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  • 8/19/2019 Metabolic Engineering of E. Coli. a Sustainable Industrial Platform for Bio-based Chemical Production

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    Research review paper

    Metabolic engineering of  Escherichia coli: A sustainable industrialplatform for bio-based chemical production

    Xianzhong Chen   a,⁎, Li Zhou  a, Kangming Tian  a, Ashwani Kumar   b, Suren Singh   b,Bernard A. Prior   c, Zhengxiang Wang   d,⁎⁎a Key Laboratory of Industrial Biotechnology, Ministry of Education & School of Biotechnology, Jiangnan University, 1800 Lihu Avenue, Wuxi 214122, Chinab Department of Biotechnology & Food Technology, Faculty of Applied Sciences, Durban University of Technology, P.O. Box 1334, Durban, 4001, South Africac Department of Microbiology, University of Stellenbosch, Private Bag X1, Matieland, 7602, South Africad Key Laboratory of Industrial Fermentation Microbiology, Ministry of Education & The College of Biotechnology, Tianjin University of Science & Technology, Tianjin 300457, China

    a b s t r a c ta r t i c l e i n f o

     Article history:

    Received 18 October 2012

    Received in revised form 4 February 2013

    Accepted 25 February 2013

    Available online 6 March 2013

    Keywords:

    Escherichia coli

    Metabolic engineering

    Bioprocess

    Biochemical product

    Industrial platform

    In order to decrease carbon emissions and negative environmental impacts of various pollutants, more bulk

    and/or  ne chemicals are produced by bioprocesses, replacing the traditional energy and fossil based inten-

    sive route. The Gram-negative rod-shaped bacterium,   Escherichia coli   has been studied extensively on a

    fundamental and applied level and has become a predominant host microorganism for industrial applications.

    Furthermore, metabolic engineering of  E. coli for the enhanced biochemical production has been signicantly

    promoted by the integrated use of recent developments in systems biology, synthetic biology and evolutionary

    engineering. In this review, we focus on recent efforts devoted to the use of genetically engineered  E. coli as a

    sustainable platform for the production of industrially important biochemicals such as biofuels, organic acids,

    amino acids, sugar alcohols and biopolymers. In addition, representative secondary metabolites produced by

    E. coli will be systematically discussed and the successful strategies for strainimprovements will be highlighted.

    Moreover, this review presents guidelines for future developments in the bio-based chemical production using

    E. coli as an industrial platform.

    © 2013 Elsevier Inc. All rights reserved.

    Contents

    1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1201

    2. Biofuels production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1201

    2.1. Hydrogen production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1201

    2.2. Bioethanol production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1203

    2.3. Advanced biofuels production using recombinant E. coli  as ef cient biocatalyst . . . . . . . . . . . . . . . . . . . . . . . . . . 1205

    2.3.1. 1-Butanol and 1-propanol production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1205

    2.3.2. 2-Methyl-1-butanol and 3-methyl-1-butanol production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1205

    2.3.3. Isopropanol and isobutanol production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1206

    3. Organic acids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1206

    3.1. Lactic acid production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1206

    3.2. Succinic acid production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12093.3. Production of other organic acids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210

    4. Amino acids production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1210

    4.1.   L -Threonine production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1211

    4.2.   L -Valine production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1212

    4.3.   L -Phenylalanine production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1212

    4.4. Production of other amino acids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1212

    5. Sugar alcohols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1213

    Biotechnology Advances 31 (2013) 1200–1223

    ⁎   Corresponding author. Tel./fax: +86 510 85918122.

    ⁎⁎  Corresponding author. Tel/fax: +86 022 60601958.

    E-mail addresses: [email protected] (X. Chen), [email protected] (Z. Wang).

    0734-9750/$  – see front matter © 2013 Elsevier Inc. All rights reserved.

    http://dx.doi.org/10.1016/j.biotechadv.2013.02.009

    Contents lists available at  ScienceDirect

    Biotechnology Advances

     j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / b i o t e c h a d v

    http://dx.doi.org/10.1016/j.biotechadv.2013.02.009http://dx.doi.org/10.1016/j.biotechadv.2013.02.009http://dx.doi.org/10.1016/j.biotechadv.2013.02.009mailto:[email protected]:[email protected]://dx.doi.org/10.1016/j.biotechadv.2013.02.009http://www.sciencedirect.com/science/journal/07349750http://crossmark.crossref.org/dialog/?doi=10.1016/j.biotechadv.2013.02.009&domain=pdfhttp://www.sciencedirect.com/science/journal/07349750http://dx.doi.org/10.1016/j.biotechadv.2013.02.009mailto:[email protected]:[email protected]://dx.doi.org/10.1016/j.biotechadv.2013.02.009

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    6. Biopolymer and monomers production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1213

    6.1. 1,3-Propanediol and 1,2-propanediol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1213

    6.2. 1,4-Butanediol and 2,3-butanediol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1214

    6.3. Polyhydroxyalkanoates production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1214

    6.4. Polylactic acid and copolymers production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215

    7. Biosynthesis of complex natural compounds in E. coli   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1215

    7.1. Isoprenoid biosynthesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1216

    7.2. Nonribosomal peptides and polyketides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1216

    7.3. Coenzyme Q10 production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1218

    8. Conclusion and future directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1218Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1219

    References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1219

    1. Introduction

    Currently commodity chemicals and traditional fuels are predom-

    inantly produced from fossil based resources and have played an

    essential role in international social and economic development.

    However, withthe rising concernsof the sustainability, carbon dioxide

    release into the atmosphere and the negatively environmental impact

    of traditional petrochemical based products and fossil fuels, the bio-

    technological route of production from renewable carbon sources is

    a desirable alternative to petrochemical-based production (Bozell

    and Petersen, 2010; Bruschi et al., 2011). The economic potential of 

    biotechnology industry has become an important contribution to the

    world economy in recent years: its global value is estimated about

    500 billion dollars in 2011, compared to only 54 billion dollars in

    1999 and 101 billion dollars in 2003 (Bruschi et al., 2011). Increasingly

    bulk chemicals (such as organic acid, amino acid, and biofuels) andne

    chemicals (antibiotics, vitamins, pharmacy chemicals, sweeteners, and

    performance materials) have been produced by the intervention of bio-

    technology at an industrial scale. Many industrial processes are based

    on the catalytic activities of microorganisms and therefore strains

    need to be developed and selected that grow rapidly to a high cell

    density with high volumetric and specic productivities (activity per

    fermentation volume or biomass), and yield products from substratesclose to the theoretical maximum. Additional properties of high stress

    tolerance,and simple molecular manipulation based on availablegenetic

    information are desirable (Huffer et al., 2012).

    Extensive fundamental studies on  Escherichia coli   over the last

    50 years have resulted in the bacterium becoming the prime prokary-

    otic genetic model. Moreover, since the beginning of the modern

    biotechnology era in the late 70s, E. coli has been used widely for mo-

    lecular cloning methodologies and as a host to produce primary and

    secondary metabolites. Representative biochemical products are

    summarized in Table 1. E. coli possesses a number of excellent proper-

    ties, such as a rapid doubling time and growth rate, ease of high-cell-

    density fermentation, low production cost and, detailed knowledge of 

    the metabolism and most importantly, the availability of excellent

    genetic tools for strain improvement. These characteristics makeE. coli   an ideal candidate for both metabolic engineering and

    commercial-scale production of desirable bioproducts (Table 1).

    Traditionally, strain improvement was achieved mainly by multiple

    rounds of random mutagenesis and selection, which are still very useful

    nowadays (Portnoy et al., 2011; Sonderegger and Sauer, 2003). In the

    latest decade, the development of gene deletion approaches (Bloor

    and Cranenburgh, 2006; Datsenko and Wanner, 2000; Murphy et al.,

    2000) enabled ef cient genome DNA inactivation and greatly improved

    metabolic engineering of   E. coli. A more systematic and integrated

    approach for biotechnological process development and optimization

    became prevalent. Furthermore, metabolic engineering of  E. coli   has

    been employed to broaden the variety of available products (Table 1).

    In view of the above, this review highlights the current trends towards

    the bio-based production of chemicals using genetically modied E. coli

    as a sustainable biocatalytic platform and the impact on industrial bio-

    technology. Therefore, essential primary and secondary metabolites

    produced by engineered E. coli are evaluated and discussed. In addition

    we show that systematically engineeredE. coli will pave a broad avenue

    for the development of a green replacement for petrochemical products

    and play a critical role as a novel platform in industrial microorganism

    and pharmaceutical biotechnology. The physiology, biochemistry,

    genomics and methodology of this microorganism have been exten-

    sively studied (Blattner et al., 1997; Bloor and Cranenburgh, 2006)

    and are outside the scope of this review whereas strategies to improve

    the catalytic ef ciency of  E. coli are given more emphasis.

    2. Biofuels production

    Concerning availability and abundance of biomass resources, as

    well as environmental pollution of fossil fuels, development of 

    bioenergy as an alternative fuels has gained more attention in recent

    past. Generally, biofuelsincludes the hydrogen,bioethanol and advanced

    fuels (Table 1) but the catabolic pathways to synthesize these products

    are diverse (Fig. 1). In this section, we discuss the progress in biofuels

    production by engineered E. coli and highlight some of successful strate-

    gies for increasing catalytic ef ciency of cell.

