metric end mill series - mitsubishi carbide · pdf filemetric end mill series achieving high...

LJ403ALJ403A

Metric End Mill Series

Achieving high speed,

high effic

iency machining

and long tool lif

eNew PVD coating

Coating

Dependable Quality and Performance

Additional Series

— 1 —

A wide variety of items available

New MS Coating

MS2SBCutting edge length = 1.5D, ball noseR0.1~6-37 items

P.4

MS2XLBLong neck, ball nose

R0.1~3-90 items

P.5

MS2MTBTapered ball nose

(Ø6 shank)R0.2~1.5-38 items

P.7

MS2XLRBLong neck, radiusØ1~6 - 22 items

P.8

MS2XL2-flute square,

long neckØ0.3~2.5-46 items

P.10

MS2MBCutting edge length

= 2D, ball noseR0.25~6-19 items

P.4

MS2XLB6Long neck, ball nose

(Ø6 shank)R0.1~1.25-22 items

P.6

MS2MRBRadius

Ø1~6-29 items

P.8

MS2MSMS2JS

2-flute squareØ0.1~12-57 items

P.9

MS4MCMS4JC

4-flute squareØ1~12-22 items

P.11

The newest high performance coating!!

(Ti, Al)N coating

Special micro-grain cemented carbide

MS coating is the newest, cutting-edge technology coating developed by integrating Mitsubishi Materials Kobe Tool's (Kobelco) high coating technology and Mitsubishi Materials' high material technology. It is suitable for high speed, high efficiency machining of a wide range of workpiece materials including hardened steel, preharden steel, carbon steel, and stainless steel.

Features of series

Coating

— 2 —

0

10

20

30

40

5060

708090100

130

140

150

160

170

180

110120

1.49 1.50 1.51

Competitor's ball nose end mill-R1.5ball nose end mill-R1.5

small diameterend mill series achieveshigh R accuracy and runout accuracy.

R0.2 Ball nose end mill [Workpiece: AISI H13 (52HRC), Cutting length: 30m]MS2SBR0020S04

maintained high R accuracy!!

Competitor A (R0.2)

The R part got out of shape. * Competitor B suffered from tool breakage.

<Cutting conditions>Revolution: 40,000min-1 (84-SFM)IPT: .0004 inchAir blow dry only

<Cutting conditions>Workpiece: AISI H13 (52 HRC)Tool: Ball nose end mills (R3) made of coated cemented carbideRevolution: 11,250min-1

Cutting speed: 656 SFMIPT: .002Depth of cut: 2mm (.079 inch)Pick feed: 0.3mm (.012 inch)Air blow dry only

Cutting length(m)

Flan

k w

ear(m

m)

0.20

0.15

0.10

0.05

0.000 50 100 150 200

Competitor A

Competitor B

Competitor C

Tool life of R3 ball nose end mills

0

1.49 1.50 1.51

10

20

30

40

5060

708090100

130

140

150

160

170

180

110120

High accuracy achieved by series

Cutting performance of series

Order numbers for series

0.1mm x 10 times

0.2mm x 12 times

Cutting

directio

n

2mm

0.3mm

Down cutting

M SRB D04002Number of flutes

24 6

Coating

MS

Flute LengthSMJL

XL

ShortMediumSemi longLongLong relieved

NSR

Neck lengthShank sizeRadius size

FeatureSCBH

RBT

General PurposeCenter cuttingBall noseHigh HelixCorner RadiusTaper flute

020

Specification

Please refer to the tables on page 4-11.

— 3 —

Ø1, 2-flute square end mill [Workpiece: AISI P21 (43 HRC), Cutting length: 80m (16 slots)]

Ø6, 2-flute square end mill [Workpiece: AISI H13 (52HRC), Cutting length: 50m]

MS2MSD0100 Competitor A (Ø1.0)

<Cutting conditions>Revolution: 2,500min-1 (155 SFM)IPT: .0009 inchDown cuttingAir blow dry only

* Competitor B suffered from tool breakage after machining 45m. Competitor C suffered from tool breakage after machining 75m.

<Cutting conditions>Revolution: 20,000min-1 (206 SFM) Feed: 120mm/ min (4.7 ipm)Feed: Axial direction 30mm/ min (1.2 ipm)

Depth of cut: Axial direction 0.1mm X 10 times (depth 1mm, slot length 100mm)Air blow dry only

é1

2mm

Ø1, 4-flute square end mill [Workpiece: AISI 1055, Cutting length: 1m]MS4MCD0100 Competitor A (Ø1.0)

0.3mm

6mm

High chipping resistance and long tool life

Flan

k w

ear(m

m)

Cutting length(m)

0 10 20 30 40 50

0.05

0.10

0.15

Competitor BCompetitor A ChippingChipping

Slot milling

Shoulder milling

Seen from the side

Blind slot

Cutting performance of series

<Cutting conditions>Revolution: 20,000min-1 (206 SFM)IPT: .0008 inchAir blow dry only

é1

2mm

0.1m

m x

20

times

Seen from the above

Tool lifeAISI H13 (52HRC)

