
Sugar
alcoholos
Xylitol Pha rma ceut ic al a nd
food industry
Heterologous overexpression of the
key enzymes in xyltiol biosynthetic
pathway and construction of cofactor
regeneration
Aerobic growth- anaero-
bic production, fed-batch
fermentation
Glucose and
xylose
8.52 g/L b;
4 mol/mol
Akinterinwa
and Cirino
(2011)
Mannitol Pharmaceutical andfood industry
Construction of cofactor cycle systemand heterologous expression of the
key enzymes
Whole-cellbiotransformation with
pH-static conditions
D-fructose 362 mM;0.84 mol/mol
Kaup et al.(2004)
Diols and
polymers
1 ,3 -PDO Monom er s f or t he
synthesis of polyester
Synergetic introduction of glycerol
pathway from S. cerevisiae and
1,3-PDO pathway from K. pneumonia
Fed-batch fermentation Glucose 130 g/L Emptage et
al. (2003)
1,2-PDO Polyester, antifreeze,
and deicer
Heterologous overexpression of the
key enzymes and disruption of
undesired by-products pathways
Fermentor containing
500-mL medium, batch
anaerobic fermentation
Glycerol 5.6 g/L; 0.213 g/g Clomburg
and Gonzalez
(2011)
1,4-BDO Polymers, ne
chemicals and solvents.
Implementation of synthetic biology
and systematic metabolic engineering,
and rational metabolic engineering
2-L Bioreactors with
aerobic-microaerobic
two phase fed-batch
Either of
glucose,
xylose or
sucrose
18 g/L Yim et al.
(2011)
(R,R)-2,3-BDO Polymers, food,
cosmetics, and
pharmaceuticals
Evaluation of various synthetic
operons consisting of the 2,3-BDO
biosynthesis pathway with different
secondary alcohol dehydrogenases
Shake asks with IPTG
induction process
Glucose 6.1 g/L; 0.31 g/g Yan et al.
(2009)
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dehydrogenase (Δ frdAB) (Seol et al., 2011). Although, biological H2 pro-
duction was signicantly improved by genetically modied E. coli strain,
many critical barriers involved in the yield, productivity and metabolic
robustness are still not at a level that would allow commercialization.
2.2. Bioethanol production
Bioethanol is the predominant renewable liquid energy source
capturing 90% of the current world biofuel market ( Antoni et al.,
2007), with annual production of more than 105 billion liters in
2011. Production by Saccharomyces cerevisiae of starch-based ethanol
and sugar cane-based ethanol are now mature industries but thesebiomass sources compete with food and feed (Geddes et al., 2011b),
which leads to a global increase in the price and demand for food
crops. Ethanol production from xylose, glucose or mixture sugars
(maincompounds of plant lignocellulose residues) has been intensively
investigatedfor more than 20 years (Alterthumand Ingram, 1989; Ohta
et al., 1990) and many companies are attempting to commercialize the
process. The recalcitrance of lignocellulose (cellulose and hemicellu-
lose) to direct microbial fermentation to ethanol has resulted in the
requirement for complicated pretreatment processes (Himmel et al.,
2007). Ethanologenic E. coli strains have the advantage that they are
able to ferment pretreated biomass directly (Alterthum and Ingram,
1989; Moniruzzaman et al., 1997; Zaldivar et al., 2000; Zheng et al.,
2012). For example, E. coli strains which are adapted to phosphoric
acid hydrolysates, can ferment hemicellulose and cellulose-derivedsugars together in a single 80-l bioreactor vessel, termed simultaneous
saccharication and co-fermentation (SScF), and an ethanol yield of
0.27 g/g bagasse was obtained (Nieveset al., 2011). In another example,
deletion of mgsA encoding methylglyoxal synthase (and methylglyoxal)
resulted in the co-metabolism of glucose and xylose, and increased
the fermentation rate of ethanologenic E. coli by accelerating the co-
metabolism of hexose and pentose sugars to ethanol (Yomano et al.,
2009).
However, inhibitors present in lignocellulose hydrolysates such as
furfural, 5-hydroxymethyl furfural, acetate and soluble products
released from dilute acid pretreatment are toxic for most organisms
including E. coli and reduce ethanol yield drastically (Mills et al.,
2009). The toxicity problem can be partially overcome by increasing
tolerance of strains to hydrolysate inhibitors. In recent reports,
some E. coli metabolic regulators involved in resistance to furfural
have been identied (Miller et al., 2009a, 2009b; Turner et al., 2011;
Wang et al., 2011c). Miller et al. (2009a, 2009b) found that silencing
of yqhD, an NADPH-dependent furfural oxidoreductase induced by
furfural, can result in resistance of E. coli cells to low concentrations
of furfural. Furthermore, the enzyme of YqhD has unusually low Km
values for NADPH that would allow to compete with biosynthesis for
NADPH, which appears to be the primary basis for growth inhibition
by furfural (Miller et al., 2009b). The combination of deletion of yqhD
and overexpression of fucO, an NADH-dependent, L -1,2-propanediol
reductase, can provide a further benet for furfural tolerance (Wang
et al., 2011c). In addition, Wang et al. (2012) found that plasmidexpres-sion of ucpA, a putative oxidoreductasesgene, improved the furan toler-
ance in both the native W strain and ethanologenic strain LY180.
Deletion of the chromosomal ucpA decreased furfural tolerance, provid-
ing a clear phenotype for this cryptic gene.
On the other hand, hydrolysate resistant E. coli strains, which were
generated by either adaptive evolution or metabolic engineering
(Miller et al., 2009b; Mills et al., 2009; Wang et al., 2012), combined in
a SScF process resulted in both higheryields andless process complexity
(Geddes et al., 2011a). Accordingly, Ingram and coworkers (Wang et al.,
2011c) found that the overexpression of NADH-dependent propanediol
oxidoreductase can improve the furfural tolerance of E. coli cells, which
provided a new approach to improve furfural tolerance. In a recent ex-
ample, Edwards et al. (2011) constructed a recombinant ethanologenic
E. coli strain by introducing the Klebsiella oxytoca cellobiosephosphotransferase genes, a pectate lyase with secretion capability
and oligogalacturonide lyasegene from Erwinia chrysanthemi. Thismod-
ied strainef ciently convertedpolygalacturonate to monomeric sugars
and an increased ethanol production of 45% was achieved compared to
the control strain. In our studies, we have created a recombinant E. coli
strain, which can covert xylose to ethanol by introducing pdc and adhB
genes from Zymomonas mobilis (Sun et al., 2004). Synchronous expres-
sion of pdc and adhB genes encoding pyruvate decarboxylase and
alcohol dehydrogenase, respectively, redirected the carbon ux into
the ethanol production and the resulting recombinant strain produced
ethanol up to 1.28% (v/v) using xylose as carbon source within 36 h
fermentation. Similar approaches were implemented to engineer
E. coli for ethanol production from xylose, glucose or mixed sugars
(Sanny et al., 2010; Wang et al., 2008). Interestingly, E. coli with a
Table 1 (continued)
Bio-b ased c hemica l Indu str ia l
applications
E ngineering strategy Fermentation process Carbon
source
Titer and yield Refs
PHA Biopolyesters and
biofuel
Constitutive expression of an operon
responsible for PHA biosynthesis
pathway of A. latus in E. coli
6.6-L Fermentor
fed-batch culture with
pH-control
Glucose 141.6 g/L; 4.63 g
of PHB/L/h.cChoi et al.
