methane emissions management at transcanada · 2005-09-15 · cancarb - carbon black facility...
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Methane Emissions Management at TransCanada
“Modern Technologies of Detection and Elimination of Methane Leakages from Natural Gas Systems”
Tomsk, Russia
September 14-16, 2005
October 3, 2005TransCanada2
Methane Emissions Management
Agenda
TransCanada in business Climate Change Policy/StrategyGreenhouse Gas EmissionsEmissions Management TransCanada’s Experience
Control MethodologiesResearch & Development
ConclusionOpportunities
October 3, 2005TransCanada3
Leading North American energy company
Competitively positioned in natural gas transmission & power services$22.1 billion of premium pipe and power assets ($Cdn at Dec. 31, 2004)Skilled, expert people with strong technical knowledgeStrong financial position
October 3, 2005TransCanada4
Natural gas transmission & power assets
Transmission – 41,000 km of pipeline: 11.5 Bcf/dayPower – 5,700 MW (including LP and plants in development)
October 3, 2005TransCanada5
Methane emissions management
Climate Change Policy
Climate Change issue is not going away.Greenhouse Gas Emissions is potential liability for TransCanada.We have a plan in place to manage climate change.TransCanada believes in promoting global solutions to this global challenge. TransCanada believes prudent action is required.TransCanada believes in a strong commitment to technological innovation.
October 3, 2005TransCanada6
Climate Change Strategy
Methane Emissions Management
Participation in National Processes
Issue Table Process
Upstream Oil and Gas Working Group
Direct EmissionsReduction
TechnologyDevelopment
Fugitive Emissions Management
Blowdown Emissions Management
Dry Gas Seals
Methane Biofiltration
Combustion processes
Emissions Offsets
Landfill Gas Reuse
CDM/JI
Business Opportunities
?
October 3, 2005TransCanada7
Sources of greenhouse gas emissions
Source of Greenhouse Gas inTransCanada
- Company Vehicle- Rental Vehicle- Employee Vehicle
Cancarb - Carbonblack facility
Pipelines (include Valves,Compressor and Meter
Stations)
Power Plants
CO2CH4N2O Direct Indirect
Utility Consumption
Electricity
October 3, 2005TransCanada8
Methane emissions management
TransCanada emissions management system
- transfer compression- pipeline inspection tools- buttering and hot tapping- stopple plugs- repair sleeves- hot line lowering-Incineration
- CO2- CH4- N2O- PM
- CO- VOC’s- NOx
(leak detection& repair)
(measurement)
Combustion Emissions Vented Emissions (CH4, CO2)
Fugitive Emissions Blowdown Emissions
Energy Efficiency and Conservation
LDAR HFS
R & D
October 3, 2005TransCanada9
0
2,000
4,000
6,000
8,000
10,000
12,000
14,000
16,000
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
kt
CO
2E
Carbon Dioxide Methane Nitrous Oxide Indirect
GHG emissions from pipeline operations and methane reduction
October 3, 2005TransCanada10
Total direct GHG emissions and methane emission decline
Percent Change of GHG Emissions by Type '1990 to 2004
67%
32%
1%
86%
12%
2%0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
CO2 CH4 N2O
kt
CO
2E e
mis
sio
ns
1990
2004
October 3, 2005TransCanada11
Fugitive emissions management program
Reduce fugitive emissions by implementing an effective leak detection and repair (LDAR) program and support Canada’s national emissions reduction strategy
Measure fugitive emissions from our facilities and contribute to the Canadian greenhouse gas reporting initiatives
use of high flow sampler (HFS)
annual measurement program for 10% CS, 5% MS and 5% VS per region
Will try to achieve a five year cycle for each facility
Reduce engineered fugitive emissions through research and development programs in place
October 3, 2005TransCanada12
Fugitive emissions management
(LDAR vs measurement)High flow sampler measurement
Accuracy: +/- 10%Identification of most “cost effective fixes”
Bacharach HFS - new
October 3, 2005TransCanada13
Measurement program
Complete measurement 20% of system per annum - with High Flow Sampler
conventional bagging is 10 times slower
Develop annual leak rates for different types of facilities to calculate system emissionsMeasurement data allow derivation of our GHG inventories.
October 3, 2005TransCanada14
Methane emissions management
Methane emissions from pipeline system by type of facility.
