metallurgical spare

WE ARE PROFESSIONAL SUPPLIER

OF METALLURGY SPARE PARTS SUPPLIER

FOR EAF & LF EQUIPMENT

Alsancakli Makine Enerji Ve Gida ithalat ihracat Sanayi Ticaret ltd.sti

Turkiye Merkez : 1421 Sk. No:63 K:1 D:2 Mimar Sinan Mh.

Alsancak Izmir Turkiye Tel:+90 2324224596, Fax : Tel:+90 2324224596

2 Alsancakli Makine Enerji Ve Gida ithalat ihracat Sanayi Ticaret ltd.sti Turkiye Merkez : 1421 Sk. No:63 K:1 D:2 Mimar Sinan Mh.


GENERAL BUSINESS SCOPE OF AMEG




Engineering Textile Energy Trade Autoparts Food

AMEG Business Scope





EQUIPMENT LIST FOR EAF & LF

STEEL-MAKING ELECTRIC ARC FURNACE SHORT-CIRCLE

STEEL-SMELTING ARC FURNACE SERIES STEEL-MAKING ELECTRIC ARC FURNACE

SHORT-CIRCLE………………………………………………………………………………………………………….………………..…08

INTERTWISTING PLATE

BIG-CURRENT COMPENSATOR SERIES AIR-COOLING PLATE COMPENSATOR…………………………………09

BIG-CURRENT COMPENSATOR SERIES WATER-COOLING TUBE COMPENSATOR…………………………….10

BAOSTEEL 300t FINERY SHORT-CIRCLE

BIG-CURRENT GENERATRIX SERIES ARC FURNACE BIG-CURRENT GENERATRIX SKETCH MAP……...11






WCCB WATER-COOLING CABLE

BIG-CURRENT WATER-COOLING CABLES SERIES WCCB WATER-COOLING CABLE….…………………….…12

BIG-CURRENT WATER-COOLING CABLES SERIES WCC SINGLE WATER-COOLING CABLE……..………….13

BIG-CURRENT WATER-COOLING CABLES SERIES SELECTION OF WCCB(R) WATER-COOLING

CABLE..……………………………………………………………………………………………………………………………….………..14

SELECTION OF WCC WATER-COOLING CABLE

BIG-CURRENT WATER-COOLING CABLES SERIES SELECTION OF WCC WATER-COOLING

CABLE..……………………………………………………………………………………………………………………………….………..16

WEAVING TYPE

BIG-CURRENT WATER-COOLING CABLES SERIES WCCR BIG-CURRENT SOFT WEAVING

WATER-COOLING CABLES……………………………………………………………………………………………………………..17






PCA(POWER CONDUCT ARM)FOR EAF/LF

COMPOUND WATER-COOLING ELECTRIC ARMS SERIES PCA (POWER CONDUCT ARM)FOR

EAF/LF………………………………………………………………………………………………………………………………..……….18

COMPOUND WATER-COOLING ELECTRIC ARMS SERIES DIAGRAM OF POWER CONDUCT

ARM(PCA)……………………………………………………………………………………………………………………………………19

CARBON-OXYGEN GUN TIP

CARBON-OXYGEN GUN SERIES CARBON-OXYGEN GUN TIP………………………………………………………….20

WATER-COOLING CARBON OXYGEN-GUN

CARBON-OXYGEN GUN SERIES WATER-COOLING CARBON OXYGEN-GUN……………………………………21






ORE-SMELTING FURNACE SERIES

ORE-SMELTING FURNACE SERIES DIRECTLY-COOLING TYPE RED COPPER FORGING BRASSES.………23

MINE FURNANCE (COPPER TUBE TYPE)