(1998)
Taxadiene Taxol precursor, a
potent anticancer drug
Synthetic biology and
implementation of the
multivariate-modular approach to
optimally balance the two pathway
modules
Fed-batch and liquid–
liquid two-phase cultiva-
tion carried out in 1-L
bioreactors
Glucose 1.02 g/L Ajikumar et
al. (2010)
Echinomycin Antitumor, antibacterial
and antiviral activity
Cloning and heterologous expression
in E. coli of a monocistronic
reconstituted form of gene cluster
responsible for echinomycin
biosynthetic pathway
Fed-batch fermentation
carried out in 1-L biore-
actors and minimal
medium
Glucose 0.6 mg /L Watanabe et
al. (2006)
Anthracyclines Bacterial aromatic
polyketides, antibiotics
and anticancer drugs
The total biosynthesis of
anthracyclines by dissection and
reassembly of fungal polyketide
synthase into a synthetic PKS
High-cell density,
fed-batch fermentation in
2-L fermentor, IPTG
induction
Glucose 3 mg/L Zhang et al.
(2008)
Co Q10 Medicin e, foods and
cosmetics
Improvement of IPP supply by intro-
ducing a foreign mevalonate pathway
and coexpression of decaprenyl di-
phosphate synthasegene and IPP
isomerase
Fermentation with a
rotary shaking incubator
and optimization of pH
Glycerol 2700 μ g/g DCWd Zahiri et al.
(2006b)
a Proudction rate of H2.b
Calculated based on the references data.c PHB productivity.d The result was obtained when supplemented with exogenous mevalonate of 3 mM.
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minimal metabolic functionality was rationally designed and
constructed for ethanol production based on metabolic pathway analy-
sis for cellular network (Trinh et al., 2008). With the disruption of
nonessential pathways, the strain produced 39 g/L ethanol through
simultaneous utilization of pentoses and hexoses with a highest yield
close to the theoretical maximum. This rational approach may be useful
for strain development to enhance different products. Conclusively,
E. coli, theworkhorse of modernbiotechnology, hasbecome a promising
host for the microbial production of biofuels due to the ease of genetic
manipulation, high yields, capability of utilizing a wide variety of
substrates, and high growth and metabolic rates (Ingram et al., 1987;
Ohta et al., 1991; Wang et al., 2008). However, it should be noted that
compared to S. cerevisiae, its ability to produce high concentrations of
ethanol, and tolerance to ethanol and other inhibitory compounds of
lignocellulosic biomass is lower and not commercially viable for E. coli
strains, pointing to the need to employ systems metabolic engineering
for strain development in future.
In addition to glucose andxylose,E. coliis capable of utilizing glycerol.
These substrates are the most readily available renewable feedstock.
With the increasing international biodiesel production, a surplus of
crude glycerol has been generated resulting in a signicant price reduc-
tion. Value-added chemical production using glycerol as feedstock has
become attractive recently. In addition to low cost and abundance, the
higher degree of reduction compared to sugars such as glucose and
xylose makes glycerol be an excellentpotential carbon source to produce
chemicals with high yield (Clomburg and Gonzalez, 2010). Previously, it
Glucose
Pyruvate
2-Ketoisolvalerate
Isopropanol
Isobutanol
2-Methyl-1-butanol
1-PropanolL-Threonine
2-Ketobutyrate
2-Keto-3-
methyl-valerate
2-Ketovalerate
1-Butanol
2-Keto-4-methyl-
pentanoate
3-Methyl-1-butanol
Kivd ( Ll)
adh2 (Sc)
Valine
biosynthesis
Isoleucine
biosynthesis
Leucine biosynthesis
Norvaline
biosynthesis
Nonfermentative
pathways
Pyruvate
Acetyl-CoA Acetaldehyde
Acetate
Acetoacetyl-CoA
1-Butanol
Acetoacetate
3-Hydroxybutyl-CoACrotonyl-CoA
Butyryl-CoA
Butyraldehyde
Fermentative
pathways
atoB ( Ec)
thl (Ca)hbd (Ca)bcd-etfBA (Ca)
crt (Ca)
adhE2 (Ca)
adhE2 (Ca)
atoAD (EC) ctfAB (Ca)
Acetoneadc (Ca) adh (Cb)
adhE ( Ec)adhE ( Ec)
Ethanol
pdc ( Zm)
adhB ( Zm)
Kivd ( Ll)
adh2 (Sc)
Kivd ( Ll)
adh2 (Sc)
Kivd ( Ll)
adh2 (Sc)
kivd (Ll)
adh2 (Sc)
Fig. 1. Fermentative pathways and nonfermentative pathways in E. coli for the production of a number of biofuels (Clomburg and Gonzalez, 2010; Shen et al., 2011). Various syn-
thetic and metabolic strategies have been successfully employed for the enhanced production of candidate biofuel compounds (shown in the brown shaded boxes). Relevant re-
actions are represented by the name of the genes and enzymes. Abbreviations of genes and enzymes: adc , acetoacetate dehydrogenase; adh, secondary alcohol dehydrogenase;
adhB, alcohol dehydrogenase; adhE , acetaldehyde/alcohol dehydrogenase; adhE2, secondary alcohol dehydrogenase; atoAD, acetyl-CoA:acetoacetyl-CoA transferase; atoB,
acetyl-CoA acyltransferase; bcd, butyryl-CoA dehydrogenase; crt , crotonase; ctfAB, acetoacetyl-CoA transferase; etfBA, electrotransfer avor protein; hbd, β-hydroxy butyryl-CoA dehy-
drogenase; pdc , pyruvate decarboxylase; thl, acetyl-CoA acyltransferase; kivd, ketoisovalerate decarboxylase; adh2, alcohol dehydrogenase; Cb, C. boidinii; Ca, C. acetobutylicum; Ec , E.
coli. Ll, L. lactis; Sc , S. cerevisiae.
