microsoft powerpoint - 4. application industry solutions sensors
DESCRIPTION
Application Industry Solutions SensorsTRANSCRIPT
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Emerson Process Management
Rosemount TemperatureRosemount Temperature
Application Industry Solution Sensors
- By Colleen Ong
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Emerson Process Management
AGENDAAGENDA
GTMC Company Overview and Profile
High Temperature Sensors
1075/1099
Gasification Sensors
Temperature Profiling
Clamp / Surface Sensors
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Emerson Process Management
Introduction of Emerson Process Management Temperature GmbH (GTMC)
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Emerson Process Management
Heraeus HistoryHeraeus History
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Emerson Process Management
GTMC Supplier OverviewGTMC Supplier Overview Rosemount Acquired Heraeus Sensor April 1997
Name changed to Emerson Process Management Temperature GmbH April 2003
GTMC means German Temperature Manufacturing Center
Primary Producer of Special Temperature Sensors
Temperature CPS Supplier for EMEA
Sensors, Twells, Transmitters, Connection Heads
Main Site Location at Karlstein, Germany
1 Satellite Locations: Italy
Serve Both Traditional EPM Process Industries and Non Process Industries
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Emerson Process Management
Distribution Hubs
Manufacturing Site
Global Engineering
Karlstein, Germany
Minnesota, USAWorlds Largest Pressure
Transmitter Manufacturing Plant
Singapore
Chelyabinsk,Russia
Emerson Confidential
Slide 6
TEMPERATURE GLOBAL LOCATIONSTEMPERATURE GLOBAL LOCATIONSTemperature Mfg and Distribution Sites
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Emerson Process Management
GTMC Headquarters - A Virtual Plant TourGTMC Headquarters - A Virtual Plant Tour Karlstein (Near Frankfurt)
Home Since July 1999
2,700 sm Facility
Headquarters and Primary Manufacturing Location
EMEA Hub Operation
Sensor Primary Producer
Personnel: 95
FY06 Sales: $52 Million
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Emerson Process Management
Welcome to GTMCWelcome to GTMC
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Emerson Process Management
Chemical, Petrochemical, Oil & Gas
Pharmaceutical
Power
Control & Measuring Equipment (OEM)
Machinery (OEM)
Food & Beverage
Ship Building
GTMC Industries ServedGTMC Industries Served
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Emerson Process Management
GTMC Product CapabilitiesGTMC Product Capabilities Full Range of Temperature Sensors & Thermowells
Flexible (Cable) Sensors
High Temperature Thermocouples
Standard Process Industry Sensors Such As Models 65 & 185 (Volumes 2 & 3)
Multi-point Sensors and Explosion-proof Sensors
65Q/B Hygenic/Sanitary Application Sensors
Nuclear-certified Sensors
Customer Application-specific Sensors
Entire Family of Rosemount Temperature Transmitters
144/248/644/3144P/848T/L
Distribution Level Switches
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Emerson Process Management
GTMC Certifications & ApprovalsGTMC Certifications & Approvals
ISO 9001:2000
Explosion-proof Sensor Approvals
PTB, BVS, CESI & BASEEFA
German KTA Nuclear Power Sensor Approvals
Sensors for Seagoing Applications
German Lloyds (GL)
Lloyds Register of Shipping (LR)
Bureau Veritas (BV)
Det Norske Veritas (DNV)
German DKD Sensor Calibration Certification
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Emerson Process Management
Wide Offering Of Temperature Sensors Wide Offering Of Temperature Sensors
Glass& Ceramics
Nuclear
Power Stations
Gasification
Reactors
Machinery
Chemical - NAMUR
Flameproof,
Gas Stations
Chemical/ Refining
Chemical/Refining
High Pressure
Flue
Gases
Glass &
Ceramics
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Emerson Process Management
AIS SensorsAIS Sensors
