metalis sales brochure hd v2 -...
TRANSCRIPT
metalaccuracy
> High precision stamping with complex process and/or for complex parts (functional : spring…)
> Finishing of stamping parts (assembly, moulding…)
core business
strategic activities
our group : Aalberts Industries
strategy
> To be a global specialist on stamping technologies
> To be one of the best in class stamping actor in Quality & Supply Chain practices
> To assure continuous cost e� ciency of our o� ers with development of innovative
technical solutions :
- on products design
- on process design
> To propose worldwide localizations close to our customers’ plants
> www.aalberts.nl
ME
T
AL I S M E T A
LI
S
GLOBAL
SOLUTION
AALBERTSIN
DUSTRIESP
AR
TN
E
RSHIPS
Electronic
Co
ilin
gHeat
treatment
SurfacetreatmentTurning
Pro� ling
Wax castin
g
Alu
min
ium
ex
trusio
n
METALIS KNOW-HOW
ST
AM
PIN
G- D
EEP DRAWING - FLAT SPRING- CO
NN
EC
TO
R
FLAT
SPRING
STAMPING
&
DEEP
DRAWING
ASSEMBLY
METALLOPLASTIC
CONNECTOR
25 %
47 %
9 %
19 %
MET
AL
I SM
ET
AL
IS
spring
> E� ort function _ _ _ _ _ _ _
> Electrical connection _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Wire spring _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Copper coil _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
precision stamping
> Electrical connection _ _ _ _ _ _ _ _ _ _
> Magnetic function _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Nuclear grid _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Movement transmission _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
deep drawing - high power
> Precision drawing _ _ _ _ _ _ _ _ _ _ _ _
> Motor housing _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Fastener parts _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Fixing device _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
connectors
> Electrical contact _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Antenna / Shielding _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> RJ45 / Press � t / IDC contact _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
assembly and � nishing
> Assembly in the tool _ _ _ _ _ _ _ _ _ _ _ _ _
> Metal/� ber assembly in the tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Stacking of magnetic laminations in the tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Taping in the tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Manual / automatic assembly _ _ _ _ _ _
> Contact tips welding _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Contact rivets assembly _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Welding in the tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
engineering and in-house production of tools
> High precision progressive tooling
> Multi-slides tooling
> Automatic assembly machines
examples of products
EffortEffortEffort Effort Effort Effort
flèche flècheflèche position sur pièce
flèche
flècheflèche flècheflèche position sur pièce flèche
development resources
> product engineering team : _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - design proposal on the basis of the functional needs
- numerical simulation & prototypes workshop
- 1 delivery of prototypes each day
> tool engineering and production _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - CAD/CAM engineering : team of 50 highly specialized technicians
- margin precision reached : 3 µm
- 1 new product each 2 days
> organization by project _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - individual follow-up with 10 project managers
- a “target price” way of development
> tool reliability workshop _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - specialized workshop for pilot serials
- specialized organization (supply chain…)
technologies
> progressive tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
- 74 high speed presses of 25 to 150 tons (YAMADA, BRUDERER, MINSTER ...)
- 18 high power presses up to 600 tons (INVERNIZZI ...)
> multiple-slides machine _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
- 72 multiple-slide machines (BIHLER ...)
> transfer tool _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
- 7 transfer presses from 30 tons to 400 tons
> injection & insert moulding _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
- 30 molding presses from 25 to 150 tons
> second-operation stamping _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
- 68 presses from 1 to 250 tons, more than 2000 standard tools
> assembly _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
- automatic welding contact lines (laser...)
- manual welding stations
- several assembly machines with 100% quality checking
- video and laser checkings
industrial pro� le
> 100 million euros of revenue
> 800 employees on 9 plants and 7 Business Units
Chaudefontaine (F)
(140 people)
Montbrison (F) - HPS
(80 people)
Pont-de-Roide (F)
(110 people)
Marnaz (F)
(80 people)
St Quentin Fallavier (F)
(10 people)
Dzierzoniow (PL)
(110 people)
Presov (SK)
(80 people)
SPRING
PLANNED IN 2012TURKEY
CONNECTOR
STAMPING DEEP DRAWING POLSKA
CHINA
Pune (IN)
(20 people planned in 2012)
Shenzhen (PRC)
(160 people)
INDIA
Slovakia (1 plant)
India (1 plant)
Turkey (2012)
Poland (1 plant)
France(5 plants)
ChinaGuang-Dong
province
(1 plant)
markets
40%
20%
16%
7%
5% 4% 3% 1%
main clients
> Auto
> Constructio
n
> Machine Equipment
> Data Com
> Energy / Nuclear
> Home & Family equipment
> Defense / Aerospace
> Electronic
> Automotive _ _ _
> Construction _ _ _ _
> Machine Equipment _ _ _ _ _ _ _
> Data Com _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Energy / Nuclear power _ _ _ _ _ _ _ _ _ _ _
> Home & Family equipment _ _ _ _
> Aerospace _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Electronic _ _ _ _ _ _ _ _ _ _ _
> Medical _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
> Defense _ _ _ _ _ _ _ _ _ _
typical products per market
GROUP
Route de Pouligney
25640 Chaudefontaine - FRANCE
Phone: +33 (0)3 81 48 50 70
Fax: +33 (0)3 81 48 51 40
www.metalis.fr