MS2MSD0600

— 4 —

0.50.60.81

1.21.41.51.61.8

45 45 4545454545 4545

1 1.2 1.6 2.5 2.5 3 4 45

+++++++++

++++++++++

MS2MBR0025MS2MBR0030MS2MBR0040MS2MBR0050MS2MBR0060MS2MBR0070MS2MBR0075MS2MBR0080MS2MBR0090

0.250.30.40.50.60.70.750.8 0.9

4 4 4 444444

22.53

3.54568

1012

5050707070808090

100110

66888

1212141822

MS2MBR0100MS2MBR0125MS2MBR0150MS2MBR0175MS2MBR0200MS2MBR0250MS2MBR0300MS2MBR0400MS2MBR0500MS2MBR0600

1 1.25 1.5

1.75 2

2.5 3456

446666681012

ap 30°

éD

1

RL1

éD4

(h6)

ap 30°

éD

1

RL1

éD4

(h6)

Standard of series(Short cutting edge type ball nose end mill)

0.1

0.15

0.2

0.25

0.3

0.35

0.4

0.45

0.5

0.6

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1.2

455045504550455045504545504545504550

0.30.30.50.50.60.60.80.80.90.91.11.21.21.41.51.51.81.8

++++++++++++++++++

+++++++++++++++++++

MS2SBR0010S04MS2SBR0010S06MS2SBR0015S04MS2SBR0015S06MS2SBR0020S04MS2SBR0020S06MS2SBR0025S04MS2SBR0025S06MS2SBR0030S04MS2SBR0030S06MS2SBR0035S04MS2SBR0040S04MS2SBR0040S06MS2SBR0045S04MS2SBR0050S04MS2SBR0050S06MS2SBR0060S04MS2SBR0060S06

464646464644644646

0.7

0.75

0.8

0.9

1

1.5

1.25

22.53456

1.4

1.5

1.6

1.8

2

3

2.5

4568

1012

4550455045504550505050507070808090

100110

2.12.12.32.32.42.42.72.733

3.83.84.56

7.59

121518

MS2SBR0070S04MS2SBR0070S06MS2SBR0075S04MS2SBR0075S06MS2SBR0080S04MS2SBR0080S06MS2SBR0090S04MS2SBR0090S06MS2SBR0100S04MS2SBR0100S06MS2SBR0125S04MS2SBR0125S06MS2SBR0150S06MS2SBR0200S06MS2SBR0250S06MS2SBR0300S06MS2SBR0400S08MS2SBR0500S10MS2SBR0600S12

464646464646666681012

R(mm)

D1(mm) D4L1ap

Order NumberDimensions (mm)

Stoc

k

R(mm)

D1(mm) D4L1ap


Stoc

k

R(mm)

D1(mm) D4L1ap


Stoc

k

R(mm)

D1(mm) D4L1ap


Stoc

k(Medium-length cutting edge type ball end mill)

Please refer to page 12 for recommended cutting conditions.: Stock+

MS2SB

MS2MB

***

***

* Available in Summer of 2003


Stoc

k

+++++++++++++++++++++++++++++++++++++++++++++

MS2XLBR0075N200MS2XLBR0080N080MS2XLBR0080N120MS2XLBR0080N160MS2XLBR0080N200MS2XLBR0090N080MS2XLBR0090N120MS2XLBR0090N160MS2XLBR0090N200MS2XLBR0100N040MS2XLBR0100N060MS2XLBR0100N080MS2XLBR0100N100MS2XLBR0100N120MS2XLBR0100N140MS2XLBR0100N160MS2XLBR0100N180MS2XLBR0100N200MS2XLBR0100N220MS2XLBR0100N250MS2XLBR0100N300MS2XLBR0150N080MS2XLBR0150N100MS2XLBR0150N120MS2XLBR0150N160MS2XLBR0150N200MS2XLBR0150N250MS2XLBR0150N300MS2XLBR0150N350MS2XLBR0200N100MS2XLBR0200N120MS2XLBR0200N160MS2XLBR0200N200MS2XLBR0200N250MS2XLBR0200N300MS2XLBR0200N350MS2XLBR0200N400MS2XLBR0200N450 MS2XLBR0200N500MS2XLBR0250N200MS2XLBR0250N250MS2XLBR0250N300MS2XLBR0250N350MS2XLBR0300N300MS2XLBR0300N500

R(mm)

D1(mm) Order Number

Dimensions (mm)

L3

0.5 1

1.5 1 2 1 2 3 2 4 6 8

102 4 6 8

102 4 6 8

10 3 4 6 8

10 12 1416 1820 8

12 8

12 16 68

1012 1416 18

L1

505050505050505050505050505050505050505050505050505050505050555555505050505550505050505555

ap

0.20.20.20.30.30.40.40.40.50.50.50.5 0.50.60.60.60.60.60.80.80.80.80.81111111111

1.21.21.41.41.41.51.51.51.51.51.51.5

Stoc

k+++++++++++++++++++++++++++++++++++++++++++++

MS2XLBR0010N005MS2XLBR0010N010MS2XLBR0010N015MS2XLBR0015N010MS2XLBR0015N020MS2XLBR0020N010MS2XLBR0020N020MS2XLBR0020N030MS2XLBR0025N020MS2XLBR0025N040MS2XLBR0025N060MS2XLBR0025N080MS2XLBR0025N100MS2XLBR0030N020MS2XLBR0030N040MS2XLBR0030N060MS2XLBR0030N080MS2XLBR0030N100MS2XLBR0040N020MS2XLBR0040N040MS2XLBR0040N060MS2XLBR0040N080MS2XLBR0040N100MS2XLBR0050N030MS2XLBR0050N040MS2XLBR0050N060MS2XLBR0050N080MS2XLBR0050N100MS2XLBR0050N120MS2XLBR0050N140MS2XLBR0050N160MS2XLBR0050N180MS2XLBR0050N200MS2XLBR0060N080MS2XLBR0060N120MS2XLBR0070N080MS2XLBR0070N120MS2XLBR0070N160 MS2XLBR0075N060MS2XLBR0075N080MS2XLBR0075N100MS2XLBR0075N120MS2XLBR0075N140MS2XLBR0075N160MS2XLBR0075N180