ORE-SMELTING FURNACE STRAP MINE FURNANCE (COPPER TUBE TYPE)………………………………………24

COMBINED HOLDER IN INSTALLATION

COMBINED TYPE HOLDER COMBINED HOLDER IN INSTALLATION…..…………………………………………….25

COMBINED TYPE HOLDER PRESSURE RING……………………………………………………………………………………26




OF METALLURGY FORGE EQUIPMENT

EQUIPMENT LIST

BOTTOM RING

OTHER AUXILIAR SPARE PARTS FOR EAF,LF&ORE-SMELTING FURNACE……………………………………….27

TRJ NUDE COPPER LINES

OTHER AUXILIAR SPARE PARTS FOR EAF,LF&ORE-SMELTING FURNACE………..…………………………….28

PARTS OF DC FURNACE

OTHER AUXILIAR SPARE PARTS FOR EAF,LF&ORE-SMELTING FURNACE………………………………………29



PCA (POWER CONDUCT ARM) FOR STEEL-MAKING

ELECTRIC ARC FURNACE (EAF)

Steel-making electric arc furnace- PCA technical parameters:

No

Arc Furnace Compensator Wall Bus Water-cooling

Table

Power Conduct

Arm (PCA)

t

Cover

Dia

m

MVA

Rated

Current

A

mm Model No Model No WCCB No Model No

1 6 3 3.15 8267 300 B3000 6 MTP3000 6 2400 3 DB300-13 3

2 12 3.5 5 12028 350 B4800 6 MTP4600 6 3200 3 DB350-18 3

3 15 3.7 6.3 13990 350 B6000 6 MTP5200 6 4000 3 DB350-18 3

4 15 3.7 10 24056 400 B4800 12 MTP4600 12 3200 6 DB400-24 3

5 20 4.0 8 17765 350 B3600 12 MTP3600 12 2400 6 DB350-18 3

6 20 4.0 12.5 26729 400 B4800 12 MTP4800 12 3600 6 DB400-31 3

7 20 4.0 16 30287 400 B6000 12 MTP5400 12 4000 6 DB400-40 3

8 30 4.6 16 30287 400 B6000 12 MTP5400 12 4000 6 DB400-40 3

9 30 4.6 20 33962 450 B6000 12 MTP6000 12 4400 6 DB450-40 3

10 30 4.6 25 37984 450 G3000 12 MTG2800 12 4800 6 DB450-45 3

11 30 4.6 30 33697 450 B6000 12 MTG4200 6 4400 6 DB450-40 3

12 40 5.0 20 33962 450 B6000 12 MTG4200 6 4400 6 DB450-40 3

13 40 5.0 25 37984 500 G3000 12 MTG2800 12 4800 6 DB500-48 3

14 40 5.0 31.5 42792 500 G3000 12 MTG3500 12 6000 6 DB500-48 3

15 50 5.2 25 37984 500 G3000 12 MTG2800 12 4800 6 DB500-48 3

16 50 5.2 31.5 42792 500 G3000 12 MTG3100 12 6000 6 DB500-48 3

17 50 5.2 40 48619 500 G3500 12 MTG3500 12 6000 6 DB500-55 3

18 50 5.2 40 38490 500 G3000 12 MTG3100 12 5200 6 DB500-48 3

19 60 5.5 40 38490 500 G3000 12 MTG3100 12 5200 6 DB500-48 3

20 80 6.1 50 48112 550 G3500 12 MTG3500 12 6000 6 DB500-60 3



AIR-COOLING PLATE COMPENSATOR

Air-cooling plate compensator technical parameters

Model

Conducer Sectional Area Compensation Size Intercepting Ability

Nominal

(mm²)

Tolerance

(%)

Concentricity

(mm)

Distance

(mm)

Rated

Current

(A)

Allow

Overload

%

B-850 850

-5 ±5 ±5

1300

20

B-1200 1200 1800

B-1 600 1600 2400

B-2000 2000 3000

B-2700 2700 4000

B-3000 3000 4500

B-3600 3600 5400

B-4000 4000 6000

B-4800 4800 7200

B-6000 6000 9000

B-7000 7000 10600

WEAVING PLATE COMPENSATOR INTERTWISTING PLATE



WATER-COOLING TUBE COMPENSATOR

Selection of water-cooling tube compensator

Model

Conducer Sectional

Area Compensation Size Intercepting Ability

Power

consumption

by

compensator

(W)

Nominal

(mm²)

Tolerance

(%)

