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Emerson Process Management Rosemount Temperature Rosemount Temperature Application Industry Solution Sensors - By Colleen Ong

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  • Emerson Process Management

    Rosemount TemperatureRosemount Temperature

    Application Industry Solution Sensors

    - By Colleen Ong

  • Emerson Process Management

    AGENDAAGENDA

    GTMC Company Overview and Profile

    High Temperature Sensors

    1075/1099

    Gasification Sensors

    Temperature Profiling

    Clamp / Surface Sensors

  • Emerson Process Management

    Introduction of Emerson Process Management Temperature GmbH (GTMC)

  • Emerson Process Management

    Heraeus HistoryHeraeus History

  • Emerson Process Management

    GTMC Supplier OverviewGTMC Supplier Overview Rosemount Acquired Heraeus Sensor April 1997

    Name changed to Emerson Process Management Temperature GmbH April 2003

    GTMC means German Temperature Manufacturing Center

    Primary Producer of Special Temperature Sensors

    Temperature CPS Supplier for EMEA

    Sensors, Twells, Transmitters, Connection Heads

    Main Site Location at Karlstein, Germany

    1 Satellite Locations: Italy

    Serve Both Traditional EPM Process Industries and Non Process Industries

  • Emerson Process Management

    Distribution Hubs

    Manufacturing Site

    Global Engineering

    Karlstein, Germany

    Minnesota, USAWorlds Largest Pressure

    Transmitter Manufacturing Plant

    Singapore

    Chelyabinsk,Russia

    Emerson Confidential

    Slide 6

    TEMPERATURE GLOBAL LOCATIONSTEMPERATURE GLOBAL LOCATIONSTemperature Mfg and Distribution Sites

  • Emerson Process Management

    GTMC Headquarters - A Virtual Plant TourGTMC Headquarters - A Virtual Plant Tour Karlstein (Near Frankfurt)

    Home Since July 1999

    2,700 sm Facility

    Headquarters and Primary Manufacturing Location

    EMEA Hub Operation

    Sensor Primary Producer

    Personnel: 95

    FY06 Sales: $52 Million

  • Emerson Process Management

    Welcome to GTMCWelcome to GTMC

  • Emerson Process Management

    Chemical, Petrochemical, Oil & Gas

    Pharmaceutical

    Power

    Control & Measuring Equipment (OEM)

    Machinery (OEM)

    Food & Beverage

    Ship Building

    GTMC Industries ServedGTMC Industries Served

  • Emerson Process Management

    GTMC Product CapabilitiesGTMC Product Capabilities Full Range of Temperature Sensors & Thermowells

    Flexible (Cable) Sensors

    High Temperature Thermocouples

    Standard Process Industry Sensors Such As Models 65 & 185 (Volumes 2 & 3)

    Multi-point Sensors and Explosion-proof Sensors

    65Q/B Hygenic/Sanitary Application Sensors

    Nuclear-certified Sensors

    Customer Application-specific Sensors

    Entire Family of Rosemount Temperature Transmitters

    144/248/644/3144P/848T/L

    Distribution Level Switches

  • Emerson Process Management

    GTMC Certifications & ApprovalsGTMC Certifications & Approvals

    ISO 9001:2000

    Explosion-proof Sensor Approvals

    PTB, BVS, CESI & BASEEFA

    German KTA Nuclear Power Sensor Approvals

    Sensors for Seagoing Applications

    German Lloyds (GL)

    Lloyds Register of Shipping (LR)

    Bureau Veritas (BV)

    Det Norske Veritas (DNV)

    German DKD Sensor Calibration Certification

  • Emerson Process Management

    Wide Offering Of Temperature Sensors Wide Offering Of Temperature Sensors

    Glass& Ceramics

    Nuclear

    Power Stations

    Gasification

    Reactors

    Machinery

    Chemical - NAMUR

    Flameproof,

    Gas Stations

    Chemical/ Refining

    Chemical/Refining

    High Pressure

    Flue

    Gases

    Glass &

    Ceramics

  • Emerson Process Management

    AIS SensorsAIS Sensors

    40 feet multipoint sensor

    RTD with OD = 1.5mm

  • Emerson Process Management

    AIS SensorsAIS Sensors

    65B connection head, laser marked Different types of BUHZ head

    Pipe clamp sensor Spring loaded

  • Emerson Process Management

    AIS Sensors AIS Sensors

    Bearing sensor

    1075 high temp sensor

    Bearing sensor with oil bearer

  • Emerson Process Management

    Sapphire SensorSapphire Sensor

    Sapphire Sensor

    Usage: Gasification, furnace, reactors

    Process condition: 60 bar, 1300 deg C

    Life span: 1 to 2 years

    Pressure test (before delivery): 60 bar, 200 bar (max)

