Radio Remote Control Systems

Manufactured by Micro-control

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Cavotec and Micro-controlpartnership

Micro-controlRadio Remote Control System

The partnership between Micro-control and Cavotec was formed in2001. Micro-control with high quality,high technological radio remotecontrol systems, is market leader inits home market. Cavotec with itsexisting worldwide Cavotec sales &service organisation, is fullysupporting Micro-control in becominga global leading manufacturer ofRadio Remote Controls. The CavotecGroup and Micro-control form aperfect team in the field of RadioRemote Control systems.

The Cavotec Group Our aim isto be local everywhereGreat emphasis is put in providing thehighest quality not only in the selectedproducts, but also in service andbacking to our customers. Ourphilosophy in fact is to be localeverywhere.

Our fieldsof activity are

Robots,Automation

Offshore

Constructions

Mining,tunnelling

Forestry

Ports,Terminals

Cavotec is the name of a group ofcompanies specialized in power supplytechnology for cranes and otherindustrial equipment. It is formed by6 manufacturing companies located inAustralia, France, Germany, Italy,Sweden and U.S.A., as well as by 18Cavotec sales companies which,together with a network ofDistributors, serve more than 30countries in five continents.Each manufacturing company, nomatter where it is located, aims atbeing a market leader in its field byproviding innovative and reliableproducts to Group customers.Although they manufacture differentproducts in different countries, theyare globally supported andcoordinated by the Cavotec Group intheir product development andmarketing activities.Each sales company, and eachdistributor, has a policy aiming atbetter serving its local market withthe full support of the Cavotec Group.

Steel Mills

Auto workshops

Micro-control aim is to provide the highestquality as confirmed by the ISO 9001

and by the ATEX approval for explosion-proofradio remote controls.

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The Micro-control Company

The company Micro-control as wasfounded in 1984. The business ideawas to develop, produce and marketown electronic products. The firstproduct from the company was a radioremote control for controlling chainhoists in the Norwegian agriculturalmarket.

The business idea is still the same,but many things have evolved since1984. This is true both for thecompany, as well as for the electronicbusiness. In Micro-control we haveconstantly developed our productswith one aim: To be a technologicalleading supplier in our field.

Today we have a solid base in astandard range of products, coveringmost requirements for remote controlswithin industry, offshore, maritimeand the process industry. All ourproducts are highly flexible, and madeup by standard range of modules. Thisgives Micro-control the possibility tomeet most customer requirements, ina quick and cost effective way.

"Custom made solutions" is ourstrength and most importantcompetitive edge. Our aim has alwaysbeen to deliver quality products, ontime, to competitive prices. Fastservice and close contact with ourcustomers are other values westrongly believe in.

Former mother company of Micro-control, “Microplast” built itspresent factory in 1991 in Stjørdal, Norway. From this time

Micro-control and Microplast have been co-located. Micro-control has the advantage of having its supplier of injection-

moulded plastics “in House”.

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Radio Remote ControlMC-2000

MC-2000Up to 20 functions push-button padwith full simultaneousness. Built-inantenna and plug-in batteries.Delivered with a carrier case.Modular system for simple customeradjustment and service.• Possibility of proportional control• Timing functions• Log file• Configurable

Options• Co-ordination makes it possible to

control one machine from severaltransmitters and several machinesfrom one transmitter.

• Selectable radio frequency preventsinterruption if several machinesuses the same radio frequency.

• Duplicated and monitored safetyrelay.

• Serial communication directlybetween receiver and PLC.

Built-in PLCThe receiver has a built-in PLCfunctionality.In this all types of functionsmay be programmed, which otherwisewould require PLC or relayconnections,like sequences, interlockingand timing functions.In addition to relay outputsthe receiver may be equippedwith digital inputsand analog outputs.

MC-2000 is the radio control,which has the functionalitycovering most applications.

The MC-2000 transmitter iseasy to operate and has anelegant design.

MC-2000 is robust foroperation in demandingenvironment.

The transmitter comes with a practicalholster and belt that may be used when

the unit is not operated.Two batteries and a fast charger secure

constant operation.

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Technical data

General DataFunctions:8 function buttons 2 step4 selector buttonsBuilt in SOFT PLC technology

Frequency Range:418 MHz – 474 MHz

Operating distance:Minimum 200 m

650 ft

Safety functions:Unique ID code for each system

Protection class:IP 65 StandardIP 66/67 Option

Ambient temperature:-25°C + 50°C-13°F + 122°F

Transmitter:Output power:< 50 mW< 10 mW ISM

Sensitivity:

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Radio Remote ControlMC-3-5

Radio remote control MC-3-5with features covering mostapplications.

The MC-3-5 transmitter iseasy to operate, and has amodern design.