     2.1. Hydrogen production

    As an alternative for petroleum fuels, microbial production of 

    hydrogen as a future fuel is a promising possibility (Kim and Lee, 2010;

    Panagiotopoulos et al., 2009). Hydrogen is a highly energy dense source

    andits conversion to heat or power is simpleand clean when combusted

    with oxygen as only water is formed without generation of pollutants

    (Hoffmann, 2002). Biological production of hydrogen using biomass as

    a feedstock is less energy-intensive, sustainable, eco-friendly, and con-

    sidered to be neutral for CO2 emissions (Panagiotopoulos et al., 2009).

    A number of newly isolated microbes i.e.   Thermoanaerobacterium

    thermosaccharolyticum,   Clostridium beijerinckii   and   Sporoacetigenium

    mesophilum have been reported in literature for hydrogen production,

    but with limited production (Cai et al., 2011; Oh et al., 2011). The lowyield has been a major obstacle for the hydrogen production through

    microbial fermentation of glucose. Kim et al. (2009) attempted to over-

    come the limitations with natural isolates by metabolically engineering

    E. coli  strains for hydrogen production. Deletion of   hyc A, a negative

    regulator for formate hydrogen lyase and two uptake hydrogenases

    (hya and  hyb), resulted in carbon  ux alterations to H2  pathway. H2yield was further improved to 2.11 mol/mol glucose fermented by

    deletion of lactate dehydrogenase (ldhA) and fumarate reductase

    ( frdAB)underreduced H2 pressure in batchexperiments. Using a similar

    genetic approach, H2   was produced with an improved yield by an

    engineered  E. coli strain (Maeda et al., 2008). A recent report showed a

    high volumetric productivity of 2.4 H2/L/h using immobilized cells of a

    genetically recombinant E. coli, which has deletion mutations in uptake

    hydrogenases (ΔhyaAB), lactate dehydrogenase (ΔldhA) and fumarate

    1201 X. Chen et al. / Biotechnology Advances 31 (2013) 1200–1223

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     Table 1

    Representative bio-based chemicals produced by genetically engineered  E. coli.

    B io-b ased chemica l I ndu st rial

    applications

    Engin eerin g strategy Fe rmen tati on process Carbon

    source

    Titer and yield Refs

    Biofuels Hydrogen Fuel and energy carrier Deletion of negative regulator and

    competing carbon metabolic

    pathways

    Immobilized

    recombinant cells

    F ormate 1.0 mol H2/mol

    formate; 2.4 l

    H2/L/ha; formate.

    Seol et al.

    (2011)

    Bioethanol Fuel, solvent, food,

    beverage

    Minimized metabolic functionality for

    conversion of xylose and glucose intoethanol by multiple-gene knockout

    10-L bioreactor batch

    anaerobic cultivation

    Xylose and

    glucose

    38.81 g/L;

    0.49 g/g glucoseor xylose

    Trinh et al.

    (2008)

    1-Propanol Gasoline additive,

    allround solvent

    Improving specic activity and

    releasing feedback inhibition of the

    key enzyme by directed evolution

    Shake  asks and IPTG

    induction

    Glucos e 3.5 g/L;

    0.049 g/gbAtsumi and

    Liao (2008a)

    1-Butanol Bulk material, gasoline

    additive or fuel

    Construction of modied clostridial

    1-butanol pathway in E. coli  strain

    and enhancement of driving forces

    1-L Bioreactor with

    aerobic–anaerobic dual

    phase fermentation

    Glucose 30 g/L; 88% of the

    theoretical yield

    Shen et al.

    (2011)

    3-Methyl-

    1-butanol

    Advanced fuel,

    alternative gasoline

    Random mutagenesis and selection

    combined with overexpression of key

    genes

    Shake  ask with

    two-phase fermentation

    to remove product

    Glucose 9.5 g/L; 0.11 g/g

    glucose

    Connor et al.,

    (2010)

    Isopropanol Biodiesel, precursor of 

    polypropylene

    Heterologous expression of target

    product pathway from various

    sources in E. coli  host

    Fed-batch fermentation,

    gas-stripping-based

    recovery process

    G lu cose 1 43 g/L ; 67 .4 %

    (mol/mol)

    Inokuma et

    al. (2010)

    Isobutanol Gasoline blend stock,

    precursor of butenes

    Introducing non-fermentative

    synthetic pathway in E. coli and

    elimination of pathways competing

    for pyruvate and cofactors

    Screw-cap conical  asks

    and IPTG induction

    Glucose 20 g/L; 86% of the

    theoretical

    maximum

    Atsumi et al.

    (2008b)

    L -Lactic acid Food, beverages,

    biopolymer

    Overexpression of  L -lactate

    dehydrogenase and deletion of genes

    responsible for by-products pathway

    500-mL Flask with

    automatic pH control,

    batch fermentation

    Glucose and

    xylose

    57.1 g/L; 0.83 g/g

    of total sugar

    Dien et al.

    (2002)

    D-Lactic acid Cosmetics,

    pharmaceuticals

    biopolymer

    Disruption of the competing

    pathways and expression of key

    enzyme

    7-l Bioreactor aerobic and

    oxygen-limited fed-batch

    fermentation

    G lu cose 1 22 .8 g/L;

    0.866 g/g

    Zhou et al.

    (2011b)

    Succinic acid Bulk chemical, food,

    agriculture

    Inactivation of  ptsG, p  and  ldhA,

    combined overexpression of  pyc  gene

    2.5-L Fermentor

    aerobic-anaerobic

    process fed-batch

    G lu cose 9 9.2 g/L ; 1 10 %   Vemuri et al.

    (2002)

    Pyruvate Food, pharmaceuticals,

    and chemicals

    Elevation of glycolytic  ux to

    pyruvate by multiple-gene knockout

    2.5-L Fermentor

    fed-batch process

    G lu cose 9 0 g/L ; 0 .6 8 g/g   Zhu et al.

    (2008)

    Acetate Food, plastics, solvents,

    and de-icers

    Genetic modication with blocking of 

    by-products pathways, oxidative

    phosphorlation and TCA function

    14-L Fermentor with

    fed-batch process and DO

    control

    G lu cose 8 78 m M; 7 5% of  

    the theoretical

    maximum

    Causey et al.

    (2003)

    Amino

    acids

    L -Threonine Food, antibiotics,

    pharmaceuticals, animal

    feed

    System metabolic engineering with

    transcriptome proling and in silico

    ux response analysis

    6.6-L Fermentor pH-stat

    fed-batch culture

    Gluco se 82. 4 g/L;

    0.393 g/g

    Lee et al.

    (2007)

    L -Valin e Cosme ti cs,

    pharmaceuticals, feed

    additive

    Systematically metabolic engineering

    with transcriptome analysis and  in

    silico genome-scale simulation

    Batch fermentation in

    shake  asks

    Gluco se 7.55 g/L;

    0.378 g/g

    Park et al.

    (2007)

    L -Phenylalanine Food industry,

    Sweetener aspartame

    Reverse engineering with metabolic

    transcription analysis, deletion of PTS

    system and expression of key genes

    Shake  asks with IPTG

    induction process

    Gluco se 0.33 g/g   Baez-Viveros

    et al. (2007)

    L -Tryptophan Food, animal feed,

    pharmaceutical

    industries

    Implementation of temperature-

    inducible expression system, elimina-

    tion of feedback inhibitions and degra-

    dation pathway of desired product

    3-L Fermentor with

    fed-batch fermentation,

    temperature-switching

    method

    Glucose 13.3 g/L; 0.1 g/g   Zhao et al.

    (2011)

    L -Tyrosine Precursor of drugs,

    biopolymers, melanin

    Expression of the key feedback

    inhibition-insensitive enzyme from

     Z.mobilis

    1-L Bioreactors batch

    fermentation

    G lu cose 3 g/L; 6 6 mg/g   Chavez-Bejar

    et al. (2008)

    Sugar

    alcoholos

    Xylitol Pha rma ceut ic al a nd

    food industry

    Heterologous overexpression of the

    key enzymes in xyltiol biosynthetic

    pathway and construction of cofactor

    regeneration

    Aerobic growth- anaero-

    bic production, fed-batch

    fermentation

    Glucose and

    xylose

    8.52 g/L b;

    4 mol/mol

    Akinterinwa

    and Cirino

    (2011)

    Mannitol Pharmaceutical andfood industry

    Construction of cofactor cycle systemand heterologous expression of the

    key enzymes

    Whole-cellbiotransformation with

    pH-static conditions

    D-fructose 362 mM;0.84 mol/mol

    Kaup et al.(2004)

    Diols and

    polymers

    1 ,3 -PDO Monom er s f or t he

    synthesis of polyester

    Synergetic introduction of glycerol

    pathway from S. cerevisiae and

    1,3-PDO pathway from K. pneumonia

    Fed-batch fermentation Glucose 130 g/L    Emptage et

    al. (2003)

    1,2-PDO Polyester, antifreeze,

    and deicer

    Heterologous overexpression of the

    key enzymes and disruption of 

    undesired by-products pathways

    Fermentor containing

    500-mL medium, batch

    anaerobic fermentation

    Glycerol 5.6 g/L; 0.213 g/g   Clomburg

    and Gonzalez

    (2011)

    1,4-BDO Polymers,  ne

    chemicals and solvents.

    Implementation of synthetic biology

    and systematic metabolic engineering,

    and rational metabolic engineering

    2-L Bioreactors with

    aerobic-microaerobic

    two phase fed-batch

    Either of 

    glucose,

    xylose or

    sucrose

    18 g/L    Yim et al.

    (2011)

    (R,R)-2,3-BDO Polymers, food,

    cosmetics, and

    pharmaceuticals

    Evaluation of various synthetic

    operons consisting of the 2,3-BDO

    biosynthesis pathway with different

    secondary alcohol dehydrogenases

    Shake  asks with IPTG

    induction process

    Glucose 6.1 g/L; 0.31 g/g   Yan et al.