D4

444444444444444444444444444444444444444444444

D5

0.170.170.170.270.270.360.360.360.460.460.460.460.460.560.560.560.560.560.760.760.760.760.760.960.960.960.960.960.960.960.960.960.961.161.161.361.361.361.361.461.461.461.461.461.46

0.1

0.15

0.2

0.25

0.3

0.4

0.5

0.6

0.7

0.75

0.2

0.3

0.4

0.5

0.6

0.8

1

1.2

1.4

1.5


L3

20 8

1216208

121620468

1012141618202225308

1012162025303510121620253035404550202530353050

L1

5550505555505055555050505050505555606065706060606070707080707070707070809090

1007070808080

120

D4

444444444444444444444666666666666666666666666

D5

1.461.561.561.561.561.761.761.761.761.961.961.961.961.961.961.961.961.961.961.961.962.962.962.962.962.962.962.962.963.963.963.963.963.963.963.963.963.963.964.964.964.964.965.855.85

R(mm)

D1(mm)

0.8

0.9

1

1.5

2

2.5

3

0.75

— 5 —

1.51.61.61.61.61.81.81.81.8222222222222333333334444444444555566

ap

ap 30°

éD

5

R

éD

1

L3

L1

éD4

(h6)

(2-flute,long neck type ball nose end mill)

Standard of series

Please refer to page 12 for recommended cutting conditions.

1.6

1.5

1.8

2

3

4

5

6

MS2XLB

: Stock. : New products.+

R(mm)

D1(mm) Order Number

Dimensions (mm)

L3

0.5

0.8

0.8

1.2

1.2

2

1.5

2.5

1.8

3

2.4

4

L1

50

50

50

50

50

50

50

50

50

50

50

50

ap

0.2

0.2

0.3

0.3

0.4

0.4

0.5

0.5

0.6

0.6

0.8

0.8

Stoc

k

+

+

+

+

+

+

+

+

+

+

+

+

Stoc

k

+

+

+

+

+

+

+

+

+

+

MS2XLB6R0010N005

MS2XLB6R0010N008

MS2XLB6R0015N008

MS2XLB6R0015N012

MS2XLB6R0020N012

MS2XLB6R0020N020

MS2XLB6R0025N015

MS2XLB6R0025N025

MS2XLB6R0030N018

MS2XLB6R0030N030

MS2XLB6R0040N024

MS2XLB6R0040N040

0.1

0.15

0.2

0.25

0.3

0.4

0.2

0.3

0.4

0.5

0.6

0.8

D4

6

6

6

6

6

6

6

6

6

6

6

6

D5

0.17

0.17

0.27

0.27

0.36

0.36

0.46

0.46

0.56

0.56

0.76

0.76

R(mm) Order Number

Dimensions (mm)

L3

3

5

3.6

6

4.5

7.5

6

10

7.5

12.5

L1

50

50

50

50

50

50

50

50

50

50

ap

1

1

1.2

1.2

1.5

1.5

2

2

2.5

2.5

MS2XLB6R0050N030

MS2XLB6R0050N050

MS2XLB6R0060N036

MS2XLB6R0060N060

MS2XLB6R0075N045

MS2XLB6R0075N075

MS2XLB6R0100N060

MS2XLB6R0100N100

MS2XLB6R0125N075

MS2XLB6R0125N125

0.5

0.6

0.75

1

1.25

D1(mm)

1

1.2

1.5

2

2.5

D4

6

6

6

6

6

6

6

6

6

6

D5

0.96

0.96

1.16

1.16

1.46

1.46

1.96

1.96

2.46

2.46

— 6 —

ap 30°

éD

1 éD

5

RL3

L1

éD4

(h6)

(2-flute, long neck type ball nose end mill)

Standard of series

Please refer to page 12 for recommended cutting conditions.: Stock. : New products.+

MS2XLB6

Stoc

k

MS2MTBR0075T0300

MS2MTBR0075T0700

MS2MTBR0100T0030

MS2MTBR0100T0100

MS2MTBR0100T0130

MS2MTBR0100T0200

MS2MTBR0100T0300

MS2MTBR0100T0400

MS2MTBR0100T0500

MS2MTBR0100T0700

MS2MTBR0125T0030

MS2MTBR0125T0100

MS2MTBR0125T0130

MS2MTBR0125T0200

MS2MTBR0125T0300

MS2MTBR0125T0400

MS2MTBR0125T0500

MS2MTBR0125T0700

MS2MTBR0150T0700


Stoc

kD1

(mm)

0.4

0.6

1

1.5

R(mm)

