metal technology and design syllabus · metal technology and design syllabus forms 1 - 4 1 1.0...

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MINISTRY OF PRIMARY AND SECONDARY EDUCATION FORMS 1 - 4 2015 - 2022 ZIMBABWE METAL TECHNOLOGY AND DESIGN SYLLABUS Curriculum Development and Technical Services P.O. BOX MP 133 Mount Pleasant Harare © All Rights Reserved 2015

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Page 1: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

MINISTRY OF PRIMARY AND SECONDARY EDUCATION

FORMS 1 - 4

2015 - 2022

ZIMBABWE

METAL TECHNOLOGY AND DESIGN SYLLABUS

Curriculum Development and Technical Services P.O. BOX MP 133Mount Pleasant

Harare

© All Rights Reserved 2015

Page 2: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms
Page 3: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

ACKNOWLEDGEMENTSThe Ministry of Primary and Secondary Education wishes to acknowledge the following for their valued contribution in the production of this syllabus:

• Panelists for Metal Technology and Design • Government Departments : Psychomotor Activities• Belvedere Technical Teachers’ College• Zimbabwe School Examinations Council (ZIMSEC) • University of Zimbabwe Department of Technical Education• University Teaching and Learning Centre, University of Zimbabwe• Captains of Industries• Harare Institute of Technology• United Nations Children’s Emergency Fund (UNICEF)• UnitedNationsEducational,ScientificandCulturalOrganization(UNESCO)

i

Page 4: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

CONTENTSACKNOWLEDGEMENTS ....................................................................................................................i

CONTENTS..........................................................................................................................................ii

1.0 PREAMBLE ...................................................................................................................................1

2.0 PRESENTATION OF THE SYLLABUS .........................................................................................2

3.0 AIMS ...............................................................................................................................................2

4.0 OBJECTIVES .................................................................................................................................2

5.0 METHODOLOGY AND TIME ALLOCATION ................................................................................2

6.0 TOPICS ..........................................................................................................................................2

7.0 SCOPE AND SEQUENCE .............................................................................................................3

FORM 1 ................................................................................................................................................6

FORM 2 ................................................................................................................................................15

FORM 3 ................................................................................................................................................24

FORM 4 ................................................................................................................................................35

9.0 METAL TECHNOLOGY AND DESIGN ..........................................................................................46

ii

Page 5: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

1

1.0 PREAMBLE

1.1 Introduction

The Metal Technology and Design syllabus is designed for forms 1-4 learners. Practical, theory and problem solving approach will be at the centre of implementing this syllabus. The syllabus embraces inclusivity in the learning and teaching of Metal Technology and Design. This approach encourages the acquisition of technical skills, knowledge and attitudes which are relevant to the requirements of trade and industry, further studies and self-reliance.

1.2 Rationale

The educational philosophy of the syllabus is concerned with the development of skills and ethical attributes (unhu/ubuntu/vumunhu)whichwillemphasizethelearn-ers’ role in making and shaping of their environment. This will encourage the learner to employ problem solving skillswhichwillpromotetheapplicationofscientificandmathematical principles acquired from other related subjects. The syllabus sets out to promote desirable enterprise, recreational and other life skills relevant in the contemporary society. The syllabus will enable learners to explore numerous Metal Technology and Design career opportunities. This will also encourage learners to value the use of multi- materials in a sustainable manner. The syllabus will also help in the value addition of abundant locally available raw materials. It will also allow flexibilityinsolvingpracticalandtechnologicalproblemsencountered in real life situations.

The Metal Technology and Design syllabus enables learners to develop skills in:

• Problemsolving• Analyticalthinking• Decisionmaking• Leadership• Planninganddesigning• Enterprising• Communication• Creativity• Valuejudgement• Qualityassurance

1.3 Summary of Content

This syllabus is intended to cover theory and practical activities in Metal Technology and Design.

It will focus on:

• Workshopsafetyandhealth• Materialscience• UseandmaintenanceofMetalTechnologytools,

machines and equipment• Useofdesignasaproblemsolvingtechnique• WorkshopcalculationsandBillofQuantities• Manufacturingtechniquesandsystems• Drawinganddesign• EntrepreneurialSkills• UseofcomputersinDesignandManufacturing

(CAD/CAM)• Useofhydraulicsandpneumatics• ElectricityandElectronics• Mechanismsandstructures

Time Allocation

Twelve periods of 40 minutes per week should be allocated to adequately cover the syllabus. Two by two periods for theory, drawing and design and two blocks of four periods for practicals should be allocated. Learners should be engaged in at least:

• aminimumoftwoeducationaltoursperyear• atleasttwoexhibitionsperyear

1.4 Assumptions

The syllabus assumes that learners have:

• Usedmeasuringequipment• Usedhandtools• KnowledgeofHealthandsafety• Knowledgeoftheprinciplesofdrawinganddesign• Knowledgeofmechanismsandstructures• Numeracyandscientificprinciples• ICTappreciation• Knowledgeofmaterials• Electricityandelectronicsknowledge

1.5 Cross-cutting themes

Metal Technology as a learning area will encompass and have a universal thrust on the following cross cutting themes:

• Inclusivity• Genderequity• Teamwork• HealthandSafety• Technologyandinnovation

Page 6: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

2

• Intellectualpropertyrightsforindigenousinnova-tions

• Environmentalissues• Valueaddition

2.0 PRESENTATION OF THE SYLLABUS

The Metal Technology and Design syllabus is a single document covering Forms 1-4. It contains the Preamble, Aims,Objectives,SyllabusTopics,Methodology,Scopeand Sequence and Assessment.

3.0 AIMSThe syllabus should enable learners to:

3.1 appreciate importance of health and safety in the working environment

3.2 appreciate the use of appropriate tools, equip-ment and materials to produce desired results

3.3 prepare for life in the world of work in an indig-enizedeconomyandincreasinglyglobalizedand competitive environment

3.4 demonstrate desired practical competences necessary for community development

3.5 gain fundamental design and technological skills to solve real life problems

3.6 develop entrepreneurial skills3.7 develop a maintenance and repair culture

4.0 OBJECTIVESBy the end of the syllabus, learners should be able to:By the end of the syllabus, learners should be able to:

4.1 observe health and safety regulations4.2 identify the appropriate tools and equipment

requiredtoperformaspecifictask4.3 demonstrateeffectiveandefficientuseoftools

and equipment4.4 selectappropriatematerialsforuseonspecific

designs 4.5 display a culture of self-reliance 4.6 identify community-based problems4.7 solveidentifiedproblemsinthecommunity

using the design process4.8 generateBillofQuantities4.9 evaluatetheefficacyofaprototype4.10 demonstrate competence in the maintenance

and repair of tools and equipment

5.0 METHODOLOGY AND TIME ALLOCATION5.1 Methodology

This syllabus is based on learner-centred and multi-sensory approaches in the teaching and learning of Metal Technology and Design. The principle of individualizationshouldimpactontheuseofanyofthe suggested methods. Material Science, Engineering Science, Engineering Mathematics and Engineering Drawing should be an integral part of every practical exercise. The approaches should also create awareness of the issues of sustainability by involving learners in the collection of waste materials for reusing and recycling. The use of ICT (CAD/CAM) is encouraged

5.2 Suggested Methods

• Discussion• ProjectWork• GroupWork• Experimentation/discoveryproblemsolving• Demonstration• VisualAid• QuestionandAnswer• IndustrialVisits• Resourcepersons• TeamTeaching• Exhibitions

6.0 TOPICS

6.1 Health and Safety6.2 Hand Tools and their Applications6.3 Material Science6.4 Drawing and Design6.5 Enterprising Education 6.6 Machines and Machining Processes6.7 Workshop Calculations6.8 Welding Technology6.9 Sheet Metal Technology6.10 Foundry Technology6.11 Forge Technology6.12 Electricity and Electronics6.13 Technology Concepts6.14 Beaten Metal Technology6.15 Mechanical Joining Processes6.16 Maintenance6.17 Material Finishes6.18 Computer Aided Design and Computer Aided

Manufacturing

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Metal Technology and Design Syllabus Forms 1 - 4

3

7.0

SCO

PE A

ND

SEQ

UEN

CE

6

7.0

SCO

PE A

ND

SEQ

UEN

CE

CH

ART

TOPI

C

FORM

1

FORM

2

FORM

3

FORM

4

7.1

Hea

lth a

nd

Sa

fety

Wor

ksho

p H

ealth

and

Sa

fety

regu

latio

ns

W

orks

hop

Hea

lth a

nd

Safe

ty re

gula

tions

Hea

lth a

nd S

afet

y w

hen

usin

g m

achi

nes

and

chem

ical

s

OccupationalH

ealth

and

Sa

fety

Act

s

7.2

H

and

Tool

s an

d

thei

r Ap

plic

atio

ns

C

lass

ifica

tion

and

uses

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ssifi

catio

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d us

es

G

rinde

rs

7.3

M

ater

ial

Sc

ienc

e

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isto

ry o

f pro

duct

ion

of

met

als

in Z

imba

bwe

M

anuf

actu

re o

f fer

rous

m

etal

s

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t tre

atm

ent o

f met

als

Pr

oper

ties

and

beha

vior

of

com

mon

ly u

sed

mat

eria

ls

Id

entif

icat

ion,

cl

assi

ficat

ion

and

uses

of

eng

inee

ring

mat

eria

ls

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eat t

reat

men

t of m

etal

s

Ty

pes

of n

on- m

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lic

mat

eria

ls c

omm

only

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ed in

wor

ksho

ps

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pes

of p

last

ics

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pes

of n

on-m

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lic

mat

eria

ls c

omm

only

us

ed in

wor

ksho

ps

Pr

oper

ties

of n

on-

met

allic

mat

eria

ls

Ty

pes

of a

lloys

and

al

loyi

ng e

lem

ents

and

th

eir p

rope

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Prot

ectio

n of

met

als

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nst c

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sion

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4

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r an

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(CAD

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s 7.

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all

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Page 8: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

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7.0

SCO

PE A

ND

SEQ

UEN

CE

CO

NTD

..

7

TOPI

C

FORM

1

FORM

2

FORM

3

FORM

4

7.6

M

achi

nes

and

M

achi

ning

Proc

esse

s

H

ealth

and

Saf

ety

Mac

hine

s an

d th

eir

appl

icat

ions

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ble

elec

trica

l han

d to

ols

H

ealth

and

Saf

ety

Mac

hine

s an

d th

eir

appl

icat

ions

Porta

ble

elec

trica

l han

d to

ols

H

ealth

and

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ety

Mac

hine

s an

d th

eir

appl

icat

ion

C

are

and

mai

nten

ance

of

mac

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tool

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isio

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mea

surin

g in

stru

men

ts

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and

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s an

d th

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appl

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ions

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aint

enan

ce

of m

achi

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ass

prod

uctio

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stem

s 7.

7

Wor

ksho

p

Cal

cula

tions

Engi

neer

ing

cal

cula

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Engi

neer

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calc

ulat

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Engi

neer

ing

cal

cula

tions

Engi

neer

ing

calc

ulat

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7.8

W

eldi

ng

Te

chno

logy

WeldingHazards

Tool

s an

d eq

uipm

ent

Ty

pes

of w

eldi

ng

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T

ools

and

equ

ipm

ent

Typ

es o

f wel

ding

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wel

ding

Gas

wel

ding

and

cut

ting

W

eldi

ng P

roce

sses

Wel

ding

sym

bols

Weldinghazards

Arc

wel

ding

Gas

wel

ding

and

cut

ting

W

eldi

ng te

chni

ques

Wel

ding

sym

bols

7.

9

Shee

t Met

al

Te

chno

logy

Hea

lth a

nd s

afet

y

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t met

al ty

pes

Tool

s an

d eq

uipm

ent

Sh

eet m

etal

join

ts

H

ealth

and

saf

ety

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ols

and

equi

pmen

t

Shee

t met

al jo

ints

Safe

edg

es

H

ealth

and

saf

ety

Su

rface

dev

elop

men

t

Hea

lth a

nd s

afet

y

Surfa

ce d

evel

opm

ent

7.10

Fo

undr

y

Tech

nolo

gy

H

ealth

and

Saf

ety

To

ols

and

equi

pmen

t

Foun

dry

proc

esse

s

Fo

undr

y pr

oces

s an

d ap

plic

atio

ns

7.11

Fo

rge

Te

chno

logy

Hea

lth a

nd s

afet

y

To

ols

and

equi

pmen

t

H

ealth

and

Saf

ety

Fo

rge

proc

esse

s

Hea

lth a

nd s

afet

y

Appl

icat

ion

of fo

rge

oper

atio

ns

H

ealth

and

saf

ety

Ap

plic

atio

n of

forg

e op

erat

ions

7.12

E

lect

ricity

and

Elec

troni

cs

H

ealth

and

saf

ety

Pl

ugs

and

sock

et w

iring

Appl

icat

ion

of e

lect

roni

cs

H

ealth

and

saf

ety

C

ircui

t app

licat

ions

Appl

icat

ion

of e

lect

roni

cs

H

ealth

and

saf

ety

Ap

plic

atio

n of

ele

ctro

nics

Appl

icat

ion

of e

lect

roni

cs

7.13

Te

chno

logy

Con

cept

s

Stru

ctur

es, m

echa

nism

s,

hydr

aulic

s an

d pn

eum

atic

s

Appl

icat

ion

of s

truct

ures

, m

echa

nism

s, h

ydra

ulic

s an

d pn

eum

atic

s

Ap

plic

atio

n of

stru

ctur

es,

mec

hani

sms,

hyd

raul

ics

and

pneu

mat

ics

in d

esig

n so

lutio

ns

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plic

atio

n of

stru

ctur

es,

mec

hani

sms,

hyd

raul

ics

and

pneu

mat

ics

in d

esig

n so

lutio

ns

7.14

Be

aten

Met

al

Te

chno

logy

Mat

eria

l, eq

uipm

ent a

nd

proc

esse

s

Mas

s pr

oduc

tion

tech

niqu

es

Po

lishi

ng m

etho

ds

M

ass

prod

uctio

n te

chni

ques

Polis

hing

met

hods

Page 9: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

5

7.0

SCO

PE A

ND

SEQ

UEN

CE

CO

NTD

..