40 feet multipoint sensor
RTD with OD = 1.5mm
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Emerson Process Management
AIS SensorsAIS Sensors
65B connection head, laser marked Different types of BUHZ head
Pipe clamp sensor Spring loaded
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Emerson Process Management
AIS Sensors AIS Sensors
Bearing sensor
1075 high temp sensor
Bearing sensor with oil bearer
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Emerson Process Management
Sapphire SensorSapphire Sensor
Sapphire Sensor
Usage: Gasification, furnace, reactors
Process condition: 60 bar, 1300 deg C
Life span: 1 to 2 years
Pressure test (before delivery): 60 bar, 200 bar (max)
Measurement ~ 30mm
Ceramic tip
Separated by cement walls
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Emerson Process Management
Multipoint sensorMultipoint sensor
Multipoint sensor
Junction box Junction box
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Testing CapabilitiesTesting Capabilities
Response Time
(Air/Water)
X-Ray Testing Testing of
Hardness
Material Composition
(X-Ray Fluorescent
Testing)
Dye
Penetration
Test
DKD Laboratory
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Emerson Process Management
Equipment for Failure Analysis (1)Equipment for Failure Analysis (1)
X- Ray for Checking Parts with
thickness up to 20mm
- Drilling bore position within
t-well
- Welding issues on material
connections
- RTD sensing element
position within t-well
Calibration Tower
Calibration with Measuring Range
from -196C up to 450C
- RTD Sensing Elements 100,
500 and 1000 Ohms
- 2, 3 and 4 wire Configurations
- Thermocouples
X- Ray Machine
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Emerson Process Management
Equipment for Failure Analysis (2)Equipment for Failure Analysis (2)
Sine wave only
Frequency range from 5Hz to
1KHz
Frequency speed linear or
logarithmic acceleration max 60g
Magnet coil and load coil cooling
with air
Vibration Machine
225 zoom
(magnification)
Measuring function
Stereo Microscope
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Emerson Process Management
Equipment for Failure Analysis (3)Equipment for Failure Analysis (3)Material Composition Response Time
Response Time Testing
- In water 0,4 m/sec
- In air 3,0 m/sec
- Temperature steps +/-
20C
X-Ray Fluorescent Testing
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Emerson Process Management
65B - Sterile/Aseptic Portfolio for Pharma and Biotech Applications65B - Sterile/Aseptic Portfolio for Pharma and Biotech Applications
Hygienic Sensor Design Suitable for Use with In-Line System Pipes DN8...DN100
Maintain Process Integrity during Exchange of Sensor for Calibration or Replacement
Compact Design
Dead-Pocket free Design, EHEDG/3A Certification pending
Easy-to-Install, pre-manufactured In-Line System
Easy-to-clean in the CIP/SIP process up to 140C
All Components made from Stainless Steel
3.1B Material Certificate
Fast Response Time
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65B Cable Sensor Design65B Cable Sensor Design Sensor Assembly Design
Pt 100, Class A Sensor as Standard
Cable Material; FDA complianttransparent PVDF, with M12 Cable Gland for Mounting,
Cable Isolation Teflon/Wire/Teflon, Standard Cable Length 3 or 5 m
Process Connection Thread G1/2
In-Line System doesnt require additional Seal Material
Rated IP68
Applications
For Use in Skid Environments connected to 848T Eight Sensor Input Transmitter
For Use in Fermentors or Reactors connected to 3144P Transmitter
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Emerson Process Management
65B Sensor Design with Connection Head65B Sensor Design with Connection Head Sensor Assembly Design
Replaceable Measuring Insert, Pt 100, Class A Sensor as Standard
Welded Screw Bush on Extension for Easier Cleaning
Process Connection Thread G1/2
All Components are made of SST