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was thought that wild type E. coli cannot convert glycerol into ethanol in
chemically dened medium under anaerobic condition because of lack
of electron acceptors, which hampers the potential use of glycerol as
carbon source in bioprocesses (Booth et al., 2005; Shams Yazdani and
Gonzalez, 2008). However, recombinant strains producing fuels and
other high-value reduced chemicals using glycerol as substrate without
requiring external electron acceptors have been reported by inducing
the dormant, native 1,2-propanediol fermentative pathway in E. coli
(Dharmadi et al., 2006; Gonzalez et al., 2008; Murarka et al., 2008).Dharmadi et al. (2006) demonstrated that glycerol can be converted
into reduced compounds such as ethanol and succinate by E. coli
under anaerobic and acidic conditions, and the activity of the formate
hydrogen-lyase and F(0)F(1)-ATPase systems were also found to facili-
tate the fermentative metabolism of glycerol for this process (Gonzalez
et al., 2008). Based on this investigation, they engineered E. coli for the
ef cient conversion of crude glycerol to ethanol, (Shams Yazdani and
Gonzalez, 2008). Recombinant E. coli overexpressing glycerol dehydro-
genase and dihydroxyacetone kinase and deleting fumarate reductase
and phosphate acetyltransferase produced ethanol-hydrogen from
unrened glycerol at yields exceeding 95% of the theoretical maximum
and specic rates inthe order of15–30 mmol/g cell/h. These resultsare
superior to previous reported for the conversion of glycerol to ethanol-
H2 or ethanol-formate by other organisms and equivalent to those
achieved in the production of ethanol from sugar using engineered
E. coli strains (Shams Yazdani and Gonzalez, 2008). Another example
involved in converting glycerol to ethanol was reported with a novel
approach by employing oxygen as the electron acceptor in well dened
microaerobic culture conditions (Trinh and Srienc, 2009). In this study,
rational design with minimized metabolic functionality tailored to
ef ciently convert glycerol to ethanol using elementary node analysis
and adaptive laboratory evolution were implemented sequentially. As
a result, the strain converted 40 g/L glycerol to ethanol in 48 h with
90% of the theoretical ethanol yield (Trinh and Srienc, 2009).
2.3. Advanced biofuels production using recombinant E. coli as ef cient
biocatalyst
Ethanol, as a traditional bulk chemical manufactured from variousfeedstocks, is at present the main biofuel by volume as mentioned
above. However ethanol has a number of limitations as a fuel because
of its high hygroscopicity, low energy density, corrosiveness and
incompatibility with existing fuel infrastructure (Atsumi and Liao,
2008b; Zhang et al., 2011). Fortunately,other advancedbiofuels, typically
higher alcohols (C4 and C5) such as butanol and isopentanol, terpenes
and fatty acid ethyl esters, have similar properties to current petroleum
based transportation fuels which could overcome the problems associ-
ated withthe utilizationof bioethanol (Atsumi and Liao, 2008b). Never-
theless, advanced fuels production by biological processes is still not
commercially feasible, except 1-butanol produced by Clostridium spe-
cies ( Jones and Woods, 1986), because of the absence of robust and
ef cient biocatalysts. Therefore, much more research attention has
recently been dedicated to the development of microbial advancedfuels. For example the fermentative and 2-keto acid pathways of
E. coli were employed to develop a catalystfor advanced fuels production
(Fig. 1) with 2-keto acid route being paid more attention for medium-
chain alcohols production (Atsumi and Liao, 2008b; Zhang et al., 2011).
Signicant progress in microbial advanced fuels production through
metabolic engineering of E. coli is described below.
2.3.1. 1-Butanol and 1-propanol production
E. coli lacks some of the relevant pathways for advanced fuels
production and metabolic engineering has afforded the opportunity
to produce non-traditional biofuels through the construction of non-
native biosynthesis pathways (Atsumi and Liao, 2008b; Atsumi et al.,
2008b). 1-Butanol is attractive as an alternative biofuel with high
energy density and favorable compatibility with the potential to
completely replace gasoline. Traditionally, 1-butanol was produced by
C. acetobutylicum together with acetone, butyrate and ethanol ( Jones
and Woods, 1986). However, the complex physiology and absence of
genetic tools has limited the ability to improve the bacterium to a level
that application in a modern industrial process is feasible (Atsumi
et al., 2008a). Dueto accumulatedknowledge of the1-butanol metabolic
pathway, it has become feasible to reconstruction of butanol pathway in
E. coli. In an example, Atsumi et al. (2008a) constructed a fermentatively
producing 1-butanol E. coli strain through transferring a set of six genes(thl, hbd, crt , bcd, et fAB, adhE2) from C. acetobutylicum1-butanol pathway
and deletion of the competingpathway.This engineered strain produced
1-butanol up to 552 mg/L from a rich medium under semi-anaerobic
conditions. While the product titer was low, the achievement has
paved a novel way for butanol production in a non-native host. To
achieve a higher titer and productivity, the substitution of two key
genes involved in 1-butanol pathway has been explored (Shen et al.,
2011). The replacement of the putative NADH-independent butyryl-
CoA dehydrogenase with the irreversible NADH-dependent trans-
enoyl-CoA reductase, and Clostridium acetoacetyl-CoA thiolase with the
E. coli acetyl-CoA acetyltransferase, and deletion of the genes involved
in mixed-acid fermentation reactions, resulted in a strain that produced
30 g/L butanol with 70 to 88% of the theoretical yield when grown
aerobically followed by anaerobic fermentation. Similar approaches of
gene replacement and balancing of redox cofactors were employed by
Bond-Watts et al. (2011) to redirect more ux towards butanol produc-
tion. This strain produced 4.65 g/L butanol with a yield of 28% from
glucose.
Recently alternative systematic approaches were implemented to
produce 1-butanol and 1-propanol by utilizing the amino-acid biosyn-
thetic pathways have been reported (Fig. 1; Atsumi and Liao, 2008a;
Shen and Liao, 2008). 1-Propanol, a potential gasoline substitute, is a
general solvent with many industrial applications and can also be
converted to diesel fuels and propylene. However, it is dif cult to
produce 1-propanol in signicant quantities using native organisms
(Shen and Liao, 2008). 2-Ketobutyrate, a precursor of isoleucine, not
only acts as a precursor of 1-propanol, but also can be converted to
1-butanol and 2-methyl-1-butanol via multi-steps enzymes reactions.
Therefore, E. coli was engineered to co-produce 1-butanol and 1-propanol through this alternative route via 2-ketobutyrate. By over-
expression of kivd (L. lactis), adh2 (S. cereviasiae), and the E. coli ilvA,
leuABCD, thrA fbBC , followed by deletion of the competing genes includ-
ing tdh, metA, ilvI , ilvB, and adhE , an engineered strainwas created (Shen
and Liao, 2008). This strain produced 2 g/Lbutanol and propanol with a
titer of nearly1:1 ratio but with an undesirable concentration, of
fermentative by-products. In another example, a more direct route to
synthesize 2-ketobutyrate via citramalate pathway was engineered by
directed evolution of Methanococcus jannaschii citramalate synthase
(CimA) to produce 1-propanol and 1-butanol (Atsumi and Liao,
2008a). Error-prone PCRand DNAshuf ingwere carried out to enhance
the CimA specic activity and the resulting engineered E. coli strain
harboring the best CimA variant produced more than 3.5 g/L propanol
and 524 mg/L butanol. However production of other side products toa signicant level remains a problem.