MC-3-5 is robust for operationin demanding surroundings.

Options• Co-ordination makes it possible to

control one machine from severaltransmitters and several machinesfrom one transmitter.

• Radio frequency selector makes itpossible to change frequency, whenseveral machines use the same radiofrequency.

• Serial communication directlybetween receiver and PLC.

• Duplex communication with feedbackto LEDs or LED/LCD display.

• Soft start/stop of the analogfunctions.

• Good possibility for adjustmentsregarding operator control andfeatures.

The elegantly designed MC-3-5 transmitteris delivered with two batteries and a carrier

belt. The 1 hour charger secures constantoperation of the unit.

MC-3-5DIGITAL AND ANALOG RADIOREMOTE CONTROLA quality product produced anddesigned by Micro-control as.

MC-3-5• A new quality product in the Micro-

control family, with a modern andpractical design.

• The unit is equally well controlledwhen installed in the carrier belt ascarried by hand.

• A special ergonomic design.• Everything - from simple control

tasks to complete processsupervision - may take place in thesame system.MC-3-5 is delivered at the mostcompetitive prices.

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Technical data

General Data:Digital functions: 32 / 64Analogue functions: 13

Frequency Range:418 MHz – 474 MHz

Operating distance:Minimum 200 m

650 ft

Safety functions:Unique ID code for each system

Protection class:IP 65 StandardIP 66/67 Option

Ambient temperature:-25°C + 50°C-13°F + 122°F

Transmitter:Output power:< 50 mW< 10 mW ISM

Sensitivity: 10 hours operation time

Recharge time:< 3 hours

Built-in PLCThe receiver has a built-in PLC-functionality.In this all types of functions may beprogrammed, which otherwise wouldrequire PLC or relay connections, likesequences, interlocking and timingfunctions.

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MC-3-5 can be deliveredwith the MRX or the IRXreceiver depending on theapplication. The IRX mayfeature PLCfunctionality while theMRX can give up to 64digital I/O and 13channel proportional I/O.Even serialcommunication may beprovided.

Most maritime cranes aretoday remote operated,above a ship withMacGregor Cranes.The cranes can be tandemoperated increasing themaximum load that can becarried.

Seismic Survey Vessel usesa large number of winchesand cranes in order tooperate and control theseismic sonds draggedbehind the vessel in the sea. Pi

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Menu systemThe receiver has a built-in menusystem with a text display of 2 x 16characters and menu buttons. Atnormal operation the display showsthe operational state.By using the menu system, it ispossible to view all the configurationparameters and historical data.Authorized personnel may also changethe configuration parameters usingthe menu system.

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Radio Remote ControlMC-3000

Flexible and safe control withextreme precision of:

• Mobile cranes• Overhead cranes• Concrete pumps• Fish farming• Tower cranes• Maritime cranes• Maritime winches• Etc.

MC-3000Is one of the most flexible radioremote control systems in the market.Everything - from simple controlfunctions to complete processsupervision may take place in thesame system. MC-3000 can solve mostof the direct hydraulic and electriccontrol functions, and alsocommunicate serially with the mostknown PLC and frequency converters.A new feature is communication usingthe TCP/IP protocol.Included in the family are bothMC-3000 EEx, which is used inEEx zone, and MC-3000 Extreme, andis developed to stand up to the mostextreme environmental influences.Everything can be delivered to mostcompetitive prices.

Options• Duplex communication with

feedback to lamps or display.• Co-ordination, makes it possible to

control one machine from severaltransmitters and several machinesfrom one transmitter.

• Serial communication directlybetween the receiver and PLC.

• Soft start/stop of the analogfunctions.

• Programmable output caracteristicsfor analog functions

• A wide range of control componentsand functions are avaliable.

• Selectable radio frequency preventsinterruption if several machinesuses the same radio frequency

MC-3000DIGITAL AND ANALOG RADIOREMOTE CONTROLA quality product produced anddeveloped by Micro-control as.

The MC-3000 familyis the product family with highest flexibilityand is well proven from operation in harsh

environments.

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MC-3000 can be delivered with the MRXor the IRX receiver depending on the

application. The IRX may feature PLCfunctionality while the MRX can give up

to 64 digital I/O and 13 channelproportional I/O.

Even serial communication may beprovided.

MC-3000 Extreme is a version, whichis developed for tough maritimeenvironment.It meets the air tightness class IP66/67 both regarding encapsulation andoperator control.The electronics are encapsulated toavoid internal condensation.Plug-in battery, battery charger andextra battery ensure continuousoperation.The MC-3000 and MC-3000+transmitter units are made of impactresisting and acid proof plastic, whichstand up to rough treatment.