In-Line System doesnt require additional Seal Material
Local Connection Head
DIN A/B Polished SST Heads Available for High Corrosion Resistance, Polyester or Aluminum also available
No Dead-Pocket Space, with Self-Drain Design with High Surface Finish
Local Indication of Process Variable and Diagnostics on DIN A SST Head by the Use of LCD Meter on 644 Transmitter
Applications
If Local Indication of Process Variable and Diagnostics Required by the Use of Transmitter
Enhanced System Accuracy with Transmitter-Sensor-Matching
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65Q - Hygienic Portfolio65Q - Hygienic Portfolio
Process Connections
Tri-Clamp (DIN32676; ISO2852)
Diary Connections (Milk Connection; DIN 11581)
Weld-in Connections
Materials (Process connections)
1.4404 (X2 CrNiMo 17-12-2, ASTM 316L)
Surface Roughness
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Emerson Process Management
65B Hygienic In-Line System Test Result and Certificate of Compliance65B Hygienic In-Line System Test Result and Certificate of Compliance
Conclusion is that the Series 65B Hygienic In-Line System complies with the EHEDG Hygienic Design criteria (Doc. 8) provided it is properly mounted (drainable and cleanable pipe joints according EHEDG Doc. 13)
The in-Place cleanability test method has shown that the Hygienic In-Line System is easy to clean in a straight as well in an elbow pipe. The clean ability was better than in the reference pipe
Certificate of Compliance obtained
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Emerson Process Management
AGENDAAGENDA
GTMC Company Overview and Profile
High Temperature Sensors
1075/1099
Gasification Sensors
Temperature Profiling
Clamp / Surface Sensors
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Emerson Process Management
AGENDAAGENDA
GTMC Company Overview and Profile
High Temperature Sensors
1075/1099
Gasification Sensors
Temperature Profiling
Clamp / Surface Sensors
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Emerson Process Management
1075 High Temperature Sensors1075 High Temperature Sensors
1) Chemical Industry
Combustion Furnaces
2) Steel Industry
Holding/Curing Ovens, Annealing & Hardening Ovens, Coke Furnaces
3) Aluminum Industry
Heat Treatment & Melting Furnaces
4) Glass & Ceramic Industry
Firing Furnaces
5) Cement Industry
Firing & Rotating Furnaces
6) OEMs
Ovens, Furnaces, Reactors
T6T5
T7T4T8
T3
T2
T1
Targeted Applications
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Emerson Process Management
Typical Precious Metal Thermocouple ConstructionTypical Precious Metal Thermocouple Construction
Outer Protecting Tube
Inner Protecting Tube
Thermocouple Wires
Hot
Junction
Ceramic Isolators
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Emerson Process Management
Hot Junction
The Design!!The Design!!
Metallic Metallic TubeTube
Ceramic Ceramic ProtectionProtection
T/C T/C JunctionJunction
Metallic Tube Metallic Tube DesignDesign
Ceramic Tube Ceramic Tube DesignDesign
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Emerson Process Management
Which Factors Impact the Life Time of Precious Metal Thermocouples?Which Factors Impact the Life Time of Precious Metal Thermocouples? Mechanical (Physical) Stress
Bending, stretching, fatigue, breaking
Thermal tensions and temperature shocks
Chemical (Poisoning) Stress
Selective evaporation and inter-diffusion leads to change in material composition
TC wire shortcut due to Carbon penetration
Reduction of Platinum (Pt) melting point
Temperatures > 1700 C
Thermocouple wire poisoning due to hydrogen penetration
Contamination by external toxic gases
Other diffusion by impurities such as iron, silicon, phosphor, etc.
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Emerson Process Management
What are the Customer Need States for High Temperature Thermocouples?What are the Customer Need States for High Temperature Thermocouples?