3%
22%
3%
2%
4%
1%
3%
62%
CSE
CSR
MSW
MSR
BMS
MD
BV
CST
October 3, 2005TransCanada15
Fugitive emissions management - opportunities
High Flow Sampler Data (1999-2003)
0
500
1000
1500
2000
2500
3000
3500
nu
mber
of
leaks
1999 2000 2001 2002 2003
CS
MS
BV
Leaking Components measured during HFS survey
October 3, 2005TransCanada16
Methane Emissions Management at TransCanada PipeLinesMethane emissions management
Sample field measurement data analysis
0
0.2
0.4
0.6
0.8
1.0
1.2
0.00 0.20 0.40 0.60 0.80 1.00 1.20
Cumulative Fraction of \ Leaking Components
Cu
mu
lati
ve F
ract
ion
of
To
tal
Leak R
ate
October 3, 2005TransCanada17
2004 HFS Leak Data by Equipment Type (% by volume of total) 21%
15%
10%8% 7%
6% 5% 5% 4% 4%2% 2% 2% 2% 1% 1% 1% 1% 1% 1% 1% 1% 1% 0% 0%
Dista
nce P
iece
Rod P
ackin
g
Loadin
g pock
et sea
l
Centr
ifugal
com
press
or seaoth
er
leak p
ast s
eat o
f blo
wdw
on
Inst
rum
ent contr
oller
Press
ure re
lief v
alves
Leak
past v
alve
seat
leak p
ast s
tem
pack
ing
gas sa
mple
r vents
Wate
r Analy
ser
gas sa
mple
r
Regula
tors
vent
Mech
anic
al c
ouplings
Blow
down e
nclosu
reFl
ange
H2S anal
yser
Threaded
connect
ors -
pipe..
OEL & v
ents
Heater v
ents
Threaded
connect
ors -
tubi..
Greas
e port
s Danie
l
Gas Chro
mato
graphs
vents
Orific
e m
eter
s
80% of total leak volume
Methane emissions management - opportunities
Priority repairs…
October 3, 2005TransCanada18
LDAR program achievement
Fugitive Emissions in million ft3 CH4
3233
1345
0
500
1000
1500
2000
2500
3000
3500
1997 2004
58% Reduction = 1888 MMcf
October 3, 2005TransCanada19
BcfBcf
223
137
2003 2004
kil
o t
on
ne C
O2E
Emissions saved
M
M
LDAR program savings
$3.4
$2.2
0.5280.325
2003 2004
$ Value of gas savedNatural gas volume save
October 3, 2005TransCanada20
Blowdown emissions management
Control methods and technologies usedScheduling practicesOperational adjustmentsTransfer (pull-down) compressorsButtered stubs Hot tappingSleevesStopplesHot line lowering
October 3, 2005TransCanada21
Blowdown emissions management savings
2004 Blowdown Emissions/Savings
81,500 t CO2E5,630 e3m3Total = $1.4M
725,000 t CO2E (1.7 bcf)50,130 e3m3Total = $12.5M
Net savings
Emissions Savings
October 3, 2005TransCanada22
LDAR program savings - gas saved in tree Equivalent
2004 Fugitive Emissions (LDAR) Program Contribution
167,000
33,000 2,150
MW 13
Trees Cars Homes WindPower
October 3, 2005TransCanada23
Other Methane Emission Reduction Projects
Project Status
Gas-Gas Ejector(for Dry Gas seal vent gas)
Bench testing at Didsbury CST
Biofiltration(for Engineered emissions)
Pilot Testing at three MS sites
Fuel Cell(for remote power replacing TEG’s)
Feasibility report completed
CH4 Incinerator(for low concentration methane leaks)
Start initial study with Natural Resources Canada
Sterling Engine(highly efficient 20-24% compared to TEG’s 5% )
Preliminary Investigation
October 3, 2005TransCanada24
Technology research and development(research and development project)
1315
212
0
500
1000
1500
tonn
e C
O2E
CO2 equivalent frommethane venting
CO2 from methaneincineration
GHG Emission Comparison with & without Incineration after Transfer Compression
Emission savings of 1,100 t CO2E
Use of incinerator for blowdownsIncineration of blowdown gas instead of venting (after transfer compression)At Caron Compressor Station, Moose Jaw, November 2002
October 3, 2005TransCanada25
Biofilter pilot plant for methane emissions reduction
Biofilteration for engineered emission mitigation (research and development project)
0
20
40
60
80
100
9:00 AM 12:00 PM 3:00 PM 6:00 PM 9:00 PMTime
0.0
20.0
40.0
60.0
80.0
100.0
1 2 3 4 5 6 7 8 9 10 11 12
Month
% O
xida
tion
Predicted observed
October 3, 2005TransCanada26
Methane Emissions Management(research and development project)
Gas-Gas Ejector for low pressure gas leaksGas-gas ejector for dry gas seal compressors leak capture
Use of gas-gas ejector to recompress seal gas emissions
Designing a gas-gas ejector to capture seal gas emissions
Re-injecting to high pressure system
Application to TransCanada Compressors would save
538 MMSCF/yr. of natural gas
227,000 tCO2E/yr. of greenhouse gas emissions
Negligible operating cost
October 3, 2005TransCanada27
Gas-gas ejector for dry gas seal compressors leak capture - (research and development project)
Compressor dry gas seal emissions mitigation research project
227 kt CO2 E/yr.653 t CO2 E/yr.