8

TOPI

C

FORM

1

FORM

2

FORM

3

FORM

4

7.15

M

etal

Joi

ning

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hods

Perm

anen

t and

tem

pora

ry

met

hods

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etin

g

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and

nut

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rman

ent m

etho

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ft so

lder

ing

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d so

lder

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plic

atio

n of

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thre

ads

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ckin

g de

vice

s

7.16

M

aint

enan

ce

W

orks

hop

mai

nten

ance

Wor

ksho

p m

aint

enan

ce

W

orks

hop

man

agem

ent

Wor

ksho

p m

anag

emen

t

7.17

Mat

eria

l Fin

ishe

s

Type

s of

fini

shes

and

thei

r ap

plic

atio

ns

Ty

pes

of fi

nish

es a

nd

thei

r app

licat

ions

M

etal

fini

shes

Type

s of

fini

shes

and

thei

r ap

plic

atio

ns

7.18

In

trodu

ctio

n to

Com

pute

r

Aide

d

Des

ign

and

Com

pute

r

Aide

d

Man

ufac

turin

g

In

trodu

ctio

n to

CAD

Intro

duct

ion

to C

AD

D

raw

ing

com

man

ds

3D

form

s

Page 10: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

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8.0

CO

MPE

TEN

CY

MAT

RIX

8.1

TOPI

C 1

: HEA

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AN

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8.2

TOPI

C 2

: HA

ND

TO

OLS

AN

D T

HEI

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PPLI

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ION

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FORM

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8.0

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8.

1 TO

PIC

1: H

EALT

H A

ND

SAF

ETY

SUB

TO

PIC

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Lear

ners

sho

uld

be a

ble

to:

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(ATT

ITU

DES

, SK

ILLS

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D

KN

OW

LED

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1 W

orks

hop

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Safe

ty R

egul

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ns

st

ate

pers

onal

saf

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s

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rve

pers

onal

saf

ety

rule

s w

hen

usin

g to

ols

and

mac

hine

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expl

ain

the

impo

rtanc

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sa

fety

in th

e w

orks

hop

cl

assi

fy ty

pes

of fi

res

and

thei

r ext

ingu

ishe

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rform

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dril

ls

di

spos

e w

aste

mat

eria

l in

an e

nviro

nmen

tally

fri

endl

y w

ay

ap

ply

first

aid

ski

lls

H

ealth

and

Saf

ety

- Pe

rson

al

- W

orks

hop

- To

ols

- Ba

sic

mac

hine

s -

Fire

dril

ls

- C

lass

es o

f fire

-

Firs

t aid

-

Was

te d

ispo

sal

C

ondu

ctin

g fir

e dr

ills

regu

larly

Cla

ssify

ing

type

s of

fire

s an

d th

eir e

xtin

guis

hers

Sim

ulat

ing

first

aid

op

erat

ions

Con

stru

ctin

g w

aste

bu

nker

s an

d en

surin

g co

nsis

tent

use

Dem

onst

ratin

g th

e co

rrect

us

e of

tool

s an

d m

achi

nes

Fi

rst A

id k

it

Safe

ty p

oste

rs

Fi

re- f

ight

ing

equi

pmen

t

Res

ourc

e pe

rson

s

10

8.2

TOPI

C 2

: HAN

D T

OO

LS A

ND

TH

EIR

APP

LIC

ATIO

NS

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.2.

1 C

lass

ifica

tion

and

Use

s

Iden

tify

the

hand

tool

s in

eac

h cl

ass

dist

ingu

ish

betw

een

mea

surin

g an

d m

arki

ng o

ut to

ols

D

emon

stra

te th

e co

rrect

us

e of

han

d to

ols

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lass

ifica

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surin

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Mar

king

out

Cut

ting

tool

s

Use

s

D

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ssin

g th

e cl

asse

s of

ha

nd to

ols

Li

stin

g to

ols

in e

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clas

s

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ing

diffe

rent

arte

fact

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ing

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tool

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edia

Sam

ples

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Page 11: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

7

8.3

TOPI

C 3

: MAT

ERIA

L SC

IEN

CE

11

8.3

TOPI

C 3

: MAT

ERIA

L SC

IEN

CE

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.3.

1 H

isto

ry o

f Pro

duct

ion

of

Met

als

in Z

imba

bwe.

ex

plai

n tra

ditio

nal

proc

esse

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sm

eltin

g iro

n or

e.

st

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the

tradi

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Tr

aditi

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furn

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ls

and

proc

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eum

s

R

esou

rce

pers

ons

M

odel

s of

trad

ition

al

furn

aces

and

tool

s

ICT

tool

s

8.3.

2 M

anuf

actu

re o

f Fe

rrous

Met

als

de

scrib

e th

e m

anuf

actu

re o

f iro

n an

d st

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of

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iden

tify

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rent

type

s of

m

ater

ials

M

anuf

actu

re o

f iro

n,

stee

l, ca

st ir

on a

nd

wro

ught

iron

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indu

strie

s

Wat

chin

g vi

deos

on

iron

and

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l pro

duct

ion.

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win

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e di

ffere

nt

type

s of

furn

aces

Videos

Prin

t med

ia

IC

T to

ols

8.4

TOPI

C 4

: DR

AWIN

G A

ND

DES

IGN

12

8.4

TOPI

C 4

: DR

AWIN

G A

ND

DES

IGN

SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.4.

1 Th

e D

esig

n Pr

oces

s

iden

tify

diffe

rent

asp

ects

of

Des

ign

elem

ents

appl

y de

sign

ele

men

ts to

so

lve

desi

gn p

robl

ems

de

fine

the

term

des

ign

ex

plai

n th

e im

porta

nce

of

desi

gn

co

mpi

le a

des

ign

folio

mak

e an

arte

fact

follo

win

g th

e de

sign

pro

cess

test

the

arte

fact

for

func

tiona

lity

St

ages

of t

he d

esig

n pr

oces

s -

Situ

atio

n -

Des

ign

brie

f -

Inve

stig

atio

n -

Poss

ible

sol

utio

ns

- D

evel

opm

ent o

f cho

sen

solu

tion

- Mockupre

alization

- W

orki

ng d

raw

ings

-

Prototyperealization

- Te

stin

g -

Eval

uatio

n of

pro

toty

pe

Id

entif

ying

the

diffe

rent

ty

pes

of d

esig

n el

emen

ts

Ap

plyi

ng d

esig

n el

emen

ts

on re

al p

ract

ical

act

iviti

es

D

efin

ing

the

term

des

ign

D

escr

ibin

g th

e st

ages

of

the

desi

gn p

roce

ss

W

orki

ng o

n a

desi

gn

prob

lem

Prod

ucin

g th

e de

sign

ed

arte

fact

Test

ing

the

arte

fact

for

func

tiona

lity

W

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ing

vide

os

IC

T to

ols

In

dust

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Sam

ple

desi

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lios

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prot

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Page 12: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

8

8.5

TOPI

C 5

: EN

TER

PRIS

ING

ED

UC

ATIO

N

8.6

TOPI

C 6

: MA

CH

INES

AN

D M

AC

HIN

ING

PR

OC

ESSE

S

8.7

TOPI

C 7

: WO

RK

SHO

P C

ALC

ULA

TIO

NS

13

8.5

TOPI

C 5

: EN

TER

PRIS

ING

ED

UC

ATIO

N

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.5.

1 C

once

pt o

f En

terp

risin

g Ed

ucat

ion

de

scrib

e ke

y ch

arac

teris

tics

of a

n en

trepr

eneu

r

disc

uss

the

impo

rtanc

e of

st

artin

g a

busi

ness

en

terp

rise

id

entif

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ssib

le b

usin

ess

oppo

rtuni

ties

rela

ted

to

Met

al T

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olog

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mba

bwe

C

hara

cter

istic

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an

entre

pren

eur

Im

porta

nce

of s

tarti

ng

your

ow

n bu

sine

ss

Po

ssib

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usin

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area

s re

late

d to

met

al

Tech

nolo

gy

Id

entif

icat

ion

of b

usin

ess

oppo

rtuni

ties

Ex

plai

ning

cha

ract

eris

tics

of a

n en

trepr

eneu

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cuss

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the

impo

rtanc

e of

sta

rting

a b

usin

ess

D

escr

ibin

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ssib

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busi

ness

are

as le

arne

rs

can

vent

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into

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ente

rpris

es

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fairs

R

esou

rce

pers

ons

Videos

Film

s

Entre

pren

eurs

Educ

atio

nal T

ours

14

8.6

TOPI

C 6

: MAC

HIN

ES A

ND

MAC

HIN

ING

PR

OC

ESSE

S SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.6.

1 H

ealth

and

Saf

ety

ob

serv

e al

l saf

ety

regu

latio

ns p

erta

inin

g to

el

ectri

cal m

achi

nes

pu

t on

appr

opria

te

prot

ectiv

e cl

othi

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ealth

and

saf

ety

regu

latio

ns re

late

d to

el

ectri

cal m

achi

nes

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emon

stra

ting

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ct

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e of

mac

hine

s w

hile

un

derta

king

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ctic

al

activ

ities

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quis

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prot

ectiv

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and

eq

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edia

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rson

s

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t med

ia

8.6.

2 M

achi

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r Ap

plic

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ns

op

erat

e al

l m

achi

nes

corre

ctly

in p

ract

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use

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nd

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ectri

cal e

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men

t Videos

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int m

edia

15

8.7

TOPI

C 7

: WO

RK

SHO

P C

ALC

ULA

TIO

NS

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

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GG

ESTE

D

RES

OU

RC

ES

8.7.

1 En

gine

erin

g C

alcu

latio

ns

ca

lcul

ate

allo

wan

ces

for:

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rivet

ing

-

wire

d ed

ges

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rmin

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eye

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cula

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allo

wan

ces

for:

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ets

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ired

edge

s -

form

ing

an e

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C

alcu

latin

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edia

Page 13: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

9

8.8

TOPI

C 8

: WEL

DIN

G T

ECH

NO

LOG

Y

16

8.8

TOPI

C 8

: WEL

DIN

G T

ECH

NO

LOG

Y SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.8.

1 G

as W

eldi

ng Hazards

stat

e th

e di

ffere

nt ty

pes

of

wel

ding

hazards

dem

onst

rate

kno

wle

dge

of

safe

ty c

onsi

dera

tions

w

hen

gas

wel

ding

H

ealth

and

saf

ety

St

orag

e of

oxy

-ace

tyle

ne

gas

cylin

ders

Det

ectio

n of

gas

leak

s

Li

stin

g ty

pes

of g

as

wel

ding

hazards

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safe

ty ru

les

whe

n ga

s w

eldi

ng

Te

stin

g ga

s fo

r lea

ks

C

ondu

ctin

g Ed

ucat

iona

l to

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as w

eldi

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men

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Prin

t Med

ia

IC

T to

ols

Ed

ucat

iona

l tou

rs

8.8.

2 To

ols

and

Equi

pmen

t

st

ate

the

equi

pmen

t use

d in

gas

wel

ding

dem

onst

rate

the

uses

of

diffe

rent

tool

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d eq

uipm

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stin

guis

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twee

n th

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o cy

linde

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rtefa

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s

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fact

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17

8.9

TOPI

C 9

: SH

EETM

ETAL

TEC

HN

OLO

GY

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

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GG

ESTE

D

RES

OU

RC

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8.9.

1 H

ealth

and

Safe

ty

de

mon

stra

te a

n un

ders

tand

ing

of p

erso

nal

heal

th a

nd s

afet

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of th

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in

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nt

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eria

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stra

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s an

d eq

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de

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as

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idKit

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thin

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unke

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etal

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es

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e ty

pes

of s

heet

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etal

stat

e th

e pr

oper

ties

and

uses

of d

iffer

ent t

ypes

of

shee

t met

al

de

mon

stra

te th

e pr

oper

w

ay o

f sto

ring

shee

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al

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etal

type

s -

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ssifi

catio

n -

Prop

ertie

s -

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s -

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age

of s

heet

m

etal

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entif

ying

the

type

s of

sh

eet m

etal

s

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crib

ing

the

prop

ertie

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t she

et m

etal

s

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uses

of s

heet

m

etal

s

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onst

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way

of

sto

ring

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al

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atch

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os

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etal

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8.9.

3 To

ols

and

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pmen

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iden

tify

the

corre

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pes

of to

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used

in s

heet

m

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tech

nolo

gy

de

mon

stra

te th

e co

rrect

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e of

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id

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corre

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pes

of s

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IC

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8.9

TOPI

C 9

: SH

EETM

ETA

L TE

CH

NO

LOG

Y

Page 14: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

10

8.9

TOPI

C 9

: SH

EETM

ETA

L TE

CH

NO

LOG

Y C

ON

TD..

