metal finishing solutions · "metal finishing solutions create labor savings day in and day...

METAL FINISHING SOLUTIONS

Magnetic FinishersVibratory Tumblers

Oblique TumblersFinishing Systems

Media & CompoundsCompound Rinsing & Separating

"Metal finishing solutions create labor savings dayin and day out. We do it in our factory every day."

Joe Motta - Lyman Production Manager

"We recommend Raytech every day for smallmetal finishing needs. They stand behind their

products and do the job efficiently."Sam Thompson - Metal Finishing Consultant

WORLDWIDE DISTRIBUTION

CE APPROVED

RAYTECH • 475 Smith St., Middletown, CT 06457 • www.raytech-ind.com

Raytech is the World’sLargest Manufacturer ofSmall Mass FinishingEquipmentRaytech products are multi-functionaland task oriented. Whatever theapplication our high quality machinescan handle the job.

• Deburring

• Descaling

• Radiusing

• Flash Removal

• Cleaning

• Polishing

• Burnishing

• Blending

• Separating

• Systems

For more than 45 years, Raytech Industries, adivision of Lyman Products Corporation, hasbeen serving industry, science, and craftsmen. Inmore recent years, we have enhanced this traditionby meeting the demands of industrial users andprofessional craftsmen while continuing to servethe needs of the hobbyist. Our commitment tomanufacturing excellence – a commitment to allwho work in the markets we serve – is found withinthe pages of this catalog.

Through strong and innovative engineering,Raytech is clearly the leader in today’s demandingmarketplace. Raytech products are sold throughspecialized distributors around the world. We areconfident in the superior quality of our productsand would like to instill some of this confidence inthe people who use them. For further details, or ifyou have questions, please call our CustomerService Department.

The Lyman/RaytechManagement Team

J Mace Thompson . . . . . . . . . . . . . . . . . . . . . . . . . .PresidentTom Heffron . . . . . . . . . . . . . . . .President, Raytech DivisionTom Andersen . . .Vice President, Finance & AdministrationNancy Modehn . . . . . . .Customer Service/Export ManagerRae Johnson . . . . . . . . . . . . . . . .Vice President, OperationsJim Mesick . . . . . . . . . . . . . . . . . . . .Manufacturing EngineerJoe Motta . . . . . . . . . . . . . . . . . . . . . . . .Production ManagerDenis LeBlanc . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ControllerTahir Henley . . . . . . . . . . . . . . . . . . . . . . .Marketing ServicesSam Thompson . . . . . . . . . . . . . . . . . . .Finishing Consultant

Customer Service Hours: 9:00am – 3:30pm ETToll Free Tel: 1-800-243-7163

Local Tel: 860-632-2020 ext 324Email: [email protected]

www.raytech-ind.com

If you are unable to locate a distributor in your area or havedifficulty obtaining product, please go to our website at:www.raytech-ind.com

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Machine SelectionFrom the Finishing People…

Whether you make castings, stampings, fabricationsor desire to process gemstones, Raytech has amachine to suit your application. Raytech is the world’sleader in the manufacturing of small mass finishingequipment and accessories.We hold all of our equipmentto the highest quality standards. In the following pagesyou will see Raytech’s full product offering. Eachmachine will deburr, finish and burnish, and performmany other applications. They are task-oriented as is afile and sandpaper, or to use another term, anothertool in the tool box.

Machine Selection From The Industry Leader

Raytech is the oldest and largest manufacturer ofbench top mass-finishing equipment worldwide. Ourvibratory line is over 25 years old and our magneticline was introduced in 1996. No one has moremachines in use or more applications experience thanRaytech in vibratory or magnetic machines.

Vibratory Machines are utilized to deburr/finish irregular/blocky shapes, since the vibrating activity works themedia at blind or hidden areas passed over by theslide action of a conventional tumbler. Vibratorymachines process more complex part configurationsthan tumblers and run cleaner with plastic media. Partsize is not a problem in a vibratory machine. If the partfits in the channel and rotates, it will finish.

Magnetic Machines centrifugally finish non-ferrousparts that are small, so complex, of fine detail andhave areas conventional medias won’t reach that onlyfine small steel media shapes will reach to clean,smooth and burnish, imparting a uniform surface finishto all parts. Magnetic finishing has very short timecycles, in most cases limited to 30 minutes or less.

Oblique, Open End Machines are similar to rotarybarrel tumblers. They are easy to unload and tumblingaction is easily observed; however, longer cycle times are required than with rotary. Generally used forcleaning, part-on-part deburring/burnishing, drying,chemical applications and used with small or loosemedia/abrasives.

AV-40SS Vibratory TumblerEquipped with discharge port.

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CMF-900 Magnetic FinisherFully programmable, variablespeed, and forward/ reversefunction.

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Model 1000 Oblique, Open End Machines15 pound capacity, speed of 40 rpm andable to perform a myriad of applications.

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CAUTION: The machines and tools describedin this catalog are potentially dangerous if

improperly used. Please be sure to operate themonly at recommended speeds with proper guardsinstalled and while wearing adequate eye protection.