    Measurement ~ 30mm

    Ceramic tip

    Separated by cement walls

  • Emerson Process Management

    Multipoint sensorMultipoint sensor

    Multipoint sensor

    Junction box Junction box

  • Emerson Process Management

    Testing CapabilitiesTesting Capabilities

    Response Time

    (Air/Water)

    X-Ray Testing Testing of

    Hardness

    Material Composition

    (X-Ray Fluorescent

    Testing)

    Dye

    Penetration

    Test

    DKD Laboratory

  • Emerson Process Management

    Equipment for Failure Analysis (1)Equipment for Failure Analysis (1)

    X- Ray for Checking Parts with

    thickness up to 20mm

    - Drilling bore position within

    t-well

    - Welding issues on material

    connections

    - RTD sensing element

    position within t-well

    Calibration Tower

    Calibration with Measuring Range

    from -196C up to 450C

    - RTD Sensing Elements 100,

    500 and 1000 Ohms

    - 2, 3 and 4 wire Configurations

    - Thermocouples

    X- Ray Machine

  • Emerson Process Management

    Equipment for Failure Analysis (2)Equipment for Failure Analysis (2)

    Sine wave only

    Frequency range from 5Hz to

    1KHz

    Frequency speed linear or

    logarithmic acceleration max 60g

    Magnet coil and load coil cooling

    with air

    Vibration Machine

    225 zoom

    (magnification)

    Measuring function

    Stereo Microscope

  • Emerson Process Management

    Equipment for Failure Analysis (3)Equipment for Failure Analysis (3)Material Composition Response Time

    Response Time Testing

    - In water 0,4 m/sec

    - In air 3,0 m/sec

    - Temperature steps +/-

    20C

    X-Ray Fluorescent Testing

  • Emerson Process Management

    65B - Sterile/Aseptic Portfolio for Pharma and Biotech Applications65B - Sterile/Aseptic Portfolio for Pharma and Biotech Applications

    Hygienic Sensor Design Suitable for Use with In-Line System Pipes DN8...DN100

    Maintain Process Integrity during Exchange of Sensor for Calibration or Replacement

    Compact Design

    Dead-Pocket free Design, EHEDG/3A Certification pending

    Easy-to-Install, pre-manufactured In-Line System

    Easy-to-clean in the CIP/SIP process up to 140C

    All Components made from Stainless Steel

    3.1B Material Certificate

    Fast Response Time

  • Emerson Process Management

    65B Cable Sensor Design65B Cable Sensor Design Sensor Assembly Design

    Pt 100, Class A Sensor as Standard

    Cable Material; FDA complianttransparent PVDF, with M12 Cable Gland for Mounting,

    Cable Isolation Teflon/Wire/Teflon, Standard Cable Length 3 or 5 m

    Process Connection Thread G1/2

    In-Line System doesnt require additional Seal Material

    Rated IP68

    Applications

    For Use in Skid Environments connected to 848T Eight Sensor Input Transmitter

    For Use in Fermentors or Reactors connected to 3144P Transmitter

  • Emerson Process Management

    65B Sensor Design with Connection Head65B Sensor Design with Connection Head Sensor Assembly Design

    Replaceable Measuring Insert, Pt 100, Class A Sensor as Standard

    Welded Screw Bush on Extension for Easier Cleaning

    Process Connection Thread G1/2

    All Components are made of SST

    In-Line System doesnt require additional Seal Material

    Local Connection Head

    DIN A/B Polished SST Heads Available for High Corrosion Resistance, Polyester or Aluminum also available

    No Dead-Pocket Space, with Self-Drain Design with High Surface Finish

    Local Indication of Process Variable and Diagnostics on DIN A SST Head by the Use of LCD Meter on 644 Transmitter

    Applications

    If Local Indication of Process Variable and Diagnostics Required by the Use of Transmitter

    Enhanced System Accuracy with Transmitter-Sensor-Matching

  • Emerson Process Management

    65Q - Hygienic Portfolio65Q - Hygienic Portfolio

    Process Connections

    Tri-Clamp (DIN32676; ISO2852)

    Diary Connections (Milk Connection; DIN 11581)

    Weld-in Connections

    Materials (Process connections)

    1.4404 (X2 CrNiMo 17-12-2, ASTM 316L)

    Surface Roughness

  • Emerson Process Management

    65B Hygienic In-Line System Test Result and Certificate of Compliance65B Hygienic In-Line System Test Result and Certificate of Compliance

    Conclusion is that the Series 65B Hygienic In-Line System complies with the EHEDG Hygienic Design criteria (Doc. 8) provided it is properly mounted (drainable and cleanable pipe joints according EHEDG Doc. 13)

    The in-Place cleanability test method has shown that the Hygienic In-Line System is easy to clean in a straight as well in an elbow pipe. The clean ability was better than in the reference pipe