SUBTO

PIC

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OURCES

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3 To

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chno

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Page 15: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

11

8.11

TO

PIC

11:

FO

RG

E TE

CH

NO

LOG

Y

18

8.11

TO

PIC

11:

FO

RG

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NO

LOG

Y SU

B T

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C

OB

JEC

TIVE

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houl

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TIES

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GG

ESTE

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RES

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RC

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ealth

and

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ety

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ealth

and

saf

ety

rule

s w

hen

forg

ing

pe

rform

firs

t aid

pr

oced

ures

in c

ase

of a

n ac

cide

nt

de

mon

stra

te th

e co

rrect

us

e of

tool

s an

d eq

uipm

ent

H

ealth

and

Saf

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onal

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Firs

t aid

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s an

d eq

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ent

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safe

ty m

easu

res

whe

n fo

rgin

g

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duct

ing

first

aid

ski

lls

in c

ase

of a

n ac

cide

nt

Li

stin

g sa

fety

and

hea

lth

mea

sure

s w

hen

usin

g to

ols

and

equi

pmen

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idKit

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otec

tive

clot

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ICT

tool

s

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e fu

rnac

e

8.11

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ools

and

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id

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ffere

nt to

ols

used

in fo

rge

tech

nolo

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stra

te th

e us

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f the

gi

ven

tool

s

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ols

and

equi

pmen

t

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s of

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diffe

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tool

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ent

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emon

stra

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use

of th

e di

ffere

nt to

ols

used

in fo

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tech

nolo

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prod

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os

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mpl

e ar

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cts

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8.12

TO

PIC

12:

ELE

CTR

ICIT

Y A

ND

ELE

CTR

ON

ICS

19

8.12

TO

PIC

12:

ELE

CTR

ICIT

Y AN

D E

LEC

TRO

NIC

S SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

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NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

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NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

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8.12

.1 H

ealth

and

Saf

ety

de

mon

stra

te a

n ap

prec

iatio

n of

hea

lth a

nd

safe

ty ru

les

whe

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orki

ng

with

ele

ctric

al c

ircui

ts

ex

plai

n w

ays

of p

reve

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cide

nts

whe

n w

orki

ng

with

ele

ctric

al c

ircui

ts

ap

ply

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t Aid

ski

lls

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ealth

and

saf

ety

skills

re

quire

d w

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wor

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w

ith e

lect

rical

circ

uits

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dent

pre

vent

ion

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id p

roce

dure

s

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entif

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pos

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nger

s w

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wor

king

w

ith e

lect

rical

circ

uits

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cuss

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met

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of

prev

entin

g ac

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nts

in

elec

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l wor

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onst

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proc

edur

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trea

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vict

im o

f ele

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sho

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rst A

id k

it

ICT

tool

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t med

ia

R

esou

rce

pers

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8.12

.2 P

lugs

and

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kets

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iden

tify

the

colo

ur c

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r the

live

, neu

tral a

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of p

lugs

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for t

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s

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pin

plug

and

soc

kets

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nd 3

– p

in

plug

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mac

hine

s in

the

met

al te

chno

logy

w

orks

hop

IC

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ols

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pers

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n pl

ugs

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les

and

sock

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and

eq

uipm

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8.12

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pplic

atio

n of

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ectro

nics

exam

ine

the

func

tions

of

the

vario

us c

ompo

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in e

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desi

gn a

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ake

func

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mpo

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d th

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uses

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igni

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akin

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esou

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ons

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ols

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pmen

t

Page 16: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

12

8.12

TO

PIC

12:

ELE

CTR

ICIT

Y A

ND

ELE

CTR

ON

ICS

CO

NTD

..

8.13

TO

PIC

13:

TEC

HN

OLO

GY

CO

NC

EPTS

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

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houl

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T(A

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wor

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p8.

12.3

App

licat

ion

of

Elec

troni

cs•

exam

inethefunctionsof

the

vario

us c

ompo

nent

s fo

und

in e

lect

roni

c de

vice

s•

designandmakefunction-

al e

lect

roni

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vice

s

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duct

ors

- R

esis

tors

-

Dio

des

and

trans

isto

rs in

el

ectro

nics

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devi

ces

•Reconstructingelectronic

devi

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and

dete

rmin

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the

com

pone

nts

and

thei

r us

es•

Designingandmaking

elec

troni

c de

vice

s

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•ICTtools

•Resourcepersons

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ent

20

8.13

TO

PIC

13:

TEC

HN

OLO

GY

CO

NC

EPTS

SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

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e to

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RC

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truct

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, M

echa

nism

s, H

ydra

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s an

d Pn

eum

atic

s

de

fine

term

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m

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, pn

eum

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or th

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type

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pr

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of k

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, pne

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odel

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Page 17: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

13

8.14

TO

PIC

14:

BEA

TEN

MET

AL

TEC

HN

OLO

GY

8.15

TO

PIC

15:

JO

ININ

G P

RO

CES

SES

8.16

TO

PIC

16:

MA

INTE

NA

NC

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21

8.14

TO

PIC

14:

BEA

TEN

MET

AL T

ECH

NO

LOG

Y SU

B T

OPI

C

OB

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TIVE

S Le

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rs s

houl

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abl

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:

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NTE

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, SK

ILLS

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KN

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GE)

SUG

GES

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NO

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AND

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8.14

.1 M

ater

ial,

Equi

pmen

t an

d Pr

oces

ses

de

scrib

e th

e pr

oper

ties

of m

etal

s us

ed in

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ten

Met

al T

echn

olog

y

illu

stra

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ols

and

equi

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d in

be

aten

met

al te

chno

logy

perfo

rm B

eate

n M

etal

Te

chno

logy

pro

cess

es

M

ater

ials

: -

Alum

inum

-

Cop

per

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ass

- M

ild s

teel

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pmen

t: -

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mer

s an

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alle

ts

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nd b

ags

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oode

n bl

ocks

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esse

s:

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ollo

win

g/bl

ocki

ng

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nkin

g -

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sing

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escr

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e pr

oper

ties

of m

ater

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bea

ten

met

al

Tech

nolo

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ustra

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etal

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mpl

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22

8.15

TO

PIC

15:

JO

ININ

G P

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CES

SES

SUB

TO

PIC

O

BJE

CTI

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Lear

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to:

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NTE

NT

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ITU

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ILLS

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D

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Videos

23

8.16

TO

PIC

16:

MAI

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SUB

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PIC

O

BJE

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Lear

ners

sho

uld

be a

ble

to:

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NTE

NT

(ATT

ITU

DES

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ILLS

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Page 18: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

14

8.16

TO

PIC

16:

MA

INTE

NA

NC

E

8.17

TO

PIC

17

: MAT

ERIA

L FI

NIS

HES

8.18

TO

PIC

18:

INTR

OD

UC

TIO

N T

O C

OM

PUTE

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IDED

DES

IGN

/CO

MPU

TER

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ED M

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RC

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clea

ning

rout

ine

•Cleaningtheworkshop

regu

larly

•Watchingvideos

24

8.17

TO

PIC

17

: MAT

ERIA

L FI

NIS

HES

SU

B T

OPI

C

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JEC

TIVE

S Le

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ILLS

AN

D

KN

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s of

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ishe

s an

d th

eir A

pplic

atio

ns

de

scrib

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etal

fini

shes

expl

ain

the

purp

ose

of

finis

hing

arte

fact

s

iden

tify

diffe

rent

type

s of

fin

ishe

s

appl

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ffere

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etal

fin

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s

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etal

fini

shes

: -

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g -

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ing

-

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w fi

ling

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rpos

e of

fini

shes

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g th

e te

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etal

fin

ishe

s

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aini

ng th

e pu

rpos

e of

fin

ishi

ng a

rtefa

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stin

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ffere

nt ty

pes

of

finis

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plyi

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etal

fin

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s

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and

equi

pmen

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ple

arte

fact

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tool

s

25

8.18

TO

PIC

18:

INTR

OD

UC

TIO

N T

O C

OM

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IDED

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IGN

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KN

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duct

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to

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id

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Page 19: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

15

FOR

M 2

8.0

CO

MPE

TEN

CY

MAT

RIX

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D T

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1 TO

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1: H

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Lear

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ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.1.

1 H

ealth

and

Saf

ety

de

mon

stra

te a

n un

ders

tand

ing

of p

erso

nal

heal

th a

nd s

afet

y

dem

onst

rate

the

corre

ct

use

of th

e Fi

rst A

id s

kills

in

cas

e of

an

acci

dent

disp

ose

was

te m

ater

ial i

n bu

nker

s

dem

onst

rate

the

corre

ct

use

of to

ols

H

ealth

and

Saf

ety

- Pe

rson

al

- Fi

rst a

id

- W

aste

dis

posa

l -

Tool

s

D

emon

stra

ting

the

corre

ct

use

of to

ols

and

mac

hine

s

Sim

ulat

ing

first

aid

op

erat

ions

Dum

ping

was

te in

de

sign

ated

are

as

Fi

rst A

id k

it

Safe

ty c

loth

ing

IC

T to

ols

8.1.

2 Ba

sic

Hea

lth a

nd

Safe

ty R

egul

atio

ns

de

mon

stra

te c

orre

ct

stor

age

and

hand

ling

of

tool

s

dem

onst

rate

a h

igh

leve

l of

ord

er in

the

wor

ksho

p

appl

y kn

owle

dge

of s

afet

y w

ith g

ases

H

ealth

and

Saf

ety

- St

orag

e an

d ha

ndlin

g of

tool

s -

Orderliness

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fety

with

gas

es

Sh

owin

g pr

oper

sto

rage

an

d ha

ndlin

g of

tool

s

D

emon

stra

ting

know

ledg

e of

saf

ety

with

gas

es

R

epor

ting

diso

rder

ly

cond

uct

Visitingindustry

Sa

fety

pos

ters

Res

ourc

e pe

rson

s

Indu

stria

l tou

r

ICT

tool

s

27

8.2

TOPI

C 2

: HAN

D T

OO

LS A

ND

TH

EIR

APP

LIC

ATIO

NS

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.2.

1 C

lass

ifica

tion

and

Use

s

sket

ch d

iffer

ent t

ypes

of

hand

tool

s

perfo

rm d

iffer

ent

oper

atio

ns u

sing

han

d to

ols

C

lass

ifica

tion:

-

Hol

ding

tool

s -

Driv

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tool

s

Use

s

D

raw

ing

and

labe

ling

diffe

rent

type

s of

han

d to

ols

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lass

ifyin

g ha

nd to

ols

acco

rdin

g to

thei

r use

s

perfo

rmin

g di

ffere

nt

oper

atio

ns u

sing

han

d to

ols

R

equi

site

han

d to

ols

Pr

int m

edia

ICT

tool

s

Page 20: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

16

8.3

TOPI

C 3

: MAT

ERIA

L SC

IEN

CE

28

8.3

TOPI

C 3

: MAT

ERIA

L SC

IEN

CE

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.3.

1 Pr

oper

ties

and

Beha

vior

of C

omm

only

use

d M

ater

ials

ex

plai

n di

ffere

nt p

rope

rties

an

d be

havi

or o

f com

mon

ly

used

mat

eria

ls

Pr

oper

ties

of m

ater

ial:

- m

echa

nica

l -

chem

ical

-

phys

ical

U

nder

taki

ng e

xper

imen

ts

in th

e w

orks

hop

Videos

Test

ing

equi

pmen

t

Sam

ples

of m

ater

ials

ICT

tool

s 8.

3.2

Iden

tific

atio

n,

Cla

ssifi

catio

n an

d U

ses

of

Engi

neer

ing

Mat

eria

ls

id

entif

y di

ffere

nt ty

pes

of

mat

eria

ls u

sed

in th

e w

orks

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gi

ve e

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ples

of

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mer

cial

pro

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out o

f diff

eren

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M

ater

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sitio

n

Appe

aran

ce

U

ses

U

nder

taki

ng la

bora

tory

ex

perim

ents

Perfo

rmin

g vi

sual

in

spec

tion

U

nder

taki

ng s

ound

in

spec

tion

Sa

mpl

es o

f diff

eren

t m

ater

ials

Test

ing

equi

pmen

t

Com

mer

cial

pro

duct

s

ICT

tool

s

8.3.

3 H

eat T

reat

men

t

D

escr

ibe

vario

us m

etho

ds

of h

eat t

reat

men

t of

met

als

H

eat T

reat

men

t Pr

oces

ses

Pe

rform

ing

diffe

rent

hea

t tre

atm

ent p

roce

sses

to

atta

in d

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ble

prop

ertie

s

Con

duct

ing

educ

atio

nal

tour

s

H

eat t

reat

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furn

aces

Ther

moc

oupl

e py

rom

eter

s

ICT

tool

s

Educ

atio

nal t

ours

8.4

TOPI

C 4

: DR

AWIN

G A

ND

DES

IGN

29

8.4

TOPI

C 4

: DR

AWIN

G A

ND

DES

IGN

SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.4.

1 Ty

pes

of P

roje

ctio

ns

used

in D

raw

ing

dr

aw d

iagr

ams

in

isom

etric

, obl

ique

, or

thog

raph

ic a

nd

pers

pect

ive

proj

ectio

ns

co

nver

t 3 d

imen

sion

al

shap

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orth

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phic

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omet

ric p

roje

ctio

n Obliqueprojection

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rspe

ctiv

e pr

ojec

tion

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ographicprojection

D

raw

ing

diag

ram

s in

: -

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etric

pro

ject

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bliq

ue p

roje

ctio

n -

pers

pect

ive

proj

ectio

n -

orth

ogra

phic

-

Con

verti

ng 3

di

men

sion

al s

hape

s in

to o

rthog

raph

ic

proj

ectio

n

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aped

isom

etric

blo

cks

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omet

ric g

rid p

aper

Shap

ed o

bliq

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lock

s

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ulat

ions

on

com

pute

r Videos

8.4.

2 D

esig

n Pr

oces

s

desc

ribe

the

prin

cipl

es o

f de

sign

prod

uce

arte

fact

s fo

llow

ing

the

desi

gn

proc

ess

te

st th

e de

sign

ed a

rtefa

cts

for f

unct

iona

lity

D

esig

n pr

oces

s:

- si

tuat

ion

- D

esig

n br

ief

- In

vest

igat

ion

- Po

ssib

le s

olut

ions

-

Dev

elop

men

t of

chos

en s

olut

ion

- Mockupre

alization

- W

orki

ng d

raw

ings

-

Prototyperealization

- Te

stin

g -

Eval

uatio

n of

pr

otot

ype

Id

entif

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des

ign

prin

cipl

es

C

ondu

ctin

g m

arke

t re

sear

ch

G

ener

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g w

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pilin

g th

e de

sign

folio

Prod

ucin

g th

e de

sign

ed

arte

fact

s

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ing

the

desi

gned

ar

tefa

cts

for f

unct

iona

lity

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atch

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vide

os

IC

T to

ols

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dust

rial v

isits

Sam

ple

desi

gn fo

lios

Sa

mpl

e pr

otot

ypes

Videos

Page 21: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

17

8.4

TOPI

C 4

: DR

AWIN

G A

ND

DES

IGN

CO

NTD

..

8.5

TO

PIC

5: E

NTE

RPR

ISIN

G E

DU

CAT

ION

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

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D

AC

TIVI

TIES

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-fa

cts

for f

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sen

solu

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ng d

raw

ings

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stin

g-

Eval

uatio

n of

pro

toty

pe

draw

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pilingthedesign

folio

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arte

fact

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arte

fact

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r fun

ctio

nalit

y•

Watchingvideos

•ICTtools

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•Sa

mpledesignfolios

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mpleprototypes

•Videos

30

8.5

TOPI

C 5

: EN

TER

PRIS

ING

ED

UC

ATIO

N

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

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GG

ESTE

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RES

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RC

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8.5.