Concentricity

(mm)

Distance

(mm)

Rated

Current

(A)

Allow

Overload

(%)

G-450 450

-5 ±5 ±5

1800

20%

<320

G-750 750 3000 <520

G-1000 1000 4000 <700

G-1400 1400 5600 <1000

G-1800 1800 7200 <1300

G-2400 2400 9600 <1700

G-3000 3000 12000 <2100

G-3500 3500 14000 <2500

G-4000 4000 16000 <2800

WATER-COOLING COMPENSATOR TUBE COMPENSATOR



BIG CURRENT GENERATRIX SERIES

ARC FURNACE BIG-CURRENT GENERATRIX SKETCH MAP BAOSTEEL 300t FINERY SHORT-CIRCLE

The generatrix has two kinds and several specifications according to the conductor material and

section sizes.The detailed specifications and main technical parameters see attached table:

Model

Conductive

Copper bar ,Size

B δmm

Conductive

Copper TubeSize

ΦD δmm

Each

Phase

No

Rated

Current

KA

Transformer

Capacity

MVA

MTP-2-2000 100x10 2 2 0.63

MTP-3.5-2800 140x10 2 3.5 1.25

MTP-6.2-4800 240x10 2 6.2 2.2

MTP-8.4-6800 280x12 2 8.4 3.2

MTP-12-9600 200x12 4 12 5

MTG-14-3800 70x10 2 14 6.3

MTG-18-4600 85x10 2 18 8

MTG-24-6000 90x 12.5 2 24 10

MTG-30--8000 75 x 10 4 30 16

MTG-38-8800 80 x 10 4 38 25

MTG-42-10000 80x 12.5 4 42 31.5

MTG-50-12000 90x 12.5 4 50 40

BUS-BAR FOR 260T LF FURNACE BUS-BAR FOR 100t ULTRA HIGH

POWERFURANCE



WCCB WATER-COOLING CABLE

WCCB water-cooling cable technical parameters:

Model

Effective

Cross-

Section

Area

(mm²)

G

M

R

mm

Appearance and Installation Dimensions (mm) Min.

Bending

Radius

mm

recommended

electrical

current load

(A)

a b m N1 S N2 d k t R C ΦD ΦW ΦV

WCCB1200 1200 20 69 125 42.5 2 20 6x14 40 40 G1/2" 35 135 95 76 350 4500±20%

WCCB1600 1600 25 85 175 50.0 2 40 6x14 50 65 G3/4" 35 150 114 92 400 6000±20%

WCCB2000 2000 29 85 175 50.0 2 30 6x18 50 55 G3/4" 35 165 114 92 415 7500±20%

WCCB2400 2400 34 98 200 60.0 2 40 6x18 60 70 G1" 40 170 135 106 430 9000±20%

WCCB2800 2800 35 97 210 50.0 3 30 8x18 60 55 G1" 50 185 145 109 480 10500±20%

WCCB3200 3200 44 120 210 50.0 3 30 8x18 65 55 G1" 50 190 152 130 525 12000±20%

WCCB3600 3600 50 120 210 50.0 3 30 8x18 65 55 G1" 50 220 178 130 480 13500±20%

WCCB4000 4000 56 136 300 63.5 3 50.5 8x18 76 83 G1" 50 220 178 145 650 15000±20%

WCCB4400 4400 61 146 300 63.5 3 50.5 8x18 76 83 G1" 50 230 188 155 660 16500±20%

WCCB4800 4800. 65 146 300 63.5 3 50.5 8x18 76 83 G1" 50 230 188 155 700 18000±20%

WCCB5200 5200 65 154 300 63.5 3 50.5 8x18 76 83 G1" 60 250 208 166 750 19500±20%

WCCB6000 6000 70 178 300 63.5 3 55 8x22 85 87 G1" 60 280 232 184 900 22500±20%



WCC SINGEL WATER-COOLING CABLE

WCCB single water-cooling cable technical parameters:

Model

Cable Size (mm) Sec.

Area

mm²

Indu.

Inter.

Cap.

A

Arc.

Inter.