    (2009)

    1202   X. Chen et al. / Biotechnology Advances 31 (2013) 1200–1223

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    dehydrogenase (Δ frdAB) (Seol et al., 2011). Although, biological H2 pro-

    duction was signicantly improved by genetically modied E. coli strain,

    many critical barriers involved in the yield, productivity and metabolic

    robustness are still not at a level that would allow commercialization.

     2.2. Bioethanol production

    Bioethanol is the predominant renewable liquid energy source

    capturing 90% of the current world biofuel market ( Antoni et al.,

    2007), with annual production of more than 105 billion liters in

    2011. Production by Saccharomyces cerevisiae of starch-based ethanol

    and sugar cane-based ethanol are now mature industries but thesebiomass sources compete with food and feed (Geddes et al., 2011b),

    which leads to a global increase in the price and demand for food

    crops. Ethanol production from xylose, glucose or mixture sugars

    (maincompounds of plant lignocellulose residues) has been intensively

    investigatedfor more than 20 years (Alterthumand Ingram, 1989; Ohta

    et al., 1990) and many companies are attempting to commercialize the

    process. The recalcitrance of lignocellulose (cellulose and hemicellu-

    lose) to direct microbial fermentation to ethanol has resulted in the

    requirement for complicated pretreatment processes (Himmel et al.,

    2007). Ethanologenic  E. coli  strains have the advantage that they are

    able to ferment pretreated biomass directly (Alterthum and Ingram,

    1989; Moniruzzaman et al., 1997; Zaldivar et al., 2000; Zheng et al.,

    2012). For example,  E. coli  strains which are adapted to phosphoric

    acid hydrolysates, can ferment hemicellulose and cellulose-derivedsugars together in a single 80-l bioreactor vessel, termed simultaneous

    saccharication and co-fermentation (SScF), and an ethanol yield of 

    0.27 g/g bagasse was obtained (Nieveset al., 2011). In another example,

    deletion of mgsA encoding methylglyoxal synthase (and methylglyoxal)

    resulted in the co-metabolism of glucose and xylose, and increased

    the fermentation rate of ethanologenic  E. coli  by accelerating the co-

    metabolism of hexose and pentose sugars to ethanol (Yomano et al.,

    2009).

    However, inhibitors present in lignocellulose hydrolysates such as

    furfural, 5-hydroxymethyl furfural, acetate and soluble products

    released from dilute acid pretreatment are toxic for most organisms

    including   E. coli   and reduce ethanol yield drastically (Mills et al.,

    2009). The toxicity problem can be partially overcome by increasing

    tolerance of strains to hydrolysate inhibitors. In recent reports,

    some  E. coli   metabolic regulators involved in resistance to furfural

    have been identied (Miller et al., 2009a, 2009b; Turner et al., 2011;

    Wang et al., 2011c). Miller et al. (2009a, 2009b) found that silencing

    of   yqhD, an NADPH-dependent furfural oxidoreductase induced by

    furfural, can result in resistance of  E. coli  cells to low concentrations

    of furfural. Furthermore, the enzyme of YqhD has unusually low Km

    values for NADPH that would allow to compete with biosynthesis for

    NADPH, which appears to be the primary basis for growth inhibition

    by furfural (Miller et al., 2009b). The combination of deletion of  yqhD

    and overexpression of   fucO, an NADH-dependent,   L -1,2-propanediol

    reductase, can provide a further benet for furfural tolerance (Wang

    et al., 2011c). In addition, Wang et al. (2012) found that plasmidexpres-sion of ucpA, a putative oxidoreductasesgene, improved the furan toler-

    ance in both the native W strain and ethanologenic strain LY180.

    Deletion of the chromosomal ucpA decreased furfural tolerance, provid-

    ing a clear phenotype for this cryptic gene.

    On the other hand, hydrolysate resistant E. coli strains, which were

    generated by either adaptive evolution or metabolic engineering

    (Miller et al., 2009b; Mills et al., 2009; Wang et al., 2012), combined in

    a SScF process resulted in both higheryields andless process complexity

    (Geddes et al., 2011a). Accordingly, Ingram and coworkers (Wang et al.,

    2011c) found that the overexpression of NADH-dependent propanediol

    oxidoreductase can improve the furfural tolerance of  E. coli cells, which

    provided a new approach to improve furfural tolerance. In a recent ex-

    ample, Edwards et al. (2011) constructed a recombinant ethanologenic

    E. coli   strain by introducing the   Klebsiella oxytoca   cellobiosephosphotransferase genes, a pectate lyase with secretion capability

    and oligogalacturonide lyasegene from Erwinia chrysanthemi. Thismod-

    ied strainef ciently convertedpolygalacturonate to monomeric sugars

    and an increased ethanol production of 45% was achieved compared to

    the control strain. In our studies, we have created a recombinant  E. coli

    strain, which can covert xylose to ethanol by introducing pdc  and adhB

    genes from Zymomonas mobilis (Sun et al., 2004). Synchronous expres-

    sion of   pdc   and   adhB   genes encoding pyruvate decarboxylase and

    alcohol dehydrogenase, respectively, redirected the carbon   ux into

    the ethanol production and the resulting recombinant strain produced

    ethanol up to 1.28% (v/v) using xylose as carbon source within 36 h

    fermentation. Similar approaches were implemented to engineer

    E. coli   for ethanol production from xylose, glucose or mixed sugars

    (Sanny et al., 2010; Wang et al., 2008). Interestingly,   E. coli   with a

     Table 1  (continued)

    Bio-b ased c hemica l Indu str ia l

    applications

    E ngineering strategy Fermentation process Carbon

    source

    Titer and yield Refs

    PHA Biopolyesters and

    biofuel

    Constitutive expression of an operon

    responsible for PHA biosynthesis

    pathway of  A. latus  in  E. coli

    6.6-L Fermentor

    fed-batch culture with

    pH-control

    Glucose 141.6 g/L; 4.63 g

    of PHB/L/h.cChoi et al.

    (1998)

    Taxadiene Taxol precursor, a

    potent anticancer drug

    Synthetic biology and

    implementation of the

    multivariate-modular approach to

    optimally balance the two pathway

    modules

    Fed-batch and liquid–

    liquid two-phase cultiva-

    tion carried out in 1-L 

    bioreactors

    Glucose 1.02 g/L     Ajikumar et

    al. (2010)

    Echinomycin Antitumor, antibacterial

    and antiviral activity

    Cloning and heterologous expression

    in E. coli  of a monocistronic

    reconstituted form of gene cluster

    responsible for echinomycin

    biosynthetic pathway

    Fed-batch fermentation

    carried out in 1-L biore-

    actors and minimal

    medium

    Glucose 0.6 mg /L     Watanabe et

    al. (2006)

    Anthracyclines Bacterial aromatic

    polyketides, antibiotics

    and anticancer drugs

    The total biosynthesis of 

    anthracyclines by dissection and

    reassembly of fungal polyketide

    synthase into a synthetic PKS

    High-cell density,

    fed-batch fermentation in

    2-L fermentor, IPTG

    induction

    Glucose 3 mg/L     Zhang et al.

    (2008)

    Co Q10 Medicin e, foods and

    cosmetics

    Improvement of IPP supply by intro-

    ducing a foreign mevalonate pathway

    and coexpression of decaprenyl di-

    phosphate synthasegene and IPP

    isomerase

    Fermentation with a

    rotary shaking incubator

    and optimization of pH

    Glycerol 2700  μ g/g DCWd Zahiri et al.

    (2006b)

    a Proudction rate of H2.b

    Calculated based on the references data.c PHB productivity.d The result was obtained when supplemented with exogenous mevalonate of 3 mM.

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    minimal metabolic functionality was rationally designed and

    constructed for ethanol production based on metabolic pathway analy-

    sis for cellular network (Trinh et al., 2008). With the disruption of 

    nonessential pathways, the strain produced 39 g/L ethanol through

    simultaneous utilization of pentoses and hexoses with a highest yield

    close to the theoretical maximum. This rational approach may be useful

    for strain development to enhance different products. Conclusively,

    E. coli, theworkhorse of modernbiotechnology, hasbecome a promising

    host for the microbial production of biofuels due to the ease of genetic

    manipulation, high yields, capability of utilizing a wide variety of 

    substrates, and high growth and metabolic rates (Ingram et al., 1987;

    Ohta et al., 1991; Wang et al., 2008). However, it should be noted that

    compared to S. cerevisiae, its ability to produce high concentrations of 

    ethanol, and tolerance to ethanol and other inhibitory compounds of 

    lignocellulosic biomass is lower and not commercially viable for  E. coli

    strains, pointing to the need to employ systems metabolic engineering

    for strain development in future.

    In addition to glucose andxylose,E. coliis capable of utilizing glycerol.

    These substrates are the most readily available renewable feedstock.