2.3.2. 2-Methyl-1-butanol and 3-methyl-1-butanol production
2-Methyl-1-butanol and 3-methyl-1-butanol, ve-carbon alcohols,
possess similar properties of lower vapor pressure and high energy
density. Compared to ethanol, they are more compatible with existing
fuel infrastructure and more suitable to replace gasoline. S. cerevisiae
can naturally produce 2-methyl-1-butanol and 3-methyl-1-butanol in
minor amounts as by-products, and some metabolic approaches have
been attempted to increase 2-methyl-1-butanol production in yeast
(Abe and Horikoshi, 2005). However, production of these ve-carbon
alcohols by E. coli is thought to be a more desirable process. Thus,
E. coli was engineered to produce 3-methyl-1-butanol and 2-methyl-
1-butanol through manipulation of the valine and leucine biosynthesis
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pathways, and the isoleucinebiosynthetic pathway, respectively (Fig. 1)
(Cann and Liao, 2008). Using the isoleucine biosynthesis pathway, a
recombinant E. coli overexpressing native thrABC of the isoleucine path-
way and the non-native ilvGM , ilvA, kivd and adh2 with the competing
pathways deleted resulted in a strain that produced 1.25 g/L 2-
methyl-1-butanol from glucose in 24 h. With a similar strategy,
Connor and Liao (2008) constructed a 3-methyl-1-butanol producing
E. coli strain via the native amino acid biosynthetic pathways. Upon
the removal of feedback inhibition and competing pathways, this strainproduced 3-methyl-1-butanol with a titer of 1.28 g/L from glucose in
28 h. Furthermore, this recombinant strain was employed to enhanced
3-methyl-1-butanol production by random mutagenesis and selection
(Connor et al., 2010). The resulting strain produced 9.5 g/L 3-methyl-
1-butanol with a yield of 0.11 g/g glucose when a two-phase fermenta-
tion process was used.
2.3.3. Isopropanol and isobutanol production
Isopropanol, one of the simplest secondary alcohols extensively
used in various applications, can be naturally produced by organisms
such as Clostridium. Although some attempts have been made to
improve the production ability of this strain, low titer and product
inhibition remain obstacles. Therefore, metabolic engineering of E. coli
for isopropanol production become a potential alternative industrial
route.Recently, Hanai et al. (2007) reported recombinantE. coli produc-
tion of isopropanol using non-native fermentative pathways (Fig. 1).
Upon introduction of a set of genes in optimal combination from differ-
ent sources, the pathway from acetyl-CoA via acetone to isopropanol
was established in an E. coli strain that produced 4.9 g/L isopropanol.
Moreover, this research group signicantly increased the titer up to
143 g/L with a molar yield of 67% (isopropanol/glucose) by the imple-
mentation of a gas trapping process, which promptly removed
isopropanol from culture broths to alleviate product toxicity to cell
(Inokuma et al., 2010). Notwithstanding the long fermentation time of
240 h, the recombinant E. coli produced the highest titer to date and is
much higher than the native clostridial strains. Introducing a similar
biosynthetic pathway described above, Jojima et al. (2008) constructed
a genetically engineered strain of E. coli that produced a 13.6 g/L
isopropanol from glucose under vigorous aerobic culture conditions.Isobutanol has similar physical properties to isopropanol, but
possesses a higher octane number. As an intermediate in valine
biosynthesis, E. coli production of isobutanol was also engineered
through the synthetic nonfermentative pathways via 2-ketoisovalerate
as precursor (Fig. 1) (Atsumi et al., 2008b; Savrasova et al., 2011). To
increase 2-ketoisovalerate pool, the Bacillus subtilis alsS gene encoding
acetolactate synthase, and E. coli ilvCD gene encoding acetohydroxy
acid isomeroreductase, and dihydroxy-acid dehydratase, were over-
expressed, and those pathways competing for pyruvate and cofactors
were deleted. Combined with overexpression of L. lactis kivd encoding
2-ketoacid decarboxylase, and S. cerevisiae adh2 encoding alcohol dehy-
drogenase, this engineered strain produced up to 22 g/L isobutanol at
86% of the theoretical yield after 110 h under micro-aerobic conditions
(Atsumi et al., 2008b). Comparative studies on the alcohol dehydroge-nases (S. cerevisiae adh2, L. lactis adhA and E. coli yqhD) to convert
isobutyraldehyde to isobutanol in E. coli, both of which indicated that
overexpression of yqhD or adhA showed better results than adh2 in
isobutanolproduction(Atsumiet al., 2010). With a differentculture pro-
cess, Bastian et al. (2011) created an E. coli strain that produced 13.4 g/L
isobutanol with 100% theoretical yield under anaerobic conditions. This
strain was manipulated by overexpression of recombinant ketol-acid
reductoisomerase and alcohol dehydrogenase, with only NADH cofactor
specicity to achieve a redox balance under anaerobic conditions.
3. Organic acids
Organic aids are an important component of the building-block
chemicals that can be produced by microbial processes. Most
microbial organic acids are end-products, or at least natural interme-
diates in major metabolic pathways. Because of their functional
groups, organic acids extremely useful as starting materials for the
chemical, food and feed industries (Sauer et al., 2008). However, a
low ef ciency of bio-conversion of sugar to the desired product
together with a low yield and productivity limits the current market
for some organic acids dominated by the petrochemical industry.
Once a competitive fermentation technology based on strain improve-
ment for these acids is established, the market for microbial producedacids should increase (Bozell and Petersen, 2010). In this section, recent
critical advances in strain development for organic acid production
by metabolic engineering approaches using E. coli as a platform
are discussed with emphasis on lactic acid, succinic acid and 3-
hydroxypropionic acid as examples.
3.1. Lactic acid production
Lactate (D- or L -), an important organic acid, is a bulk chemical
increasingly used in the food and pharmaceutical industries in products
such as food, beverages and biodegradable polymers and currently
produced at 150,000 tons per year (Sauer et al., 2008). Previously,
Lactobacilli were commonly employed forindustrialproduction of lactic
acid but had drawbacks of requiring complex growth nutrients, an
optically impure product, a mixed acid fermentation, and poor ability
to utilize pentoses (Wendisch et al., 2006). In order to expand the use
of lactic acid especially in biopolymers, it is necessary to improve the
optical purity of the acid required for polylactide use in bio-based plas-
tics (Narayanan et al., 2004; Wee et al., 2006), and to reduce production
costs. Therefore,E. coli strains have beendeveloped for effective produc-
tion of D- and L -lactic acid using a metabolic engineering approach.
In E. coli, D-lactate is produced by homofermentative or
heterofermentative pathways together with NADH consumption in
order to achieve a redox balance under anaerobic culture conditions
(Fig. 2). However, in E. coli the pathway for production of L -lactate is
absent. E. coli has been successfully manipulated to produce optically
pure lactate with the potential for large scale commercial production
(Table 1; see reviews by Okano et al., 2010; Sauer et al., 2008;
Wendisch et al., 2006; Yu et al., 2011). In a rst successful example of D- or L -lactate production by engineered E. coli, Chang et al. (1999)
created two strains, one which produced D-lactate with a titer of
62.2 g/L and one which produce L -lactate production with a concentra-
tion of 45 g/L. Two genes pta and ldhA were deleted and L -lactate dehy-
drogenase gene from Lactobacillus casei was overexpressed in the
L -lactate producing strain described above. Dien et al. (2002)engineered
E. coli strains to produce L -lactate with utilizing the mixtures of glucose
and xylose as substrates. A ptsG-negative but glucose-positive E. coli
strain was employed to produce L -lactic acid by deletion of the p and
d-ldh, with heterologous expression a L -lactate dehydrogenase gene.