Cap.

A

Min.

Ben.

Rad.

mm a b m s d g c R ΦW ΦV

WCC120 25 50 25 13 11 20 10 G1/4" 35 25 120 1800 500 140

WCC185 30 60 30 15 13 30 12 G3/8" 41 30 185 2600 750 170

WCC300 30 60 30 15 13 30 15 G3/8" 47 35 300 3800 1300 200

WCC400 40 80 40 20 17 30 20 G1/2" 54 42 400 4550 1800 220

WCC500 40 80 40 20 17 30 20 G1/2" 54 42 500 5600 2300 220



WCCB (R) WATER-COOLING CABLE

WCCB WATER-COOLING CABLE APPLIED IN BAOSHAN

STEEL PLANT 300t LF FURNACE Selection of WCCB(R) water-cooling cables:

Use for Electric Arc Furnace Transformer, Base on old type of JB2105-77

Transformer Specification Selection of WCCB water- cooling cable

Rated Capacity KVA Rated Current (A) Model(WCCB) Sectional Area(mm²) Number of cable

650 1850

1250 3440

2200 5780 WCCB1 600 1600 3

3200 7710 WCC62000 2000 3

5500 12210 WCCB2800 2800 3

9000 17310 WCCB4000 4000 3

12500 21210 WCCB2800 2800 6

18000 27380 WCCB3200 3200 6

25000 33600 WCCB4000 4000 6

32000 38530 WCCB4400 4400 6



Selection of WCCB(R) water-cooling cables:

Use for current Electric Arc Furnace Transformer

Transformer Specification Selection of WCCB water- cooling cable

Rated Capacity KVA Rated Current (A) Model(WCCB) Sectional Area mm² cables

630 1819 - - -

800 2309 - - -

1000 2887 - - -

1250 3437 - - -

1600 4399 - - -

2000 5499 1200 1200 3

2500 6561 1600 1600 3

3150 8267 2400 2400 3

5000 12028 3200 3200 3

6300 13990 4000 4000 3

8000 17765 2400 2400 6

10000 24056 3200 3200 6

12500 26729 3600 3600 6

16000 30287 4000 4000 6

20000 33962 4400 4400 6

25000 33697 4400 4400 6

30000 37984 4800 4800 6

31500 42792 6000 6000 6

40000 38490 6000 6000 6

40000 48619 5200 5200 6

50000 48112 6000 6000 6

63000 62176 4800 4800 6

80000 69982 5200 5200 6

COAXIAL CABLE VACUUM FURNACE CABLES



WCC WATER-COOLING CABLE

Selection of WCC water-cooling cable:

Model

Cable Size (mm) Sec.

Area

mm²

Recomm

ended

electrical

current

load (A)

Min.

Bending

Radius

mm a b m s d g C R ΦW ΦV

WCC120 25 50 25 13 11 20 10 1/4" 35 25 120 1800 140

WCC185 30 60 30 15 13 30 12 3/8" 41 30 185 2600 170

WCC300 30 60 30 15 13 30 15 3/8" 47 35 300 3800 200

WCC400 30 80 40 20 17 30 20 1/2" 54 42 400 4550 220

WCC500 30 80 40 20 17 30 20 1/2" 54 42 500 5600 220



WCCR BIG-CURRENT SOFT (WEAVING)

WATER-COOLING CABLES

WCCR big-current soft(weaving)water-cooling cables technical parameters:

Model Conductor

12.36mm²/p

Appearance and Installation Dimensions (mm) Min.