Long Operating Sensor Life Time
Mechanical ruggedness
Long-term stability
Reliable Measurements
Process Integrity
Failure of protective tube shall NOT lead to fugitive emissions
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Emerson Process Management
Protection Tube Material Codes (METAL)Protection Tube Material Codes (METAL)
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Protection Tube Material Codes (CERAMIC)Protection Tube Material Codes (CERAMIC)
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Emerson Process Management
High Temperature Thermocouple DesignHigh Temperature Thermocouple Design
Type BM:
- Type K t/c
- Without Inner Tube Design
- Metallic Protection Tube
- Max. length 2000mm
- Max Temperature 1200 deg C
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Emerson Process Management
High Temperature Thermocouple DesignHigh Temperature Thermocouple Design
Hot Junction
Type AM(K) :
- Type K, B, R & S t/c
- Without or With Inner Tube Design
- Metallic Protection Tube( 22mm)
- Max. length 6000mm
- Max temperature 1700 deg C
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Emerson Process Management
High Temperature Thermocouple DesignHigh Temperature Thermocouple DesignType AKK :
- Type K, B, R & S t/c
- All material in Ceramic
- Ceramic Protection Tube( 26mm)
- With Inner Tube Design
- Holding Tube needed
- Protection tube & Inner tube combinations
- Max temperature 1800 deg C
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Emerson Process Management
High Temperature Thermocouple DesignHigh Temperature Thermocouple DesignType BK :
- Type K, B, R & S t/c
- All material in Ceramic
- Without Inner Tube Design
- Ceramic Protection Tube( 10mm)
- Holding tube needed
- Max. length 1000mm
- Max temperature 1800 deg C
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Emerson Process Management
High Temperature Thermocouple DesignHigh Temperature Thermocouple DesignType AK :
- Type K, B, R & S t/c
- All material in Ceramic
- Without Inner Tube Design
- Ceramic Protection Tube( 15mm)
- Holding tube needed
- Max. length 2000mm
- Max Temp 1800 deg C
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Emerson Process Management
Electrical Shielded High Temperature T/CElectrical Shielded High Temperature T/C
For Use in high current furnaces
Furnaces with electric boosting
Electrical shielding to avoid electrical interference
Temperatures up to 1800C
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Emerson Process Management
Thermocouples for the Glass IndustryThermocouples for the Glass Industry Glass Melting (1500-1650C)
Special designed TCs are required due to very high temperatures and corrosive atmosphere
Often with Pt coated protection sheaths
Multilevel TCs for accurate measurement
Preheating & Cooling Zones (400-1200C)
Use standard TC designs from catalogue
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Emerson Process Management
Thermocouple ThimblesThermocouple Thimbles
Use in extreme conditions
Seamless drawn thimbles
Flanged, Flared, Straight
Various Wall thickness
Made of material Platinum
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Mounting AccessoriesMounting Accessories
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Emerson Process Management
AGENDAAGENDA
GTMC Company Overview and Profile
High Temperature Sensors
1075/1099
Gasification Sensors
Temperature Profiling
Clamp / Surface Sensors
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Emerson Process Management
Temperature Measurement in Shell Gasification Processes (SGP)Temperature Measurement in Shell Gasification Processes (SGP)
Conversion of wide array of feed-stocks into synthesis gas
Temperature key to control gasification process
Harsh process conditions
High temperatures up to 1800C
Pressures of 65 bar
Hydrogen containing gases
High soot and metal content causing thermocouple contamination
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Emerson Process Management
Thermocouple with AL2O3 Outer and Inner TubeBefore mounting in the processThermocouple with AL2O3 Outer and Inner TubeBefore mounting in the process
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2. Standardelem. Nr. 136, Laufz.:113 Tage in Reaktor C11
mech. defekt, elektr. i.o. 1,4 Ohm
Thermocouple with Al2O3 Outer and Inner TubeAfter 113 Days (2700 hours) in OperationThermocouple with Al2O3 Outer and Inner TubeAfter 113 Days (2700 hours) in Operation
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Emerson Process Management
El
eme
nt
13
6,
Sc
hen
kel
2
l
eme
nt
13
6,
Sc
hen
kel
2