The resulting recombinant strains produced L -lactate with a yield of
0.77 g/g sugar mixtures and low amounts of by-products. Similarly, a
series of D-lactate over-producing E. coli strains were created by many
investigators. Zhou et al. (2003) constructed derivatives of E. coliW3110 for D-lactate production by elimination of competing pathways
including mutation genes of frdABCD, adhE , p B, and ackA. The resulting
strains produced D-lactate with the theoretical maximum yield of
2 mol/mol glucose. Moreover, the chemical purity and the optical purity
of above acid was up to 98% and 99%, respectively. However, these
strains showed a defect of incomplete metabolism of high sugar concen-
trations (more than 50 g/L). Accordingly, they constructed SZ132 strain
from an ethanologenic E. coli KO11, which rapidly fermented 100 g/L
sugars to produce D-lactate over 90 g/L in rich medium containing beta-
ine as a protective osmolyte (Zhou et al., 2005). Because by-products
were increasingly produced and the poor performance in mineral salts
medium by the SZ132 strain, the strategies of metabolic evolution in
conjunction with genetic manipulations were carried out to yield an
over-producing strain E. coli SZ194 (Zhou et al., 2006). This strain
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produced D-lactate with a titer of 110 g/L, a yield of 0.95 g/g glucose
but only trace amounts of co-products in mineral salts medium
supplemented with 1 mM betaine. However, the chiral impurity of 5%
implicated that purication will be required adding to production cost.
A higher titer of D-lactate with 138 g/L was achieved by metabolic
engineering strain E. coli ALS974 (aceEF , p , poxB, pps, frdABCD) using a
dened mediumand dual-phases process(aerobicgrowth and anaerobic
production) (Zhu et al., 2007). Overall productivity of 3.5 g/L/h, and an
overall yield of 0.86 g/g glucose were reported in a feed-batch fermenta-
tion. Noteworthy was that this strain necessitated the use of acetate to
form pyruvate during aerobic phase and that the reduction in the forma-
tion of succinic acid depended on the precise control of the acetate
concentration.
Zhou et al. (2012a) manipulated a wild-type E. coli B0013 by
deletion of eight genes (ackA-pta, pps, p B, dld, poxB, adhE , and frdA) to
over-produce D-lactate. Coupling lactate fermentation with cell growth
was employed and the cells in the bioreactor yielded an overall volu-
metric productivity of 5.5 g/L/h and a yield of 86 g lactic acid/100 g
glucose which were 66% higher and at the same level compared to
that of the aerobic and oxygen-limited two-phase fermentation, respec-
tively. These results have revealed an approach for improving produc-
tion of fermentative products in E. coli. To the knowledge of the
authors, this was among the highest D-lactate levels reported for
engineered E. coli and shows favorable comparison with production by
lactate bacteria. Noteworthy is that strain B0013 was selected for its
properties of rapid growth, high tolerance to lactate, and ease of genetic
glpABC
glpK
glpD
glucose
ptsG
PEP
pyruvateglucose 6-P
galP
glk
2PEP
pyruvate
pykA pykF
acetyl CoA
pps
pdh pflB
formate
lactate
ldhA
poxB
acetate pta-ackA
ethanol
adhE
o x a l o a c e t a t e
i s o c i t r a t
e
c i t
r a t e
2 - o x o g l u t a r a t e
s
u c c i n y l - C o A
s u c c i n
a t e
f u m a
r a t e
malate glyoxyate aceA aceB
c i t
i
t
y l -
ppc
pyc
s d h A
B
pck
m d h
f u m A B C
f r d
A B C D
glycerol
gldA
dhaKLM
DHAP
pyruvate
PEP
m a
e A
m a e B
glpF
Fig. 2. Lactic acid and succinic acid pathways from glucose and glycerol in E. coli and enzymes involved in metabolic regulation (Blankschien et al., 2010; Wendisch et al., 2006;
Zhang et al., 2010; Zhou et al., 2011b). The three pathways for succinic acid production are indicated by the thick blue, red, and purple arrows, respectively. Relevant biochemical
reactions are represented by the names of the gene(s) coding for the enzymes (all E. coli genes unless otherwise specied): aceA: isocitrate lyase; aceB: malate synthase; ackA,
acetate kinase; adhE , acetaldehyde/alcohol dehydrogenase; dhaKLM , dihydroxyacetonekinase; frdABCD, fumarate reductase; fumABC , three isoenzymes of fumarases; gldA, glycerol
dehydrogenase; glk, glucose kinase; glpABC , anaerobic glycerol-3-phosphate dehydrogenase; glpF , glycerol facilitator; glpK , glycerol kinase; ldhA, D-lactate dehydrogenase; maeA/
maeB, NADH/NADPH malice enzymes, respectively; mdh, malate dehydrogenase; pck, phosphoenolpyruvate carboxykinase (E. coli or A. succinogenes); pdh, pyruvate dehydrogenase
complex; p B, pyruvate formate-lyase; poxB, pyruvate oxidase; ppc , phosphoenolpyruvate carboxylase; pps, PEP synthase; pta, phosphoacetyl transferase; ptsG, phosphotransferase
system; poxB, pyruvate oxidase; pyc , L. lactis pyruvatecarboxylase; pykA/ pykF , pyruvate kinase.
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manipulation compared to other standard strainssuch as E. coli K12andE. coli 3110. More recently, a genetic switching approach was developed
for highly ef cient D-lactate production via ne-tuning of the D-lactate
dehydrogenase gene in which the chromosomal native promoter was
replaced with temperature-sensitive λ pR and pL promoters (Fig. 3)
(Zhou et al., 2012b). By combining the elimination of competing path-
ways for by-product and cofactor formation and temperature-shifting
the fed-batch fermentation process, a pure D-lactate titer of 122.8 g/L
from glucose was achieved with overall volumetric productivity of 4.32 g/L/h and the oxygen-limited productivity of 6.73 g/L/h. These
values are amongst the highest levels produced by a recombinant
E. coli strain without adding special substrates and obligatory anaerobic
conditions. (Zhou et al., 2012b). Recently,the fermentation performance
of this strain has been evaluated for D-lactate production in a 1000 L-
fermentor and satisfactory results similar to those at laboratory scale
were obtained (unpublished data).