(538 MMCF/yr)
1 seal348 seals
Emissions value = $ 0.68 M
Market value of gas = $ 3.70M@ $6.84/1000 ft3
October 3, 2005TransCanada28
Methane emissions management
Conclusion - cost curve
Methane Management Programs in place
Co
st t
o r
ed
uce
GH
Gs
($/
ton
ne)
GHG emissions reductions required(million tonnes CO2e)
October 3, 2005TransCanada29
Canada’s Climate Change Commitment2008-2012
1990 2010
Milliontonnes(CO2e)
596
Actual 2001 Emissions: 720 Mt
830
Gap = 270 Mt
2000
October 3, 2005TransCanada30
How the 270MT GAP will be met
Partnership Fund
55 – 85 Mt
LFE
45 Mt
Climate Fund
75 – 115 Mt
Other
~41%
~8%~20%
~31% $1 billion
October 3, 2005TransCanada31
Commercial Business Opportunities
TransCanada can transfer expertise and management systems to achieve GHG reduction.
Technologies:• LDAR (leak detection & repair) Program Management • HFS (high flow sampler, leak measurement) Program
ManagementInformation Systems• Geofind Application (fugitive emissions web reporting
system), emission savings, volumes, dollar value etc…Services• TOP’s (Operating Procedures)• Training, reporting
October 3, 2005TransCanada32
Methane emissions management at TransCanadaContact info:• Evelyn WalkerManager, Climate Change
[email protected]• Hasan ImranAdvisor, Climate Change
[email protected] PipeLines450, 1st Street, S.W.
Calgary, AB, Canada, T2P5H1
Tel: (403) 920-2190, (403) 920-7270
Fax: (403) 920-2397
Toll free: 1.800.661.3805
October 3, 2005TransCanada33
TransCanada METHANE emissions management program
Thank you!
Any questions?
October 3, 2005TransCanada34
Back up slides
October 3, 2005TransCanada35
2004 summary of savings from methane emission reduction programs
Minimizing blowdownemissions
711,000 tonnes of CO2E (49,076 e3m3)
Transfer compression 322,000 tonnes of CO2E (22,218 e3m3)
Valve sealing 0
Buttering & hot Tapping 169,000 tonnes of CO2E (11,644 e3m3)
Repair sleeves 220,000 tonnes of CO2E (15,213 e3m3)
Reducing fugitive emissions 137,000 tonnes of CO2E
October 3, 2005TransCanada36
Corporate GHGs 2003
0
5
10
15
20
25
30
35
40
million tonnes C
O2E
Ont
. Pow
erTr
ansA
lta
Sask
. Po
wer
Impe
rial
ATC
OTr
ansC
anad
aSy
ncru
de
Sunc
orEn
cana
Dof
asco
Nov
a Ch
emicals
October 3, 2005TransCanada37
Methane emissions distribution
Greenhouse Gases
Pipe72%
Powe20%
Indirec8%
12%
88%
Methane Emissions
Combustion emissions
Greenhouse Gas Emissions
83%
17%Fugitive emissions
Blowdown emissions
Methane Emissions