miba sinter group · sions includes synchronizer hubs, synchronizer rings, friction rings, dog...
TRANSCRIPT
Miba Sinter Group
En
glis
h
Materials to Precision 3
Our Team 5
Operational Excellence 7
Global Network 9
Engine 11
Transmission 13
Body & Chassis 15
Technological Expertise 17
Contacts 19
Contents
Publisher:Miba AG, Corporate Communications, Dr.-Mitterbauer-Str. 3 4663 Laakirchen, AustriaT +43/76 13/25 41-0, F +43/76 13/25 41-21 72www.miba.com, [email protected]
Creative concept: graficde’sign pürstinger, Salzburg
Production 2009:S_Media, Gmunden
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The international automotive industry is facing
continuously growing challenges. Shorter
development times, increasing price pressure and
new environmental guidelines are the forces driving
this dynamic market environment. The Miba Sinter
Group, as technology market leader in powder
metallurgy applications, works closely with
customers to meet these challenges.
Thanks to our global presence, years of experience
and ongoing technological progress, we can
guarantee our clients customized and cost-effective
solutions.
Miba sintered components are high-precision, high-
strength parts produced using special process
techno logy. They are used in engines, trans mis -
sions, steering systems, brakes, exhaust sys -
tems and shock absorbers in cars.
Our vision:
No powertrain without Miba techno logy.
Materials to Precision
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Our Team
Miba Group’s corporate values, namely techno -
logical leadership, passion for success,
entrepreneurship and lifelong-learning, are the keys
to our success.
Dedicated, highly-trained staff and high-tech
systems are the pillars of our performance. It is our
team’s wealth of experience that guarantees
operational excellence in the production of sintered
components.
Employees receive extensive training and staff
development opportunities to ensure ongoing
improvements in quality and long-term growth.
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Compared with other production processes, sinter
technology allows maximum material utilization
with the lowest possible energy use. By ensuring
that our technology steadily improves, Miba Sinter
Group is able to produce high-end compo nents for
the vehicles of tomorrow.
At the start of the production process, metallic
powder mixes are compressed using highly
complex tools. The compacted part is sintered at
a temperature of up to 1350 °C. To ensure the
greatest possible precision, the component is sized
and, if necessary, undergoes heat treatment, sur -
face coating, mechanical processing, joining or
assembly steps.
Our success lies in our rigorous quality standards
during the production of high-precision sintered
components. A process-oriented, integrated mana-
gement system ensures ongoing improvement of
all processes, both in production and organization.
OperationalExcellence
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� Miba Sinter Group Sales & Engineering Offices
� Miba Sinter Group Production Sites
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We accompany our customers as they expand
globally, providing support via our products and
services. Five production sites and a sales and R&D
network covering three continents allow us to
respond quickly and flexibly to customers’ needs.
Our customers benefit from our global approach
and local presence.
Our employees at all our sites share the same
performance and quality values. This guarantees
unified high-quality standards and outstanding
customer service.
We offer our customers tailored and efficient
solutions. Our comprehensive global research and
development, production and logistics network
enables us to meet the challenges of our
customers.
Global Network
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Engine
Creating successful P/M design solutions for
engine components is all about developing in-depth
understanding of the applications in question. At
Miba, for over 35 years we've been building an
impressive knowledge base in engine drive
technologies, in particular in the following areas:
� Gears and gear modules for timing drives and
mass balancer systems for combustion
engines
� Components for variable camshaft phasing
systems
� Functional testing and validation testing,
both in-house and in co-operation with partners
� New technologies with economical production
costs
� Improvement in functionality by, for example,
reducing noise of chain drive systems and
minimizing friction loss
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Transmission
Transmission manufacturers around the world rely
on Miba Sinter Group’s long lasting experience with
high-quality and high-performance P/M components
for manual, double clutch, and automatic
transmissions as well as for all-wheel-drive transfer
cases.
Miba Sinter Group’s product portfolio for transmis-
sions includes synchronizer hubs, synchronizer
rings, friction rings, dog rings, fully assembled syn-
chronizer modules and various components for all-
wheel-drive applications.