Reduced Melting Point of TC WiresAfter 113 Days (2700 hours) in OperationReduced Melting Point of TC WiresReduced Melting Point of TC WiresAfter 113 Days (2700 hours) in OperationAfter 113 Days (2700 hours) in Operation
Contaminated TC Wires
Bamboo StructureBamboo Structure
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Emerson Process Management
Reduced Platinum Melting Point forming a Bamboo StructureReduced Platinum Melting Point forming Reduced Platinum Melting Point forming a a Bamboo StructureBamboo Structure
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Enhanced Construction of the High Temperature Thermocouple for SGPEnhanced Construction of the High Temperature Thermocouple for SGP
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Sapphire
Tube
Ceramic AL2O3Isolator
Thermocouple
Hot Junction
Platinum coated Sapphire Tube hard soldered in Brass Bushing
US Patent No. 6,059,453
Ceramic
Potting
Brass
Bushing
Enhanced Thermocouple-Insert with Sapphire TubeEnhanced Thermocouple-Insert with Sapphire Tube
Soldered
Ceramic Body
Gold plated Ceramic Conduit
with soldered TC wires
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Emerson Process Management
2
14
2
14
Sapphire Tube still intact after 16.000 hours of operationSapphire Tube still intact Sapphire Tube still intact after 16.000 hours of operationafter 16.000 hours of operation
Hot Junction
Sapphire Inner TubeOuter Tube
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Emerson Process Management
Carbon penetration via Outer Tube -Sapphire Tube still intactCarbon penetration via Outer Tube -Sapphire Tube still intact
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Emerson Process Management
Outer Protective Tub Burned-off Sapphire Tube still intactOuter Protective Tub Burned-off Sapphire Tube still intact
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Emerson Process Management
El
eme
nt
21
4,
Sc
hen
kel
1
l
eme
nt
21
4,
Sc
hen
kel
1
Sapphire Inhibits Thermocouple Poisoning after 16.000 hours of use in 1460C @ 60 barSapphire Inhibits Thermocouple Poisoning Sapphire Inhibits Thermocouple Poisoning after 16.000 hours of use in 1460after 16.000 hours of use in 1460C @ 60 barC @ 60 bar
No contaminationNo contamination
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Emerson Process Management
63,6
176,8
166 ~232
50
15
1/2"NPT
138
EL=410~134,7
ML=462
155,4
Transportschutz/Transport protection:
24.00
Temperature range 0C up to +1600C
(Flange thermocouple -assembly T-FZV)
15x2,5mm
mat.: ceramic type C 799
Insert tube 8x1,5mm
mat.: sapphire
Special measuring probe
T/C PtRh94/6%-PtRh70/30% ,
type B, single, ungrounded
cemented in holding tube
20 x 1mm
mat.: Carbon Steel
Shaft 24mm
Flange 1 1/2" ANSI 600 lbs.
facing small tongue
mat.: 15Mo3 (mat.no. 1.5415)
Mat. cert. acc. to EN 10204-3.1
T-connection
mat.: No. St37.2
Tube 10x1,5mm
Connection for compensation lead
1/2"NPT -FCellular material insert
4,8
Kabeleinfhrung
cable entry
Zndkerze
spark plug
Anschluschema / Wiring Diagram
Zndkerze
spark plug
wei/white
orange/orange
Sapphire Spark plug Sensor DesignSapphire Spark plug Sensor Design
Following technical details are requested to quote a new sensor :
Type of thermocouple ( e. g. PtRh94/6%-PtRh70/30% , type B, single, ungrounded )
Temperature range ( e.g. 0 up to +1600 deg C)
Immersion length EL ( e.g. 410 mm )
Outer Protection tube material ( e.g. Ceramic type C799 )
Inner Protection tube material ( e.g. Sapphire )
Process connection ( e.g. flange 1,5 600 lbs RF )
Spark Plug
Sealing
Inner
SealingSealing
Sapphire Tube
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Emerson Process Management
AGENDAAGENDA
GTMC Company Overview and Profile
High Temperature Sensors
1075/1099
Gasification Sensors
Temperature Profiling
Clamp / Surface Sensors
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Emerson Process Management
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Emerson Process Management
Multipoint Sensor
With Transmitters
Measuring Points
M1
M2
M3
M4
M5
M6
Naptha
Crude Oil
Kerosene
Light Gas Oil
Heavy Gas Oil
Butane and
Lighter Gas
Straight Run Gasoline
Straight Run Residue
Multipoint SensorsMultipoint Sensors Model 1080 & 1082R
Multipoint Sensors
For profiling applications: reactor vessels, tanks, etc.
1080 (Thermocouple) & 1082R (RTD)
Compact & Contacting Fixture Designs
-40 to 1472F Range
Accepts multiple transmitters
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Emerson Process Management
Multipoint Profiling Sensor - OverviewMultipoint Profiling Sensor - Overview
Sensor which allows for temperature measurement at multiple points within the same probe length.