1 Fa

ctor

s Af

fect

ing

Smal

l –

scal

e bu

sine

ss

id

entif

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ctor

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fect

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me

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rent

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ICT

tool

s

Page 22: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

18

8.6

TOPI

C 6

: MA

CH

INES

AN

D M

AC

HIN

ING

PR

OC

ESSE

S

8.7

TOPI

C 7

: W

OR

KSH

OP

CA

LCU

LATI

ON

S

8.8

TOPI

C 8

: WEL

DIN

G T

ECH

NO

LOG

Y

31

8.6

TOPI

C 6

: MAC

HIN

ES A

ND

MAC

HIN

ING

PR

OC

ESSE

S SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.6.

1 M

achi

nes

and

thei

r Ap

plic

atio

n

oper

ate

mac

hine

s co

rrect

ly w

hen

prod

ucin

g pr

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al p

roje

cts

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and

drills

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ts a

nd

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e gr

inde

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uses

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stal

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al a

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ities

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onst

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of

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mac

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ectri

cal e

quip

men

t Videos

D

rillin

g m

achi

nes,

pow

er

saw

s an

d gr

inde

rs

32

8.7

TOPI

C 7

: W

OR

KSH

OP

CAL

CU

LATI

ON

S SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

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GG

ESTE

D

RES

OU

RC

ES

8.7.

1 E

ngin

eerin

g C

alcu

latio

ns

ca

lcul

ate

bill

of q

uant

ities

calc

ulat

e sp

indl

e sp

eed

ca

lcul

ate

cutti

ng s

peed

BillofQuantities

Sp

indl

e sp

eed

C

uttin

g sp

eed

C

alcu

latin

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ll of

qu

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C

alcu

latin

g sp

indl

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alcu

latin

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ed

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ectro

nic

calc

ulat

ors

IC

T to

ols

33

8.8

TOPI

C 8

: WEL

DIN

G T

ECH

NO

LOG

Y SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.8.

1 Ar

c W

eldi

ng T

ools

and

Eq

uipm

ent

ob

serv

e he

alth

and

saf

ety

regu

latio

ns w

hen

arc

wel

ding

iden

tify

the

equi

pmen

t us

ed in

arc

wel

ding

dem

onst

rate

use

of a

rc

wel

ding

equ

ipm

ent

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c Weldinghazards

Arc

wel

ding

tool

s an

d eq

uipm

ent

Li

stin

g eq

uipm

ent u

sed

in

arc

wel

ding

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win

g an

d la

belin

g ar

c w

eldi

ng to

ols

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equi

pmen

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g ar

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c w

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ng

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vide

os

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c w

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Videos

8.8.

2 Ar

c W

eldi

ng P

ositi

ons

di

scus

s ty

pes

of a

rc

wel

ding

pos

ition

s

dem

onst

rate

arc

wel

ding

po

sitio

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Ar

c w

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ng p

ositi

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Ap

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n of

arc

w

eldi

ng p

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atin

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c w

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posi

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arc

wel

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arte

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quip

men

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ICT

tool

s

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ectiv

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Educ

atio

nal t

ours

Videos

Page 23: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

19

8.8

TOPI

C 8

: WEL

DIN

G T

ECH

NO

LOG

Y C

ON

TD..

8.9

TOPI

C 9

: SH

EETM

ETA

L TE

CH

NO

LOG

Y

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

RES

OU

RC

ES

8.8.

2 Ar

c W

eldi

ng P

ositi

ons

•discusstypesofarcweld-

ing

posi

tions

•demonstratearcwelding

posi

tions

•Arcweldingpositions

•Ap

plicationofarcwelding

posi

tions

•Statingarcweldingposi-

tions

•Ap

plyingarcweldingskills

whe

n pr

oduc

ing

arte

fact

s•

Watchingvideos

•Visitingindustry

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ucationaltours

•Videos

34

8.9

TOPI

C 9

: SH

EETM

ETAL

TEC

HN

OLO

GY

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

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TES

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GG

ESTE

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RES

OU

RC

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1 To

ols

and

Equi

pmen

t

sket

ch s

heet

met

al t

ools

an

d eq

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ent

de

mon

stra

te th

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rrect

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e of

she

et m

etal

te

chno

logy

tool

s an

d eq

uipm

ent

To

ols

and

equi

pmen

t: -

stak

es

- tin

snip

s -

ham

mer

s -

mal

lets

-

fold

ing

bars

-

groo

ver

- se

am s

et

- be

nch

shea

rs

- gu

illotin

e

D

raw

ing

and

labe

ling

of

tool

s an

d eq

uipm

ent

Ap

plyi

ng s

heet

met

al t

ools

an

d eq

uipm

ent t

o pr

oduc

e ar

tefa

cts

In

dust

rial v

isits

IC

T to

ols

Sh

eetm

etal

tech

nolo

gy

tool

s

Educ

atio

nal T

ours

8.9.

4 Sh

eetm

etal

Joi

nts

and

Safe

Edg

es

ex

plai

n th

e im

porta

nce

of

safe

edg

es in

she

etm

etal

te

chno

logy

mak

e ar

tefa

cts

invo

lvin

g th

e st

ated

join

ts a

nd s

afe

edge

s

Shee

t Met

al E

dge

Trea

tmen

t

Safe

edg

es:

- be

aded

-

wire

d

- he

m

Ap

plic

atio

n of

saf

e ed

ges

Sk

etch

ing

the

vario

us

type

s of

join

ts a

nd e

dges

Mak

ing

arte

fact

s th

at

invo

lve

the

use

of s

afe

edge

s

Dis

cuss

ing

the

impo

rtanc

e of

saf

e ed

ges

in

shee

tmet

al te

chno

logy

Sh

eetm

etal

ICT

tool

s

Sam

ple

arte

fact

s

Page 24: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

20

8.11

TO

PIC

11:

FO

RG

E TE

CH

NO

LOG

Y

8.12

TO

PIC

12:

ELE

CTR

ICIT

Y A

ND

ELE

CTR

ON

ICS

35

8.11

TO

PIC

11:

FO

RG

E TE

CH

NO

LOG

Y SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.11

.1 H

ealth

and

Saf

ety

obse

rve

heal

th a

nd

safe

ty ru

les

whe

n fo

rgin

g

just

ify th

e ro

le o

f hea

lth

and

safe

ty w

hen

usin

g fo

rge

tool

s an

d eq

uipm

ent

H

ealth

and

Saf

ety:

-

pers

onal

-

tool

s an

d eq

uipm

ent

Pe

rform

ing

forg

e op

erat

ions

in a

saf

e w

orki

ng e

nviro

nmen

t

Observinghealthand

safe

ty w

hen

usin

g fo

rge

tool

s an

d eq

uipm

ent

Fi

rst A

id k

it

Prot

ectiv

e cl

othi

ng

IC

T to

ols

8.11

.2 F

orge

Tec

hnol

ogy

Pr

oces

ses

de

scrib

e di

ffere

nt

proc

esse

s of

forg

ing

prod

uce

item

s th

at

invo

lve

the

use

of fo

rge

tech

nolo

gy p

roce

sses

Fo

rge

tech

nolo

gy

proc

esse

s

Ex

plai

ning

forg

ing

proc

esse

s

Prod

ucin

g pr

oduc

ts th

at

invo

lve

the

use

of

vario

us fo

rge

tech

nolo

gy

proc

esse

s

Indu

stria

l vis

its

Fo

rge

tool

s an

d eq

uipm

ent

Sa

mpl

e pr

oduc

ts

IC

T to

ols

Ed

ucat

iona

l tou

rs

36

8.12

TO

PIC

12:

ELE

CTR

ICIT

Y AN

D E

LEC

TRO

NIC

S SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.12

.1 H

ealth

and

Saf

ety

ob

serv

e he

alth

and

saf

ety

rule

s w

hen

wor

king

with

el

ectri

city

appl

y fir

st a

id p

roce

dure

s

Ac

cide

nt p

reve

ntio

n

Firs

t Aid

ski

lls

Ex

plai

ning

met

hods

of

prev

entin

g ac

cide

nts

whe

n w

orki

ng o

n el

ectri

c an

d el

ectro

nic

circ

uits

Adm

inis

terin

g fir

st a

id to

a

vict

im o

f ele

ctric

sho

ck

Pr

int m

edia

Firs

t Aid

kit

R

esou

rce

pers

ons

IC

T to

ols

8.12

.2 A

pplic

atio

n of

El

ectro

nics

expl

ain

the

use

of

com

pone

nts

used

in

elec

troni

cs

de

sign

and

mak

e el

ectro

nic

devi

ces

to

satis

fy g

iven

nee

ds

E

lect

roni

c co

mpo

nent

s

Prod

uctio

n of

ele

ctro

nic

devi

ces

An

alyzing

elec

troni

c co

mpo

nent

s

Des

igni

ng a

nd m

akin

g el

ectro

nic

devi

ces

to

satis

fy th

eir o

wn

need

s

Wat

chin

g vi

deos

El

ectro

nic

devi

ces

IC

T to

ols

R

esou

rce

pers

ons

Videos

Page 25: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

21

8.13

TO

PIC

13:

TEC

HN

OLO

GY

CO

NC

EPTS

8.14

TO

PIC

14:

BEA

TEN

MET

AL

TEC

HN

OLO

GY

37

8.13

TO

PIC

13:

TEC

HN

OLO

GY

CO

NC

EPTS

S

UB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.13

.1 A

pplic

atio

n of

St

ruct

ures

, Mec

hani

sms,

Pn

eum

atic

s an

d H

ydra

ulic

s

id

entif

y di

ffere

nt ty

pes

of

leve

rs

dr

aw la

belle

d di

agra

ms

to

show

thre

e cl

asse

s of

le

vers

give

exa

mpl

es o

f the

ir ap

plic

atio

n

calc

ulat

e th

e m

echa

nica

l ad

vant

age

of th

e le

vers

dem

onst

rate

the

appl

icat

ion

of h

ydra

ulic

s an

d pn

eum

atic

s

Ty

pes

of le

vers

Prin

cipl

es o

f hyd

raul

ics

and

pneu

mat

ics

Ap

plic

atio

n

Cal

cula

tions

Li

stin

g di

ffere

nt ty

pes

of

leve

rs

D

raw

ing

and

labe

ling

diag

ram

s sh

owin

g th

e th

ree

clas

ses

of le

vers

Dis

cuss

ing

appl

icat

ion

of

leve

rs

C

alcu

latin

g th

e m

echa

nica

l ad

vant

age

of

leve

rs

D

esig

ning

and

mak

ing

gadg

ets

whi

ch c

ombi

ne

leve

rs, h

ydra

ulic

s an

d pn

eum

atic

s

Indu

stria

l vis

its

W

atch

ing

vide

os

IC

T to

ols

Ed

ucat

iona

l Tou

rs

Videos

Mod

el k

its

38

8.14

TO

PIC

14:

BEA

TEN

MET

AL T

ECH

NO

LOG

Y SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.14

.1 M

ass

Prod

uctio

n Te

chni

ques

stat

e ty

pes

of B

eate

n M

etal

Tec

hnol

ogy

mas

s pr

oduc

tion

tech

niqu

es

pe

rform

bea

ten

met

al

tech

nolo

gy m

ass

prod

uctio

n te

chni

ques

Ty

pes

of b

eate

n m

etal

te

chno

logy

mas

s pr

oduc

tion

tech

niqu

es

Li

stin

g be

aten

met

al

tech

nolo

gy m

ass

prod

uctio

n te

chni

ques

Dis

cuss

ing

uses

of

jigs

and

fixtu

res

Ap

plyi

ng ji

gs a

nd fi

xtur

es

to e

nhan

ce m

ass

prod

uctio

n

Wat

chin

g vi

deos

Visitingindustries

To

ols

and

equi

pmen

t

Jigs

and

fixt

ures

ICT

tool

s

Educ

atio

nal t

ours

Videos

8.14

.2 P

olis

hing

Met

hods

Polis

h pr

oduc

ed a

rtefa

cts

usin

g th

e bu

ffing

met

hod

Bu

ffing

Polis

hing

pro

duce

d ar

tefa

cts

usin

g th

e bu

ffing

m

etho

d

IC

T to

ols

To

ols

and

equi

pmen

t

Page 26: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

22

8.15

TO

PIC

15:

MET

AL

JOIN

ING

PR

OC

ESSE

S

8.16

TO

PIC

16:

MA

INTE

NA

NC

E

8.17

TO

PIC

17:

MAT

ERIA

L FI

NIS

HES

39

8.15

TO

PIC

15:

MET

AL J

OIN

ING

PR

OC

ESSE

S SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.15

.1

Perm

anen

t Met

hods

Des

crib

e th

e so

ft an

d ha

rd

sold

erin

g cy

cle

Ill

ustra

te th

e to

ols

and

equi

pmen

t use

d in

sof

t and

ha

rd s

olde

ring

D

istin

guis

h be

twee

n ha

rd

and

soft

sold

erin

g

Perfo

rm s

oft a

nd h

ard

sold

erin

g

So

ft so

lder

ing

H

ard

sold

erin

g

Ill

ustra

ting

tool

s an

d eq

uipm

ent f

or s

olde

ring

D

escr

ibin

g so

lder

ing

cycl

es

D

istin

guis

hing

bet

wee

n ha

rd a

nd s

oft s

olde

ring

Pe

rform

ing

sold

erin

g pr

oces

ses

W

atch

ing

vide

os

To

ols

and

equi

pmen

t

Prin

t med

ia

Sa

mpl

e ar

tefa

cts

Vi

deos

40

8.16

TO

PIC

16:

MAI

NTE

NAN

CE

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.16

.1 W

orks

hop

Mai

nten

ance

Dem

onst

rate

pro

per c

are

and

stor

age

of to

ols

Id

entif

y to

ols

that

requ

ire

mai

nten

ance

Perfo

rm w

orks

hop

clea

ning

rout

ine

C

lean

and

hea

lthy

wor

ksho

p en

viro

nmen

t

Prop

er s

tora

ge o

f too

ls

and

equi

pmen

t

Tool

car

e

St

orin

g to

ols

prop

erly

in

desi

gnat

ed p

lace

s

Iden

tifyi

ng a

nd a

ttend

ing

to to

ols

and

equi

pmen

t re

quiri

ng m

aint

enan

ce

C

lean

ing

the

wor

ksho

p re

gula

rly

W

atch

ing

vide

os

W

orks

hop

tool

s

ICT

tool

s

Prin

t med

ia

Videos

41

8.17

TO

PIC

17:

MAT

ERIA

L FI

NIS

HES

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.17

.1 T

ypes

of F

inis

hes

and

thei

r App

licat

ions

iden

tify

type

s of

fini

shes

desc

ribe

type

s of

fini

shes

appl

y th

e fin

ishe

s

cl

ean

the

equi

pmen

t afte

r us

e

Fi

nish

es:

- pa

intin

g -

lacq

uerin

g -

blac

keni

ng

- m

otlin

g -

plasticizing

T

ools

and

equ

ipm

ent

Id

entif

ying

and

des

crib

ing

type

s of

fini

shes

Stat

ing

the

uses

of t

he

finis

hes

Ap

plyi

ng th

e fin

ishe

s

Wat

chin

g vi

deos

Con

duct

ing

educ

atio

nal

tour

s

Sa

mpl

es a

rtefa

cts

To

ols

and

equi

pmen

t for

fin

ishi

ng

IC

T to

ols

Videos

Educ

atio

nal t

ours

Page 27: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

23

8.17

TO

PIC

17:

MAT

ERIA

L FI

NIS

HES

CO

NTD

..