Bending

Radius

mm

Recommended

electrical

current load

(A)

a b m N1 S N2 d k t R C ΦD ΦW ΦV

WCCR1200 98 69 125 42.5 2 20 6x14 40 40 1/2" 35 150 114 78 245 4500±20%

WCCR1600 130 85 175 50.0 2 40 6x14 50 65 3/4" 35 167 127 92 280 6000±20%

WCCR2000 164 85 175 50.0 2 30 6x18 50 55 3/4" 35 175 135 92 290 7500±20%

WCCR2400 196 98 200 60.0 2 40 6x18 60 70 1" 40 182 142 106 300 9000±20%

WCCR2800 228 97 210 50.0 3 30 8x18 60 55 1" 50 188 148 109 340 10500±20%

WCCR3200 260 120 210 50.0 3 30 8x18 65 55 1" 50 196 156 130 370 12000±20%

WCCR3600 292 120 210 50.0 3 30 8x18 65 55 1" 50 214 174 130 400 13500±20%

WCCR4000 326 136 300 63.5 3 50.5 8x18 76 83 1" 50 218 178 145 450 15000±20%

WCCR4400 356 146 300 63.5 3 50.5 8x18 76 83 1" 50 231 191 155 460 16500±20%

WCCR4800 390 146 300 63.5 3 50.5 8x18 76 83 1" 50 231 191 155 490 18000±20%

WCCR5200 422 154 300 63.5 3 50.5 8x18 76 83 1" 60 260 220 166 525 19500±20%

WCCR6000 486 178 300 63.5 3 55 8x22 85 87 1" 60 260 220 184 630 22500±20%



PCA (POWER CONDUCT ARM) for EAF/LF

Electric arms basic parameters table:

Model

Electrode

Diameter

(mm)

Max. Electrical

Current load

(KA)

Work Line

Voltage

(V)

Cooling Water Arc Furnace

Capacity

(t)

Consumption

m³/h

Temperature

°C

DB250-10 250 10

≤500

-8.0

≤40

3-5 DB300-13

300 13

DB300-17.4 17.4 10-25

DB350-18 350

18 -10.0 10-25

DB350-24 24 -15.0

DB400-23.5

400

23.5 -15.0

20-30 DB400-31 31 -20.0

DB400-40 40 -20.0

DB450-27

450

27 -15.0

40-50 DB450-40 40 -20.0

DB450-45 45 -25.0

DB500-32

500

32

≤1000

-20.0

50-75 DB500-48 48 -25.0

D8500-55 55 -30.0

Note:

1. Electrode arm length and connection types of electrode pole should be determined by client

requirement.

2. The models are for reference only. production will manufactured base on contract stipulation.

3. Material of PCA: compound of Copper-steel or Aluminum-steel

PCA



Diagram of Power Conduct Arm (PCA)

Note of Selection of PCA technical date

1. The electric arm inlet and outlet water pipe sizes should be designed to meet the water feed and

returning, also can be series-wound used with water-cooling cables according to customer

requirements.

2. The minium size listed in electrode distribution drawing is the minimum size the device can offer.

3. The new-designed arc furnace and ladle furnace can be provided with electric arm on customer

requirement.

Clinets need provide detail technical requirement after signature of commercial contract

a) max arm length and Li size

b) cetral distance B between stands

c) electrode diameter ΦD and electrode distribution size 4 DCP

d) Electrode arm weight before change (if has water-cooling, should include the cooling water weight),

PCA and electrode stand connection type and sizes

e) provide actual usable pressure of air, water, water quality, lubricant and glycol.



GUN TIPS OF CARBON-OXYGEN



WATER-COOLING CARBON-OXYGEN GUN

Water-cooling carbon-oxygen gun technical parameters:

Model

Rated Oxygen

Ability

(Nm³/h)

Main Oxygen

Flow Speed

(M)

Rated Spray

Carbon Ability

(Kg/min)

Carbon Power

Particle Size

(mm)

Cooling Water

Consumption

(m³/h)

TYC-900/20 900

1.5-2

20

1.5-2.5

20-30 TYC-1500/20 1500

TYC-2100/30 2100 30 30-40

TYC-3000/30 3000

TYC-3600/30 3600 40 40-55

TYC-4000/30 4000

CARBON POWDER CAN ELECTRIC CONTROL CABINET



KEY PARTS OF ORE SEMLTING FURNACE

Key spare parts for ore-smelting include water-cooling (air-cooling)compensator, water

cooling cable, copper plate style PCA, copper tube style PCA, strap head, forging

brasses, pressure ring, combined type holder, band-type brake, hydraulic charge stirrer

etc.