Our technologies for transmission components
feature:
� Innovative materials and processes for high-
strength applications
� In-house competence for synchronizer design,
friction materials and validation testing
� Net-shape forming
� Operational excellence due to
dedicated production lines
� Functional testing and strength testing of
synchronization modules and components
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Body & Chassis
Miba Sinter Group produces a wide variety of body
& chassis components. The product range includes
steering system parts, components for exhaust and
brake systems, shock absorbers and special
industrial components.
By crossing boundaries, we develop future-oriented
technologies, such as helical-toothed belt pulleys
for electrical steering systems.
Body & chassis components are produced at all
Miba Sinter Group sites.
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Technological Expertise
The main focus of Miba Sinter Group’s R&D team is
to support our customers with the most cost-
effective and innovative solutions. We offer
engineering support for design of applications as
well as materials and processing development for
challenging P/M technology compo nents.
Using FEM tools for component design and process
simulation, we provide engineered solutions with
maximum performance. Our engineering expertise
enables us to develop complete modules
(e.g. synchronizer modules). To approve the per -
formance of our developed solutions we operate
engine and transmission test equipment for high-
precision on-site functional testing of components and
modules.
As technology leader we are developing new
processes with outstanding characteristics. The
reliability of our surface densification process for
gears - Densgrad® - is proven every day in millions
of vehicles.
Using our Denscal® process we successfully
launched the first series production P/M dog ring
with a density of > 7.4g/cm3.
Our Denscomp® process makes it possible to eco-
nomically produce complex and high-precision high-
strength sintered components and enables us to
achieve densities up to 7.4g/cm3 using single
press/single-sinter technology.
Our strategy is to offer customers optimum solu -
tions by drawing on in-depth know-how in core
processes. Due to our extensive network of deve-
lop ment partners, we are constantly adding to and
complementing that know-how.
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Contacts
Production:
AustriaMiba Sinter Austria GmbHDr.-Mitterbauer-Str. 1 4655 Vorchdorf, AustriaT +43/76 14/65 41-0, F +43/76 14/73 [email protected]
SlovakiaMiba Sinter Slovakia s.r.o.Nábrezie Oravy 222202601 Dolny Kubín, SlovakiaT +421/43/58 64-73 0, F +421/43/58 64-73 [email protected]
ChinaMiba Precision Components (China) Co., Ltd.No. 530 Xing Long Str., Suzhou Industrial Park Suzhou 215024, Jiangsu Province, P.R. China T +86/512/62 85-09 00, F +86/512/62 85-09 90 [email protected]
USAMiba Sinter USA LLC North State Route 60 43756 McConnelsville, Ohio, USAT +1/740/962-42 42, F +1/740/962-53 [email protected]
BrazilMahle Metal Leve Miba Sinterizados Ltda. Indaiatuba – SP Rodovia Santos Dumont, km 57,213330-970, BrazilT +55/19/38 34-99 02, F +55/19/38 34-99 [email protected]
Sales:
GermanyMiba Deutschland GmbHOffice WolfsburgMarktstraße 5-6 38442 Wolfsburg, GermanyT +49/53 62/94 86-11, F +49/53 62/94 [email protected]
Miba Deutschland GmbHOffice StuttgartMax-Eyth-Straße 18 70736 Fellbach, GermanyT +49/711/50 53-07 12, F +49/711/50 53-07 [email protected]
FranceMiba France SARL9, Route du Colonel Marcel Moraine 92360 Meudon la Fôret, FranceT +33/1/40 94-16 00, F +33/1/40 94-18 [email protected]
ItalyMiba Italia s.r.l.Piazza San Pietro 2 12084 Mondovì (Cn), ItalyT +39/01 74/33 06 16, F +39/01 74/56 44 [email protected]
USAMiba Sinter USA LLC6625 Cobb Drive48312 Sterling Heights, Michigan, USAT +1/586/939 06 20-315, F +1/586/939 01 [email protected]
Miba Sinter Group • Miba Sinter Holding GmbH & Co. KG
Dr.-Mitterbauer-Str. 3
4663 Laakirchen, Austria
T +43/76 13/25 41-0
F +43/76 13/25 41-33 11
www.miba.com
www.miba.com