8.18

TO

PIC

18:

INTR

OD

UC

TIO

N T

O C

OM

PUTE

R A

IDED

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

RES

OU

RC

ES

•Toolsandequipment

•Conductingeducational

tour

s

42

8.18

TO

PIC

18:

INTR

OD

UC

TIO

N T

O C

OM

PUTE

R A

IDED

DES

IGN

AN

D M

ANU

FAC

TUR

ING

(CAD

/CAM

) SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.18

.1 D

raw

ing

Tool

s

iden

tify

CAD

dra

win

g to

ols

us

e C

AD d

raw

ing

tool

s to

ge

nera

te p

lane

sha

pes

D

raw

ing

tool

s

Iden

tifyi

ng th

e C

AD

draw

ing

tool

s

Usi

ng C

AD d

raw

ing

tool

s to

gen

erat

e sh

apes

Wat

chin

g vi

deos

Con

duct

ing

educ

atio

nal

tour

s.

IC

T to

ols

C

AD/C

AM s

oftw

are

R

esou

rce

pers

ons

Videos

Educ

atio

nal t

ours

8.18

.2 L

ayer

s

use

diffe

rent

line

wei

ghts

in

CAD

use

diffe

rent

line

col

ours

in

CAD

L

ayer

s

Line

wei

ght

Li

ne c

olou

r

U

sing

diff

eren

t lin

e w

eigh

ts in

CAD

Usi

ng d

iffer

ent l

ine

colo

urs

IC

T to

ols

C

AD s

oftw

are

R

esou

rces

per

sons

Page 28: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

24

FOR

M 3

8.0

CO

MPE

TEN

CY

MAT

RIX

8.1

TOPI

C 1

: HEA

LTH

AN

D S

AFE

TY

8.2

TOPI

C 2

: HA

ND

TO

OLS

AN

D T

HEI

R A

PPLI

CA

-

43

FORM

3

8.0

CO

MPE

TEN

CY

MAT

RIX

8.

1 TO

PIC

1: H

EALT

H A

ND

SAF

ETY

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.1.

1 H

ealth

and

Saf

ety

whe

n us

ing

mac

hine

s an

d ch

emic

als

st

ate

safe

ty ru

les

whe

n us

ing

mac

hine

s

appl

y kn

owle

dge

of s

afet

y w

hen

usin

g m

achi

nes

de

mon

stra

te k

now

ledg

e of

ha

ndlin

g da

nger

ous

liqui

ds a

nd g

ases

Sa

fe u

se o

f mac

hine

s:

- la

the

- m

illing

-

grin

der

- po

wer

saw

-

drill

H

andl

ing

dang

erou

s liq

uids

and

gas

es

Li

stin

g sa

fety

rule

s w

hen

usin

g m

achi

nes

D

iscu

ssin

g sa

fety

pr

ecau

tions

ass

ocia

ted

with

the

use

of d

ange

rous

liq

uids

and

gas

es

Pr

int M

edia

Mac

hine

s

44

8.2

TOPI

C 2

: HAN

D T

OO

LS A

ND

TH

EIR

APP

LIC

ATIO

NS

SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.2.

1 G

rindi

ng M

achi

nes

lis

t the

diff

eren

t typ

es o

f gr

inde

rs

e

xpla

in th

e fu

nctio

ns o

f th

e di

ffere

nt ty

pes

of

grin

ders

and

han

d dr

illing

m

achi

nes

de

mon

stra

te th

e us

e of

gr

inde

rs

Appl

icat

ion

of

grin

ders

-

appl

icat

ion

St

atin

g di

ffere

nt ty

pes

of

grin

ders

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pera

ting

the

diffe

rent

ty

pes

of g

rindi

ng

mac

hine

s

Polis

hing

the

surfa

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f fin

ishe

d ar

tefa

cts

G

rinde

rs

IC

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ols

Videos

Sam

ples

of p

olis

hed

arte

fact

s

Page 29: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

25

8.4

TOPI

C 4

: DR

AWIN

G A

ND

DES

IGN

8.3

TOPI

C 3

: MAT

ERIA

L SC

IEN

CE

45

8.3

TOPI

C 3

: MAT

ERIA

L SC

IEN

CE

SUB

TO

PIC

O

BJE

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VES

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NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

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ESTE

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RES

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RC

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1 Ty

pes

of N

on M

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lic

Mat

eria

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only

use

d in

w

orks

hop

na

me

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diffe

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e fro

m d

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of

non-

met

allic

mat

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ls to

m

ake

artif

acts

Con

duct

ing

educ

atio

nal

tour

s.

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omm

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rodu

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IC

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ols

8.3.

2 Ty

pes

of P

last

ics

st

ate

two

mai

n gr

oups

of

plas

tics

ex

plai

n th

e ba

sic

diffe

renc

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grou

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plas

tics

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opla

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nder

taki

ng e

xper

imen

ts

in th

e w

orks

hop

to

iden

tify

diffe

rent

wor

king

pr

oper

ties

of p

last

ics

U

nder

taki

ng e

duca

tiona

l to

urs

Te

stin

g eq

uipm

ent

IC

T to

ols

Ed

ucat

iona

l tou

rs

46

8.4

TOPI

C 4

: DR

AWIN

G A

ND

DES

IGN

S

UB

TO

PIC

O

BJE

CTI

VES

Lear

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ble

to:

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NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

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GG

ESTE

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RES

OU

RC

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1 En

gine

erin

g D

raw

ing

as

sem

ble

give

n co

mpo

nent

s

sect

ion

corre

ctly

giv

en

view

s

draw

orth

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phic

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of g

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ele

vatio

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to o

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ectio

ns

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ang

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roje

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pone

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elev

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rthog

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ctio

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8.4.

2 D

esig

n Pr

oces

s

appl

y th

e de

sign

pro

cess

to

sol

ve p

ract

ical

pr

oble

ms

co

mpi

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esig

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lios

pr

oduc

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test

the

desi

gned

arte

fact

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nalit

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ages

: -

situ

atio

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desi

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rief

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arke

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poss

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sol

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velo

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luat

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cipa

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Page 30: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

26

8.4

TOPI

C 4

: DR

AWIN

G A

ND

DES

IGN

CO

NTD

..

8.5

TOPI

C 5

: EN

TER

PRIS

ING

ED

UC

ATIO

N

SUB

TOPI

CO

BJEC

TIV

ESLe

arne

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ould

be

able

to:

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(ATT

ITU

DES

, SK

ILLS

A

ND

KN

OW

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GE)

SUG

GES

TED

NO

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D A

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ES

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for f

unct

iona

lity

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ssib

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olut

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velo

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up e

valu

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wor

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dra

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stin

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rticipatinginexhibitions

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pilingdesignfolios

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tiona

lity

47

8.5

TOPI

C 5

: EN

TER

PRIS

ING

ED

UC

ATIO

N

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.5.

1 Bu

sine

ss E

thic

s

expl

ain

the

impo

rtanc

e of

ob

serv

ing

busi

ness

eth

ics

Et

hica

l iss

ues

- C

usto

mer

car

e -

Prod

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ualit

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- En

viro

nmen

tal

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plai

ning

the

impo

rtanc

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obs

ervi

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usin

ess

ethi

cs

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iscu

ssin

g et

hica

l iss

ues

to b

e ob

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2 M

arke

ting

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tegi

es

ex

plai

n m

arke

ting

stra

tegi

es

de

fine

mar

ketin

g te

chni

ques

disc

uss

the

impo

rtanc

e of

m

arke

ting

tech

niqu

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di

scus

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ketin

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expl

ain

the

impo

rtanc

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qu

ality

con

trol i

n a

smal

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ale

busi

ness

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etho

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Page 31: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

27

8.5

TOPI

C 5

: EN

TER

PRIS

ING

ED

UC

ATIO

N C

ON

TD..

8.6

TOPI

C 6

: MA

CH

INES

AN

D M

AC

HIN

ING

PR

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S

SUB

TO

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OB

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abl

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qual

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a sm

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scal

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Advantagesofquality

cont

rol

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of q

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busi

-ne

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of q

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48

8.6

TOPI

C 6

: MAC

HIN

ES A

ND

MAC

HIN

ING

PR

OC

ESSE

S SU

B T

OPI

C

OB

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TIVE

S Le

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houl

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, SK

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D

KN

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LED

GE)

SUG

GES

TED

NO

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AND

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TIES

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GG

ESTE

D

RES

OU

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ES

8.6.

1 H

ealth

and

Saf

ety

ob

serv

e he

alth

and

saf

ety

regu

latio

ns w

hen

oper

atin

g m

achi

nes

in th

e w

orks

hop

di

spos

e of

was

te m

ater

ial

corre

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to a

void

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viro

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ealth

and

saf

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d to

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achi

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of p

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ater

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into

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mac

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achi

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arts

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3 C

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surin

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stru

men

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m

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nd u

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easu

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2 M

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lat

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uses

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uses

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chin

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ucationaltours

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Metal Technology and Design Syllabus Forms 1 - 4

28

8.6

TOPI

C 6

: MA

CH

INES

AN

D M

AC

HIN

ING

PR

OC

ESSE

S C

ON

TD..

8.7

TOPI

C 7

: WO

RK

SHO

P C

ALC

ULA

TIO

NS

SUB

TO

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OB

JEC

TIVE

SLe

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8.6.

3

Car

e an

d M

aint

e-na

nce

of M

achi

ne

tool

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ly•

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them

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mac

hine

ry in

the

wor

k-sh

op•

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mac

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s

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ular

ly

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eria

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8.6.

4

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isio

n M

easu

ring

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rum

ents

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-re

ctly

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ucationalTours

49

8.7

TOPI

C 7

: WO

RK

SHO

P C

ALC

ULA

TIO

NS

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

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NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

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ESTE

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RES

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1 En

gine

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g C

alcu

latio

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ca

lcul

ate

mec

hani

cal

adva

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e

calc

ulat

e ve

loci

ty ra

tio

ca

lcul

ate

effic

ienc

y

co

nver

t mas

s in

to w

eigh

t

calc

ulat

e de

nsity

calc

ulat

e vo

lum

e

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echa

nica

l adv

anta

ge

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locityra

tio

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ficie

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ght

M

ass

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sity

Vo

lume

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alcu

latin

g m

echa

nica

l ad

vant

age

C

alcu

latin

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loci

ty ra

tio

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latin

g ef

ficie

ncy

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verti

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ass

into

w

eigh

t

Cal

cula

ting

dens

ity a

nd

volu

me

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ectro

nic

calc

ulat

ors

IC

T to

ols

Page 33: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

29

8.8

TOPI

C 8

: WEL

DIN

G T

ECH

NO

LOG

Y

8.9

TOPI

C 9

: SH

EETM

ETA

L TE

CH

NO

LOG

Y

50

8.8

TOPI

C 8

: WEL

DIN

G T

ECH

NO

LOG

Y SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.8.

1 W

eldi

ng T

echn

ique

s

obse

rve

heal

th a

nd s

afet

y re

gula

tions

whe

n w

eldi

ng

analyze

the

diffe

rent

type

s of

wel

ding

tech

niqu

es.

in

terp

ret w

eldi

ng s

ymbo

ls

pe

rform

the

diffe

rent

type

s of

wel

ding

tech

niqu

es

id

entif

y w

eldi

ng d

efec

ts

and

poss

ible

rem

edie

s

H

ealth

and

Saf

ety

Te

chni

ques

: -

Arc

wel

ding

-

Gas

wel

ding

Wel

ding

sym

bols

(Blu

e pr

int r

eadi

ng)

Ap

plic

atio

n

Wel

ding

faul

ts

D

emon

stra

ting

heal

th a

nd

safe

ty re

gula

tions

whe

n w

eldi

ng

Ex

plai

ning

the

diffe

rent

ty

pes

of w

eldi

ng s

ymbo

ls

Ap

plyi

ng w

eldi

ng

tech

niqu

es to

ass

embl

e co

mpo

nent

par

ts

Id

entif

ying

wel

ding

def

ects

an

d su

gges

ting

solu

tions

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stria

l vis

its

W

atch

ing

vide

os

W

eldi

ng e

quip

men

t

Prot

ectiv

e cl

othi

ng

IC

T to

ols

Ed

ucat

iona

l tou

r

Res

ourc

e pe

rson

s Videos

51

8.9

TOPI

C 9

: SH

EETM

ETAL

TEC

HN

OLO

GY

SUB

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.9.

1

Hea

lth a

nd

Sa

fety

expl

ain

the

impo

rtanc

e of

pe

rson

al h

ealth

and

saf

ety

de

mon

stra

te th

e co

rrect

us

e of

the

first

aid

ski

lls in

ca

se o

f an

acci

dent

expl

ain

the

purp

ose

of

desi

gnat

ed d

umpi

ng s

ites

H

ealth

and

Saf

ety:

-

pers

onal

Firs

t Aid

Tool

s an

d eq

uipm

ent

W

aste

dis

posa

l

Id

entif

ying

cau

ses

of

acci

dent

s w

hen

wor

king

w

ith s

heet

met

al

D

emon

stra

ting

the

corre

ct

use

of F

irst A

id k

it

Dum

ping

was

te in

de

sign

ated

are

as

Fi

rst A

id k

it

Res

ourc

e pe

rson

s

ICT

tool

s

Prin

t med

ia

8.9.