As mentioned above, crude glycerol has become an ideal feedstock
for the production of bio-based chemicals. Therefore, engineering
E. coli strains to produce lactate using glycerol as carbon source has
received attention. Mazumdar et al. (2010) created a recombinantE. coli strain by overexpressing pathways involved in the conversion
of glycerol to D-lactate and the elimination those leading to the synthe-
sis of competing by-products. Thus, an engineered homofermentative
E. coli strain was developed that converted 40 g/L glycerol to 32 g/L D-lactate with a yield of 85% of the theoretical maximum. Similarly a
metabolically engineered E. coli strain was created to produce D-lactate
from glycerol with a minimum of by-products in our lab (unpublished
data). With the elimination of by-product (formate, acetate, ethanol
and succinate etc) pathways and overexpression of lactate dehydroge-
nase gene, the resulting strain produced 114.4 g/L D-lactate with an av-
erage productivity of 3.95 g/L/h and yield of 0.78 g/g glycerol in 7-l
bioreactor with a modi
ed two-phase fermentation process. Moreover,only 1.8 g/L acetate was accumulated and no detectable succinate,
pyruvate, formate and ethanol were found (unpublished data). In addi-
tion, to expand the substrate range, Eiteman et al. (2008, 2009)
constructed two substrate-selective E. coli strains, one of which is
unable to consume glucoseand one which is unable to consume xylose.
These two recombinant strains were used to simultaneously convert
xylose and glucose sugar mixtures to lactateby a co-fermentation strat-
egy in a single process and the two-sugar mixture was ef ciently
converted into 37 g/L lactate with a lactate-sugar yield of 0.88 g/g.
Other products such succinic acid and acetate generated with lower
concentration during anaerobic conditions (Eiteman et al., 2009).
Although strain improvement of E. coli as a extensive platform was
achieved through genetic manipulation, a number of hurdles still need
to be crossed before the commercial production of D-lactate by an
P R P LActive cI ts ldhA
Repression
Inactive cI ts
Glucose
Pyruvate Lactic acid
Biomass
TCA
Byproducts
Glucose
Pyruvate Lactic acid
Biomass
TCA
Byproducts
P R P L ldhA
Transcription
Aerobic, 33 Oxygen-limited, 42
Fig. 3. An ef cient strategy of D-lactate production through metabolic control approach in engineered E. coli with 30 g/L glucose in the initial M9 medium (Zhou et al., 2012a,
2012b). Lactate biosynthesis was inhibited in cells with competing pathways deleted when grown at 33 °C under aerobic conditions due to inactive P R & P L promoters. When
cells were shifted to oxygen-limited and 42 °C conditions, the promoters are activated and D-lactate production increases signicantly. Less substrate was used in TCA cycle and
by-product formation, and much more of the carbon ux was directed to the D-lactate pathway. In the top part, the dotted arrow shows the time when the culture was shifted
from 33 °C to 42 °C. The blue line indicates the time when the culture was shifted from the aerobic cultivation to the oxygen-limited production phase. Additions of glucose of
136.2 (A), 136.2 (B), 150.9 (C) and 136.2 g (D) were made to the bioreactor as indicated by arrows. In the bottom part, the red and grey arrows indicate the active pathways
and inactive pathways, respectively.
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engineered E. coli strain can be applied. For example, the operating cost
including of separation and purication processes is one of bottlenecks
for the biotechnological production of optically pure lactic acid.
Weusthuis et al. (2011) suggested a solution where lactate is
co-produced with ethanol in an existing ethanol factory and separated
during distillation with minimal extra costs. The poor tolerance of lactic
acid producing E. coli strains to low pH requires application of large
amounts of Ca(OH)2, CaCO3 or other bases to maintain a neutral pH
during fermentation process and in some cases (special for calciumions) this could hasbecomea big waste disposal problem in commercial
organic acids distillation. Development of acid tolerant E. coli strains by
directed evolution or systematic metabolic engineering would be pref-
erable for commercial production.
3.2. Succinic acid production
Succinic acid was identied as one of the top 12 building block
chemicals by the U.S. Department of Energy (Bozell and Petersen,
2010). It is not only used in many elds such as agriculture, chemical,
food, and pharmaceutical industries, but also can offer a huge potential
alternative as a C4-dicarboxylic acid platform to be converted to other
chemicals such as 1,4-butanediol, tetrahydrofuran, γ-butyrolactone,
N -methyl pyrrolidinone, and 2-pyrrolidinone (Delhomme et al., 2008;
Sauer et al., 2008; Wendisch et al., 2006). The market potential for
succinic acid and its immediate derivatives was estimated to be up to
245,000 tons per year (Bozell and Petersen, 2010) but most commer-
cially available succinic acid is presently produced by a petrochemical
process which generated negatively economicaland ecological impacts.
Excitingly, the signicant progress in the development of an economi-
cally competitive route of succinic acid production from renewable re-
sources has been made. Commercial succinic acid production via the
industrial biotechnology route has been reported by the Requette
(http://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_
roquette_commercialize_bio_based_succinic_acid.pdf .) and Bioamber
(http://www.bio-amber.com/press_releases.php.) companies. Many
literature reports on succinic acid production from renewable sub-
strates have been published including a number of processes based on
engineered E. coli strains ( Jantama et al., 2008a; Lee et al., 2005).E. coli naturally produces succinic acid in a minor amount as an
intermediate of the central metabolism or as a fermentation end-
product via the reductive tricarboxylic acid (TCA) branch (Fig. 2). There
are three alternative routes to form succinic acid: the PEP-pyruvate-
oxaloacetate node (the reductive TCA branch), the oxidative TCA branch
and the glyoxylate shunt, respectively (Fig. 2), each of which is involved
in redox balance and energy regeneration. The formation of 1 mol of
succinic acid via the reductive pathway is calculated to consume 2 mol
of NADH and 1 mole of CO2, whereas 1 mol of glucose can furnish only
2 mol of NADH through the glycolytic pathway (Fig. 2). Therefore, the
redox balance and high succinic acid yield are closely tied to the pool of
NADH and these existing complex metabolic networks and regulation
mechanisms requires alternative strategies of metabolic engineering
of E. coli for succinic acid production to be considered.A feasible alternative strategy is to engineer E. coli to anaerobically
overproduce succinic acid by amplication of phosphoenolpyruvate
carboxylase (PPC) which catalyzes PEP to oxaloacetate (OAA) with
CO2 consumption (Kim et al., 2004; Millard et al., 1996). Stols and
Donnelly (1997) investigated whether the amplication of the malic
enzyme gene would restore fermentative metabolism of glucose and
produced succinic acid as a major fermentation product in E. coli
NZN111, a strain unable to ferment glucose because of inactivation of
the genes ldhA and p . When recombinant E. coli NZN111 harboring
malic enzymegene was cultured in LB medium containing 20 g/L sorbi-
tol as a more reduced carbon source under a CO2 atmosphere, 10 g/L of
succinic acid was produced (Hong and Lee, 2002). These results were
consistent with the prediction of in silico metabolic ux analysis (Lee
et al., 2002), which indicated that redox balancing was important for
the enhanced production of succinic acid. Subsequently, inactivation
of ptsG gene, encoding the membrane-bound protein involved in glu-
cose transport, not only partly restored the ability of NZN111 strain to
grow fermentatively on glucose, but also allowed this mutant strain to
yield higher succinic acid concentrations under anaerobic conditions
(Chatterjee et al., 2001). Using an optimized dual-phase fermentation,
the recombinant strain NZN111 ( ptsG inactived, pyc gene over-
expressed) produced 99.2 g/L succinic acid with an overall yield of
110% on glucose and productivity of 1.3 g/L/h ( Vemuri et al., 2002),which is the highest titer produced by a recombinant E. coli reported
in the literature. Furthermore, overproduction of succinic acid was
investigated by inhibition of byproduct formation (Lee et al., 2005),
diversion of NADH and provision of additional precursor for succinic
acid synthesis (Sanchez et al., 2005), as well as optimization of the
fermentation process ( Jiang et al., 2010; Wu et al., 2007). Interestingly,
various studies indicate that CO2, which is incorporated into thecarbon
backbone to form OAA from PEP via carboxylation of PPC, affected
succinic acid accumulation through the reductive TCA branch under
anaerobic fermentation process (Lu et al., 2009).