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Vibratory TumblersTumble-Vibe 5This popular economical and versatile unitis a favorite of hobbyists and is used com-mercially as well. The .05 cubic foot 8-inchbowl with solid lid holds 25 ring castingswith media or will process about fourpounds of rock.Shipping weight 6 pounds;shipping volume 1.05 cubic feet. CE

TV-5 (115V, 60 Hz) . . . . . . . . . . . . . . . . . . . . . 23-001TV-5 (230V, 50 Hz) . . . . . . . . . . . . . . . . . . . . . 24-106Base w/Motor (115V, 60 Hz, 1.0 amp). . . . . . 30-251Base w/Motor (230V, 50 Hz, 0.5 amps). . . . . 30-290Bowl & Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-005Main Post/Shaft. . . . . . . . . . . . . . . . . . . . . . 8094230Rubber Well Nut. . . . . . . . . . . . . . . . . . . . . . . 23-004Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03238

Dri-PolisherThe Dri-Polisher features a 10-inchdiameter bowl with a capacity of .12cubic feet. All Dri-Polishers come with afree charge of Dri-Shine III, a Raytechexclusive universal polishing media.Shipping weight 8 pounds; shippingvolume 1.05 cubic feet. CE

Dri-Polisher (115V, 60 Hz) . . . . . . . . . . . . . . . 23-012Dri-Polisher (230V, 50 Hz) . . . . . . . . . . . . . . . 24-102Base w/Motor (115V, 60 Hz, 1.0 amp) . . . . 8077030Base w/Motor (230V, 50 Hz, 0.5 amps) . . . 8077040Bowl & Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-013Rubber Well Nut. . . . . . . . . . . . . . . . . . . . . . . 23-004Main Post/Shaft. . . . . . . . . . . . . . . . . . . . . . 8094230Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 03238

Tumble-Vibe 10The industrial model TV-10 has heavyduty drive and suspension combinedwith a tough, cross-linked polyethylene10-inch bowl. Bowl capacity is .10cubic feet (35 to 40 rings), has anoise reducing lid and a liquiddrain. The machine is equippedfor use with Raytech’s FT-20compound rinsing system. Do notrun steel shot in this machine;doing so will void the warranty. Shipping weight 12pounds; shipping volume 1.05 cubic feet. CE

TV-10 (115V, 60 Hz) . . . . . . . . . . . . . . . . . . . . 23-009TV-10 (230V, 50 Hz) . . . . . . . . . . . . . . . . . . . . 24-108Base w/Motor (115V, 60 Hz, 1.0 amp). . . . . . 30-252Base w/Motor (230V, 50 Hz, 0.5 amps). . . . . 30-291Bowl & Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-010Main Post/Shaft. . . . . . . . . . . . . . . . . . . . . . 8094380Wing Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . 8033450Strainer Assembly. . . . . . . . . . . . . . . . . . . . . 23-114Washer (on bowl) . . . . . . . . . . . . . . . . . . . . 8077300Hex Nut (on bowl). . . . . . . . . . . . . . . . . . . . 8033900Washer (on lid) . . . . . . . . . . . . . . . . . . . . . . . . 03243Wing Nut (on lid). . . . . . . . . . . . . . . . . . . . . 8033450

Adjusta-Vibe 18The AV-18 has a capac-ity of .18 cubic feet. Ithas adjustable ampli-tude and is designed forheavy duty use with allmedias. The 12-inch bowlis equipped with drains.This model has manyfeatures of our largermachines for process-ing metal parts, whetherfor deburring or polish-ing. Shipping weight 13pounds; shipping volume2.13 cubic feet. CE

AV-18 (115V, 60 Hz) . . . . . . . . . . . . . . . . . . . . 23-024AV-18 (230V, 50 Hz) . . . . . . . . . . . . . . . . . . . . 24-113Replacement Bowl & Lid . . . . . . . . . . . . . . . 23-036See Model AV-25SS for balance of parts.

Adjusta-Vibe 25SSThis machine is specif-ically designed for usewhere steel or stain-less steel media pro-cessing is requiredalthough all mediascan be used. It isdesigned with a heavyduty drive and suspen-sion system and hasadjustable amplitude.The AV-25SS has allthe features of our largermachines and is a popularsize for small production lots.The 14-inch bowl has a discharge port for easier unload-ing and a capacity of .22 cubic feet. Steel or S/S mediacapacity is 50 pounds. Shipping weight 22 pounds; ship-ping volume 2.13 cubic feet. CE

AV-25SS (115V, 60 Hz) . . . . . . . . . . . . . . . . . . . 23-019AV-25SS (230V, 50 Hz) . . . . . . . . . . . . . . . . . . . 24-112Replacement Motor (115V, 60 Hz, 1.5 amps) . . 30-253Replacement Motor (230V, 50 Hz, 0.75 amps) . 30-292Replacement Bowl & Lid (SS Model) . . . . . 23-018Strainer Assembly. . . . . . . . . . . . . . . . . . . . . 23-114T-Handle Assembly (25SS Model) . . . . . . . . . 07816Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07737Lid Hold Down Nut . . . . . . . . . . . . . . . . . . . . . 07358Motor Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 07361Motor Plate Pad . . . . . . . . . . . . . . . . . . . . . . . 07362Fixed Eccentric . . . . . . . . . . . . . . . . . . . . . . . . 07324Adjustable Eccentric . . . . . . . . . . . . . . . . . . . 07323Springs (4). . . . . . . . . . . . . . . . . . . . . . . . . . . . 07325Rubber Well Nuts . . . . . . . . . . . . . . . . . . . . . . 07345Rubber Feet (3) . . . . . . . . . . . . . . . . . . . . . . . . 07342The above spare parts also are for the AV-25 (23-016)

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(See page 6 for bowl information and page 15 for mediacapacities)


Vibratory TumblersAdjusta-Vibe 75The AV-75 is a .75 cubicfoot capacity machinethat offers increasedproductivity over otherRaytech models. Themachine is equippedwith a heavy duty drivesystem that includesamplitude adjustment andthe same features as theAV-40. 21-inch diameterbowl. Shipping weight 61pounds; shipping volume9.18 cubic feet. CE