    Certificate of Compliance obtained

  • Emerson Process Management

    AGENDAAGENDA

    GTMC Company Overview and Profile

    High Temperature Sensors

    1075/1099

    Gasification Sensors

    Temperature Profiling

    Clamp / Surface Sensors

  • Emerson Process Management

    AGENDAAGENDA

    GTMC Company Overview and Profile

    High Temperature Sensors

    1075/1099

    Gasification Sensors

    Temperature Profiling

    Clamp / Surface Sensors

  • Emerson Process Management

    1075 High Temperature Sensors1075 High Temperature Sensors

    1) Chemical Industry

    Combustion Furnaces

    2) Steel Industry

    Holding/Curing Ovens, Annealing & Hardening Ovens, Coke Furnaces

    3) Aluminum Industry

    Heat Treatment & Melting Furnaces

    4) Glass & Ceramic Industry

    Firing Furnaces

    5) Cement Industry

    Firing & Rotating Furnaces

    6) OEMs

    Ovens, Furnaces, Reactors

    T6T5

    T7T4T8

    T3

    T2

    T1

    Targeted Applications

  • Emerson Process Management

    Typical Precious Metal Thermocouple ConstructionTypical Precious Metal Thermocouple Construction

    Outer Protecting Tube

    Inner Protecting Tube

    Thermocouple Wires

    Hot

    Junction

    Ceramic Isolators

  • Emerson Process Management

    Hot Junction

    The Design!!The Design!!

    Metallic Metallic TubeTube

    Ceramic Ceramic ProtectionProtection

    T/C T/C JunctionJunction

    Metallic Tube Metallic Tube DesignDesign

    Ceramic Tube Ceramic Tube DesignDesign

  • Emerson Process Management

    Which Factors Impact the Life Time of Precious Metal Thermocouples?Which Factors Impact the Life Time of Precious Metal Thermocouples? Mechanical (Physical) Stress

    Bending, stretching, fatigue, breaking

    Thermal tensions and temperature shocks

    Chemical (Poisoning) Stress

    Selective evaporation and inter-diffusion leads to change in material composition

    TC wire shortcut due to Carbon penetration

    Reduction of Platinum (Pt) melting point

    Temperatures > 1700 C

    Thermocouple wire poisoning due to hydrogen penetration

    Contamination by external toxic gases

    Other diffusion by impurities such as iron, silicon, phosphor, etc.

  • Emerson Process Management

    What are the Customer Need States for High Temperature Thermocouples?What are the Customer Need States for High Temperature Thermocouples?

    Long Operating Sensor Life Time

    Mechanical ruggedness

    Long-term stability

    Reliable Measurements

    Process Integrity

    Failure of protective tube shall NOT lead to fugitive emissions

  • Emerson Process Management

    Protection Tube Material Codes (METAL)Protection Tube Material Codes (METAL)

  • Emerson Process Management

    Protection Tube Material Codes (CERAMIC)Protection Tube Material Codes (CERAMIC)

  • Emerson Process Management

    High Temperature Thermocouple DesignHigh Temperature Thermocouple Design

    Type BM:

    - Type K t/c

    - Without Inner Tube Design

    - Metallic Protection Tube

    - Max. length 2000mm

    - Max Temperature 1200 deg C

  • Emerson Process Management

    High Temperature Thermocouple DesignHigh Temperature Thermocouple Design

    Hot Junction

    Type AM(K) :

    - Type K, B, R & S t/c

    - Without or With Inner Tube Design

    - Metallic Protection Tube( 22mm)

    - Max. length 6000mm

    - Max temperature 1700 deg C

  • Emerson Process Management

    High Temperature Thermocouple DesignHigh Temperature Thermocouple DesignType AKK :

    - Type K, B, R & S t/c

    - All material in Ceramic

    - Ceramic Protection Tube( 26mm)

    - With Inner Tube Design

    - Holding Tube needed

    - Protection tube & Inner tube combinations

    - Max temperature 1800 deg C

  • Emerson Process Management

    High Temperature Thermocouple DesignHigh Temperature Thermocouple DesignType BK :

    - Type K, B, R & S t/c

    - All material in Ceramic

    - Without Inner Tube Design

    - Ceramic Protection Tube( 10mm)

    - Holding tube needed

    - Max. length 1000mm

    - Max temperature 1800 deg C

  • Emerson Process Management

    High Temperature Thermocouple DesignHigh Temperature Thermocouple DesignType AK :

    - Type K, B, R & S t/c

    - All material in Ceramic

    - Without Inner Tube Design

    - Ceramic Protection Tube( 15mm)

    - Holding tube needed

    - Max. length 2000mm

    - Max Temp 1800 deg C

  • Emerson Process Management

    Electrical Shielded High Temperature T/CElectrical Shielded High Temperature T/C

    For Use in high current furnaces

    Furnaces with electric boosting

    Electrical shielding to avoid electrical interference

    Temperatures up to 1800C

  • Emerson Process Management

    Thermocouples for the Glass IndustryThermocouples for the Glass Industry Glass Melting (1500-1650C)