    With the increasing international biodiesel production, a surplus of 

    crude glycerol has been generated resulting in a signicant price reduc-

    tion. Value-added chemical production using glycerol as feedstock has

    become attractive recently. In addition to low cost and abundance, the

    higher degree of reduction compared to sugars such as glucose and

    xylose makes glycerol be an excellentpotential carbon source to produce

    chemicals with high yield (Clomburg and Gonzalez, 2010). Previously, it

    Glucose

    Pyruvate

    2-Ketoisolvalerate

    Isopropanol

    Isobutanol

    2-Methyl-1-butanol

    1-PropanolL-Threonine

    2-Ketobutyrate

    2-Keto-3-

    methyl-valerate

    2-Ketovalerate

    1-Butanol

    2-Keto-4-methyl-

    pentanoate

    3-Methyl-1-butanol

    Kivd  ( Ll)

    adh2 (Sc)

    Valine

    biosynthesis

    Isoleucine

    biosynthesis

    Leucine biosynthesis

    Norvaline

    biosynthesis

    Nonfermentative

    pathways

    Pyruvate

    Acetyl-CoA   Acetaldehyde

    Acetate

    Acetoacetyl-CoA

    1-Butanol

    Acetoacetate

    3-Hydroxybutyl-CoACrotonyl-CoA

    Butyryl-CoA

    Butyraldehyde

    Fermentative

    pathways

    atoB ( Ec)

    thl (Ca)hbd  (Ca)bcd-etfBA (Ca)

    crt  (Ca)

    adhE2 (Ca)

    adhE2 (Ca)

    atoAD (EC)   ctfAB (Ca)

    Acetoneadc (Ca)   adh (Cb)

    adhE  ( Ec)adhE  ( Ec)

    Ethanol

     pdc ( Zm)

    adhB ( Zm)

    Kivd  ( Ll)

    adh2 (Sc)

    Kivd  ( Ll)

    adh2 (Sc)

    Kivd  ( Ll)

    adh2  (Sc)

    kivd (Ll)

    adh2 (Sc)

    Fig. 1. Fermentative pathways and nonfermentative pathways in  E. coli  for the production of a number of biofuels (Clomburg and Gonzalez, 2010; Shen et al., 2011). Various syn-

    thetic and metabolic strategies have been successfully employed for the enhanced production of candidate biofuel compounds (shown in the brown shaded boxes). Relevant re-

    actions are represented by the name of the genes and enzymes. Abbreviations of genes and enzymes:  adc , acetoacetate dehydrogenase;  adh, secondary alcohol dehydrogenase;

    adhB, alcohol dehydrogenase;   adhE , acetaldehyde/alcohol dehydrogenase;   adhE2, secondary alcohol dehydrogenase;   atoAD, acetyl-CoA:acetoacetyl-CoA transferase;   atoB,

    acetyl-CoA acyltransferase; bcd, butyryl-CoA dehydrogenase; crt , crotonase; ctfAB, acetoacetyl-CoA transferase; etfBA, electrotransfer avor protein; hbd, β-hydroxy butyryl-CoA dehy-

    drogenase;  pdc , pyruvate decarboxylase; thl, acetyl-CoA acyltransferase;  kivd, ketoisovalerate decarboxylase; adh2, alcohol dehydrogenase; Cb, C. boidinii; Ca,  C. acetobutylicum; Ec , E.

    coli. Ll, L. lactis; Sc , S. cerevisiae.

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    was thought that wild type E. coli cannot convert glycerol into ethanol in

    chemically dened medium under anaerobic condition because of lack

    of electron acceptors, which hampers the potential use of glycerol as

    carbon source in bioprocesses (Booth et al., 2005; Shams Yazdani and

    Gonzalez, 2008). However, recombinant strains producing fuels and

    other high-value reduced chemicals using glycerol as substrate without

    requiring external electron acceptors have been reported by inducing

    the dormant, native 1,2-propanediol fermentative pathway in  E. coli

    (Dharmadi et al., 2006; Gonzalez et al., 2008; Murarka et al., 2008).Dharmadi et al. (2006)  demonstrated that glycerol can be converted

    into reduced compounds such as ethanol and succinate by   E. coli

    under anaerobic and acidic conditions, and the activity of the formate

    hydrogen-lyase and F(0)F(1)-ATPase systems were also found to facili-

    tate the fermentative metabolism of glycerol for this process (Gonzalez

    et al., 2008). Based on this investigation, they engineered  E. coli for the

    ef cient conversion of crude glycerol to ethanol, (Shams Yazdani and

    Gonzalez, 2008). Recombinant E. coli overexpressing glycerol dehydro-

    genase and dihydroxyacetone kinase and deleting fumarate reductase

    and phosphate acetyltransferase produced ethanol-hydrogen from

    unrened glycerol at yields exceeding 95% of the theoretical maximum

    and specic rates inthe order of15–30 mmol/g cell/h. These resultsare

    superior to previous reported for the conversion of glycerol to ethanol-

    H2   or ethanol-formate by other organisms and equivalent to those

    achieved in the production of ethanol from sugar using engineered

    E. coli  strains (Shams Yazdani and Gonzalez, 2008). Another example

    involved in converting glycerol to ethanol was reported with a novel

    approach by employing oxygen as the electron acceptor in well dened

    microaerobic culture conditions (Trinh and Srienc, 2009). In this study,

    rational design with minimized metabolic functionality tailored to

    ef ciently convert glycerol to ethanol using elementary node analysis

    and adaptive laboratory evolution were implemented sequentially. As

    a result, the strain converted 40 g/L glycerol to ethanol in 48 h with

    90% of the theoretical ethanol yield (Trinh and Srienc, 2009).

     2.3. Advanced biofuels production using recombinant E. coli as ef  cient 

    biocatalyst 

    Ethanol, as a traditional bulk chemical manufactured from variousfeedstocks, is at present the main biofuel by volume as mentioned

    above. However ethanol has a number of limitations as a fuel because

    of its high hygroscopicity, low energy density, corrosiveness and

    incompatibility with existing fuel infrastructure (Atsumi and Liao,

    2008b; Zhang et al., 2011). Fortunately,other advancedbiofuels, typically

    higher alcohols (C4 and C5) such as butanol and isopentanol, terpenes

    and fatty acid ethyl esters, have similar properties to current petroleum

    based transportation fuels which could overcome the problems associ-

    ated withthe utilizationof bioethanol (Atsumi and Liao, 2008b). Never-

    theless, advanced fuels production by biological processes is still not

    commercially feasible, except 1-butanol produced by  Clostridium spe-

    cies ( Jones and Woods, 1986), because of the absence of robust and

    ef cient biocatalysts. Therefore, much more research attention has

    recently been dedicated to the development of microbial advancedfuels. For example the fermentative and 2-keto acid pathways of 

    E. coli were employed to develop a catalystfor advanced fuels production

    (Fig. 1) with 2-keto acid route being paid more attention for medium-

    chain alcohols production (Atsumi and Liao, 2008b; Zhang et al., 2011).

    Signicant progress in microbial advanced fuels production through

    metabolic engineering of  E. coli is described below.

     2.3.1. 1-Butanol and 1-propanol production

    E. coli   lacks some of the relevant pathways for advanced fuels

    production and metabolic engineering has afforded the opportunity

    to produce non-traditional biofuels through the construction of non-

    native biosynthesis pathways (Atsumi and Liao, 2008b; Atsumi et al.,

    2008b). 1-Butanol is attractive as an alternative biofuel with high

    energy density and favorable compatibility with the potential to

    completely replace gasoline. Traditionally, 1-butanol was produced by

    C. acetobutylicum together with acetone, butyrate and ethanol ( Jones

    and Woods, 1986). However, the complex physiology and absence of 

    genetic tools has limited the ability to improve the bacterium to a level

    that application in a modern industrial process is feasible (Atsumi

    et al., 2008a). Dueto accumulatedknowledge of the1-butanol metabolic

    pathway, it has become feasible to reconstruction of butanol pathway in

    E. coli. In an example, Atsumi et al. (2008a) constructed a fermentatively

    producing 1-butanol E. coli strain through transferring a set of six genes(thl, hbd, crt , bcd, et  fAB, adhE2) from C. acetobutylicum1-butanol pathway

    and deletion of the competingpathway.This engineered strain produced

    1-butanol up to 552 mg/L from a rich medium under semi-anaerobic

    conditions. While the product titer was low, the achievement has

    paved a novel way for butanol production in a non-native host. To

    achieve a higher titer and productivity, the substitution of two key

    genes involved in 1-butanol pathway has been explored (Shen et al.,

    2011). The replacement of the putative NADH-independent butyryl-

    CoA dehydrogenase with the irreversible NADH-dependent trans-

    enoyl-CoA reductase, and Clostridium acetoacetyl-CoA thiolase with the

    E. coli acetyl-CoA acetyltransferase, and deletion of the genes involved

    in mixed-acid fermentation reactions, resulted in a strain that produced

    30 g/L butanol with 70 to 88% of the theoretical yield when grown

    aerobically followed by anaerobic fermentation. Similar approaches of 

    gene replacement and balancing of redox cofactors were employed by

    Bond-Watts et al. (2011) to redirect more ux towards butanol produc-

    tion. This strain produced 4.65 g/L butanol with a yield of 28% from

    glucose.

    Recently alternative systematic approaches were implemented to

    produce 1-butanol and 1-propanol by utilizing the amino-acid biosyn-

    thetic pathways have been reported (Fig. 1; Atsumi and Liao, 2008a;

    Shen and Liao, 2008). 1-Propanol, a potential gasoline substitute, is a

    general solvent with many industrial applications and can also be

    converted to diesel fuels and propylene. However, it is dif cult to

    produce 1-propanol in signicant quantities using native organisms

    (Shen and Liao, 2008). 2-Ketobutyrate, a precursor of isoleucine, not

    only acts as a precursor of 1-propanol, but also can be converted to

    1-butanol and 2-methyl-1-butanol via multi-steps enzymes reactions.