0.2

0.3

0.5

0.75

D2

0.69

0.89

1.09

1.39

0.88

1.07

1.27

1.56

1.04

1.09

1.13

1.18

1.26

1.44

2.36

1.59

1.68

1.78

1.87

L1

40

40

40

40

40

40

40

40

40

40

40

40

40

40

45

40

40

40

40

ap

3

3

3

3

3

3

3

3

3

3

3

3

3

3

6

6

6

6

6

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

MS2MTBR0020T0300

MS2MTBR0020T0500

MS2MTBR0020T0700

MS2MTBR0020T1000

MS2MTBR0030T0300

MS2MTBR0030T0500

MS2MTBR0030T0700

MS2MTBR0030T1000

MS2MTBR0050T0030

MS2MTBR0050T0100

MS2MTBR0050T0130

MS2MTBR0050T0200

MS2MTBR0050T0300

MS2MTBR0050T0500

MS2MTBR0050T0700

MS2MTBR0075T0030

MS2MTBR0075T0100

MS2MTBR0075T0130

MS2MTBR0075T0200

D4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

B7

3°

5°

7°

10°

3°

5°

7°

10°

30°

1°

1°30'

2°

3°

5°

7°

30'

1°

1°30'

2°


R(mm)

0.75

1

1.25

1.5

D1(mm)

1.5

2

2.5

3

D2

2.05

2.80

2.12

2.24

2.37

2.49

2.74

2.98

3.23

3.73

2.65

2.81

2.96

3.11

3.42

3.73

4.04

5.77

5.72

L1

40

40

45

45

45

45

45

45

45

50

45

45

45

45

45

50

50

60

60

D4

4

4

4

4

4

4

4

4

4

6

4

4

4

4

4

6

6

6

6

B7

3°

7°

30'

1°

1°30'

2°

3°

4°

5°

7°

30'

1°

1°30'

2°

3°

4°

5°

7°

7°

— 7 —

30°R

éD

1

ap

éD4

(h6)

L1

éD

2

B7

6

6

8

8

8

8

8

8

8

8

10

10

10

10

10

10

10

14.5

12.5

ap

Please refer to page 12 for recommended cutting conditions.: Stock

(2-flute,tapered type ball nose end mill)

Standard of series

+

MS2MTB


D4

4 4 4 4 4 4 4 4 4 4 4 6 6 6 6

L1

40 40 40 40 40 40 40 40 40 40 40 50 50 50 50

ap

2 2 3 3 3 4 4 4 5 5 5 6 6 6 6

Stoc

k

+++++++++++++++

MS2MRBD0100R020MS2MRBD0100R030MS2MRBD0150R020MS2MRBD0150R030MS2MRBD0150R050MS2MRBD0200R020MS2MRBD0200R030MS2MRBD0200R050MS2MRBD0250R020MS2MRBD0250R030MS2MRBD0250R050MS2MRBD0300R020MS2MRBD0300R030MS2MRBD0300R050MS2MRBD0300R100

MS2MRBD0400R020MS2MRBD0400R030MS2MRBD0400R050MS2MRBD0400R100MS2MRBD0500R020MS2MRBD0500R030MS2MRBD0500R050MS2MRBD0500R100MS2MRBD0600R020MS2MRBD0600R030MS2MRBD0600R050MS2MRBD0600R100MS2MRBD0600R150MS2MRBD0600R200

D1(mm)

2.5

3

2

1.5

1

R

0.2 0.3 0.2 0.3 0.5 0.2 0.3 0.5 0.2 0.3 0.5 0.2 0.3 0.5 1


D4

6666666 6666666

L1

50505050505050 50505050505050

D1(mm)

4

5

6

R

0.2 0.3 0.5 1

0.2 0.3 0.5 1

0.2 0.3 0.5 1

1.5 2

— 8 —


L3

254

104

106

156

158

L1

6060606060605060506050

ap

11222233334

Stoc

k

+++++++++++

Stoc

k

+++++++++++

MS2XLRBD0100R010N020MS2XLRBD0100R010N050MS2XLRBD0200R010N040MS2XLRBD0200R010N100MS2XLRBD0200R030N040MS2XLRBD0200R030N100MS2XLRBD0300R010N060MS2XLRBD0300R010N150MS2XLRBD0300R030N060MS2XLRBD0300R030N150MS2XLRBD0400R010N080

MS2XLRBD0400R010N200MS2XLRBD0400R030N080MS2XLRBD0400R030N200MS2XLRBD0400R050N080MS2XLRBD0400R050N200MS2XLRBD0600R010N120MS2XLRBD0600R010N300MS2XLRBD0600R030N120MS2XLRBD0600R030N300MS2XLRBD0600R050N120MS2XLRBD0600R050N300

D1(mm)

1

2

3

4

D4

66666666666

D5

0.960.961.961.961.961.962.962.962.962.963.96

R

0.10.10.10.10.30.30.10.10.30.30.1

D1(mm) Order Number

Dimensions (mm)

L3

208

208

20123012301230

L1

6050605060507050705070

4

6

D4

66666666666

D5

3.963.963.963.963.965.855.855.855.855.855.85

R

0.10.30.30.50.50.10.10.30.30.50.5

L1

ap

éD

1

éD4

(h6)

R 30°

8 8 8 8

10 10 10 10 12 12 12 12 12 12

ap

30°

L1

L3

ap

éD

1

éD4

(h6)

R

éD

5

44444666666

ap

(2-flute radius end mill)

Standard of series

(2-flute,long neck type radius end mill)

Please refer to page 13 for recommended cutting conditions.: Stock. : New products.