Facilitates the monitoring of a temperature profile with only one entry point into the process vs. multiple single element sensors requiring many entry points.
What is a Multipoint Profiling Sensor?What is a Multipoint Profiling Sensor?
Point 1
Point 2
Point 3
Point 4
Point 5
Point 6
Point 7
Point 8
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Emerson Process Management
Multipoint Temperature profilingMultipoint Temperature profiling
Targeted Applications
Steam Crackers
Hot-spots detection in steam cracker tubes
Distillation Columns
Crude oil by-products are drawn from the column at cut-points that relate to the temperature profile
Chemical Reactors
To capture the health of the reaction & identify hot-spots inside reactor tubes.
Multipoint Sensor
With Transmitters
Measurement Points
M1
M2
M3
M4
M5
M6
M7
M8
Process In
Process Out
Catalyst
Tube
Cooling
Fluid In
Cooling
Fluid Out
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Emerson Process Management
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Emerson Process Management
Multipoint Profiling Sensor - OverviewMultipoint Profiling Sensor - Overview
Specifying Multipoint Profiling Sensors Specifying Multipoint Profiling Sensors What are the Variations ?:What are the Variations ?:
Design Design --
Compact or Individual Element Guide TubesCompact or Individual Element Guide Tubes
Replaceable Elements of Fixed Replaceable Elements of Fixed
Thermocouple or RTD elementsThermocouple or RTD elements
Transmitter TypeTransmitter Type
Enclosure TypeEnclosure Type
Process ConnectionProcess Connection
Insertion or Immersion LengthInsertion or Immersion Length
Measurement Points Measurement Points --
How Many (up to 60)How Many (up to 60)
Evenly Distributed or Specifically Located Evenly Distributed or Specifically Located
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Emerson Process Management
1080C Thermocouple Multipoint Sensor -Compact Design1080C Thermocouple Multipoint Sensor -Compact Design
Compact Bundle of Small dia. Thermocouples in a Protective Tube.
Tube diameters of:
0.14 in (3,5 mm), max. 25 measuring points 0.14 in (3,5 mm), max. 25 measuring points
0.18 in (4,5 mm), max. 30 measuring points 0.18 in (4,5 mm), max. 30 measuring points
0.20 in (5,0 mm), max. 40 measuring points 0.20 in (5,0 mm), max. 40 measuring points
0.24 in (6,0 mm), max. 60 measuring points 0.24 in (6,0 mm), max. 60 measuring points
0.32 in (8,0 mm), max. 60 measuring points0.32 in (8,0 mm), max. 60 measuring points
Up to 60 Measurement Points
Temp Range -40F to 1382F
((--4040C to 750C to 750C) C)
Lengths up to 33ft (10m) with Protective tube.
Lengths up to 99ft (30m) without Protective Tube -Mechanically Flexible
Transmitter
Enclosure
Mounting
Flange
Measurement
Points
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Emerson Process Management
1080F Thermocouple Multipoint Sensor - Contacting Fixture - Individual Guide Tubes1080F Thermocouple Multipoint Sensor - Contacting Fixture - Individual Guide Tubes
Individual T/C Inserts are Replaceable
Insertion Tubes inside of a Flanged Thermowell
T/C Inserts - Contact the T-well ID at the end of the Insertion Tube.
Up to 20 Measurement Points
Temp Range -40F to 1472F (-40C to 800C)
Lengths up to 33ft (10 meters)
Transmitter
Enclosure
Monitoring
Points
Twell
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Emerson Process Management
1080F Thermocouple Multipoint Sensor - Contacting Fixture - Radial Spring Design1080F Thermocouple Multipoint Sensor - Contacting Fixture - Radial Spring Design
T/C Bundle Inserted into a Flanged Thermowell
T/C Pressed Radially Against the T-well ID by Means of a Spring loaded Assembly.
Up to 20 Measurement Points
Temp Range - 40F to 1472F (-40 to 750C)
Lengths up to 33ft (10 meters)
Lengths up to 99ft (30 meters) without thermowell. -Shipped as a coil.