AV-75 (115V, 60 Hz) . . . . . . . . . . . . . . . . . . . . . 23-040AV-75 (230V, 50 Hz) . . . . . . . . . . . . . . . . . . . . . 24-121Replacement Motor (115V, 60 Hz, 2.0 amps). . 30-255Replacement Motor (230V, 50 Hz, 1.0 amp). . . 30-293Replacement Bowl & Lid . . . . . . . . . . . . . . . 23-046Strainer Assembly. . . . . . . . . . . . . . . . . . . . . 23-114Shaft Assembly. . . . . . . . . . . . . . . . . . . . . . . . 07965Lid Hold Down Nut . . . . . . . . . . . . . . . . . . . . . 07943Motor Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 07773Rubber Pads (5) . . . . . . . . . . . . . . . . . . . . . . . 07779Counter Weight Assembly . . . . . . . . . . . . . . . 07972Rubber Feet (3) . . . . . . . . . . . . . . . . . . . . . . . . 07882Spring Grommets (12) . . . . . . . . . . . . . . . . . . 07942Washer 5/16 USS STD (12) . . . . . . . . . . . . . . 03243Compression Springs . . . . . . . . . . . . . . . . . . 07941T-Handle Assembly . . . . . . . . . . . . . . 07824

Adjusta-Vibe 75DCThis machine is the same asthe standard AV-75 but offersa discharge port for easierunloading when combinedwith our Manual SeparatingScreen Set (see page 9).Shipping weight 68 pounds;shipping volume 9.18 cubicfeet. CE

AV-75DC (115V, 60 Hz). . . . . . . . . . . . . . . . . . . 23-038AV-75DC (230V, 50 Hz). . . . . . . . . . . . . . . . . . . 24-119Replacement Bowl & Lid (75-DC) Model . . . . 23-047See AV-75 for balance of parts.

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Adjusta-Vibe 40Model 40 vibratory machinesare compact, yet have acapacity of .35 cubic feetand are equipped withamplitude adjustment,inlet and outlet portsfor compound rinsingsystems and heavy dutycross-linked 17-inch poly-ethylene bowl. Noisereducing lids are stan-dard. When steel bur-nishing is required, seeModel 40SS below.Shipping weight 51pounds; shipping vol-ume 5.06 cubic feet. CE

AV-40 (115V, 60 Hz) . . . . . . . . . . . . . . . . . . . . . 23-026AV-40 (230V, 50 Hz) . . . . . . . . . . . . . . . . . . . . . 24-114Replacement Motor (115V, 60 Hz, 2.0 amps) . 30-255Replacement Motor (230V, 50 Hz, 1.0 amp) . . 30-293Replacement Bowl & Lid (40 & TD-40) . . . . 23-032Shaft Assembly. . . . . . . . . . . . . . . . . . . . . . . . 07967See AV-75 for balance of parts.

Adjusta-Vibe 40SSThis machine is specifi-cally designed for usewhere steel or stainlesssteel media processingis required although allmedias can be used. TheAV-40SS has all the fea-tures of the AV-40described above and inaddition, its 17-inch bowlis equipped with a dis-charge port for easierunloading. Steel or S/Smedia capacity is 100pounds. Shipping weight 51pounds; shipping volume 5.06 cubic feet. CE

AV-40SS (115V, 60 Hz) . . . . . . . . . . . . . . . . . . 23-027AV-40SS (230V, 50 Hz) . . . . . . . . . . . . . . . . . . 24-116Replacement Bowl & Lid (40SS) . . . . . . . . . 23-045T-Handle Assembly (40SS) . . . . . . . . . . . . . . 07816See AV-40 and AV-75 for balance of parts.


improperly used. Please be sure to operate themonly at recommended speeds with proper guardsinstalled and while wearing adequate eye protection

If you are unable to locate a distributor in yourarea or have difficulties obtaining product, visit

our website at: www.raytech-ind.com


Vibratory Tumblers

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Tumble-Dump™ 40, 75 & 75 DC

For fast, easy unloading, the best choice would beRaytech’s Tumble-Dump models 40, 75 or 75DC.These models incorporate all the features of theAdjusta-Vibe models with one addition: Raytech’spatented Tumble-Dump tilting plate. Discharge port onTD-75DC only. Shipping weights and volumes are asfollows: TD-40, 56 pounds, 5.06 cubic feet; TD-75 &TD-75DC, 68 pounds, 9.18 cubic feet. CE

TD-40 (115V, 60 Hz) . . . . . . . . . . . . . . . . . . . . 23-031TD-40 (230V, 50 Hz) . . . . . . . . . . . . . . . . . . . . 24-115TD-75 (115V, 60 Hz) . . . . . . . . . . . . . . . . . . . . 23-044TD-75 (230V, 50 Hz) . . . . . . . . . . . . . . . . . . . . 24-122TD-75DC (115V, 60 Hz) . . . . . . . . . . . . . . . . . 23-042TD-75DC (230V, 50 Hz) . . . . . . . . . . . . . . . . . 24-124B-40 Bowl and Lid (AV/TD-40) . . . . . . . . . . . 23-032B-75 Bowl and Lid (AV/TD-75) . . . . . . . . . . . 23-046DC-75 Bowl and Lid (AV/TD-75DC) . . . . . . . 23-047Shaft Assembly (TD-40) . . . . . . . . . . . . . . . . . 07968Tilting Plate (TD-40) Model . . . . . . . . . . . . . . 08377Shaft Assembly (TD-75) Model . . . . . . . . . . . 07966Tilting Plate (TD-75) Model . . . . . . . . . . . . . . 07933See AV-75 for balance of parts.