Stoc

k

++++++++++++++

MS2MRB

MS2XLRB

+

Sharp edge

L1

ap

ØD

1

ØD

4

(h6)

(S2J:D1 3,gashed land edge)

30˚

D1

(mm)D4L1ap

Order Number

Dimensions (mm)S

toc

k

0.3

0.4

0.2

0.1

0.5

0.6

0.7

0.8

0.9

1

1.1

1.2

1.3

1.4

1.5

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

0.3

0.4

0.6

0.6

0.9

0.8

1.2

1

1.5

1.2

1.8

1.4

2.1

1.6

2.4

1.8

2.7

2

3

2.2

2.4

3.6

2.6

2.8

3

4.5

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

MS2JSD0010

MS2MSD0020

MS2JSD0020

MS2MSD0030

MS2JSD0030

MS2MSD0040

MS2JSD0040

MS2MSD0050

MS2JSD0050

MS2MSD0060

MS2JSD0060

MS2MSD0070

MS2JSD0070

MS2MSD0080

MS2JSD0080

MS2MSD0090

MS2JSD0090

MS2MSD0100

MS2JSD0100

MS2MSD0110

MS2MSD0120

MS2JSD0120

MS2MSD0130

MS2MSD0140

MS2MSD0150

MS2JSD0150

D1

(mm)D4L1

Order Number

Dimensions (mm)

Sto

ck

1.6

1.7

1.8

1.9

2

2.1

2.2

2.3

2.4

2.5

2.6

2.7

2.8

2.9

3

4

5

6

8

10

12

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

6

6

6

6

6

6

6

6

8

8

10

10

12

12

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

45

45

50

50

50

50

50

50

60

70

70

90

75

90

3.2

3.4

3.6

5.4

3.8

4

6

4.2

4.4

4.6

4.8

5

7.5

5.2

5.4

5.6

5.8

6

9

8

12

10

15

12

18

16

24

20

30

24

36

+++++++++++++++++++++++++++++++

MS2MSD0160

MS2MSD0170

MS2MSD0180

MS2JSD0180

MS2MSD0190

MS2MSD0200

MS2JSD0200

MS2MSD0210

MS2MSD0220

MS2MSD0230

MS2MSD0240

MS2MSD0250

MS2JSD0250

MS2MSD0260

MS2MSD0270

MS2MSD0280

MS2MSD0290

MS2MSD0300

MS2JSD0300

MS2MSD0400

MS2JSD0400

MS2MSD0500

MS2JSD0500

MS2MSD0600

MS2JSD0600

MS2MSD0800

MS2JSD0800

MS2MSD1000

MS2JSD1000

MS2MSD1200

MS2JSD1200

ap

— 9 —


(2-flute square end mill)

Standard of series

*

*

*

*

*

*


MS2MS MS2JS

: Stock. : New products.+

D1(mm) D4L3L1ap


Stoc

k

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

1.1

1.2

1.3

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

0.8

0.5

0.6

0.6

0.8

0.8

0.9

0.9

1.1

1.1

1.2

1.2

1.4

1.4

1.5

1.5

1.7

1.7

1.8

1.8

2

2

2.1

MS2XL6D0030N008

MS2XL6D0030N015

MS2XL6D0040N010

MS2XL6D0040N020

MS2XL6D0050N013

MS2XL6D0050N025

MS2XL6D0060N015

MS2XL6D0060N030

MS2XL6D0070N018

MS2XL6D0070N035

MS2XL6D0080N020

MS2XL6D0080N040

MS2XL6D0090N023

MS2XL6D0090N045

MS2XL6D0100N025

MS2XL6D0100N050

MS2XL6D0110N028

MS2XL6D0110N055

MS2XL6D0120N030

MS2XL6D0120N060

MS2XL6D0130N033

MS2XL6D0130N065

MS2XL6D0140N035

0.8

1.5

1

2

1.3

2.5

1.5

3

1.8

3.5

2

4

2.3

4.5

2.5

5

2.8

5.5

3

6

3.3

6.5

3.5

D5

-

0.27

0.36

0.36

0.46

0.46

0.56

0.56

0.66

0.66

0.76

0.76

0.86

0.86

0.96

0.96

1.06

1.06

1.16

1.16

1.26

1.26

1.36

D1(mm) D4L3L1


Stoc

k

1.4

1.5

1.6

1.7

1.8

1.9

2

2.1

2.2

2.3

2.4

2.5

1.4 6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

50

50

50

50

50

50

50

50

50

50

50

50

50

50

60

50

60

50

60

50

60

50

60

2.1

2.3

2.3

2.4

2.4

2.6

2.6

2.7

2.7

2.9

2.9

3

3

3.2

3.2

3.3

3.3

3.5

3.5

3.6

3.6

3.8

3.8

MS2XL6D0140N070

MS2XL6D0150N038

MS2XL6D0150N075

MS2XL6D0160N040

MS2XL6D0160N080

MS2XL6D0170N043

MS2XL6D0170N085

MS2XL6D0180N045

MS2XL6D0180N090

MS2XL6D0190N048

MS2XL6D0190N095

MS2XL6D0200N050

MS2XL6D0200N100

MS2XL6D0210N053

MS2XL6D0210N105

MS2XL6D0220N055

MS2XL6D0220N110

MS2XL6D0230N058

MS2XL6D0230N115

MS2XL6D0240N060

MS2XL6D0240N120

MS2XL6D0250N063

MS2XL6D0250N125

7

3.8

7.5

4

8

4.3

8.5

4.5

9

4.8

9.5

5

10

5.3

10.5

5.5

11

5.8

11.5

6

12

6.3

12.5

D5

1.36

1.46

1.46

1.56

1.56

1.66

1.66

1.76

1.76

1.86

1.86

1.96

1.96

2.06

2.06

2.16

2.16

2.26

2.26

2.36

2.36

2.46

2.46

— 10 —

30°

L1

apL3

éD

1

éD4

(h6)