Transmitter
Enclosure
Measurement
Points
Twell
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Emerson Process Management
1080F Thermocouple Multipoint Sensor - Contacting Fixture - Laminated Spring Design1080F Thermocouple Multipoint Sensor - Contacting Fixture - Laminated Spring Design
Inserted Bundle - Flexible , Much Like an Oil Dipstick.
T/C Held in Contact with the T-well by a Curved Laminated Spring.
Up to 20 Measurement Points
Temp Range -40F to 1472F (-40C to 800C)
Lengths up to 33ft (10 meters)
Lengths up to 99ft (30 meters) without thermowell. - Shipped as a coil.
Measurement
Point
Twell
Laminated
Spring
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Emerson Process Management
1082R RTD Multipoint Sensor -Contacting Fixture Design - Radial Spring Design1082R RTD Multipoint Sensor -Contacting Fixture Design - Radial Spring Design
PT-100 RTDs
RTD Bundle Inserted into a Flanged Themowell
Up to 12 Measurement Points
Temp Range -40 to 842F (-400 to 450C)
Lengths up to 33ft (10 meters) with thermowell
Lengths up to 99ft (30 meters) without thermowell. Shipped as a coil.
Transmitter
Enclosure
RTD
ElementsThermowell
Mounting
Flange
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Emerson Process Management
1082R RTD Multipoint Sensor -Contacting Fixture Design - Spacer Design1082R RTD Multipoint Sensor -Contacting Fixture Design - Spacer Design
PT-100 RTDs
RTD Bundle Inserted into a Flanged Themowell
Up to 12 Measurement Points
Temp Range -40 to 842F (-40 to 450C)
Lengths up to 33ft (10 meters) with or without a thermowell
Can Not be Shipped as a coil.
RTD
Elements
Thermowell
Spacer
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Emerson Process Management
1082R RTD Multipoint Sensor -Radial Spring Design1082R RTD Multipoint Sensor -Radial Spring Design
Example:
- 25 meter length, with 12-measurement points.
- Shipped as a coil, No thermowell
- Uncoiled and Inserted into customers thermowell onsite
Transmitter
Enclosure Mounting
Flange
Shipped
as a Coil
Measurement Point
RTD Element
Spring Assembly - Pushes and
Holds the RTD Element to the
Inner Wall of the T-well
Shipping Crate
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Emerson Process Management
Multipoint Profiling Sensor Product Family SummaryMultipoint Profiling Sensor Product Family Summary
1080C 1080F 1082R
Measuring Element Thermocouple Thermocouple PT 100 RTD
Number of Measuring points 2 min - 60 max 2 min - 20 max 2 min - 12 max
Temperature Limits -40F to 1382F(-40C to 750C)
-40F to 1472F(-40C to 800C)
-40F to 842F(-40C to 450C)
Possible Number of 848transmitters
Max 6(48 points)
Max 3(20 points)
Max 2(12 points)
Possible Number of 644/244ETransmitters
Max 24(24 points)
Max 20(20 points)
Max 12(12 points)
Replaceable Inserts NO YES (Guide Tube Design)NO (Laminated Spring Design)NO (Radial Spring Design)
NO
Max Length with Protectivetube or Thermowell
33 ft 33 ft 33 ft
Max Length without Protectivetube or Thermowell
99 ft 33 ft (Guide Tube Design)99 ft (Laminated Spring Design)99 ft (Radial Spring Design)
33 ft (Spacer Design)99 ft (Radial Spring Design)
Can be Shipped as a Coilwithout Protective tube orThermowell
YES No (Guide Tube Design)Yes (Laminated Spring Design)Yes(Radial Spring Design)
No (Spacer Design)Yes(Radial Spring Design)
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Emerson Process Management
Multipoint Profiling Sensor - Overview Multipoint Profiling Sensor - Overview
A Complete Point SolutionA Complete Point Solution
Integrally Mounted TransmittersIntegrally Mounted Transmitters
Up to (6) 848T FOUNDATION FieldbusTransmitters
Up to (24) 644H HART Transmitters
OR