Technical dataGeneral Data:Digital functions: 64Analogue functions: 13

Frequency Range:418 MHz – 474 MHz

Operating distance:Minimum 200 m

650 ftSafety functions:Unique ID code for each system

Protection class:IP 65 StandardIP 66 Option

Ambient temperature:-25°C + 50°C-13°F + 122°F

Transmitter:Output power:< 50 mW< 10 mW ISM

Sensitivity:

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Remote Control approvedfor use in explosive areasMC-3000-EX

FunctionalityMC-3000-EX gives a secure andflexible control of machines. To a wideextent it has the same functionality asMC-3000.A radio controlled system may inaddition have the possibility to usecable control. This gives an extrasecurity against shutdown if a faultoccurs in one of the types ofcommunication.The system can be delivered withsimplex or duplex communication.With duplex communication theoperator can receive messages (alarmmessages, status indications, etc.)via light emitting diodes, display,indicator instruments, etc.

Types of communicationCable control RS-422, RS-485Radio control 433-443 MHz

Examples of controlledobjects:

• Maritime cranes• Maritime winches• Other machines where

the operator needs to be freeto move around.

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The most versatile EEx radio remotecontrol system on the market today. Fullflexibility, full freedom andfull security.

In addition the base unit can bedelivered with a serial interface withthe most common bus standards onthe market today.MC-3000 EEx is the first everEEx radio remote control toobtain an ATEX approval.

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Technical data

General Data:Digital functions: 64Analogue functions: 13Frequency Range:418 MHz – 474 MHzOperating distance:Minimum 200 m

650 ftSafety functions:Unique ID code for each systemProtection class:IP 65 Standard; IP 66 OptionAmbient temperature:-25°C + 50°C-13°F + 122°F

Transmitter:Output power:< 50 mW; < 10 mW ISMSensitivity:

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Radio communicationbetween machinesMC-NET

MC-NET - communicationbetween machines throughradio.This gives great benefits if:

• Mobile machines make cablelaying difficult.

• Cable laying is expensive.• Cable is complex, and the

machines are often moved.

The MC-NET systems can be dividedinto two groups:

MC-NET nodes with parallel I/OMake it possible to exchange analogand digital signals between two ormore nodes via radio.

MC-NET nodes with serial I/OMake it possible to exchange dataserially between two or more nodesvia radio.

MC-NET with parallel I/OThis system consists of two or moreMC-NET nodes. All the nodes haveduplex radio communication with eachother. The system is configured toachieve that an input signal at one ofthe nodes is available as an outputsignal at one or more of the othernodes.

Standard housing of MC-Net is IP 65.The units display shows operational status.

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Technical data for input and outputDigital input: A separate relayadjusted to the signal voltage isinstalled. The default delivery is 5, 12,24, 48VDC, 24, 110, 220, 380VAC.Maximum 64 inputs per node.

Digital output: A relay output withchange-over contact. 10A, 30VDC /250VAC, resistive. Duplicatedcontrolled contact (safety relay) can bedelivered.Maximum 64 outputs per node.

Analog input: 256 steps. Galvanicseparated input signal of ± 100mV,± 200mV, ± 500mV, ± 1V, ± 2V, ± 5V,± 10V, ± 20V, 0-100mV, 0-200mV,0-500mV, 0-1V, 0-2V, 0-5V, 0-10V,0-20V, 1-5V, 0-20mA or 4-20mA.Maximum 13 inputs per node.

Analog output: 256 steps. Galvanicseparated output signal of ± 5V, ± 10V,0-5V, 0-10V, 1-5V, 0-20mA or 4-20mA.In addition signals adjusted to directlyrunning hydraulic valves can bedelivered. Maximum 16 outputs per node.

MC-NET with serial I/OThis system consists of two or moreMC-NET nodes. All the nodes haveduplex radio communication with eachother. The system is configured toachieve that data, which is receivedserially at one node, can be readserially at one or more of the othernodes.MC-NET can be delivered withvarious communication protocols.Consequently it can be connected tomost available equipment.It is also possible to mix serial andparallel I/O in the same system. Inthat way MC-NET can be used as adistributed I/O system with radiocommunication between the units.Further more it is possible to mix MC-NET nodes with various protocols inthe same network.A default system can be deliveredwith a maximum of 5 nodes. If morethan 5 nodes or special dataprocessing in the nodes is required,please contact Cavotec.

Micro-control RRC’s are usedin airplane maintenanceoperations and for remotecontrol of drilling equipment inopen pit mines.

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Technical data

General Data:

Size:360 x 260 x 170 mm14 x 10 x 6.6 inch

Frequency Range:418 MHz – 474 MHz

Output power:< 100 mW< 50 mW

Operating distance:Minimum 200 m

650 ftGreater operating distance can beachieved for permanently installedequipment

Safety functions:Unique ID code for each system

Protection class:IP 65 Standard

Ambient temperature:-25°C + 50°C-13°F + 122°FSensitivity:

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Radio remote controlswith serial communicationMC-LINK

MC-LINK is a product in theMC-3000 family that makes itsimple to connect radiocontrols to PLC units andother equipment that cancommunicate serially.