éD

5

Sharp edge

ap

(2-flute,long neck type square end mill)

Standard of series


+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

: Stock.+

D1(mm) D4L1ap


Stoc

k

40

40

40

40

40

40

40

50

50

50

50

2.5

4

3.8

6

5

8

6.3

10

7.5

12

10

MS4MCD0100

MS4JCD0100

MS4MCD0150

MS4JCD0150

MS4MCD0200

MS4JCD0200

MS4MCD0250

MS4JCD0250

MS4MCD0300

MS4JCD0300

MS4MCD0400

1

1.5

2

2.5

3

4

4

4

4

4

4

4

4

4

6

6

6

D1(mm) D4L1


Stoc

k

50

50

60

50

60

60

70

70

90

90

110

16

12.5

20

15

24

20

32

25

40

30

48

MS4JCD0400

MS4MCD0500

MS4JCD0500

MS4MCD0600

MS4JCD0600

MS4MCD0800

MS4JCD0800

MS4MCD1000

MS4JCD1000

MS4MCD1200

MS4JCD1200

4

5

6

8

10

12

6

6

6

6

6

8

8

10

10

12

12

— 11 —

éD

1

L1

ap 30°

éD4

(h6)

Sharp edge

ap

(4-flute square end mill)

Standard of series


+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

+

: Stock.+

*

*

*

*

*

*


R0.1R0.15R0.2R0.25R0.3R0.35R0.4R0.45R0.5R0.75R1R1.25R1.5R2R2.5R3R4R5R6

R0.0039R0.0059R0.0079R0.0098R0.0118R0.0137R0.0157R0.0177R0.0197R0.0295R0.0394R0.0492R0.0590R0.0787R0.0984R0.1181R0.1575R0.1969R0.2362

Hardened steel(45 - 55HRC)

Alloy steel / Tool steelPre-hardened steel

( < 45HRC)

MS2XLB6MS2SB

MS2MTBMS2MB MS2XLB

PfR

ap

&D

Pf=0.2R(R0.1-R1) =0.4R(R1.25-R3)

ap < 0.1R

Cutting mode

Workpiece

R (mm) R (inch)

Cutting conditions

80 - 90

115 - 125

145 - 165

175 - 210

220 - 240

250 - 275

300 - 330

320 - 360

345 - 380

430 - 470

490 - 530

530 - 580

590 - 630

650 - 710

735 - 785

735 - 785

735 - 785

735 - 785

735 - 785

80 - 90

115 - 130

150 - 170

180 - 220

230 - 260

265 - 300

310 - 340

345 - 390

400 - 450

485 - 550

650 - 730

750 - 800

850 - 950

975 - 1100

1000 - 1250

1000 - 1250

1000 - 1250

1000 - 1250

1000 - 1250

SFM

0.00015

0.0002

0.0003

0.0003

0.0003

0.0003

0.0004

0.0004

0.0004

0.0005

0.0008

0.0009

0.001

0.0015

0.0018

0.002

0.0025

0.003

0.0035

IPT SFM IPT

0.00015

0.0002

0.0002

0.0002

0.0003

0.0003

0.0003

0.0003

0.0004

0.0005

0.0007

0.0008

0.0009

0.001

0.0013

0.0015

0.002

0.0025

0.003

— 12 —

MS2SBMS2MB MS2MTB

Pf=0.15R(R0.1~R1) 0.3R(R1.25~R3)

ap < 0.07RMS2XLB(6)

Recommended cutting conditions of series

2-flute ball nose end mill

Note 1) Figures above are general cutting conditions. Please select appropriate cutting conditions based on the figures above according to your own machine conditions. In doing so, adjust spindle speed and table feed at the same rate.

&D

ap

&D < 2 ap < 0.1D

&D > 2.5 ap < 0.2D

Slot milling 70 - 80 90 - 140

130 - 180 180 - 220 220 - 250 245 - 285 270 - 300 280 - 320 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330

0.20.30.40.50.60.70.80.91

1.52

2.5345681012

0.0079 0.0118 0.0157 0.0197 0.0236 0.0276 0.0315 0.0354 0.0394 0.0590 0.0787 0.0984 0.1181 0.1575 0.1968 0.2362 0.3150 0.3937 0.4720

0.00008 0.0001 0.0001 0.0002 0.0002 0.0002 0.0003 0.0003 0.0004 0.0006 0.0008 0.001 0.0012 0.0016 0.002 0.0024 0.0026 0.003 0.004

0.00008 0.0001 0.0001 0.0002 0.0002 0.0002 0.0003 0.0003 0.0004 0.0006 0.0008 0.001 0.0012 0.0016 0.002 0.0024 0.0026 0.003 0.004