Sound Dampening Cover

The Sound Dampening Cover fits models AV-75, AV-75DC, TD-75 and TD-75DC. It dampens noise levels (db) 20 to 25%. Access for compound rinsing isprovided in the lower cover. Cover fits over the bowland will not restrict airflow and has an easy on/off fea-ture. Shipping weight 10 pounds.

Sound Dampening Cover . . . . . . . . . . . . . . . . 23-092

Spare & Replacement Bowls

Except for the TV-5 and Dri-Polisher, all Raytech bowlsare made from tough cross-linked polyethylene andare equipped with liquid drains. Noise reducing lids arestandard. Spare bowls are recommended for morethan one media-process step, eliminating time-con-suming clean-outs. Bowl models BS-20 and BS-33 aredesigned specifically for use with steel media and haveRaytech’s exclusive Discharge Chute. All other mediascan be run as well. See each model for specific bowlitem numbers.

Spare & Replacement Bowl Chart

Model A B C5 8” 4” 3.75”10 10” 3.5” 5”18 12” 4” 4.25”40, TD & SS 17” 4.25” 7”75 & TD-75 21” 7” 9.5”

Tumble-Dump 40, 75 & 75DCDisplaying its patented, easyand fast tilt feature.

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TD-75 Shown▲


Finishing Systems

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AVT-250The Raytech AVT-250 Fast Finisher will handle a myriad of applications including deburring, descaling,flash removal, cleaning, polishing, and burnishing. Ithas a capacity of 2.5 cubic feet. When combined withthe optional media separator, the system truly offers aportable mass finishing work center that makes it ideally suited to cellular manufacturing. See page 8 forMS-75 details.

Cabinet Construction: 14 gauge formed, reinforcedand welded steel; complete sound insulation withcover to keep noise level below 80 db.

Tub Construction: Continuous welded tub of 11gauge steel with one-quarter inch steel angle reinforcements; 80-90 durometer urethane lining ofone-half inch minimum up to one inch in wear areas;5-inch urethane discharge chute; easily changed 2.5 x5-inch drain.

Drive System: 1-inch steel shaft with high energycounterweight; heavy duty bearings for continuoususe; quick change amplitude; enclosed shaft housing;vibration absorbing, self-aligning belts.

Electrical System: 1 hp motor; 3450rpm motor allowsthe use of a high-energy shaft to impart greater actionto the tub; water tight cord connection; water tight electrical box; single phase.

Internal Compound System: Self-contained recircu-lating system, which cuts down on water usage andwaste disposal; easily converted to permanent installation with room underneath for plumbing for fullflow-through operation. Shipping weights and volumesare AVT-250 – 500 pounds, 15 cubic feet; AVT-250System – 633 pounds, 32.75 cubic feet.

AVT-250 (115V, 60 Hz, 13.0 amps) . . . . . . . . 23-056AVT-250 (230V, 50 Hz, 7.0 amps) . . . . . . . . . 24-126AVT-250 System (115V, 60 Hz, 13.0 amps) . 23-140AVT-250 System (230V, 50 Hz, 7.0 amps) . . 24-130Replacement Lid. . . . . . . . . . . . . . . . . . . . . . . 09340Tub Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09349Tub Springs . . . . . . . . . . . . . . . . . . . . . . . . . . . 09359Set of drive belts (2). . . . . . . . . . . . . . . . . . . . 09377

Overall dimensions (AVT-250 Only):A =42”, B = 22 3/4”, C = 27 1/4”, D = 26 1/4”

Tub dimensions:E = 19 3/4”, F = 15 1/4”, G = 15”

AVT-250 System▲

AVT-250▲


Finishing Systems & Oblique Tumblers

System 75

The Raytech System 75 is a common sense approachto a totally compact mass finishing operation thatincorporates components of the Raytech product line.The System 75 saves labor, space and is easy toinstall. Both the System 75 and the 75P include the .75cubic foot Tumble Dump Tumbler, MS-75 separator,and a compounding rinsing system for streamlinedmass finishing productivity. Separator screens areoptional and must be ordered individually. See MS-75for screen information. For 230V/50 Hz operation,components must be ordered separately. Shippingweight 251 pounds; shipping volume 33.65 cubic feetconsisting of 3 cartons. CE

System 75, Gravity feed with timer . . . . . . . 23-129System 75 P, Recirculating pump with timer . 23-131

MS-75 Media Separator

The MS-75 Media Separator eliminates tedious handseparating of finished parts from either wet or drymedia. It automatically sorts media and parts into two70-pound capacity tote boxes. A variety of quickchange screens are available. Overall machine dimen-sions are 36” x 20” x 26” at discharge side. Shippingweight 133 pounds; shipping volume 17.94 cubic feet.NOTE: Optional Screens must be ordered separately.

