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Metal Forming & Machining

(MF F313)

K S SANGWAN

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Introduction

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Course Handout

Outline

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This course is designed to enrich theoretical, analytical as

well as practical knowledge about common metal

forming and machining techniques used in

manufacturing. Non-traditional machining and

processing of plastics are also covered in the presentcourse.

Scope and Objective of theCourse

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Please follow the class notes and I will let you know about

the reference(s) used to prepare each slide.

1. Amitabha Ghosh and Asok Kumar Mallik,

Manufacturing Science, Affiliated East-West Press,

New Delhi, 1985

2. Serope Kalpakjian and Steven R. Schmid,

Manufactuirng Engineering and Technology, Pearson

Education (Low Cost Indian Edition), 4/e, 2001, New

Delhi3. Roy A. Lindberg, Processes and Materials of

Manufacture, PHI, New Delhi, 2004

Books

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Manufacturing properties of materials,

Control of manufacturing properties of materials

Introduction

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Failure theory and yield conditions

Analysis and processes of Rolling, Forging, Wire & Tube

drawing

Analysis and processes of deep drawing, bending,

extrusion, sheet metal working

Metal Forming

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Introduction to machining

Cutting tool geometry

Mechanism of chip formation

Heat generation in metal cutting and cutting fluid

Tool life and machinability

Machining operations: Shaping and planing, Turning and

boring, Drilling, Milling, Multipoint machining

Surface integrityEconomics of machining

Metal Machining

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Abrasive Jet Machining

Ultrasonic Machining

Electrochemical Machining

Electric Discharge Machining

Electron Beam Machining

Laser Beam Machining

Plasma Arc Machining

Non-traditional machining

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Types of plastic, their processing and economics

Processing of plastics

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Components Duration Weightage(%)

Remarks

Mid Semester

Test

90 min. 30 Open Book

Quiz 5 Closed Book

Lab Experiments 25 Viva Voce

ComprehensiveExamination

3 hrs.

40

Closed Book

Evaluation Scheme

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Casting

Forming

Machining

Joining

Primary ManufacturingProcesses

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Classification ofManufacturing Processes

Disposable Mould Permanent Mould

Casting Plastic Moulding

Liquids

Press Work Machining

Sheet

Forming Machining

Bar

Sintering

Powder

Solids

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Thanks