70 - 80 90 - 140 130 - 180 180 - 220 220 - 250 235 - 280 265 - 290 275 - 310 290 - 320 290 - 320 290 - 320 290 - 320 290 - 320 290 - 320 290 - 320 290 - 320 300 - 330 300 - 330 300 - 330

0.00008 0.0001 0.0001 0.0002 0.0002 0.0002 0.0003 0.0003 0.0004 0.0006 0.0008 0.001 0.0012 0.0016 0.002 0.0024 0.0026 0.003 0.004

70 - 80 90 - 140 130 - 180 180 - 220 220 - 250 245 - 285 270 - 300 280 - 320 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330 300 - 330

0.00006 0.0001 0.0001 0.0001 0.0002 0.0002 0.0003 0.0003 0.0004 0.0006 0.0008 0.001 0.0011 0.0015 0.0019 0.0022 0.0025 0.003 0.004

80 - 90 100 - 135 140 - 175 175 - 210 195 - 225 195 - 225 200 - 230 200 - 230 200 - 230 210 - 235 210 - 235 210 - 235 210 - 235 220 - 240 220 - 240 220 - 240 225 - 250 225 - 250 225 - 250

0.00005 0.0001 0.0001 0.0001 0.0001 0.0002 0.0002 0.0003 0.0003 0.0005 0.0006 0.0008 0.001 0.0013 0.0016 0.002 0.0022 0.0028 0.003

75 - 90 100 - 125 130 - 180 175 - 195 175 - 195 175 - 195 180 - 200 180 - 200 180 - 200 180 - 200 180 - 200 180 - 200 180 - 200 180 - 200 180 - 200 180 - 200 190 - 220 195 - 230 195 - 230

MS2J MS2M MS2XL MS2MRB MS2XLRB

— 13 —

MS2M(J) / MS2MRB

&D < 2 ap < 0.08D

&D > 2.5 ap < 0.15D

MS2XL / MS2XLRB

&D

ap

&D < 0.5 ap < 0.02D

&D > 0.6 ap < 0.05D

Slot milling 75 - 90 100 - 130 135 - 155 140 - 160 150 - 170 150 - 170 150 - 170 150 - 170 150 - 170 150 - 170 160 - 175 160 - 175 160 - 175 160 - 175 160 - 175 165 - 200 170 - 210 170 - 210 170 - 210

0.20.30.40.50.60.70.80.91

1.52

2.5345681012

0.00004 0.00005 0.00006 0.00007 0.00008 0.0001 0.0001 0.0001 0.0001 0.0002 0.0002 0.0003 0.0004 0.0005 0.0006 0.0008 0.001 0.003 0.0035


MS2J MS2M MS2MRB

MS2M(J) / MS2MRB


2-flute square end mill

Cutting mode

SFM IPT SFM IPT SFM IPT SFM IPT SFM IPT

Carbon steelAlloy steel

(180 - 280HB)

Carbon steelAlloy steel

(280 - 380HB)

Pre-hardened steel(35 - 45HRC)

Stainless steel Cast iron(Tensile strength

< 350N/mm2)

Workpiece

&D(mm)

&D(inch)

&D(mm)

&D(inch)

Cutting conditions

Cutting mode

WorkpieceCutting conditions SFM IPT

Note 1) When shouder milling, feed can be increased by approximately 20 - 25%.Note 2) Figures above are general cutting conditions. Please select appropriate cutting conditions based on the figures above according to your own machine conditions. In doing so, adjust spindle speed and table feed at the same rate.

0.0079 0.0118 0.0157 0.0197 0.0236 0.0276 0.0315 0.0354 0.0394 0.0590 0.0787 0.0984 0.1181 0.1575 0.1968 0.2362 0.3150 0.3937 0.4720

Shoulder milling 190 - 230

210 - 240

250 - 275

280 - 310

300 - 320

310 - 330

340 - 365

360 - 385

390 - 420

0.0001

0.0003

0.0004

0.0008

0.0009

0.0012

0.0014

0.0016

0.0016

110 - 135

140 - 155

155 - 175

175 - 195

180 - 210

185 - 215

210 - 230

220 - 245

220 - 245

0.0001

0.0002

0.0004

0.0008

0.001

0.0011

0.0013

0.0014

0.0014

95 - 110

115 - 130

130 - 145

145 - 160

150 - 165

160 - 185

180 - 195

200 - 225

200 - 230

0.0001

0.0002

0.0004

0.0007

0.001

0.0012

0.0014

0.0015

0.0015

190 - 230

210 - 240

250 - 275

280 - 310

300 - 320

310 - 330

340 - 365

360 - 385

390 - 420

0.0001

0.0003

0.0004

0.0008

0.0009

0.0012

0.0014

0.0016

0.0016

375 - 420

430 - 530

500 - 550

560 - 590

600 - 630

650 - 700

720 - 780

775 - 800

775 - 800

0.0001

0.0004

0.0005

0.0008

0.0011

0.0014

0.0015

0.0018

0.0018

Aluminium alloy

MS4J MS4M

ae

ap

&D

— 14 —

MS4M / MS4J&D < 3mm

ap < 1.5D ae < 0.1D

&D > 4mm ap < 1.5D

ae < 0.2D

Shoulder milling



MS4J MS4M

ae

ap

&D

MS4M / S4JMap < 1D

ae < 0.05D


4-flute square end mill

Cutting mode

SFM IPT SFM IPT

85 - 95

95 - 110

100 - 115

110 - 120

110 - 120

115 - 135

130 - 150

150 - 170

170 - 190

0.0001

0.0002

0.0003

0.0004

0.0005

0.0008

0.001

0.0013

0.0013

40 - 50

45 - 55

50 - 60

55 - 65

60 - 70

60 - 70

70 - 80

70 - 85

70 - 85

0.0001

0.0001

0.0003

0.0005

0.0006

0.0008

0.0009

0.0009

0.0009

SFM IPT SFM IPT

SFM IPT SFM IPT SFM IPT

Workpiece

1

2

3

4

5

6

8

10

12

&D(mm)