MC-LINK uses duplex communicationwith the radio remote controls. EachMC-LINK can communicatesimultaneously with maximum fourradio remote controls.In a distributed I/O network the radioremote controls are seen as ordinaryI/O units. This means that remotecontrol switches are read as digitalinputs, while analog joysticks are readas analog inputs.Radio remote control LEDs anddisplay are controlled in the same wayby configuring the I/O unit outputs.All the units are delivered completely

with documentation, configurationfiles and other necessary equipment.In addition Profibus-DP can bedelivered as DP-master. This meansthat the radio control can controlfrequency converters, I/O units andother Profibus-DP slaves directly viaProfibus-DP.

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Mobile Harbour Cranes.At times it is necessary for the cranedrivers to place themselves near the

cargo. RRC's from Micro-controlmakes handling of goods in these

cases both simpler and safer.

Telescopic mobilecranes are operatedwith radio remotecontrols

Protocol:See separate overview of availableprotocols. All the protocols are fullysupported in accordance with thecurrent standards and specifications.

Serial connection:Depends on the selected protocol.Normally the connection methods anddata speeds, which the standardspecifications allow, are supported.Any detailed questions aboutavailable protocols should be put toMicro-control as, through your localCavotec office.

Technical data

General Data:

Size:360 x 260 x 170 mm14 x 10 x 6.6 inch

Frequency Range:418 MHz – 474 MHz

Output power:< 100 mW< 50 mW

Operating distance:Minimum 200 m

650 ftGreater operating distance can beachieved for permanently installedequipment

Safety functions:Unique ID code for each system

Protection class:IP 65 Standard

Ambient temperature:-25°C + 50°C-13°F + 122°FSensitivity:

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Power supply and crane technology

Cavotec GroupManufacturing Companies

Cavotec GroupSales Companies and Distributors

Cavotec GroupHeadquarters

HollandCavotec Group Holdings N.V.Postbus 213NL-2950 AE Alblasserdamphone: int. 31-78-693 0794fax: int. 31-78-693 1212

U.K.Cavotec International LtdStirling Way, Market DeepingLincolnshire PE6 8ASphone: int. 44-1778.346 769fax: int. 44-1778.341 850

For more information consultour home page on the Internet:www.cavotec.comE-commerce sites:www.cavotecshop.comwww.flexiblecables.com

AustraliaCavotec MetoolCardiff (Newcastle)Perth

FranceCavotec RMSCergy Pontoise (Paris)

GermanyAlfo CavotecOverath (Köln)

ItalySpecimasNova Milanese (Milan)

SwedenCavotec ConnectorsDalby (Malmö)

U.S.A./CanadaCavotec Inc.Statesville, NC

ArgentinaCavotec Latin AmericaBuenos Aires

AustraliaCavotec MetoolCardiff (Newcastle),Brisbane, Sydney, Perth,Melbourne

BahrainCavotec BahrainManama

BeNeLuxCavotec BeneluxAlblasserdam (Rotterdam)Holland

BrasilMarlin GantrexRio de Janeiro

CanadaCavotec CanadaVancouver, BC

ChileGantrexSantiago

ChinaCavotec ChinaShanghai

DenmarkCavotec DanmarkOdense

EgyptAse, Cairo

FinlandCavotec FinlandEspoo (Helsinki)

FranceCavotec RMSCergy Pontoise (Paris)

GermanyAlfo CavotecEschborn (Frankfurt)

Hong KongCavotec Hong KongShatin

IndonesiaCavotec IndonesiaJakarta Utara

ItalyCavotec ItaliaNova Milanese (Milan)

JapanNippon IcanTokyo

KoreaCavotec KoreaUlsan

KuwaitZaid Al-KazemiSafat (Kuwait City)

NorwayCavotec NorgeDrammen

PhilippinesPortek PhilippinesQuezon City

Saudi ArabiaAKTEDammam

SingaporeCavotec SingaporeSingapore

South AfricaGantrexGermiston

SwedenCavotec SverigeStockholm

TaiwanEhrung IndustrialTaipei Hsein

U.A.E.Cavotec Middle EastDubai,Abu Dhabi,Bahrain

U.K. & IrelandCavotec UKMarket Deeping

U.S.A.Cavotec Inc.Statesville, NC

Cavotec Partners

Brevetti StendaltoMonza, Italy

De Jong's LiftenLeerdam, Holland

Micro-controlStjørdal, Norway

Pirelli CaviMilan, Italy