    Therefore,   E. coli   was engineered to co-produce 1-butanol and 1-propanol through this alternative route via 2-ketobutyrate. By over-

    expression of  kivd  (L. lactis), adh2 (S. cereviasiae), and the  E. coli ilvA,

    leuABCD, thrA fbBC , followed by deletion of the competing genes includ-

    ing tdh, metA, ilvI , ilvB, and adhE , an engineered strainwas created (Shen

    and Liao, 2008). This strain produced 2 g/Lbutanol and propanol with a

    titer of nearly1:1 ratio but with an undesirable concentration, of 

    fermentative by-products. In another example, a more direct route to

    synthesize 2-ketobutyrate via citramalate pathway was engineered by

    directed evolution of  Methanococcus jannaschii   citramalate synthase

    (CimA) to produce 1-propanol and 1-butanol (Atsumi and Liao,

    2008a). Error-prone PCRand DNAshuf ingwere carried out to enhance

    the CimA specic activity and the resulting engineered  E. coli  strain

    harboring the best CimA variant produced more than 3.5 g/L propanol

    and 524 mg/L butanol. However production of other side products toa signicant level remains a problem.

     2.3.2. 2-Methyl-1-butanol and 3-methyl-1-butanol production

    2-Methyl-1-butanol and 3-methyl-1-butanol,  ve-carbon alcohols,

    possess similar properties of lower vapor pressure and high energy

    density. Compared to ethanol, they are more compatible with existing

    fuel infrastructure and more suitable to replace gasoline.  S. cerevisiae

    can naturally produce 2-methyl-1-butanol and 3-methyl-1-butanol in

    minor amounts as by-products, and some metabolic approaches have

    been attempted to increase 2-methyl-1-butanol production in yeast

    (Abe and Horikoshi, 2005). However, production of these  ve-carbon

    alcohols by   E. coli  is thought to be a more desirable process. Thus,

    E. coli  was engineered to produce 3-methyl-1-butanol and 2-methyl-

    1-butanol through manipulation of the valine and leucine biosynthesis

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    pathways, and the isoleucinebiosynthetic pathway, respectively (Fig. 1)

    (Cann and Liao, 2008). Using the isoleucine biosynthesis pathway, a

    recombinant E. coli overexpressing native thrABC of the isoleucine path-

    way and the non-native  ilvGM , ilvA, kivd and adh2 with the competing

    pathways deleted resulted in a strain that produced 1.25 g/L 2-

    methyl-1-butanol from glucose in 24 h. With a similar strategy,

    Connor and Liao (2008)  constructed a 3-methyl-1-butanol producing

    E. coli  strain via the native amino acid biosynthetic pathways. Upon

    the removal of feedback inhibition and competing pathways, this strainproduced 3-methyl-1-butanol with a titer of 1.28 g/L from glucose in

    28 h. Furthermore, this recombinant strain was employed to enhanced

    3-methyl-1-butanol production by random mutagenesis and selection

    (Connor et al., 2010). The resulting strain produced 9.5 g/L 3-methyl-

    1-butanol with a yield of 0.11 g/g glucose when a two-phase fermenta-

    tion process was used.

     2.3.3. Isopropanol and isobutanol production

    Isopropanol, one of the simplest secondary alcohols extensively

    used in various applications, can be naturally produced by organisms

    such as   Clostridium. Although some attempts have been made to

    improve the production ability of this strain, low titer and product

    inhibition remain obstacles. Therefore, metabolic engineering of  E. coli

    for isopropanol production become a potential alternative industrial

    route.Recently, Hanai et al. (2007) reported recombinantE. coli produc-

    tion of isopropanol using non-native fermentative pathways (Fig. 1).

    Upon introduction of a set of genes in optimal combination from differ-

    ent sources, the pathway from acetyl-CoA via acetone to isopropanol

    was established in an  E. coli  strain that produced 4.9 g/L isopropanol.

    Moreover, this research group signicantly increased the titer up to

    143 g/L with a molar yield of 67% (isopropanol/glucose) by the imple-

    mentation of a gas trapping process, which promptly removed

    isopropanol from culture broths to alleviate product toxicity to cell

    (Inokuma et al., 2010). Notwithstanding the long fermentation time of 

    240 h, the recombinant  E. coli produced the highest titer to date and is

    much higher than the native clostridial strains. Introducing a similar

    biosynthetic pathway described above, Jojima et al. (2008) constructed

    a genetically engineered strain of   E. coli   that produced a 13.6 g/L 

    isopropanol from glucose under vigorous aerobic culture conditions.Isobutanol has similar physical properties to isopropanol, but

    possesses a higher octane number. As an intermediate in valine

    biosynthesis,   E. coli   production of isobutanol was also engineered

    through the synthetic nonfermentative pathways via 2-ketoisovalerate

    as precursor (Fig. 1) (Atsumi et al., 2008b; Savrasova et al., 2011). To

    increase 2-ketoisovalerate pool, the Bacillus subtilis alsS  gene encoding

    acetolactate synthase, and   E. coli ilvCD   gene encoding acetohydroxy

    acid isomeroreductase, and dihydroxy-acid dehydratase, were over-

    expressed, and those pathways competing for pyruvate and cofactors

    were deleted. Combined with overexpression of  L. lactis kivd encoding

    2-ketoacid decarboxylase, and S. cerevisiae adh2 encoding alcohol dehy-

    drogenase, this engineered strain produced up to 22 g/L isobutanol at

    86% of the theoretical yield after 110 h under micro-aerobic conditions

    (Atsumi et al., 2008b). Comparative studies on the alcohol dehydroge-nases (S. cerevisiae adh2,  L. lactis adhA   and   E. coli yqhD) to convert

    isobutyraldehyde to isobutanol in  E. coli, both of which indicated that

    overexpression of   yqhD   or   adhA  showed better results than   adh2   in

    isobutanolproduction(Atsumiet al., 2010). With a differentculture pro-

    cess, Bastian et al. (2011) created an E. coli strain that produced 13.4 g/L 

    isobutanol with 100% theoretical yield under anaerobic conditions. This

    strain was manipulated by overexpression of recombinant ketol-acid

    reductoisomerase and alcohol dehydrogenase, with only NADH cofactor

    specicity to achieve a redox balance under anaerobic conditions.

    3. Organic acids

    Organic aids are an important component of the building-block

    chemicals that can be produced by microbial processes. Most

    microbial organic acids are end-products, or at least natural interme-

    diates in major metabolic pathways. Because of their functional

    groups, organic acids extremely useful as starting materials for the

    chemical, food and feed industries (Sauer et al., 2008). However, a

    low ef ciency of bio-conversion of sugar to the desired product

    together with a low yield and productivity limits the current market

    for some organic acids dominated by the petrochemical industry.

    Once a competitive fermentation technology based on strain improve-

    ment for these acids is established, the market for microbial producedacids should increase (Bozell and Petersen, 2010). In this section, recent

    critical advances in strain development for organic acid production

    by metabolic engineering approaches using   E. coli   as a platform

    are discussed with emphasis on lactic acid, succinic acid and 3-

    hydroxypropionic acid as examples.

     3.1. Lactic acid production

    Lactate (D- or   L -), an important organic acid, is a bulk chemical

    increasingly used in the food and pharmaceutical industries in products

    such as food, beverages and biodegradable polymers and currently

    produced at 150,000 tons per year (Sauer et al., 2008). Previously,

    Lactobacilli were commonly employed forindustrialproduction of lactic

    acid but had drawbacks of requiring complex growth nutrients, an

    optically impure product, a mixed acid fermentation, and poor ability

    to utilize pentoses (Wendisch et al., 2006). In order to expand the use

    of lactic acid especially in biopolymers, it is necessary to improve the

    optical purity of the acid required for polylactide use in bio-based plas-

    tics (Narayanan et al., 2004; Wee et al., 2006), and to reduce production

    costs. Therefore,E. coli strains have beendeveloped for effective produc-

    tion of  D- and L -lactic acid using a metabolic engineering approach.

    In   E. coli,   D-lactate is produced by homofermentative or

    heterofermentative pathways together with NADH consumption in

    order to achieve a redox balance under anaerobic culture conditions

    (Fig. 2). However, in E. coli  the pathway for production of  L -lactate is

    absent.  E. coli  has been successfully manipulated to produce optically

    pure lactate with the potential for large scale commercial production

    (Table 1; see reviews by   Okano et al., 2010; Sauer et al., 2008;

    Wendisch et al., 2006; Yu et al., 2011). In a  rst successful example of D- or   L -lactate production by engineered  E. coli,   Chang et al. (1999)

    created two strains, one which produced   D-lactate with a titer of 

    62.2 g/L and one which produce L -lactate production with a concentra-

    tion of 45 g/L. Two genes pta and ldhA were deleted and L -lactate dehy-

    drogenase gene from   Lactobacillus casei   was overexpressed in the

    L -lactate producing strain described above. Dien et al. (2002)engineered

    E. coli strains to produce  L -lactate with utilizing the mixtures of glucose

    and xylose as substrates. A   ptsG-negative but glucose-positive  E. coli

    strain was employed to produce  L -lactic acid by deletion of the p  and

    d-ldh, with heterologous expression a   L -lactate dehydrogenase gene.