2 Su

rface

Dev

elop

men

ts

ca

lcul

ate

the

surfa

ce

area

s of

pris

ms

and

cylin

ders

draw

par

alle

l de

velo

pmen

ts o

f pris

ms

and

cylin

ders

Su

rface

dev

elop

men

t: -

Para

llel l

ine

deve

lopm

ent o

f cy

linde

rs a

nd

pris

ms

C

alcu

latin

g su

rface

ar

eas

of c

ylin

ders

and

pr

ism

s

D

raw

ing

of s

urfa

ce

deve

lopm

ents

Prod

ucin

g ar

tefa

cts

from

su

rface

dev

elop

men

ts

tem

plat

es

D

raw

ing

equi

pmen

t

Shee

t met

al

To

ols

and

equi

pmen

t

Page 34: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

30

8.10

TO

PIC

10:

FO

UN

DRY

TEC

HN

OLO

GY

8.11

TO

PIC

11:

FO

RG

E TE

CH

NO

LOG

Y

52

8.10

TO

PIC

10:

FO

UN

DR

Y TE

CH

NO

LOG

Y SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.10

.1 H

ealth

and

Saf

ety

de

mon

stra

te th

e im

porta

nce

of p

erso

nal

heal

th a

nd s

afet

y in

fo

undr

y

us

e fir

st a

id k

it ef

fect

ivel

y in

cas

e of

an

acci

dent

dem

onst

rate

saf

e w

ays

of

oper

atin

g th

e fo

undr

y to

ols

and

equi

pmen

t

H

ealth

and

saf

ety:

-

pers

onal

saf

ety

- fir

st a

id

Fo

undr

y to

ols

and

equi

pmen

t

Pr

actis

ing

pers

onal

hea

lth

and

safe

ty w

hen

unde

rtaki

ng fo

undr

y w

ork

D

emon

stra

ting

the

corre

ct

use

of F

irst A

id k

it

Wat

chin

g vi

deos

Fi

rst A

id k

it

Hea

lth a

nd s

afet

y cl

othi

ng

Fo

undr

y to

ols

and

equi

pmen

t

ICT

tool

s Videos

8.10

.2 T

ools

and

Equ

ipm

ent

id

entif

y th

e di

ffere

nt to

ols

used

in F

ound

ry

Tech

nolo

gy

sh

ow th

e co

rrect

use

s of

th

e id

entif

ied

tool

s

To

ols

and

equi

pmen

t and

th

eir u

ses

D

raw

ing

of th

e di

ffere

nt

tool

s us

ed in

foun

dry

D

emon

stra

ting

the

corre

ct

uses

of t

ools

whe

n m

ould

ing.

To

ols

M

ould

ing

sand

Safe

ty c

loth

ing

IC

T to

ols

8.10

.3 F

ound

ry P

roce

sses

desi

gn p

atte

rns

for

diffe

rent

arte

fact

s

iden

tify

the

prop

ertie

s of

m

ould

ing

sand

follo

w s

teps

invo

lved

in

cast

ing

Fo

undr

y st

eps

- pa

ttern

mak

ing

- co

re m

akin

g -

mou

ld m

akin

g -

met

al p

ourin

g -

insp

ectio

n

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esig

ning

pat

tern

s of

di

ffere

nt s

hape

s

Stat

ing

the

prop

ertie

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m

ould

ing

sand

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win

g st

eps

in c

astin

g

Indu

stria

l vis

its

W

atch

ing

vide

os

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ould

ing

sand

Tool

s

ICT

tool

s

Sam

ple

patte

rns

and

mou

lds

Ed

ucat

iona

l tou

rs

53

8.11

TO

PIC

11:

FO

RG

E TE

CH

NO

LOG

Y SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.11

.1 H

ealth

and

Saf

ety

de

mon

stra

te a

n ap

prec

iatio

n of

hea

lth a

nd

safe

ty w

hen

deal

ing

with

ho

t met

als

w

ear p

rote

ctiv

e cl

othi

ng

whe

n fo

rgin

g

resp

ond

imm

edia

tely

to

any

acci

dent

s in

the

forg

e ro

om

H

ealth

and

saf

ety

cons

ider

atio

ns

To

ols

and

equi

pmen

t

Ex

ecut

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heal

th a

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safe

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rills

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ring

prot

ectiv

e cl

othi

ng

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espo

ndin

g im

med

iate

ly

to a

ccid

ents

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chin

g vi

deos

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idKit

IC

T to

ols

Videos

8.11

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pplic

atio

n of

For

ge

Tech

nolo

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pera

tions

appl

y kn

owle

dge

of th

e fo

rgin

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oces

ses

to

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diffe

rent

pro

duct

s

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plic

atio

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chno

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oduc

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prod

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volv

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ffere

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proc

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s

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rpor

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proc

esse

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the

realizationofth

eir d

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atch

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os

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tool

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Arte

fact

s Videos

Page 35: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

31

8.11

TO

PIC

11:

FO

RG

E TE

CH

NO

LOG

Y C

ON

TD..

8.12

TO

PIC

12:

ELE

CTR

ICIT

Y A

ND

ELE

CTR

ON

ICS

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.11

.2 A

pplic

atio

n of

For

ge

TechnologyOpera

-tio

ns

•applyknow

ledgeofthe

forg

ing

proc

esse

s to

pro

-du

ce d

iffer

ent p

rodu

cts

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plicationofforgetech

-no

logy

ope

ratio

ns•

Producingproductsthat

invo

lve

diffe

rent

forg

e pr

oces

ses

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cessesintherealization

of th

eir d

esig

ns•

Watchingvideos

•Forgetechnologytools

and

equi

pmen

t•

ICTtools

•Artefacts

•Videos

54

8.12

TO

PIC

12:

ELE

CTR

ICIT

Y AN

D E

LEC

TRO

NIC

S SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

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GG

ESTE

D

RES

OU

RC

ES

8.12

.1 H

ealth

and

Saf

ety

ob

serv

e pe

rson

al h

ealth

an

d sa

fety

dem

onst

rate

the

corre

ct

uses

of f

irst a

id s

kills

in

case

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n ac

cide

nt

se

lect

app

ropr

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htin

g eq

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o de

al

with

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ctric

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res

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al h

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mul

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rst A

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rst A

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of E

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designacircuitforagad

-ge

t•

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cuit

for o

pera

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-fa

cts

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Page 36: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

32

8.13

TO

PIC

13:

TEC

HN

OLO

GY

CO

NC

EPTS

8.14

TO

PIC

14:

BEA

TEN

MET

AL

TEC

HN

OLO

GY

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

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e to

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T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.13

.1

Appl

icat

ion

of S

truc-

ture

s, M

echa

nism

s,

Hyd

raul

ics

and

Pne

umat

ics

in D

esig

n So

lutio

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•applyprinciplesofm

o-m

ents

to s

olve

des

ign

prob

lem

s by

way

of c

alcu

-la

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unkn

own

dist

ance

s or

wei

ght

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stratewiththeaidof

sket

ches

how

mot

ion

can

be tr

ansm

itted

from

one

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ralle

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ft to

the

othe

r •

describewiththeaidof

sket

ches

how

pul

leys

an

d be

lts c

an b

e us

ed to

ch

ange

dire

ctio

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ion

and

chan

ge s

peed

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ents:

-definition

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lcul

atio

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rallel

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otion:

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lleys

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ars

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rock

et a

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hain

-

linka

ges

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ank

mec

hani

sms

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ms

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mom

ents

to s

olve

des

ign

prob

lem

s•

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whi

ch s

how

how

mot

ion

can

be tr

ansm

itted

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w p

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ys a

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elts

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n be

use

d to

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ctio

n of

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ESO

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CES

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.1 M

ass

Prod

uctio

n

Tec

hniq

ues

•designjigsandfixtures

used

for m

ass

prod

uctio

n•

demonstratetheroleof

jigs,fixturesandspinning

lath

e in

pro

duct

ion

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inninglathe

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ture

s•

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jigs,fixturesandspinning

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Page 37: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

33

8.14

TO

PIC

14:

BEA

TEN

MET

AL

TEC

HN

OLO

GY

CO

NTD

..

8.15

TO

PIC

15:

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AL

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ING

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ESSE

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TO

PIC

OB

JEC

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ES, S

KIL

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WLE

DG

E)

SUG

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TED

NO

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AN

D

AC

TIVI

TIES

SUG

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TED

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ESO

UR

CES

8.14

.2.

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hing

Met

hods

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finishesonbeatenmetal

tech

nolo

gy a

rtefa

cts

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atenmetaltechnology

finishes

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tofinishBeatenMetal

Tech

nolo

gy a

rtefa

cts

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lishingcom

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uipm

entandmaterial

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mpleartefacts

57

8.15

TO

PIC

15:

MET

AL J

OIN

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ESSE

S SU

B T

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houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.15

.1

Appl

icat

ion

of S

crew

Th

read

s

Illus

trate

diff

eren

t for

ms

of

scre

w th

read

s.

ex

plai

n th

e us

es o

f di

ffere

nt fo

rms

of s

crew

th

read

s

cut d

iffer

ent f

orm

s of

sc

rew

thre

ads

Fo

rms

of th

read

s

Use

s of

diff

eren

t for

ms

of s

crew

thre

ads

C

uttin

g va

rious

form

s of

sc

rew

thre

ads

illu

stra

ting

diffe

rent

form

s of

scr

ew th

read

s

expl

aini

ng th

e us

es o

f di

ffere

nt fo

rms

of s

crew

th

read

s

cutti

ng d

iffer

ent f

orm

s of

sc

rew

thre

ads

w

atch

ing

vide

os

To

ols

and

equi

pmen

t

Sam

ples

of t

read

form

s

Videos

Prin

t med

ia

8.15

.2 A

pplic

atio

n of

Te

mpo

rary

Met

hods

sket

ch lo

ckin

g de

vice

s

stat

e th

e fu

nctio

ns o

f di

ffere

nt lo

ckin

g de

vice

s

dem

onst

rate

the

use

of

vario

us lo

ckin

g de

vice

s

Lo

ckin

g de

vice

s:

- W

ashe

rs

- Lo

ckin

g pi

ns

- Lo

ckin

g nu

ts

- Ke

yandkeyw

ays

Ill

ustra

ting

the

use

of

lock

ing

devi

ces

Se

lect

ing

appr

opria

te

lock

ing

devi

ces

for

parti

cula

r joi

nts

Sa

mpl

e lo

ckin

g de

vice

s

ICT

tool

s

8.15

.2 A

pplic

atio

n of

Tem

po-

rary

Met

hods

•sketchlockingdevices

•statethefunctionsof

diffe

rent

lock

ing

devi

ces

•demonstratetheuseof

vario

us lo

ckin

g de

vice

s

•Lockingdevices:

- W

ashe

rs -

Loc

king

pin

s -

Loc

king

nut

s-K

eyandkeyways

•Illustratingtheuseoflock

-in

g de

vice

s•

Selectingappropriate

lock

ing

devi

ces

for

parti

c-ul

ar jo

ints

•Sa

mplelockingdevices

•ICTtools

Page 38: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

34

8.16

TO

PIC

16

: MA

INTE

NA

NC

E

8.17

TO

PIC

17:

MAT

ERIA

L FI

NIS

HES

8.18

TO

PIC

18:

INTR

OD

UC

TIO

N T

O C

OM

PUTE

R A

IDED

DES

IGN

AN

D M

AN

UFA

CTU

RIN

G

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.16

.1 W

orks

hop

Man

age-

men

t•

describeprinciplesof

wor

ksho

p m

anag

emen

t•

listfactorsinfluencing

wor

ksho

p m

anag

emen

t

•Principlesofw

orkshop

man

agem

ent

•Factorsaffectingwork-

shop

man

agem

ent

•Listingprinciplesofw

ork-

shop

man

agem

ent

•Statingfactorsthatinflu

-en

ce w

orks

hop

man

age-

men

t•

Watchingvideos

•Researchingoneffective

wor

ksho

p m

anag

emen

t•

Conductingeducational

tour

s•

Watchingvideos

•ICTtools

•Resourcepersons

•Industrialvisits

•Ed

ucationaltours

•Videos

59

8.17

TO

PIC

17:

MAT

ERIA

L FI

NIS

HES

SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.18

.1 M

etal

Fin

ishe

s

prep

are

surfa

ces

usin

g m

achi

nes

polis

h su

rface

s us

ing

mac

hine

s

Pr

epar

atio

n an

d po

lishi

ng

of s

urfa

ces

usin

g m

achi

nes

Pr

epar

ing

surfa

ces

for

finis

hing

usi

ng m

achi

nes

Po

lishi

ng p

repa

red

su

rface

s

Wat

chin

g vi

deos

IC

T to

ols

Videos

Tool

s an

d eq

uipm

ent

60

8.18

TO

PIC

18:

INTR

OD

UC

TIO

N T

O C

OM

PUTE

R A

IDED

DES

IGN

AN

D M

ANU

FAC

TUR

ING

K

EY C

ON

CEP

T O

BJE

CTI

VES

Lear

ners

sho

uld

be a

ble

to:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.18

.1 D

raw

ing

Com

man

ds

ge

nera

te 2

D d

iagr

ams

usin

g dr

awin

g co

mm

ands

man

ufac

ture

arte

fact

s

D

raw

ing

com

man

ds

M

anuf

actu

re o

f des

igne

d co

mpo

nent

s

G

ener

atin

g d

iagr

ams

usin

g dr

awin

g co

mm

ands

Man

ufac

turin

g ar

tefa

cts

W

atch

ing

vide

os

IC

T to

ols

C

AD/C

AM s

oftw

are

R

esou

rce

pers

ons

Videos

Page 39: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

35

FOR

M 4

8.0

CO

MPE

TEN

CY

MAT

RIX

8.1

TOPI

C 1

: HEA

LTH

AN

D S

AFE

TY

8.2

TOPI

C 2

: MAT

ERIA

L SC

IEN

CE

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.2.1OccupationalH

ealth

and

Safe

ty A

ct•

outlinetherulesandreg-

ulat

ions

in th

e Ac

t gov

ern-

ing

Hea

lth a

nd S

afet

y

•Actsgoverninghealth

and

safe

ty•

Identifyingrulesandregu

-la

tions

in th

e A

ct g

over

n-in

g H

ealth

and

Saf

ety

•OccupationalH

ealthand

Safe

ty A

ct•

Resourcepersons

•Printm

edia

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.2.