Directly-cooling Type Red copper forging Brasses

Provide energy saving brasses for ore-smelting furnace according to user's drawings.

Directly-cooled type red copper forging brasses was a new product for use with

ore-smelting furnace developed in 1998, now this product formed a series. It was press

processed using the T2 red copper, so it's of high density. Cooling water tunnel is gun

drilled with deep hole driller to achieve good conductivity and cooling performance,

and so reducing the power loss in the brasses, for longer working life.

Direct-cooling cast copper tile technical parameters:

Model Electrode

Diameter

Numbers On

Each Electrode

Maximum Allowable

Electrode Current

Appearance Dimensions

Thickness

DW-500 500 4 25 50

DW-600 600 4 34 55

DW-700 700 6 45 55

DW-800 800 6 54 60

DW-900 900 8 62 60

DW-1000 1000 8 75 65

DW-1100 1100 8 83 65

DW-1200 1200 8 91 65



FURNACE STRAP OF

MINE FURNACE

Ore-smelting furnace strap is the heavy current connection between the secondary

side and the electrode, generally refer to the bus part, has copper plate type strap and

copper pipe types strap, the copper tube type strap is the current standard

configuration which was water-cooling and reduction of consummation of copper

materials. Due to more and more ore-smelting furnace are increasing capacity, the

arrangement of the strap are more and more vital importance which are related to the

effectiveness of conductivity.



COMBINED TYPE HOLDER

Photo of combined holder in installation

The combined type holder was developed with the cooperation of science institutions

and users and based on digestion and assimilating of advanced foreign technologies in

ore-smelting area. It has the following advantages:

A) Extensive suitability, applicable to ore-smelting furnaces of different power and

different electrode diameter.

B) Better contact resistance, no arch and reliable current transfer compared with other

types such as those using brasses as the conductor because the combined type holder

uses spring and screw to keep the conductor and case of the electrode closely pressed

together.

C) Due to the closed type design, the conductor is isolated from high temperature heat

radiation, so far less temperature rise compared with other types, great improvement

of conductivity is achieved.

D)Due to the reduce of contact resistance and so the improved conductivity, together

with the inner water-cooling, the power efficiency and factor is substantially improved,

an energy saving of 5%niore and material saving of around 20%.

E) Proper structure resulted in doubled working life of the conductor, substantial

reduction of daily maintenance expense, and markedly increasing of equipment

operating time.



PRESSURE RING

Photo of Pressure Ring

For pressing the brasses tightly braking the electrode, even pressure force between

electrode and every single brasses is assured, and the brasses wont arch, greatly

improved the working life of the brasses and there's no axial force so the electrode

copper pipe won’t easily be deformed. Pressure ring has two type: bellow and

hydro-cylinder.

Band-Type Brake

It was divided as hydraulic brake and

pneumatic brake

Purpose:

Clamping and/or release electrode



OTHER AUXILIAR SPARE PARTS FOR

EAF ,LF & ORE-SMELTING FURNACE

BOTTOM RING BOTTOM RING BONTACT COMPONENT

HYDRO-CYLINDER

WATER-COOLING CABLES INTERTWISTING TYPE WATER-COOLING CABLES





NUDE COPPER LINES DC ARC FURNACE BOTTOM

ELECTRODE

WATER-COOLING CABLE JACKET

AND COMPENSATOR TUBE,LITHIC

RUBBER TUBE

FOR 120TLF FURNACE FOR 100TLF FURNACE FOR 30T ELECTRIC FURNACE

ELECTRIC CONNECTION BASE LF ELECTRODE PLATE ELECTRODE TONG HOLDER





PARTS OF DC FURNACE ELECTRODE PRESS PLATE OF LF ELECTRODE HOLDER OF

CR-CU ALLOY





FOR EAF & LF EQUIPMENT

Contact to us

Tel:+90 2324224596,

Fax:+90 2324224596

[email protected]

http://www.ameg.com.tr




mailto:[email protected]

metallurgical spare

Documents

turkiye merkez

alsancak izmir turkiye

mimar sinan mh

eaf lf steel