    The resulting recombinant strains produced   L -lactate with a yield of 

    0.77 g/g sugar mixtures and low amounts of by-products. Similarly, a

    series of  D-lactate over-producing E. coli  strains were created by many

    investigators.   Zhou et al. (2003)   constructed derivatives of   E. coliW3110 for  D-lactate production by elimination of competing pathways

    including mutation genes of  frdABCD, adhE , p B, and ackA. The resulting

    strains produced   D-lactate with the theoretical maximum yield of 

    2 mol/mol glucose. Moreover, the chemical purity and the optical purity

    of above acid was up to 98% and 99%, respectively. However, these

    strains showed a defect of incomplete metabolism of high sugar concen-

    trations (more than 50 g/L). Accordingly, they constructed SZ132 strain

    from an ethanologenic  E. coli   KO11, which rapidly fermented 100 g/L 

    sugars to produce D-lactate over 90 g/L in rich medium containing beta-

    ine as a protective osmolyte (Zhou et al., 2005). Because by-products

    were increasingly produced and the poor performance in mineral salts

    medium by the SZ132 strain, the strategies of metabolic evolution in

    conjunction with genetic manipulations were carried out to yield an

    over-producing strain   E. coli   SZ194 (Zhou et al., 2006). This strain

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    produced  D-lactate with a titer of 110 g/L, a yield of 0.95 g/g glucose

    but only trace amounts of co-products in mineral salts medium

    supplemented with 1 mM betaine. However, the chiral impurity of 5%

    implicated that purication will be required adding to production cost.

    A higher titer of   D-lactate with 138 g/L was achieved by metabolic

    engineering strain E. coli ALS974 (aceEF , p , poxB, pps,  frdABCD) using a

    dened mediumand dual-phases process(aerobicgrowth and anaerobic

    production) (Zhu et al., 2007). Overall productivity of 3.5 g/L/h, and an

    overall yield of 0.86 g/g glucose were reported in a feed-batch fermenta-

    tion. Noteworthy was that this strain necessitated the use of acetate to

    form pyruvate during aerobic phase and that the reduction in the forma-

    tion of succinic acid depended on the precise control of the acetate

    concentration.

    Zhou et al. (2012a)  manipulated a wild-type   E. coli   B0013 by

    deletion of eight genes (ackA-pta, pps, p B, dld, poxB, adhE , and frdA) to

    over-produce D-lactate. Coupling lactate fermentation with cell growth

    was employed and the cells in the bioreactor yielded an overall volu-

    metric productivity of 5.5 g/L/h and a yield of 86 g lactic acid/100 g

    glucose which were 66% higher and at the same level compared to

    that of the aerobic and oxygen-limited two-phase fermentation, respec-

    tively. These results have revealed an approach for improving produc-

    tion of fermentative products in   E. coli. To the knowledge of the

    authors, this was among the highest D-lactate levels reported for

    engineered E. coli and shows favorable comparison with production by

    lactate bacteria. Noteworthy is that strain B0013 was selected for its

    properties of rapid growth, high tolerance to lactate, and ease of genetic

     glpABC 

     glpK 

     glpD

    glucose

     ptsG

    PEP

    pyruvateglucose 6-P

     galP

     glk

    2PEP

    pyruvate

     pykA pykF

    acetyl CoA

     pps

     pdh pflB

    formate

    lactate

    ldhA

     poxB

    acetate pta-ackA

    ethanol

     adhE

    o   x   a   l    o   a   c   e   t    a   t    e   

     i s o c i t r a t

     e

       c     i    t

        r   a    t   e

    2 - o x o  g l u t a r a t e 

    s  

    u  c  c  i   n   y  l   - C   o  A  

       s    u   c   c     i    n

       a    t   e

      f  u  m a

      r a  t e

    malate   glyoxyate  aceA aceB

     c i t

         i

     y  l   - 

     ppc

     pyc

     s  d  h A

      B

     pck

     m  d    h  

     f u m A B C

      f  r  d

     A  B  C  D

    glycerol

     gldA

     dhaKLM 

    DHAP

    pyruvate

    PEP

       m   a

       e     A

       m   a   e     B

     glpF

    Fig. 2. Lactic acid and succinic acid pathways from glucose and glycerol in  E. coli  and enzymes involved in metabolic regulation (Blankschien et al., 2010; Wendisch et al., 2006;

    Zhang et al., 2010; Zhou et al., 2011b). The three pathways for succinic acid production are indicated by the thick blue, red, and purple arrows, respectively. Relevant biochemical

    reactions are represented by the names of the gene(s) coding for the enzymes (all  E. coli   genes unless otherwise specied):  aceA: isocitrate lyase;  aceB: malate synthase;  ackA,

    acetate kinase; adhE , acetaldehyde/alcohol dehydrogenase; dhaKLM , dihydroxyacetonekinase; frdABCD, fumarate reductase;  fumABC , three isoenzymes of fumarases; gldA, glycerol

    dehydrogenase; glk, glucose kinase;  glpABC , anaerobic glycerol-3-phosphate dehydrogenase;  glpF , glycerol facilitator; glpK , glycerol kinase;  ldhA, D-lactate dehydrogenase;  maeA/

    maeB, NADH/NADPH malice enzymes, respectively;  mdh, malate dehydrogenase; pck, phosphoenolpyruvate carboxykinase (E. coli or A. succinogenes); pdh, pyruvate dehydrogenase

    complex; p B, pyruvate formate-lyase; poxB, pyruvate oxidase; ppc , phosphoenolpyruvate carboxylase; pps, PEP synthase; pta, phosphoacetyl transferase; ptsG, phosphotransferase

    system; poxB, pyruvate oxidase; pyc , L. lactis pyruvatecarboxylase;  pykA/ pykF , pyruvate kinase.

    1207 X. Chen et al. / Biotechnology Advances 31 (2013) 1200–1223

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    manipulation compared to other standard strainssuch as E. coli K12andE. coli 3110. More recently, a genetic switching approach was developed

    for highly ef cient D-lactate production via  ne-tuning of the  D-lactate

    dehydrogenase gene in which the chromosomal native promoter was

    replaced with temperature-sensitive   λ   pR   and  pL  promoters (Fig. 3)

    (Zhou et al., 2012b). By combining the elimination of competing path-

    ways for by-product and cofactor formation and temperature-shifting

    the fed-batch fermentation process, a pure   D-lactate titer of 122.8 g/L 

    from glucose was achieved with overall volumetric productivity of 4.32 g/L/h and the oxygen-limited productivity of 6.73 g/L/h. These

    values are amongst the highest levels produced by a recombinant

    E. coli strain without adding special substrates and obligatory anaerobic

    conditions. (Zhou et al., 2012b). Recently,the fermentation performance

    of this strain has been evaluated for  D-lactate production in a 1000 L-

    fermentor and satisfactory results similar to those at laboratory scale

    were obtained (unpublished data).

    As mentioned above, crude glycerol has become an ideal feedstock

    for the production of bio-based chemicals. Therefore, engineering

    E. coli  strains to produce lactate using glycerol as carbon source has

    received attention.  Mazumdar et al. (2010)   created a recombinantE. coli  strain by overexpressing pathways involved in the conversion

    of glycerol to D-lactate and the elimination those leading to the synthe-

    sis of competing by-products. Thus, an engineered homofermentative

    E. coli  strain was developed that converted 40 g/L glycerol to 32 g/L D-lactate with a yield of 85% of the theoretical maximum. Similarly a

    metabolically engineered E. coli strain was created to produce  D-lactate

    from glycerol with a minimum of by-products in our lab (unpublished

    data). With the elimination of by-product (formate, acetate, ethanol

    and succinate etc) pathways and overexpression of lactate dehydroge-

    nase gene, the resulting strain produced 114.4 g/L D-lactate with an av-

    erage productivity of 3.95 g/L/h and yield of 0.78 g/g glycerol in 7-l

    bioreactor with a modi

    ed two-phase fermentation process. Moreover,only 1.8 g/L acetate was accumulated and no detectable succinate,

    pyruvate, formate and ethanol were found (unpublished data). In addi-

    tion, to expand the substrate range,   Eiteman et al. (2008, 2009)

    constructed two substrate-selective   E. coli   strains, one of which is

    unable to consume glucoseand one which is unable to consume xylose.

    These two recombinant strains were used to simultaneously convert

    xylose and glucose sugar mixtures to lactateby a co-fermentation strat-

    egy in a single process and the two-sugar mixture was ef ciently

    converted into 37 g/L lactate with a lactate-sugar yield of 0.88 g/g.

    Other products such succinic acid and acetate generated with lower

    concentration during anaerobic conditions (Eiteman et al., 2009).

    Although strain improvement of   E. coli   as a extensive platform was

    achieved through genetic manipulation, a number of hurdles still need

    to be crossed before the commercial production of   D-lactate by an

     P R   P LActive cI  ts ldhA

    Repression

    Inactive  cI  ts

    Glucose

    Pyruvate Lactic acid

    Biomass

    TCA

    Byproducts

    Glucose

    Pyruvate   Lactic acid

    Biomass

    TCA

    Byproducts

     P R   P L   ldhA

    Transcription

    Aerobic, 33 Oxygen-limited, 42

    Fig. 3. An ef cient strategy of D-lactate production through metabolic control approach in engineered  E. coli  with 30 g/L glucose in the initial M9 medium (Zhou et al., 2012a,

    2012b). Lactate biosynthesis was inhibited in cells with competing pathways deleted when grown at 33 °C under aerobic conditions due to inactive  P R  &  P L  promoters. When

    cells were shifted to oxygen-limited and 42 °C conditions, the promoters are activated and  D-lactate production increases signicantly. Less substrate was used in TCA cycle and

    by-product formation, and much more of the carbon  ux was directed to the  D-lactate pathway. In the top part, the dotted arrow shows the time when the culture was shifted

    from 33 °C to 42 °C. The blue line indicates the time when the culture was shifted from the aerobic cultivation to the oxygen-limited production phase. Additions of glucose of 

    136.2 (A), 136.2 (B), 150.9 (C) and 136.2 g (D) were made to the bioreactor as indicated by arrows. In the bottom part, the red and grey arrows indicate the active pathways

    and inactive pathways, respectively.