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Emerson Process Management
AGENDAAGENDA
GTMC Company Overview and Profile
High Temperature Sensors
1075/1099
Gasification Sensors
Temperature Profiling
Clamp / Surface Sensors
-
Emerson Process Management
Clamp SensorsClamp Sensors
Targeted Applications
Cryogenic
To measure low temperatures of ve 196 Deg C
Steam Traced Piping
Accurate measurement of Surface temperature of the tracing
Oil and Gas Piping
Optimize Energy Consumption (Steam or Electricity) to ensure Product Quality and Improve Plant Availability
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Emerson Process Management
Surface Temperature Measurement Pipe Clamp Sensors Surface Temperature Measurement Pipe Clamp Sensors Oil & Gas Industry Standard Sensor Assemblies Series 0085RP Pipe Clamp RTD Sensor
Current Standardization Status Setup in JDE already done GLP Price List Draft available Model No. 0085RP to approve PDS and Flyer to generate
RTD; Single and Dual Pt100, up to 350C
Spring Loaded Measuring Insert with Silver Tip for
Fast Response
Tolerance Classes; DIN B and A
Pipe Clamps available from 22 to 1200 mm
ATEX Certificates EEx i and EEx d
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Emerson Process Management
89mm
2 pcs M12 bolts
Mat.: Stainless steel
6 7
N=150
clamp 40x6 mm
mat. stainless steel
3 mm thick, suitable for a 3pipe, OD 89 mm
Measuring probe
MW-GOK 6(MID-S)
1Pt100 acc. to DIN EN 60751/cl.A
4-wire connection
Temp. range : -50C up to +350C
PT100
1 wei/white
2 wei/white
3 rot/red4 rot/red
Anschlussschema/Wiring diagram
Mineral insulated 6mm
mat.: 1.4541
Screw bush 1/2" NPT
mat.: 1.4571
ca. 71
Transmitter type 3144
mat.: light-metal alloy
L=160
112
112
Tube 12x2,5
mat.: 1.4571
TAG-Nr./TAG-no.
Plate 52x13mm
Mat.: Stainless steel
Ring 25,7x1,6
Mat.: 1.4310
EEx ia ; ATEX IBExU Intrinsic Safe Approval
(Surface-RTD Assembly W-MOT (O-S))
Clamp Sensor DrawingClamp Sensor Drawing
Following technical details are requested to quote a new sensor
Type of thermocouple or RTD ( e. g. Pt100, single, class A, 4-wire )
Temperature range ( e.g. -50 deg C up to +350 deg C)
Process connection ( e.g. clamp OD 89 mm ; for 3 pipe )
Process connection material ( e.g. SS316 )
Extension length HL ( e.g. 150 mm )
Connection head material ( e.g. lighmetal )
Connection head conduit size ( e.g. NPT)
Transmitter ( e.g. head mounted )
Hazardous Locations Certifications ( e.g. EEx ia ; ATEX IBExU Intrinsic Safe Approval)
Connection
Including
Terminal Block
Length N
up to
1000 mm
Fast response
design with
Silver or Ni Sensing Tip
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Emerson Process Management
Pipe Trace Heating Monitoring with 848TPipe Trace Heating Monitoring with 848T
Available for ALLPipe Sizes
Available for ALLPipe Sizes
Optimize Energy Consumption (Steam or Electricity)
Ensure Product Quality
Improve Plant Availability
3420
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Emerson Process Management
Examples of Clamp sensors Surface Temperature MeasurementsExamples of Clamp sensors Surface Temperature Measurements
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Emerson Process Management
Application Industry Solution Sensors -OverviewApplication Industry Solution Sensors -Overview
Furnace Sensor
Surface Sensor
High TemperatureThermocouple, Type R/S, Protective Tube Kanthal AF
Laser welded 0.5 mmLonger Sensor Life
Main Steam SensorWeld-in Thermocouple Type K, Fast Response and High Vibration Approved
High Temperature
SensorSapphire Inner Tube& AL2O3 Outer Tube
Turbine Bearing SensorThermocouple, Type K, Oil Sealed
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Emerson Process Management
Questions ?