MS-75 (115v, 60Hz, 4.0 amps). . . . . . . . . . . . 23-115MS-75 (230V, 50Hz, 2.0 amps). . . . . . . . . . . . 24-171

MS-75 Optional Separating Screens9/64” Round . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1439/32” Round . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1475/16 x 1/2” Obround . . . . . . . . . . . . . . . . . . . . 23-1503/8 x 3/4” Obround . . . . . . . . . . . . . . . . . . . . . 23-1603/8” Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1671/2” Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1695/8” Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1713/4” Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1751” Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-180



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Oblique (Open End) TumblersModel 500The smaller of the two open endtumblers, the Model 500 canhold a load of up to 5 poundswith a speed of 33rpm. The tum-bler barrel is made of heavy dutypolypropylene that measure 5 1/2” x 7”.This machine willaccomplish a myriad of applications at a reasonableprice. Shipping weight 8 pounds; shipping volume .75cubic feet. CE

115V, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-901230V, 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-180Spare Bowl & Lid. . . . . . . . . . . . . . . . . . . . . . 22-914

Model 1000The larger of the two open endtumblers, the Model 1000 canhold a load of up to 15 poundswith a speed of 40rpm. The tum-bler barrel is made of heavy dutypolypropylene and measures 10” x 10”. It will accomplisha myriad of applications in no time. Shipping weight 17pounds; shipping volume 2 cubic feet. CE

115V, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-905230V, 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-185Spare Bowl & Lid. . . . . . . . . . . . . . . . . . . . . . 22-918


FT-20This unit incorporates a flow-through design for compound rinsing and comes with a dispensing tankthat allows metering of the solution up to 5 hours witha needle valve control. The integral 0 to 6 hour timercontrol panel allows a tumbler to be directly pluggedinto the base. Use with tumbler models TV-10, AV-18,and AV-25SS. Shipping weight 26 pounds; shippingvolume 2.46 cubic feet. CE

115V, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-104230V, 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-150

FT-75This unit incorporates a flow-through design for compound rinsing and comes with a 32 quart tank thatallows up to 8 hours of compound dispensing utilizing aneedle valve control for metering.The integral 0 to 6 hourtimer control panel allows a tumbler to be directlyplugged into the base. Recommended for jewelry andprecious metals. Use with tumbler models AV-40, AV-40SS, TD-40, AV-75, AV-75DC, TD-75DC. Shippingweight 59 pounds; shipping volume 7.67 cubic feet. CE

115V, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-105230V, 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-151

RP-75Identical to the FT-75 except instead of a solution con-tainer, the RP-75 contains an integral, non-maintenancerecirculating pump submerged in the tank. It requiresless operator attention since the 32 quart container iseliminated. Recommended for coins and industrial use.Can be used with models AV-40, AV-40SS, TD-40, AV-75, TD-75, AV-75DC, TD-75DC. Shipping weight 50pounds; shipping volume 7.67 cubic feet. CE

115V, 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-106230V, 50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-155RP-75 Pump Only . . . . . . . . . . . . . . . . . . . . . . 23-113

Manual Separating Screens

Screens for manually separating parts from media are 141/2 inches in diameter x 2 1/2 inches deep (approximate-ly .25 cubic feet). They are also useful for separatingundersize media from usable media. Made of highimpact polymer with integral screen, one-piece moldingeliminates problems with parts and media sticking at thejoints of two-piece screens. Screens nest for storage.

1/4” Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2053/8” Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2071/2” Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2093/4” Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2111” Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-213Set of 5 (1 of each size) . . . . . . . . . . . . . . . . . 23-217Set of 5 with Container . . . . . . . . . . . . . . . . . . 23-222



Compound Rinsing SystemSave Labor And Produce Cleaner, Brighter Parts

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Flow-Thru 20Allows up to 5 hours ofcompound dispensing.

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Flow-Thru 75 Allows up to 8 hours of compound dispensing.

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RecirculatingPump 75 Requires less operatorsupervision.

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Magnetic Finishers

10

What Is A Centrifugal Magnetic Finisher?The machine is a direct drive, fan cooled design. Itsmagnetic disk is made up of many powerful magnetsthat are precisely placed in a cast disk. The alternatingpolarity is constantly changing, thereby allowing themedia to move freely in a liquid solution that constantlychanges its makeup. This, combined with centrifugalforce, allows for super quiet and fast time cycles.

Magnetic Finishing presents itself as the pinnacleof methods to efficiently burnish and polish small non-ferrous metals. With stainless steel pins as small as.010 in diameter and .250 in length, they are able towork in areas such as undercuts, recesses, slots, etc,where no previous method has been found suitable.Centrifugal magnetic finishing is quiet by comparisonto many other forms of finishing. On soft non-ferrousmetals, the finishing cycle can be as low as 30 minutes.This alone assures faster turnaround time on parts whencompared to any other method. Centrifugal magnetictumbling as an automated process addresses the mostintricate and detailed parts imaginable in finishes whereothers fail. It should be noted that on large, smooth orflat surfaces the finish will appear frosted and a slightbuffing or a dry finish is recommended.

Raytech Flex-SystemOnly with Raytech’s Flex-System can you utilize 3types of medias. Raytech models 410, and 610 utilizethree types of media. (Models 400, 900 and 1200 usewet burnishing pins only.)

Wet Burnishing Pins: 1) Heat treat scale removal2) High luster burnishing3) Edge smoothing/light

radiusing

Abrasive (wet): 1) Surface refinementCBW bowls required 2) Edge radiusing

3) Uniform surface quality

Dry Processing: 1) Bright finishCBD bowls required 2) Bright, refined and uniform

buff-like, high luster quality

Change and rinse as frequently as required to keepthe process clean.

CMF-400Raytech’s smallest capacity magnetic finisher has a 4-inch (100mm) diameter chamber that finishes theequivalent of 8 to 10 rings. It comes complete with anample amount of 5mm pins and compound (use onedrop). Pin capacity is 100 grams. The CMF-400 has afixed speed with mechanical timer and molded bowland cover. Not for use with dry or wet bowls. 1/32 hpmotor. Shipping weight 17 pounds; shipping volume1.0 cubic feet.