Systems metabolicengineeringwas appliedto improvesuccinicacid
production. Using the combination of genome-scale in silico optimiza-
tion and metabolic ux analysis, remarkable improvement of succinic
acid production in E. coli was achieved with a yield of 1.29 mol/mol
glucose (Wang et al., 2006). In another example, Lee et al. (2005)
compared the genomes of E. coli and succinic acid-overproducing
Mannheimia succiniciproducens, and constraints-based ux analysis
was carried out to improve the succinic acid production of E. coli,
which strategy increased the succinic acid production by more than
sevenfold and the ratio of succinic acid to fermentation products by
ninefold. Although succinic acid yield was not signicantly increased,
the results suggest that this approach can be an ef cient way of devel-
oping strategies for strain improvement.,
Recently, directed evolution in combination with genetic engi-
neering was carried out to achieve a succinic acid overproducing
strain with energy-conserving pathways, in which pck was cloned and
evolved to the major carboxylation pathway (PEP + CO2 + ADP =
oxalaacetate + ATP) for succinate production with the CO2 xation
and generation of ATP. In addition the native PEP-dependentphosphotransferase system (PTS) for glucose uptake was inactivated
( Jantama et al., 2008a; Zhanget al., 2009). Owing to no additional reduc-
ing equivalent consumed from glucose to succinic acid, this evolved
strain not only increased the pool of PEP available for redox balancing
but also increased energy ef ciency, thus leading to enhanced succinic
acid production with a ATP-generating pathway, which naturally exists
in succinic acid-producing rumen bacteria (Lee et al., 2006). Moreover,
this evolved strain was further engineered to improve succinic acid
production by deletion of the genes encoding the acetate, malate, and
pyruvate pathways. The strain produced 700 mM succinic acid with a
high yield of 1.5 mol/mol glucose ( Jantama et al., 2008b), which are
comparable to the best natural succinic acid-producing rumen bacteria
such as Actinobacillus succinogenes. In another similar example, to main-
tain the redox and ATP balance, Singh et al. (2011) cloned the geneencoding the ATP-generating PEPCK enzyme in combination with elim-
ination of ethanol and acetate forming to improve succinic acidsynthesis
in the ldhA, p B, ptsG mutant strain, and the resulting E. coli strains
produced succinic acid with a 60% increase compared to the a control
strain.
Another strategy of metabolic engineering has been carried out to
overproduce succinic acid under aerobic conditions (Lin et al., 2005a,
2005b, 2005c). In a successful example, they constructed two aerobic
central metabolism routes for succinic acid production, one of which
is a glyoxylate shunt and the other is an oxidative TCA branch for
aerobic succinic acid production, by inactivation of genes sdhAB, iclR, poxB, and ackA-pta (Lin et al., 2005c). The resultant strain was further
engineered by deletion of ptsG and overexpression of pepc gene from
Sorghum vulgare, to give an over-producing strain. Using a fed-batch
1209 X. Chen et al. / Biotechnology Advances 31 (2013) 1200–1223
http://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_roquette_commercialize_bio_based_succinic_acid.pdfhttp://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_roquette_commercialize_bio_based_succinic_acid.pdfhttp://www.bio-amber.com/press_releases.phphttp://www.bio-amber.com/press_releases.phphttp://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_roquette_commercialize_bio_based_succinic_acid.pdfhttp://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_roquette_commercialize_bio_based_succinic_acid.pdf
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process, the above strain produced 58.3 g/L succinic acid with a yield
of 0.94 mol/mol glucose and a productivity of 1.08 g/L/h under strict-
ly aerobic conditions (Lin et al., 2005a), which pointed to a promising
system for large-scale succinic acid production. Alternatively, an
engineered E. coli strain, using sucrose as carbon source to aerobically
produce succinic acid with a mol yield up to of 1.90, was achieved by
overexpression of scr genes (scrK , Y , A, B, and R genes converting su-
crose to β-D-fructose and α-D-glucose 6-phosphate) and Lactococcus
lactis pyc gene (Wang et al., 2011b).To expand the range of available substrates and ef ciently convert
inexpensive feedstock to high value bio-based products such as
succinic acid, glycerol, sucrose, fructose and/or a mixture sugar were
tested to produce succinic acid by various genetically modied E. coli
strains (Blankschien et al., 2010; Kang et al., 2011; Wang et al., 2011a,
2011b). In a successful example, Blankschien et al. (2010) created an
E. coli strain by overexpression of the L. lactis pyruvate carboxylase
gene and by blocking pathways for the synthesis of by-products,
which produced succinic acid with a yield of about 0.69 g/g glycerol
from 20 g/L glycerol in 72 h, on par with the use of glucose as a feed-
stock. Similarly, Zhang et al. (2010) created an E. coli strain able to
ef ciently convert glycerol to succinic acid without introduction of
non-native E. coli genes. Upon mutational activation of phosphoenol-
pyruvate carboxykinase gene ( pck*), and inactivation of ptsI (encoding
PtsI of the phosphorelay system) and p B gene (encoding pyruvate
formate-lyase), the resulting engineered strain converted 128 mM
glycerol to 102 mM succinic acid with 80% of the maximum theoretical
yield during anaerobic fermentation in mineral salts medium. Never-
theless, low growth, poor fermentation performance and long culture
period are major limitations for these strains. In another example,
21.07 g/L succinic acid and 0.54 g/L polyhydroxyalkanoate (PHA) was
produced simultaneously from a mixture of glycerol and fatty acid by
a modied E. coli strain created by Kang et al. (2011). However, similar
to the problem for lactate production mentioned above, the need for
medium neutralization process and the poor acid tolerance of the cell
are major disadvantages for succinic acid production by metabolically
engineered E. coli strains.