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    engineered E. coli strain can be applied. For example, the operating cost

    including of separation and purication processes is one of bottlenecks

    for the biotechnological production of optically pure lactic acid.

    Weusthuis et al. (2011)   suggested a solution where lactate is

    co-produced with ethanol in an existing ethanol factory and separated

    during distillation with minimal extra costs. The poor tolerance of lactic

    acid producing  E. coli  strains to low pH requires application of large

    amounts of Ca(OH)2, CaCO3  or other bases to maintain a neutral pH

    during fermentation process and in some cases (special for calciumions) this could hasbecomea big waste disposal problem in commercial

    organic acids distillation. Development of acid tolerant E. coli strains by

    directed evolution or systematic metabolic engineering would be pref-

    erable for commercial production.

     3.2. Succinic acid production

    Succinic acid was identied as one of the top 12 building block

    chemicals by the U.S. Department of Energy (Bozell and Petersen,

    2010). It is not only used in many  elds such as agriculture, chemical,

    food, and pharmaceutical industries, but also can offer a huge potential

    alternative as a C4-dicarboxylic acid platform to be converted to other

    chemicals such as 1,4-butanediol, tetrahydrofuran,   γ-butyrolactone,

    N -methyl pyrrolidinone, and 2-pyrrolidinone (Delhomme et al., 2008;

    Sauer et al., 2008; Wendisch et al., 2006). The market potential for

    succinic acid and its immediate derivatives was estimated to be up to

    245,000 tons per year (Bozell and Petersen, 2010) but most commer-

    cially available succinic acid is presently produced by a petrochemical

    process which generated negatively economicaland ecological impacts.

    Excitingly, the signicant progress in the development of an economi-

    cally competitive route of succinic acid production from renewable re-

    sources has been made. Commercial succinic acid production via the

    industrial biotechnology route has been reported by the Requette

    (http://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_

    roquette_commercialize_bio_based_succinic_acid.pdf .) and Bioamber

    (http://www.bio-amber.com/press_releases.php.) companies. Many

    literature reports on succinic acid production from renewable sub-

    strates have been published including a number of processes based on

    engineered E. coli strains ( Jantama et al., 2008a; Lee et al., 2005).E. coli  naturally produces succinic acid in a minor amount as an

    intermediate of the central metabolism or as a fermentation end-

    product via the reductive tricarboxylic acid (TCA) branch (Fig. 2). There

    are three alternative routes to form succinic acid: the PEP-pyruvate-

    oxaloacetate node (the reductive TCA branch), the oxidative TCA branch

    and the glyoxylate shunt, respectively (Fig. 2), each of which is involved

    in redox balance and energy regeneration. The formation of 1 mol of 

    succinic acid via the reductive pathway is calculated to consume 2 mol

    of NADH and 1 mole of CO2, whereas 1 mol of glucose can furnish only

    2 mol of NADH through the glycolytic pathway (Fig. 2). Therefore, the

    redox balance and high succinic acid yield are closely tied to the pool of 

    NADH and these existing complex metabolic networks and regulation

    mechanisms requires alternative strategies of metabolic engineering

    of  E. coli for succinic acid production to be considered.A feasible alternative strategy is to engineer E. coli to anaerobically

    overproduce succinic acid by amplication of phosphoenolpyruvate

    carboxylase (PPC) which catalyzes PEP to oxaloacetate (OAA) with

    CO2  consumption (Kim et al., 2004; Millard et al., 1996).   Stols and

    Donnelly (1997) investigated whether the amplication of the malic

    enzyme gene would restore fermentative metabolism of glucose and

    produced succinic acid as a major fermentation product in   E. coli

    NZN111, a strain unable to ferment glucose because of inactivation of 

    the genes   ldhA  and  p . When recombinant  E. coli   NZN111 harboring

    malic enzymegene was cultured in LB medium containing 20 g/L sorbi-

    tol as a more reduced carbon source under a CO2 atmosphere, 10 g/L of 

    succinic acid was produced (Hong and Lee, 2002). These results were

    consistent with the prediction of  in silico metabolic  ux analysis (Lee

    et al., 2002), which indicated that redox balancing was important for

    the enhanced production of succinic acid. Subsequently, inactivation

    of  ptsG gene, encoding the membrane-bound protein involved in glu-

    cose transport, not only partly restored the ability of NZN111 strain to

    grow fermentatively on glucose, but also allowed this mutant strain to

    yield higher succinic acid concentrations under anaerobic conditions

    (Chatterjee et al., 2001). Using an optimized dual-phase fermentation,

    the recombinant strain NZN111 ( ptsG   inactived,   pyc   gene over-

    expressed) produced 99.2 g/L succinic acid with an overall yield of 

    110% on glucose and productivity of 1.3 g/L/h ( Vemuri et al., 2002),which is the highest titer produced by a recombinant E. coli reported

    in the literature. Furthermore, overproduction of succinic acid was

    investigated by inhibition of byproduct formation (Lee et al., 2005),

    diversion of NADH and provision of additional precursor for succinic

    acid synthesis (Sanchez et al., 2005), as well as optimization of the

    fermentation process ( Jiang et al., 2010; Wu et al., 2007). Interestingly,

    various studies indicate that CO2, which is incorporated into thecarbon

    backbone to form OAA from PEP via carboxylation of PPC, affected

    succinic acid accumulation through the reductive TCA branch under

    anaerobic fermentation process (Lu et al., 2009).

    Systems metabolicengineeringwas appliedto improvesuccinicacid

    production. Using the combination of genome-scale  in silico optimiza-

    tion and metabolic ux analysis, remarkable improvement of succinic

    acid production in  E. coli  was achieved with a yield of 1.29 mol/mol

    glucose (Wang et al., 2006). In another example,   Lee et al. (2005)

    compared the genomes of   E. coli   and succinic acid-overproducing

    Mannheimia succiniciproducens, and constraints-based   ux analysis

    was carried out to improve the succinic acid production of   E. coli,

    which strategy increased the succinic acid production by more than

    sevenfold and the ratio of succinic acid to fermentation products by

    ninefold. Although succinic acid yield was not signicantly increased,

    the results suggest that this approach can be an ef cient way of devel-

    oping strategies for strain improvement.,

    Recently, directed evolution in combination with genetic engi-

    neering was carried out to achieve a succinic acid overproducing

    strain with energy-conserving pathways, in which  pck was cloned and

    evolved to the major carboxylation pathway (PEP + CO2 + ADP =

    oxalaacetate + ATP) for succinate production with the CO2   xation

    and generation of ATP. In addition the native PEP-dependentphosphotransferase system (PTS) for glucose uptake was inactivated

    ( Jantama et al., 2008a; Zhanget al., 2009). Owing to no additional reduc-

    ing equivalent consumed from glucose to succinic acid, this evolved

    strain not only increased the pool of PEP available for redox balancing

    but also increased energy ef ciency, thus leading to enhanced succinic

    acid production with a ATP-generating pathway, which naturally exists

    in succinic acid-producing rumen bacteria (Lee et al., 2006). Moreover,

    this evolved strain was further engineered to improve succinic acid

    production by deletion of the genes encoding the acetate, malate, and

    pyruvate pathways. The strain produced 700 mM succinic acid with a

    high yield of 1.5 mol/mol glucose ( Jantama et al., 2008b), which are

    comparable to the best natural succinic acid-producing rumen bacteria

    such as Actinobacillus succinogenes. In another similar example, to main-

    tain the redox and ATP balance,  Singh et al. (2011) cloned the geneencoding the ATP-generating PEPCK enzyme in combination with elim-

    ination of ethanol and acetate forming to improve succinic acidsynthesis

    in the   ldhA,   p B,   ptsG  mutant strain, and the resulting  E. coli  strains

    produced succinic acid with a 60% increase compared to the a control

    strain.

    Another strategy of metabolic engineering has been carried out to

    overproduce succinic acid under aerobic conditions (Lin et al., 2005a,

    2005b, 2005c). In a successful example, they constructed two aerobic

    central metabolism routes for succinic acid production, one of which

    is a glyoxylate shunt and the other is an oxidative TCA branch for

    aerobic succinic acid production, by inactivation of genes sdhAB, iclR, poxB, and ackA-pta (Lin et al., 2005c). The resultant strain was further

    engineered by deletion of  ptsG and overexpression of  pepc  gene from

    Sorghum vulgare, to give an over-producing strain. Using a fed-batch

    1209 X. Chen et al. / Biotechnology Advances 31 (2013) 1200–1223

    http://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_roquette_commercialize_bio_based_succinic_acid.pdfhttp://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_roquette_commercialize_bio_based_succinic_acid.pdfhttp://www.bio-amber.com/press_releases.phphttp://www.bio-amber.com/press_releases.phphttp://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_roquette_commercialize_bio_based_succinic_acid.pdfhttp://www.dsm.com/en_US/downloads/media/12e_09_dsm_and_roquette_commercialize_bio_based_succinic_acid.pdf