1

Prop

ertie

s of

Non

Me-

tallic

Mat

eria

ls•

describevariousproper-

ties

of n

on- m

etal

lic m

ate-

rials

use

d in

the

wor

ksho

p

•Propertiesofnon-metal

-lic

mat

eria

ls:

- m

echa

nica

l -

ele

ctric

al -

phy

sica

l -

che

mic

al

•Undertakingworkshop

expe

rimen

ts to

det

erm

ine

wor

king

pro

perti

es.

•Watchingvideos

•Testingequipm

ent

•Videos

8.2.

2

Type

s of

Allo

ys a

nd

Allo

ying

Ele

men

ts•

identifydifferenttypesof

allo

ys c

omm

only

use

d in

th

e w

orks

hop

•explainthevariousprop-

ertie

s of

the

allo

ys•

statethedifferenttypesof

allo

ying

ele

men

ts fo

r eac

h al

loy

•givepracticalapplications

of th

e al

loys

Type

s of

Allo

ys•

Ferro

usandNonFer

-ro

us

- b

rass

- s

teel

-bronze

- d

ural

umin

- g

unm

etal

- s

oft s

olde

r

•Collectingdifferentsam

-pl

es o

f allo

ys•

Conductingexperim

entsin

the

wor

ksho

p•

Conductingeducational

tour

s

•Sa

mplesofcom

mercial

prod

ucts

•Ed

ucationaltours

Page 40: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

36

8.2

TOPI

C 2

: MAT

ERIA

L SC

IEN

CE

8.3

TOPI

C 3

: DR

AWIN

G A

ND

DES

IGN

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.2.

2

Type

s of

Allo

ys a

nd

Allo

ying

Ele

men

ts -

sof

t sol

der

- s

ilver

sol

der

- g

ildin

g m

etal

- p

ewte

r

•Collectingdifferentsam

-pl

es o

f allo

ys•

Conductingexperim

entsin

the

wor

ksho

p•

Conductingeducational

tour

s

•Sa

mplesofcom

mercial

prod

ucts

•Ed

ucationaltours

8.2.

3

Pro

tect

ion

of M

etal

s ag

ains

t Cor

rosi

on•

explainhowmetalsare

prot

ecte

d fro

m c

orro

sion

•explainconditionsthat

caus

e m

etal

s to

cor

rode

•Corrosion

•Methodsofm

etalpro

-te

ctio

n ag

ains

t cor

rosi

on

•Conductingexperim

ents

usin

g va

rious

met

als

•Visitingindustriesinvolved

in p

roce

sses

of p

rote

ctin

g m

etal

sur

face

s

•Videos

•Existingstructureswhich

are

corro

ding

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.3.

1 A

pplic

atio

n of

Eng

i-ne

erin

g D

raw

ing

•producestandardworking

draw

ings

•calculatethequantities

of m

ater

ials

usi

ng g

iven

w

orki

ng d

raw

ings

•Generationofworking

draw

ings

•Calculationofmaterials

•Generationofpossible

solu

tions

to a

pra

ctic

al

prob

lem

•Generatingstandardwork-

ing

draw

ings

•CalculatingtheBillof

Quantities

•Draftingequipment

•ICTtools

8.3.

2 D

esig

n Pr

oces

s•

applythedesignprocess

to s

olve

pra

ctic

al p

robl

ems

•compiledesignfolios

•producedesignedarte

-fa

cts

•Designprocessstages:

- S

ituat

ion

- D

esig

n br

ief

- M

arke

t res

earc

h -

Pos

sibl

e so

lutio

ns

•Makingofmodelsand

prot

otyp

es

•Testingmodelsormock

ups

•Videos

•Resourcepersons

•ICTtools

Page 41: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

37

8.3

TOPI

C 3

: DR

AWIN

G A

ND

DES

IGN

CO

NTD

..

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.3.

2 D

esig

n Pr

oces

s•

applythedesignprocess

to s

olve

pra

ctic

al p

robl

ems

•compiledesignfolios

•producedesignedarte

-fa

cts

•testthedesignedartefacts

for f

unct

iona

lity

- M

ock

up e

valu

atio

n -

Wor

king

dra

win

g-P

rototyperealization

- T

estin

g an

d ev

alua

tion

•Visitinglocalexhibition

fairs

•Watchingvideos

•Com

pilingdesignfolios

•Producingthedesigned

arte

fact

s•

Testingartefactsforfunc-

tiona

lity

8.3.

3

Com

pute

r Aid

ed

D

esig

n•

setoutspacepageona

com

pute

r•

setpapersize

•identifythedraw

ingcom

-m

ands

•useofdrawingcommands

to g

ener

ate

shap

es

•Sp

acepage

•Pa

persetting

•Drawingcommands

•Se

ttingoutspacepageon

a co

mpu

ter

•Se

ttingpapersize

•Identifyingthedraw

ing

com

man

ds•

Usingdrawingcommands

to d

raw

sha

pes

•Visitinglocalexhibition

fairs

•Com

putersandCAD

soft-

war

e•

Resourcepersons

•Videos

8.3.

4

Inte

llect

ual P

rope

rty

Rig

hts

•patentdesigninnovations

•describeprocessesof

regi

ster

ing

pate

nts

•Pa

tentregistrationpro-

cess

•Managem

entofpatent

right

s

•Visitingpatentoffices

•Invitingresourcepersons

•Resourcepersons

•Pa

tentAct

•TradeMarkAct

•Copyrightand

N

eigh

bour

ing

Rig

hts

Act

Page 42: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

38

8.4

TOPI

C 4

: EN

TER

PRIS

ING

ED

UC

ATIO

N

8.5

TOPI

C 5

: MA

CH

INES

AN

D M

AC

HIN

ING

PR

OC

ESSE

S

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.4.

1

Book

keep

ing

and

Ac

coun

ting

•explaintheim

portance

of re

cord

kee

ping

in a

bu

sine

ss e

nter

pris

e•

explaintheroleofac-

coun

ting

in b

usin

ess

•Recordkeeping

•Importanceofeffective

book

keep

ing

and

acco

unt-

ing

•Collectingdifferenttypes

of re

cord

s us

ed in

ac-

coun

ting

•Explainingim

portanceof

effe

ctiv

e ac

coun

ting

•Generatingaccounting

reco

rds

•Resourcepersons

•Videos

•Practicingbusinessper

-so

ns

8.4.

2

Ris

k

M

anag

emen

t in

an

Ent

erpr

ise

•describetheprocessof

risk

man

agem

ent

•explainmethodsofm

ini-

mizingriskinabusiness

•Processofriskmanage-

men

t•

Customerrisk

•Pe

rsonnelrisk

•Discussingprocessofrisk

man

agem

ent

•Explainingmethodsof

minimizingriskinbusi-

ness

•Discussingcasestudies

on ri

sk

•Resourcepersons

•Videos

8.4.

3

Setti

ng u

p a

Busi

ness

En

terp

rise

•describetheprocessof

setti

ng u

p a

succ

essf

ul

smal

l sca

le b

usin

ess

ente

rpris

e

•Generationofabusiness

prop

osal

•Describingprocessofset

-tin

g up

a s

mal

l bus

ines

s •

Writingofabusiness

prop

osal

as

a pr

actic

al

assi

gnm

ent

•Visitinglocalindustries

•Resourcepersons

•Ed

ucationalTours

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.5.

1 H

ealth

and

Saf

ety

•observeallsafetyregula

-tio

ns w

hen

oper

atin

g m

a-ch

ines

in th

e w

orks

hop

•Healthandsafetyregula

-tio

ns re

late

d to

mac

hine

s•

Visitinglocalindustries

(form

al a

nd in

form

al)

•ICTtools

•Ed

ucationaltours

Page 43: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

39

8.5

TOPI

C 5

: MA

CH

INES

AN

D M

AC

HIN

ING

PR

OC

ESSE

S C

ON

TD..

8.6

TOPI

C 6

: W

OR

KSH

OP

CA

LCU

LATI

ON

S

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.5.

2

Mac

hine

s an

d th

eir

Appl

icat

ions

•machinedesignedcom

-po

nent

s of

pro

toty

pes

on th

e m

illing

and

lath

e m

achi

ne•

performbasicprinciples

of p

rogr

amm

ing

Com

put-

er N

umer

ical

Con

trolle

d (C

NC

) mac

hine

s

•Machiningprocesseson

the

lath

e•

Machiningprocesseson

the

milli

ng m

achi

ne•

IntroductiontoC

NClathe

and

milli

ng m

achi

nes

•Machiningprocesses

on th

e la

the

and

milli

ng

mac

hine

whi

le w

orki

ng o

n pr

otot

ypes

•Visitingindustries,and

inst

itutio

ns o

f tec

hnol

ogy

in th

e co

untry

•Programming(basicprin

-ci

ples

)

•Resourcepersons

•Lathemachines

•Millingmachine

•Com

puterN

umericalCon

-tro

lled

mac

hine

s (C

NC

)•

Videos

•Ed

ucationaltours

8.5.

3

Mas

s Pr

oduc

tion

Syst

ems

•designsimplejigsand

fixtures

•usejigsandfixturesin

prod

uctio

n•

discusstheroleofauto-

mat

ion

in p

rodu

ctio

n

•Jigsandfixtures

•Au

tomation

•Designingjigsandfixtures

•Ap

plyingjigsandfixtures

in p

rodu

ctio

n •

Discussingtheroleof

auto

mat

ion

in p

rodu

ctio

n •

Visitinglocalindustries

•Resourcepersons

•Jigsandfixtures

•Videos

•Ed

ucationaltours

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AN

D A

C-

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.6.

1

Eng

inee

ring

Cal

cula

-tio

ns•

definefriction

•statelawsoffriction

•explainmethodsofm

ini-

mizingfriction

•calculatefrictionalforces

•determinetolerancesfor

differentfits

•determinetooltaper

angl

e

•Friction

•Lawsoffriction

•Methodsofm

inimizing

frict

ion

•Calculatingfrictionalforce

•Limitsandfits

•Taperratio

•Definingfriction

•Statinglawsoffriction

•Explainingmethodsofm

ini-

mizingfriction

•Calculatingfrictionalforces

•Calculatingtaperturningratio

•Machiningtogiventolerances

•Calculators

•Tolerancecharts

Page 44: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

40

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.5.

3

Mas

s Pr

oduc

tion

Syst

ems

•designsimplejigsand

fixtures

•usejigsandfixturesin

prod

uctio

n•

discusstheroleofauto-

mat

ion

in p

rodu

ctio

n

•Jigsandfixtures

•Au

tomation

•Designingjigsandfixtures

•Ap

plyingjigsandfixtures

in p

rodu

ctio

n •

Discussingtheroleof

auto

mat

ion

in p

rodu

ctio

n •

Visitinglocalindustries

•Resourcepersons

•Jigsandfixtures

•Videos

•Ed

ucationaltours

8.6

TOPI

C 6

: W

OR

KSH

OP

CA

LCU

LATI

ON

S C

ON

TD..

8.7

TOPI

C 7

: WEL

DIN

G T

ECH

NO

LOG

Y

67

8.7

TOPI

C 7

: WEL

DIN

G T

ECH

NO

LOG

Y SU

B T

OPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.7.1WeldingHazards

statehazardsassociated

with

wel

ding

diffe

rent

iate

bet

wee

n ba

ck

fire

and

flash

bac

k

H

ealth

and

saf

ety

Ba

ck fi

re a

nd fl

ash

back

D

emon

stra

ting

know

ledg

e of

saf

ety

rule

s as

soci

ated

w

ith w

eldi

ng

D

istin

guis

hing

bet

wee

n ba

ck fi

re a

nd fl

ash

back

IC

T to

ols

W

eldi

ng e

quip

men

t

Prot

ectiv

e at

tire

and

equi

pmen

t

8.7.

2 W

eldi

ng P

roce

sses

expl

ain

diffe

rent

type

s of

w

eldi

ng p

roce

sses

perfo

rm th

e di

ffere

nt ty

pes

of w

eldi

ng te

chni

ques

disp

lay

abilit

y to

per

form

sp

ot w

eldi

ng

pe

rform

gas

cut

ting

oper

atio

ns

Ty

pes:

-

Tung

sten

Iner

t Gas

w

eldi

ng (T

IG)

- M

etal

Iner

t Gas

W

eldi

ng (M

IG)

- C

arbo

n Ar

c W

eldi

ng

(CAW

) -

Spot

wel

ding

Gas

cut

ting

Ex

plai

ning

the

diffe

rent

w

eldi

ng te

chni

ques

Exec

utin

g th

e di

ffere

nt

tech

niqu

es

C

ondu

ctin

g ed

ucat

iona

l to

urs

D

emon

stra

ting

spot

w

eldi

ng

Pe

rform

ing

gas

cutti

ng

oper

atio

ns

W

atch

ing

vide

os

IC

T to

ols

Ed

ucat

iona

l tou

rs

R

esou

rce

pers

ons

W

eldi

ng e

quip

men

t

Page 45: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

41

8.8

TOPI

C 8

: SH

EETM

ETA

L TE

CH

NO

LOG

Y

8.10

T

OPI

C 1

; FO

UN

DRY

TEC

HN

OLO

GY

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.8.

1 H

ealth

and

Saf

ety

•explaintheimportanceof

pers

onal

hea

lth a

nd s

afet

y•

demonstratethecorre

ct

useofthefirstaidskillsin

case

of a

n ac

cide

nt•

explainthepurposeof

desi

gnat

ed d

umpi

ng s

ites

•HealthandSafety

- p

erso

nal

- F

irst A

id -

too

ls a

nd e

quip

men

t•

Wastedisposal:

-C

lassificationofwaste

•Identifyingcausesofacci-

dent

s w

hen

wor

king

with

sh

eet m

etal

•Dem

onstratingthecorre

ct

use

of F

irst A

id k

it•

Dum

pingwasteindesig

-na

ted

area

s

•FirstAidkit

•ICTtools

•Printm

edia

8.8.