115V, 60 Hz, 2.0 amps . . . . . . . . . . . . . . . . . . 23-048230V, 50 Hz, 1.0 amp . . . . . . . . . . . . . . . . . . . 24-139Spare Bowl. . . . . . . . . . . . . . . . . . . . . . . . . . . 23-064Parts Holder . . . . . . . . . . . . . . . . . . . . . . . . . . 23-088

Raytech Flex-System Interchangeablebowls utilizing 3types of media:

• Wet Burnishing Pins

• Abrasive (wet)

• Dry Processing

(See Below ForFurther Details)


Magnetic Finishers

11

CMF-410

Same size as the CMF-400, except this upgradedmodel has programmable functions similar to the CMF-610. Spare bowls as above. 1/32 hp motor. Shippingweight 17 pounds; shipping volume 1.0 cubic feet.

115V, 60 Hz, 2.0 amps . . . . . . . . . . . . . . . . . . 23-049230V, 50 Hz, 1.0 amp . . . . . . . . . . . . . . . . . . . 24-140CBD Dry Bowl . . . . . . . . . . . . . . . . . . . . . . . . 23-084CBW Wet Bowl . . . . . . . . . . . . . . . . . . . . . . . . 23-085See CMF-400 for balance of parts

CMF-610

This model is designed to integrate programmablefunctions. Variable speed, forward/reverse. Timer func-tions are easily programmed to suit your cycle times.The CMF-610 has a 6-inch (150mm) molded bowl withcover with a pin capacity of 200 grams and partsequivalent to 20 to 30 rings. 5mm pins and compoundincluded. 1/12 hp motor. Shipping weight 25 pounds;shipping volume 2.13 cubic feet.

115V, 60 Hz, 2.5 amps . . . . . . . . . . . . . . . . . . . 23-051230V, 50 Hz, 1.25 amps . . . . . . . . . . . . . . . . . . 24-142Spare Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-057CBD Dry Bowl . . . . . . . . . . . . . . . . . . . . . . . . . 23-086CBW Wet Bowl . . . . . . . . . . . . . . . . . . . . . . . . 23-087Parts Holder . . . . . . . . . . . . . . . . . . . . . . . . . . 23-089

CMF-900

This model is designed to meet the needs of the largersize manufacturers. The bowl is 9-inches (230mm) andhas a pin capacity of 400 grams and parts equivalentof 100 rings. Pins are purchased separately. The CMF-900 is fully programmable and features variable speedand forward and reverse functions. 1/3 hp motor.Shipping weight 55 pounds; shipping volume 5.06cubic feet.

115V, 60 Hz, 4.0 amps . . . . . . . . . . . . . . . . . . . 23-052230V, 50 Hz, 2.0 amps . . . . . . . . . . . . . . . . . . . 24-143Spare Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-068



CMF 610 - Parts HolderDesigned to hold heavy ringshaped objects.

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Magnetic Finishers

12

Magnetic Separators

Easy parts separation at your fingertips for anyMagnetic Finisher. This exclusive Raytech design eliminates the tedious separation of parts from media.Raytech Magnetic Separators can even be placed inwater to separate parts. There is no need to drainwater as separator will not rust.

Magnetic Separator 400/600 . . . . . . . . . . . . . 23-081Mates with CMF-400/410 & CMF-600/610

Magnetic Separator 900/1200 . . . . . . . . . . . . 23-083Mates with CMF-900 & CMF-1200

CMF-1200

Raytech’s largest capacity magnetic finisher has a 12-inch (300mm) diameter bowl with a pin capacity of800 grams. The CMF-1200 is fully programmable andfeatures variable speed and forward/reverse functions.1/3 hp motor. Shipping weight 85 pounds; shipping volume 9.18 cubic feet.

230V, 50/60 Hz, 2.0 amps . . . . . . . . . . . . . . . . . 24-145Spare Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-072

Replacement Part Numbers - Magnetic Finishers


Finishing Media

13

CeramicCeramic is the heaviest media and is also the fastestfinisher.Bonded of the highest quality materials available,selected aluminum oxide abrasives produce constantquality.This durable, long-lasting media is extremely ver-satile for deburring machined, cast or fabricated parts.Density: 90 lbs/cu ft

5/16 x 7/8”Triangles – 20 pounds . . . . . . . . 41-3105/16 x 7/8”Triangles – 50 pounds . . . . . . . . 41-3133/8 x 7/8” Angle Cut Cylinders – 20 pounds . . 41-3163/8 x 7/8” Angle Cut Cylinders – 50 pounds . . 41-3193/8” Polyhedrons – 20 pounds . . . . . . . . . . . 41-3283/8” Polyhedrons – 50 pounds . . . . . . . . . . . 41-331

CeramiliteClean-running light media that is between ceramic andplastic bonds. Metal removal is not quite as fast on bulkor dense materials as with ceramic, but measurablyfaster than plastic. Finish is finer than ceramic and brighterthan the standard opaque finish produced by plastic.Density: 65 lbs/cu ft

5/8”V Cut Cylinders – 20 pounds . . . . . . . . . . 41-3405/8”V Cut Cylinders – 50 pounds . . . . . . . . . . 41-3435/16 x 3/4”Angle Cut Cylinders – 20 pounds . 41-3465/16 x 3/4”Angle Cut Cylinders – 50 pounds . 41-349

See page 15 for media to bowl conversion

results, as well as long cycle times.3. The media and compound should just barely be wet

with no standing water. It is recommended to useRaytech’s compound rinsing system to ensure proper dispensing of water and compound.