0.0394

0.0787

0.1181

0.1575

0.1968

0.2362

0.3150

0.3937

0.4720

&D(inch)

1

2

3

4

5

6

8

10

12

&D(mm)

0.0394

0.0787

0.1181

0.1575

0.1968

0.2362

0.3150

0.3937

0.4720

&D(inch)

Cutting conditions

Carbon steelAlloy steel( < 30HRC)

Alloy steel,Tool steelPre-hardened steel

(30 - 45HRC)Stainless steel

Cast iron(Tensile strength

350N/mm2)

Cutting mode

WorkpieceCutting conditions

Note 1) Figures above are general cutting conditions. Please select appropriate cutting conditions based on the figures above according to your own machine conditions. In doing so, adjust spindle speed and table feed at the same rate.Note 2) When using MS4J, reduce revolution and feed to approximately 50% of the figures above.

Tool

Workpiece

AISI H13 TOOL STEEL(47 HRC)

Component Connecting rod (forged)

Dry (air blow)

Machining center

Coolant

Machine

Result

Cu

ttin

g c

on

dit

ion

s

94 (308 SFM)

0.1 (0.004 IPT)

10,000

2,000 (79 IPM)

MS2SBR0150S06

Cutting speed(m/min)

Feed (mm/tooth)

Revolution (min-1)

Table feed (mm/min)

Cutting length (m)

Competitor's

200 400 6000

Tool life (Cutting length/ workpiece: About 150m)

(Comparison of wear conditions after machining 50m)

Semi-finishing ~ finishing where depth of cut is 0.05 ~ 0.1mm.(0.002 ~ 0.004 inch)

Tool

AISI 420 STAINLESS STEEL (40 HRC)

AISI 304 STAINLESS STEEL(250 HB)

Plastic mold

Dry (air blow)

Machining center

Machining center

Part used for a medical device

Coolant Water soluble cutting oil

45 (148 SFM)

0.005 (0.0002 IPT)

7,200

72 (2.8 IPM)

31.4 (103 SFM)

0.006 (0.0002 IPT)

10,000

120 (4.7 IPM)

MS2SB0100S04

MS2MSD0100

Intensified machining process (R part of the slot)

Finishing of the R part of a mold groove, etc.

Enlarging of drilled holes

(Ø1 |Ø1.2 Depth: 0.6 )

Tool life Number of end mills needed for producing one mold

Before1 ~ 2 tools

When using MSTAROnly one tool needed

Depth of cut applied beforeFor roughing: 0.18mmFor roughing: (0.007 inch)For finishing : 0.02mm (0.008 inch)

When using MSTAROnly one machining processrequired, maintaining highaccuracy.Depth of cut: 0.2mmDepth of cut: (0.008 inch)

+0.02 0

+0.03 0

MSTAR achieved longer tool life and 1.5 times higher feed.

Conventional feed: 80mm/ min (3.2 IPM)

AISI 1055 CARBON STEEL

Machining center

Plastic mold

Dry (air blow)

50 (164 SFM)

0.04 (0.0016 IPT)

2,650

212 (8.4 IPM)

MS4JCD0600

Flank wear (mm)

Competitor's

Competitor's

0.1 0.2 0.3 0

Tool life

Side surface finishing of a mold part.(Depth: 6mm, Width: 0.6mm)

Application examples for series

Result

Machine

Cu

ttin

g c

on

dit

ion

s

Cutting speed(m/min)

Feed (mm/tooth)

Revolution (min-1)

Table feed (mm/min)

Component

Workpiece

No. of holes

100 200 3000

Number of holes

17401 Eastman Street, Irvine, California 92614, U.S.A.

TEL. (800) 621-4486 FAX. (800) 643-4909

Customer Service: (800) 523-0800 Technical Support: (800) 486-2341

Chicago Branch Office:

Detroit Branch Office:

Toronto Branch Office:

5999 New Wilke Rd, Suite 200,Rolling Meadows, Illinois 60008, U.S.A.

TEL. 847-806-1550 FAX. 847-806-1563

39303 Country Club Drive, Suite A-1, Farmington Hills, Michigan 48331, U.S.A.

TEL. 248-489-1000 FAX. 248-489-3008

6535 Millcreek Drive, Unit 63 & 64, Mississauga, Ontario, Canada L5N 2M2

TEL. 905-814-0240 FAX. 905-814-0245

Av.La Cañada No. 16, Parque Industrial Bernardo Quintana, El Marques, Queretaro, CP 76246 Mexico

TEL. 011-52-442-221-6136 FAX. 011-52-442-221-6134

011-52-442-221-6137

011-52-442-221-6150

www.mitsubishicarbide.comEDP# 9001310 r.2 Printed in the U.S.A.: 12/03

metric end mill series - mitsubishi carbide · pdf filemetric end mill series achieving high...

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