2 S

urfa

ce D

evel

op-

men

ts•

calculatethesurface

area

s of

:-

right

con

es-

trunc

ated

con

es•

draw

radialdevelopments

of ri

ght c

ones

and

trun

cat-

ed c

ones

•Radialdevelopmentof:

- r

ight

con

es -

tru

ncat

ed c

ones

•Calculatingsurfaceareas

•Drawingofradialline

surfa

ce d

evel

opm

ents

•Producingartefactsout

of th

e ra

dial

line

dev

elop

-m

ents

•Drawingequipm

ent

•Sh

eetm

etal

•Toolsandequipm

ent

•ICTtools

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.10

.1 B

asic

Fou

ndry

Pro

-ce

sses

and

App

lica-

tions

•castsimpleartefacts

•applyfettlingasafinish

proc

ess

to c

astin

gs

•Foundryprocessesand

appl

icat

ions

•Castdifferentartefacts

from

giv

en p

atte

rns

•Fettling

•Producingsimplearte

-fa

cts

thro

ugh

cast

ing

•Pe

rformingfinishingtouch

to c

astin

gs•

Conductingeducational

tour

s

•Tools

•Sa

nd

•Videos

•Sitevisits

•Ed

ucationaltours

Page 46: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

42

8.11

TO

PIC

11:

FO

RG

E TE

CH

NO

LOG

Y

8.13

TO

PIC

13:

ELE

CTR

ICIT

Y A

ND

ELE

CTR

ON

ICS

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.11

.1

Hea

lth a

nd S

afet

y•

displayanappreciationofhealth

and

safe

ty ru

les

whe

n fo

rgin

g•

explainmethodsofaccident

prev

entio

n in

forg

e te

chno

logy

outlineprocedurestobetaken

for a

ttend

ing

to a

n ac

cide

nt v

ic-

tim

•Pe

rsonalhealthandsafe-

ty:

- To

ols

and

equi

pmen

t-

Acci

dent

pre

vent

ion

- Fi

rst a

id p

roce

dure

s

•Identifyingcausesofacci-

dent

s in

forg

e te

chno

logy

•Discussingaccidents

whi

ch m

ay o

ccur

dur

ing

use

of fo

rge

tech

nolo

gy

tool

s an

d eq

uipm

ent

•Simulatinganaccident

scen

e

•FirstAidkit

•Fireextinguisher

•ICTtools

8.11

.2

Appl

icat

ion

of F

orge

Operations

•applyforgingprocessestopro

-du

ce p

rodu

cts

•Ap

plicationofforgeoper

-at

ions

:•

Producingartefactsthat

incl

ude

forg

ing

proc

esse

s•

Conductingeducational

tour

s•

Exhibitingartefacts

•Toolsandequip-

men

t•

Sampleartefacts

•Ed

ucationalTours

•Exhibitions

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.13

.1 A

pplic

atio

n of

Ele

ctro

n-ic

s•

demonstrateanappreciationof

the

role

of e

lect

roni

cs in

eve

ry-

day

life

•designandmakeelectronicde

-vi

ces

for u

se b

y th

e co

mm

unity

•markettheirdevices

•repairbasicelectronicgadgets

•Designandmakeelec

-tro

nic

devi

ces

•Marketingthedevices

•Repairing

•Determiningtheroleof

elec

troni

cs in

eve

ryda

y lif

e•

Designingandmaking

elec

troni

c de

vice

s to

m

eet s

ocie

tal n

eeds

•Repairingelectronicgad-

gets

•Toolsandequip-

men

t•

Sampleartefacts

•Ed

ucationalTours

•Exhibitions

Page 47: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

43

8.13

TO

PIC

13:

ELE

CTR

ICIT

Y A

ND

ELE

CTR

ON

ICS

CO

NTD

..

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

•Formulatingmarketing

stra

tegi

es fo

r the

dev

ices

•Watchingvideos

•Ed

ucationaltours

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.14

.1

App

licat

ion

of S

truct

ur

es, M

echa

nism

s,

Hyd

raul

ics

and

Pneu

-m

atic

s in

Des

ign

Solu

tions

•definethequalitiesofawell-de-

sign

ed s

truct

ure

•listthemaingroupsofstructures

and

exam

ples

of t

heir

appl

ica-

tions

•describehowhydraulicsystem

wor

ks•

giveexamplesofhydraulics

appl

icat

ion

•Structuresandtheir

appl

icat

ion

•Pn

eumaticandhydraulics

•Simpleactuatingcylinder

•Simplehydraulicsystem

•Calculations

•Discussingthequalities

of a

wel

l- de

sign

ed s

truc-

ture

•Identifyingthemain

grou

ps o

f stru

ctur

es a

nd

exam

ples

of

appl

icat

ion

•Explaininghow

asimple

hydr

aulic

sys

tem

wor

ks•

Visitingrelevantsites

•Watchingvideos

•ICTtools

•Sitevisits

•Videos

Page 48: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

44

8.15

TO

PIC

15:

BEA

TEN

MET

AL

TEC

HN

OLO

GY

8.16

TO

PIC

16:

MET

AL

JOIN

ING

PR

OC

ESSE

S

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.15

.1 M

ater

ial,

Equi

pmen

t and

Pr

oces

ses

•Describethepropertiesofmetals

used

in b

eate

n m

etal

tech

nolo

gy•

Illustratetoolsandequipm

ent

used

in b

eate

n m

etal

tech

nolo

gy•

performbeatenmetaltechnology

proc

ess

•Materials:

- Al

umin

um-

Cop

per

- Br

ass

- M

ild s

teel

•Eq

uipm

ent:

- H

amm

ers

and

mal

lets

- Sa

nd b

ags

- W

oode

n bl

ocks

•Processes

- H

ollo

win

g/bl

ocki

ng-

Sink

ing

- R

aisi

ng

•Describingtheproperties

of m

ater

ials

use

d in

bea

t-en

met

al te

chno

logy

•Illustratingtoolsand

equi

pmen

t use

d in

bea

t-en

met

al te

chno

logy

•Discussingbeatenmetal

tech

nolo

gy p

roce

sses

•Producingartefactsusing

beat

en m

etal

tech

nolo

gy

•Sa

mpleartefacts

•Printm

edia

•Toolsand

equi

pmen

t

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.16

.1 P

erm

anen

t and

Tem

po-

rary

Met

hods

of j

oini

ng

Met

als

•Identifypermanentandtempo

-ra

ry m

etho

ds o

f joi

ning

met

hods

•Pe

rformcorrectrivetingtech

-ni

ques

•Typesofmethods:

- P

erm

anen

t met

hod

- R

ivet

ing

- T

empo

rary

met

hod

•Riveting

•Screwing

•Usingboltsandnuts

•Watchingvideos

•Toolsand

e

quip

men

t•

Printm

edia

•Sa

mplesof

prod

ucts

•Sitevisits

•Videos

Page 49: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms

Metal Technology and Design Syllabus Forms 1 - 4

45

8.17

TO

PIC

17:

MA

INTE

NA

NC

E

8.18

TO

PIC

18:

MAT

ERIA

L FI

NIS

HES

8.19

TO

PIC

19:

CO

MPU

TER

AID

ED D

ESIG

N A

ND

MA

NU

FAC

-

SUB

TO

PIC

OB

JEC

TIVE

SLe

arne

rs s

houl

d be

abl

e to

:C

ON

TEN

T(A

TTIT

UD

ES, S

KIL

LS A

ND

K

NO

WLE

DG

E)

SUG

GES

TED

NO

TES

AN

D

AC

TIVI

TIES

SUG

GES

TED

R

ESO

UR

CES

8.17

.1 W

orks

hop

Man

agem

ent•

demonstrategoodworkshop

man

agem

ent

•demonstrateabilitytocontrol

wor

ksho

p op

erat

ions

•Goodworkshoppractice

and

man

agem

ent

•Practicinggoodwork-

shop

man

agem

ent

•Ed

ucationaltour

•Resourcepersons

•ICTtools

•Ed

ucationaltour

77

8.19

TO

PIC

19:

CO

MPU

TER

AID

ED D

ESIG

N A

ND

MAN

UFA

CTU

RIN

G

TOPI

C

OB

JEC

TIVE

S Le

arne

rs s

houl

d be

abl

e to

:

CO

NTE

NT

(ATT

ITU

DES

, SK

ILLS

AN

D

KN

OW

LED

GE)

SUG

GES

TED

NO

TES

AND

AC

TIVI

TIES

SU

GG

ESTE

D

RES

OU

RC

ES

8.19

.1 3

D F

orm

s

draw

3D

dia

gram

s us

ing

draw

ing

com

man

ds a

nd

tool

s

iden

tify

othe

r 3D

sof

twar

e

man

ufac

ture

arte

fact

s

3D

form

s Other3Dsoftware

M

anuf

actu

re o

f des

igne

d co

mpo

nent

s

D

raw

ing

3D d

iagr

ams

usin

g dr

awin

g co

mm

ands

an

d to

ols

Id

entif

ying

and

usi

ng o

ther

3D

sof

twar

e

Wat

chin

g vi

deos

Con

duct

ing

educ

atio

nal

tour

s

IC

T to

ols

C

AD/C

AM s

oftw

are

R

esou

rce

pers

ons

Videos

Educ

atio

nal t

ours

76

8.18

TO

PIC

18:

MAT

ERIA

L FI

NIS

HES

TO

PIC

O

BJE

CTI

VES

Lear

ners

sho

uld

be a

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9.4 SPECIFICATION GRID

ASSESSMENT OBJEC-TIVES

PAPER 1Theory/Drawing

PAPER 2Practical

PAPER 3 – Continuous Assessment

8.10.1 * * *8.10.2 *8.10.3 * *8.10.4 * *8.10.5 * *8.10.6 * *8.10.7 * *8.10.8 * *8.10.9 *8.10.10 * * *8.10.11 * *8.10.12 * * *8.10.13 * *8.10.14 * *8.10.15 * *Weighting 30% 30% 40%

Objectives/Components Paper 1 Paper 2 Paper 3 Continuous Assessment

Knowledge with understanding 50 20 20Practical skills and their application

20 50 30

Decision making and judgement 30 30 50Total 100% 100% 100%

9.0 METAL TECHNOLOGY AND DESIGNForms 1-4 Metal Technology and Design will be assessed through continuous and summative assessment methods. The syllabus scheme of assessment is based on the principle of inclusivity. Arrangements and learning conditions aswellasappropriatemodificationmustbetransparentinbothcontinuousandsummativeassessmentsmethodstoallow access and receipt of accurate performance measurement of abilities by candidates with special needs.

Learners will be required to write one timed practical test per term which should be recorded as continuous assess-ment marks in March, July and November. The subject teacher will set, mark and record the practical test marks using a marking guide provided by ZIMSEC. ZIMSEC will also provide a template for the assessment of soft skills. Teacherswillberequiredtoprovideafileforeachlearnerwhereeachofthetestitemsandmarkedscriptswillbekept.Inaddition,teacherswillalsoberequiredtocreateafilewheretestquestionpapersandmarkingguidesforeach test administered as well as recorded marks will be kept. ZIMSEC will monitor the process.

At the end of each school term, school heads will submit continuous assessment marks for all their learners to

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ZIMSEC for data capture update. Candidates will also be required to submit continuous assessment marks for projectsattheendoftheyearinForm1toForm4workedonfromthemonthofFebruarytoendofOctoberintandemwith guidelines provided by ZIMSEC. The projects will be marked by ZIMSEC.

9.1 ASSESSMENT OBJECTIVES

By the end of the syllabus learners will be able to:

9,10.1 use available resources sustainably9.10.2. use CAD/CAM in solving real life problems9.10.3 apply designing skills to solve problems in their communities9.10.4 demonstrate the ability to apply Metal Technology and Design concepts to accomplish given tasks9.10.5. identify tools, equipment and materials used in Metal Technology and Design9.10.6 observe health and safety measures in the metal and related industry9.10.7 conduct experiments to determine strength, durability and quality of materials involved in the production of

metal technology artefacts9.10.8 manufacture suitable artefacts from a given situation/problem9.10.9definetermsinMetalTechnologyandDesign9.10.10 Interpret and evaluate designs in Metal Technology and Design9.10.11.calculate bill of quantities for the production of particular artefacts9.10.12 join metals using a variety of techniques9.10.13 perform Sheet Metal Technology and Forge Technology9.10.14 demonstrate the maintenance of hand tools and equipment in the workshop9.10.15 communicate their ideas by means of sketching and drawing

9.3 SCHEME OF ASSESSMENTContinuous and summative assessment will be carried out in the theory, practical and design components of the syllabus. The weighting of the components are as follows:

Summative Assessment 60%Continuous Assessment 40%

Assessment mode Theory, Drawing and Design

Practical Design

Summative 20 30 10Continuous 10 20 10

SUMMATIVE ASSESSMENTPaper 1: Theory, Drawing and DesignThe paper consists of 3 sections i.e. Section A, Section B and Section CSECTION AFour compulsory structured questions on Theory and Drawing will be answeredSECTION BTwo questions will be answered out of 6 questions on Metal TechnologySECTION COnecompulsoryquestionwillbeansweredonDesignandDrawingTIME: 3 hoursWEIGHTING: 30%PAPER 2 : PRACTICALA practical test piece based on Metal Technology application will be set. Candidates will be required to work from dimensioned diagrams, written descriptions or scaled drawings.Time: 3 hours 15 minutesWeighting 30%

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PAPER 3: DESIGN

Assessment of learner performance in Metal Technology and Design 100%

Continuous Assessment40%

Final Marks 100%

Summative Assessment60%

Profile Practical Tests10%

Project (20 %

Exit profileContinuous Mark Assessment

= 40%

Examination Mark= 60%

Practical Assignments

10%

Problem solving25%

Structured test 25%

Product Design 10%

Page 53: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms
Page 54: METAL TECHNOLOGY AND DESIGN SYLLABUS · Metal Technology and Design Syllabus Forms 1 - 4 1 1.0 PREAMBLE 1.1 Introduction The Metal Technology and Design syllabus is designed for forms