Basic Guidelines For Successful Finishing

1. Acceptable media to part ratio is approximately 70%media to 30% parts.

2. When running conventional medias that require awet process, be sure to have the correct amount ofwater and compound. Too much water will hamperthe vibratory action thus giving less than desired

Surface Media Shape Surface Process Time Media Shape Mobility Contact Area Retention Refinement 1=long, 5= short Total VersatilityV-Cut Cylinder 4 5 5 5 5 24Cylinder 4 2 4 5 3 18Cone 5 2 5 5 3 20Polyhedron 4 5 4 5 5 23Triangle 3 5 4 5 5 21Pyramid 4 5 3 5 4 21Porcelain Balls 5 1 5 5 5 21

Material Cast Fabricated Light Stamping Small MachiningStainless Steel & Ferrous Metals A, B, D A, B, D A, B, C, D A, B, DNon-Ferrous A, B, C, D B, C, D B, C, D A, B, C, DComposites or Plastics C B, C B, C B, C

Numerical Scoring: 1=low, 5=high. Efficiency is not rated by a high accumulated score. The total score is an indication of the media’s allaround versatility.

A=Ceramic, B=Ceramilite, C=Plastic, D=Porcelain Balls

Table 1. Media Processing Characteristics By Shape

Table 2. Media Application Characteristics By Material.

Ceramic Media

Ceramilite Media

Plastic Media

Triangles 5/16" x 7/8"

Angle Cut Cylinders 3/8" x 7/8"

3/8"Polyhedrons

5/8" V CutCylinders

Angle Cut Cylinders 5/16" x 3/4"

1/4" BrownPyramids

1/4" WhitePyramids

1/4" GreenPyramids

1/2" V CutCylinders

5/8" XF Cones

CHOOSE THE MEDIA THAT SUITS YOUR NEEDS!


Finishing Media

14

PlasticFormulated for very fine surface conditioning, low RMSfinishes are commonly achieved. Plastic medias arewidely used in the precision metal industries. Also due tothe fine surface finishes achieved, parts are prepared forpre-plate, pre-anodize, or decorative polishing. Brown, V-Cut, Cone (medium cut), Green (light cut), and White(very fine cut).Density: 55 lbs/cu ft

1/4” Brown Pyramids – 5 pounds . . . . . . . . 41-1411/4” Brown Pyramids – 50 pounds . . . . . . . 41-1451/4” White Pyramids – 5 pounds . . . . . . . . . 41-1311/4” White Pyramids – 50 pounds . . . . . . . . 41-1351/4” Green Pyramids – 5 pounds. . . . . . . . . 41-1191/4” Green Pyramids – 50 pounds. . . . . . . . 41-1251/2” V Cut Cylinders – 20 pounds . . . . . . . . 41-3221/2” V Cut Cylinders – 50 pounds . . . . . . . . 41-3259/16” XF Cones – 20 pounds . . . . . . . . . . . . 41-3349/16” XF Cones – 50 pounds . . . . . . . . . . . . 41-337

Porcelain BallsPorcelain balls are utilized toachieve bright finishes without theuse of steel media. Because of itsshape, it imparts a single point ofcontact resulting in a very fine finish to almost any areait can reach. Porcelain balls will not leave impingementmarks that steel media produces on some softer metalsand/or flat surfaces. Their lighter weight lessens the dis-tortion potential for lighter work and wire forms.Very pop-ular for delicate parts, fine edge blanking and preciousmetal burnishing. Use with Raytech’s Compound D.Mixing the sizes is recommended for good vibratoryaction. Please note that a break-in period of 4 to 6 hoursis required.Density: 125 lbs/cu ft

1mm – 5 pounds . . . . . . . . . . . . . . . . . . . . . . . 41-2101mm – 15 pounds . . . . . . . . . . . . . . . . . . . . . . 41-2112mm – 5 pounds . . . . . . . . . . . . . . . . . . . . . . . 41-2142mm – 15 pounds . . . . . . . . . . . . . . . . . . . . . . 41-2153mm – 5 pounds . . . . . . . . . . . . . . . . . . . . . . . 41-2183mm – 15 pounds . . . . . . . . . . . . . . . . . . . . . . 41-2194mm – 5 pounds . . . . . . . . . . . . . . . . . . . . . . . 41-2224mm – 15 pounds . . . . . . . . . . . . . . . . . . . . . . 41-2236mm – 5 pounds . . . . . . . . . . . . . . . . . . . . . . . 41-2266mm – 15 pounds . . . . . . . . . . . . . . . . . . . . . . 41-227

Dri-Shine INutshell based media treated with RedRouge. When allowed to run in excessof 5 hours in a vibratory tumbler, thisirregular particle size media providesexcellent coloring characteristics.Density: 35 lbs/cu ft

15 pounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-154

Dri-Shine IIICorncob based media treated withRaytech’s proprietary polishingcompound and is clean to use asrouge stain is eliminated. Performsequal to or better than Dri-Shine I.Density: 30 lbs/cu ft

15 pounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-26630 pounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-277

Ray-CubesUntreated 5mm hardwood cubesfor use in rotary tumblers or vibra-tory machines.Density: 40 lbs/cu ft

15 pounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-36230 pounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-363

Raytech Polish PasteUse Polish Paste for final polish on plastics. Mix 1 tea-spoon per 5 pounds of Ray-Cubes.