3.3. Production of other organic acids
In addition to lactic acid and succinic acid as discussed above,
other organic acids such as pyruvate, acetate and malate are also
important bulk chemicals and have a wide range of industrial applica-
tions. Currently, production of these acids is mainly by traditional
petrochemical-based routes and/or biotechnological processes by wild
type organisms. However, some investigations have recently reported
that metabolically engineered E. coli strains have been employed to
overproduce these acids In one example, Causey et al. (2003) created
an excellent E. coli strain by sequential genetic modication, which
can ef ciently convert sugar to acetate as the primary product. Upon
introduction of the ldhA, p B, frdBC , atpFH , adhE and sucA genes muta-
tions together with the blocking of native fermentation pathways,
oxidative phosphorylation and TCA function, the resulting strainnamed E. coli TC36 produced up to 878 mM acetate with 75% of the
maximum theoretical yield from a mineral salts medium containing
glucose as carbon source. Moreover, the same group further genetically
manipulated the TC36 strain by deletion of poxB and ackA genes to yield
pyruvate strain E. coli TC44 that accumulated up to 749 mM pyruvate
with a yield of 0.75 g/g glucose (Causey et al., 2004). All major nones-
sential pathways consuming pyruvate in this multiple mutated strain
were absentand the utilization of pyruvate for cell growth wasreduced.
In an another example, Tomar et al. (2003) constructed an over-
producing pyruvate E. coli strain by deletion of the gene encoding the
E2p subunit of the PDHC and ADH encoding gene in a PEP carboxylase
decient strain. Using this genetically engineered strain, 425 mM
pyruvate was obtained with a yield of about 0.60 to 0.74 g/g glucose
but some byproducts such as acetate and lactate were also detected.
Therefore, metabolic engineering was further carried out to direct
more carbon to pyruvate by elimination of intracellular conversion
of pyruvate to acetyl-CoA, PEP, acetate and lactate. Hence an
overproducing E. coli was achieved by which 1 mol glucose was
converted to 1.78 mol pyruvate, with titers as high as 110 g/L (Zelic
et al., 2004). Zhu et al. (2008) created an overproducing pyruvate
E. coli strain ALS1059 by mutations in the aceEF , p , poxB, pps, ldhA,
atpFH and arcA genes which encode, respectively, the pyruvate
dehydrogenase complex, pyruvate formate lyase, pyruvate oxidase,phosphoenolpyruvate synthase, and lactate dehydrogenase. Using this
strain, 90 g/L (more than 1 M) of pyruvate production with an overall
productivity of 2.1 g/L/h and yield of 0.68 g/g was achieved with the
fed-batch process.
Furthermore, E. coli also has been engineered to produce some
high-value organic acids such as shikinic acid (Escalante et al., 2010;
Johansson et al., 2005), glucaric acid (Moon et al., 2009, 2010) and 3-
hydroxypropanoic acid (3-HP) (Mohan Raj et al., 2009; Rathnasingh
et al., 2009), which generally are secondary metabolites that are pro-
duced in much lower amounts than the previously mentioned acids.
These organic acids are important compounds used in many elds
such the pharmaceutical and chemical industries.
4. Amino acids production
Amino acids are important bioproducts with extensive industrial
applications in the antibiotic, pharmaceutical, animal feed, and cosmetic
industries as well as in food additives. More than two million tons of
amino acids are produced annually (Park and Lee, 2008) with annual
growth rate of 5–7% (Lee et al., 2007) including more than 500 tons of L -valine, 8000 tons of L -phenylalanine, 1,000,000 tons of L -glutamate
and, and over 4000 tons of L -threonine by fermentation (Ikeda, 2003).
Traditional strategies of strain development for amino acid production
were multi-round random mutation and selection procedures. Because
of the complicated and highly regulated metabolic network, these
approaches have played the major role in development of industrial
amino acid producers in recent decades. However, such approaches
inevitably or unintentionally result in unwanted mutations not directly
related to the target metabolite which have undesirable effects on thephysiology of the organism and retard growth (Park et al., 2007).
Targeted metabolic engineering of E. coli and other organisms has
been applied to strain improvement with the purpose of modifying
specic genes and pathways to enhance production of a desired product
(Clomburg and Gonzalez, 2011; Lee et al., 2004; Nikel et al., 2010; Wang
et al., 2011a; Yi et al., 2002). These rational engineering strategies have
played a critical role in microbial improvement but the local pathways
or bioreactions of engineered cell are usually emphasized and
genome-wide, global metabolic network is often neglected. In recent
years, with theadvancesof omics technology andgenome-scale compu-
tational biology, systems metabolic engineering (systems biology
combined with metabolic engineering), has been applied in strain
improvement. By integrating information of entire metabolic and regu-
latory networks (Kumar and Shimizu, 2011; Lee et al., 2007; Park andLee, 2008; Park et al., 2007, 2011; Schaub et al., 2008), the problems
associated with random mutation and the dif culty of rationally engi-
neering the complex and highly regulated metabolic network can be
overcome.
Currently, E. coli has been extensively used for the production of
various amino acids (Ikeda, 2003) (Table 1), such as L -valine (Park
et al., 2007, 2011), L -phenylalanine (Baez-Viveros et al., 2004, 2007;
Gerigk et al., 2002), L -alanine (Lee et al., 2004), and L -threonine (Dong
et al., 2011; Lee et al., 2003a, 2009; Song et al., 2000). The metabolic
pathway of important amino acids and their regulator mechanism in
E. coli, are shown in Fig. 4. Here, some recent representative examples
are highlighted with particular emphasis on the advances of rational
metabolic engineering and system-level engineering approaches to
improve amino acid producing E. coli strains.
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overproduction of L -threonine. In a similar example, an overproducingL -threonine E. coli strain was developed with a systems metabolic
engineering approach (Lee et al., 2007). Initially, negative regulation
including feedback inhibition and transcriptional attenuation regula-
tion was removed by targeted metabolic engineering. Then, the target
genes to be engineered were identied by transcriptomeproling com-
bined with in silico ux response analysis, and their desirable expres-
sion levels were manipulated accordingly. The nal engineered E. coli
strain was able to produce L
-threonine with a signi
cant high yield of 0.393 g L -threonine/g glucose, and 82.4 g/L L -threonine by fed-batch
fermentation. Subsequently, Lee et al. (2009) reported reengineering
of a reduced-genome E. coli for L -threonine production. Using strain
MDS42 lacking 14.3% of its chromosome as host (Posfai et al., 2006), a
feedback-resistant L -threonine operon was over-expressed, the genes
tdh encoding L -threonine dehydrogenase, tdcC and sstT encoding
L -threonine transporters, respectively, were deleted, and a L -threonine
exporter encoded by the mutated gene rhtA23 was introduced. The
resulting strain MDS-205 showed an 83% increase in L -threonine pro-
duction, compared to a wild-type E. coli strain MG1655 engineered
withthe absolutely same modications. Moreover, transcriptional anal-
ysis revealed that elimination of nonessential genes can increase the
productivity of an industrial strain, by reducing the metabolic burden
and improving the metabolic ef ciency of cells. These examples also
indicated that a systems metabolic engineering approach can be
employed to obtain an industrially competitive strain.
4.2. L-Valine production
L -valine, a branch-chainamino acid, hasbeen used in pharmaceuticals,
cosmetics, and feed-additive industries and produced