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    process, the above strain produced 58.3 g/L succinic acid with a yield

    of 0.94 mol/mol glucose and a productivity of 1.08 g/L/h under strict-

    ly aerobic conditions (Lin et al., 2005a), which pointed to a promising

    system for large-scale succinic acid production. Alternatively, an

    engineered  E. coli strain, using sucrose as carbon source to aerobically

    produce succinic acid with a mol yield up to of 1.90, was achieved by

    overexpression of  scr  genes (scrK , Y , A, B, and R  genes converting su-

    crose to  β-D-fructose and  α-D-glucose 6-phosphate) and Lactococcus

    lactis pyc  gene (Wang et al., 2011b).To expand the range of available substrates and ef ciently convert

    inexpensive feedstock to high value bio-based products such as

    succinic acid, glycerol, sucrose, fructose and/or a mixture sugar were

    tested to produce succinic acid by various genetically modied E. coli

    strains (Blankschien et al., 2010; Kang et al., 2011; Wang et al., 2011a,

    2011b). In a successful example,  Blankschien et al. (2010) created an

    E. coli   strain by overexpression of the   L. lactis   pyruvate carboxylase

    gene and by blocking pathways for the synthesis of by-products,

    which produced succinic acid with a yield of about 0.69 g/g glycerol

    from 20 g/L glycerol in 72 h, on par with the use of glucose as a feed-

    stock. Similarly,   Zhang et al. (2010)  created an  E. coli   strain able to

    ef ciently convert glycerol to succinic acid without introduction of 

    non-native E. coli  genes. Upon mutational activation of phosphoenol-

    pyruvate carboxykinase gene ( pck*), and inactivation of  ptsI  (encoding

    PtsI of the phosphorelay system) and   p B  gene (encoding pyruvate

    formate-lyase), the resulting engineered strain converted 128 mM

    glycerol to 102 mM succinic acid with 80% of the maximum theoretical

    yield during anaerobic fermentation in mineral salts medium. Never-

    theless, low growth, poor fermentation performance and long culture

    period are major limitations for these strains. In another example,

    21.07 g/L succinic acid and 0.54 g/L polyhydroxyalkanoate (PHA) was

    produced simultaneously from a mixture of glycerol and fatty acid by

    a modied E. coli strain created by Kang et al. (2011). However, similar

    to the problem for lactate production mentioned above, the need for

    medium neutralization process and the poor acid tolerance of the cell

    are major disadvantages for succinic acid production by metabolically

    engineered E. coli strains.

     3.3. Production of other organic acids

    In addition to lactic acid and succinic acid as discussed above,

    other organic acids such as pyruvate, acetate and malate are also

    important bulk chemicals and have a wide range of industrial applica-

    tions. Currently, production of these acids is mainly by traditional

    petrochemical-based routes and/or biotechnological processes by wild

    type organisms. However, some investigations have recently reported

    that metabolically engineered   E. coli   strains have been employed to

    overproduce these acids In one example,  Causey et al. (2003) created

    an excellent   E. coli   strain by sequential genetic modication, which

    can ef ciently convert sugar to acetate as the primary product. Upon

    introduction of the ldhA, p B, frdBC , atpFH , adhE  and sucA genes muta-

    tions together with the blocking of native fermentation pathways,

    oxidative phosphorylation and TCA function, the resulting strainnamed E. coli  TC36 produced up to 878 mM acetate with 75% of the

    maximum theoretical yield from a mineral salts medium containing

    glucose as carbon source. Moreover, the same group further genetically

    manipulated the TC36 strain by deletion of  poxB and ackA genes to yield

    pyruvate strain E. coli TC44 that accumulated up to 749 mM pyruvate

    with a yield of 0.75 g/g glucose (Causey et al., 2004). All major nones-

    sential pathways consuming pyruvate in this multiple mutated strain

    were absentand the utilization of pyruvate for cell growth wasreduced.

    In an another example,   Tomar et al. (2003)   constructed an over-

    producing pyruvate E. coli strain by deletion of the gene encoding the

    E2p subunit of the PDHC and ADH encoding gene in a PEP carboxylase

    decient strain. Using this genetically engineered strain, 425 mM

    pyruvate was obtained with a yield of about 0.60 to 0.74 g/g glucose

    but some byproducts such as acetate and lactate were also detected.

    Therefore, metabolic engineering was further carried out to direct

    more carbon to pyruvate by elimination of intracellular conversion

    of pyruvate to acetyl-CoA, PEP, acetate and lactate. Hence an

    overproducing   E. coli   was achieved by which 1 mol glucose was

    converted to 1.78 mol pyruvate, with titers as high as 110 g/L (Zelic

    et al., 2004).   Zhu et al. (2008)   created an overproducing pyruvate

    E. coli  strain ALS1059 by mutations in the  aceEF ,  p ,   poxB,  pps,  ldhA,

    atpFH   and   arcA   genes which encode, respectively, the pyruvate

    dehydrogenase complex, pyruvate formate lyase, pyruvate oxidase,phosphoenolpyruvate synthase, and lactate dehydrogenase. Using this

    strain, 90 g/L (more than 1 M) of pyruvate production with an overall

    productivity of 2.1 g/L/h and yield of 0.68 g/g was achieved with the

    fed-batch process.

    Furthermore,  E. coli  also has been engineered to produce some

    high-value organic acids such as shikinic acid (Escalante et al., 2010;

     Johansson et al., 2005), glucaric acid (Moon et al., 2009, 2010) and 3-

    hydroxypropanoic acid (3-HP) (Mohan Raj et al., 2009; Rathnasingh

    et al., 2009), which generally are secondary metabolites that are pro-

    duced in much lower amounts than the previously mentioned acids.

    These organic acids are important compounds used in many   elds

    such the pharmaceutical and chemical industries.

    4. Amino acids production

    Amino acids are important bioproducts with extensive industrial

    applications in the antibiotic, pharmaceutical, animal feed, and cosmetic

    industries as well as in food additives. More than two million tons of 

    amino acids are produced annually (Park and Lee, 2008) with annual

    growth rate of 5–7% (Lee et al., 2007) including more than 500 tons of L -valine, 8000 tons of   L -phenylalanine, 1,000,000 tons of   L -glutamate

    and, and over 4000 tons of  L -threonine by fermentation (Ikeda, 2003).

    Traditional strategies of strain development for amino acid production

    were multi-round random mutation and selection procedures. Because

    of the complicated and highly regulated metabolic network, these

    approaches have played the major role in development of industrial

    amino acid producers in recent decades. However, such approaches

    inevitably or unintentionally result in unwanted mutations not directly

    related to the target metabolite which have undesirable effects on thephysiology of the organism and retard growth (Park et al., 2007).

    Targeted metabolic engineering of   E. coli   and other organisms has

    been applied to strain improvement with the purpose of modifying

    specic genes and pathways to enhance production of a desired product

    (Clomburg and Gonzalez, 2011; Lee et al., 2004; Nikel et al., 2010; Wang

    et al., 2011a; Yi et al., 2002). These rational engineering strategies have

    played a critical role in microbial improvement but the local pathways

    or bioreactions of engineered cell are usually emphasized and

    genome-wide, global metabolic network is often neglected. In recent

    years, with theadvancesof omics technology andgenome-scale compu-

    tational biology, systems metabolic engineering (systems biology

    combined with metabolic engineering), has been applied in strain

    improvement. By integrating information of entire metabolic and regu-

    latory networks (Kumar and Shimizu, 2011; Lee et al., 2007; Park andLee, 2008; Park et al., 2007, 2011; Schaub et al., 2008), the problems

    associated with random mutation and the dif culty of rationally engi-

    neering the complex and highly regulated metabolic network can be

    overcome.

    Currently, E. coli  has been extensively used for the production of 

    various amino acids (Ikeda, 2003) (Table 1), such as   L -valine (Park

    et al., 2007, 2011),   L -phenylalanine (Baez-Viveros et al., 2004, 2007;

    Gerigk et al., 2002), L -alanine (Lee et al., 2004), and  L -threonine (Dong

    et al., 2011; Lee et al., 2003a, 2009; Song et al., 2000). The metabolic

    pathway of important amino acids and their regulator mechanism in

    E. coli, are shown in Fig. 4. Here, some recent representative examples

    are highlighted with particular emphasis on the advances of rational

    metabolic engineering and system-level engineering approaches to

    improve amino acid producing E. coli strains.

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  • 8/19/2019 Metabolic Engineering of E. Coli. a Sustainable Industrial Platform for Bio-based Chemical Production

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    overproduction of  L -threonine. In a similar example, an overproducingL -threonine   E. coli  strain was developed with a systems metabolic

    engineering approach (Lee et al., 2007). Initially, negative regulation

    including feedback inhibition and transcriptional attenuation regula-

    tion was removed by targeted metabolic engineering. Then, the target

    genes to be engineered were identied by transcriptomeproling com-

    bined with in silico  ux response analysis, and their desirable expres-

    sion levels were manipulated accordingly. The  nal engineered E. coli

    strain was able to produce L 

    -threonine with a signi

    cant high yield of 0.393 g   L -threonine/g glucose, and 82.4 g/L   L -threonine by fed-batch

    fermentation. Subsequently, Lee et al. (2009) reported reengineering

    of a reduced-genome  E. coli  for   L -threonine production. Using strain

    MDS42 lacking 14.3% of its chromosome as host (Posfai et al., 2006), a

    feedback-resistant  L -threonine operon was over-expressed, the genes

    tdh   encoding   L -threonine dehydrogenase,   tdcC   and   sstT   encoding

    L -threonine transporters, respectively, were deleted, and a  L -threonine

    exporter encoded by the mutated gene   rhtA23  was introduced. The

    resulting strain MDS-205 showed an 83% increase in  L -threonine pro-

    duction, compared to a wild-type   E. coli   strain MG1655 engineered

    withthe absolutely same modications. Moreover, transcriptional anal-

    ysis revealed that elimination of nonessential genes can increase the

    productivity of an industrial strain, by reducing the metabolic burden

    and improving the metabolic ef ciency of cells. These examples also

    indicated that a systems metabolic engineering approach can be

    employed to obtain an industrially competitive strain.

    4.2. L-Valine production

    L -valine, a branch-chainamino acid, hasbeen used in pharmaceuticals,

    cosmetics, and feed-additive industries and produced