1 quart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-365

Raytech Grinding PasteUse with Ray-Cubes for smoothing, grinding and radius-ing on plastic parts prior to final polish. Mix 1 teaspoonper 5 pounds of Ray-Cubes.

1 quart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-368

Turbo® Brite™Use this additive with all treated or untreated Dri-Shineproducts and hardwoods to enhance polishing of metal.Also use with Ray-Cubes for final polish on metals.Worksbest on nonferrous metals. Directions on package.

5 ounces. . . . . . . . . . . . . . . . . . . . . . . . . . . . 763135820 ounces. . . . . . . . . . . . . . . . . . . . . . . . . . . 7631361

Tumble SoapRecommended for fine finishing and burnishing preciousmetals, brass, bronze and similar materials with plastic,ceramic or metal media. Use approximately 1 teaspoonper pint of water.

1 pound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-01150 pounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-013

Compound BA liquid flo-thru concentrate, uniquely formulated for allmetals and plastics. As a non-foaming compound, soilsthat can load the media and darken parts are quicklyflushed from the processing channel, resulting in fastercycle times and cleaner parts.Mix 2% dilution for Flo-Thru.

1 quart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-0061 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-008


Finishing MediaCompound DUniquely formulated liquid burnishing compound for usewith steel shot. Also can be used as storage compounddue to rust inhibitors in the formulation. Dilute 2% to water.

1 quart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-0031 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-004

Stainless Steel MagneticPins (For CMF machinesonly)

.3mm Turbo Pins – 250 grams . . . . . . . . . . . . 41-372

.3mm Turbo Pins – 1 kilogram . . . . . . . . . . . . 41-374

.5mm Turbo Pins – 250 grams . . . . . . . . . . . . 41-376

.5mm Turbo Pins – 1 kilogram . . . . . . . . . . . . 41-378

Important! Under no circumstances should the pinsbe stored in the bowl on the machine. Doing so willcause the pins to magnetize, resulting in over-magnetiz-ing of pins, thus lessening their effectiveness.

Through use, discoloration (darkening) of the pins is nor-mal. They can be cleaned using a tri-sodium phosphatesolution. TSP is available at your hardware store.

***NOTE: As stated in our CMF Dry Bowl instructions,use only Dri-Shine VII or Dri-Buff. Use of any othermedias besides Dri-Shine VII or Dri-Buff will void thewarranty.

Dri-Shine VIIA nut based media that can beused as a final polish in mostapplications, Dri-Shine VII wasdesigned specifically for usewith our CMF-410 and CMF-610 dry bowls. Fill to the medialine on the bowl. Cycle times will run from 20 to 45 min-utes depending on your application. Dri-Shine VII can beused for approximately 4 to 6 cycles and then reactivat-ed with our new Dri-Shine VII Reactivator (below).NOTE: It is very important that you alternate the mediabetween cycles. In some cases, the media can overheat.To prevent condensation, change the media betweencycles.

5 pounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-290

If you are unable to locate a distributor in yourarea or have difficulties obtaining product, visit

our website at: www.raytech-ind.com

Dri-Shine VII ReactivatorReactivate every 4 to 6 cycles to keep theDri-Shine VII media active. Reactivatorwill work into the Dri-Shine VII in only afew minutes. Use 1/2 teaspoon ofReactivator in the CMF 410 Dry Bowl,and 1 teaspoon in the CMF 610 Dry Bowl.

1 pound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-292

Dri-BuffA corn based media that will provide amirror finish, Dri-Buff can be used in ourCMF Dry Bowls with cycles of approxi-mately 30 to 40 minutes. As with the Dri-Shine VII, alternate the mediabetween cycles to prevent overheatingof the media.NOTE: When using Dri-Buff in our CMF-410 or CMF-610 finishers, run the machine at half speed.

4 pounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-291

How much media do I use?To determine media capacities, multiply the mediadensity (found with each individual media above) bythe cubic foot capacity of the tumbler (found in eachindividual tumbler listing). Examples are listed below.Note this is total media capacity only and actual mediaamounts will vary in direct proportion to the amount ofparts being tumbled. (See Basic Guidelines ForSuccessful Finishing on page 13.)

• Ceramic (90 lbs/cu ft) in a TV-10 (.10 cu ft).90 x .10 = 9 pounds of media.

• Porcelain Balls (125 lbs/cu ft) in an AV-40 (.35 cu ft).125 x .35 = 43.75 pounds of media.

• Stainless Steel Balls (300 lbs/cu ft) in an AV-25SS (.22 cu ft). 300 x .22 = 66 pounds of media.

• Ceramalite (65 lbs/cu ft) in a TV-5 (.05 cu ft).65 x .05 = 3.25 pounds of media.

• Plastic (55 lbs/cu ft) in an AV-75 (.75 cu ft).55 x .75 = 41.25 pounds of media.

• Plastic (55 lbs/cu ft) in an AV-18 (.18 cu ft).55 x .18 = 9.9 lbs.

• Dri-Shine III (30 lbs/cu ft) in a Dri-Polisher (.12 cu ft).30 x .12 = 3.6 pounds of media.

15

CAUTION: The machines and tools described in this catalog are potentially dangerous if improperlyused. Please be sure to operate them only at recommended speeds with proper guards installed and

while wearing adequate eye protection.

A Division of Lyman Products475 Smith Street, Middletown, CT. 06457

Tel: (860)-632-2020 • Fax: (860)-632-1699Toll-Free: (800)-243-7163

If you are unable to locate a distributor in your area or have difficulty obtaining product, please go to our website at: w w w.raytech-ind.com

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