    Special designed TCs are required due to very high temperatures and corrosive atmosphere

    Often with Pt coated protection sheaths

    Multilevel TCs for accurate measurement

    Preheating & Cooling Zones (400-1200C)

    Use standard TC designs from catalogue

  • Emerson Process Management

    Thermocouple ThimblesThermocouple Thimbles

    Use in extreme conditions

    Seamless drawn thimbles

    Flanged, Flared, Straight

    Various Wall thickness

    Made of material Platinum

  • Emerson Process Management

    Mounting AccessoriesMounting Accessories

  • Emerson Process Management

    AGENDAAGENDA

    GTMC Company Overview and Profile

    High Temperature Sensors

    1075/1099

    Gasification Sensors

    Temperature Profiling

    Clamp / Surface Sensors

  • Emerson Process Management

    Temperature Measurement in Shell Gasification Processes (SGP)Temperature Measurement in Shell Gasification Processes (SGP)

    Conversion of wide array of feed-stocks into synthesis gas

    Temperature key to control gasification process

    Harsh process conditions

    High temperatures up to 1800C

    Pressures of 65 bar

    Hydrogen containing gases

    High soot and metal content causing thermocouple contamination

  • Emerson Process Management

    Thermocouple with AL2O3 Outer and Inner TubeBefore mounting in the processThermocouple with AL2O3 Outer and Inner TubeBefore mounting in the process

  • Emerson Process Management

    2. Standardelem. Nr. 136, Laufz.:113 Tage in Reaktor C11

    mech. defekt, elektr. i.o. 1,4 Ohm

    Thermocouple with Al2O3 Outer and Inner TubeAfter 113 Days (2700 hours) in OperationThermocouple with Al2O3 Outer and Inner TubeAfter 113 Days (2700 hours) in Operation

  • Emerson Process Management

    El

    eme

    nt

    13

    6,

    Sc

    hen

    kel

    2

    l

    eme

    nt

    13

    6,

    Sc

    hen

    kel

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    Reduced Melting Point of TC WiresAfter 113 Days (2700 hours) in OperationReduced Melting Point of TC WiresReduced Melting Point of TC WiresAfter 113 Days (2700 hours) in OperationAfter 113 Days (2700 hours) in Operation

    Contaminated TC Wires

    Bamboo StructureBamboo Structure

  • Emerson Process Management

    Reduced Platinum Melting Point forming a Bamboo StructureReduced Platinum Melting Point forming Reduced Platinum Melting Point forming a a Bamboo StructureBamboo Structure

  • Emerson Process Management

    Enhanced Construction of the High Temperature Thermocouple for SGPEnhanced Construction of the High Temperature Thermocouple for SGP

  • Emerson Process Management

    Sapphire

    Tube

    Ceramic AL2O3Isolator

    Thermocouple

    Hot Junction

    Platinum coated Sapphire Tube hard soldered in Brass Bushing

    US Patent No. 6,059,453

    Ceramic

    Potting

    Brass

    Bushing

    Enhanced Thermocouple-Insert with Sapphire TubeEnhanced Thermocouple-Insert with Sapphire Tube

    Soldered

    Ceramic Body

    Gold plated Ceramic Conduit

    with soldered TC wires

  • Emerson Process Management

    2

    14

    2

    14

    Sapphire Tube still intact after 16.000 hours of operationSapphire Tube still intact Sapphire Tube still intact after 16.000 hours of operationafter 16.000 hours of operation

    Hot Junction

    Sapphire Inner TubeOuter Tube

  • Emerson Process Management

    Carbon penetration via Outer Tube -Sapphire Tube still intactCarbon penetration via Outer Tube -Sapphire Tube still intact

  • Emerson Process Management

    Outer Protective Tub Burned-off Sapphire Tube still intactOuter Protective Tub Burned-off Sapphire Tube still intact

  • Emerson Process Management

    El

    eme

    nt

    21

    4,

    Sc

    hen

    kel

    1

    l

    eme

    nt

    21

    4,

    Sc

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    Sapphire Inhibits Thermocouple Poisoning after 16.000 hours of use in 1460C @ 60 barSapphire Inhibits Thermocouple Poisoning Sapphire Inhibits Thermocouple Poisoning after 16.000 hours of use in 1460after 16.000 hours of use in 1460C @ 60 barC @ 60 bar

    No contaminationNo contamination

  • Emerson Process Management

    63,6

    176,8

    166 ~232

    50

    15

    1/2"NPT

    138

    EL=410~134,7

    ML=462

    155,4

    Transportschutz/Transport protection:

    24.00

    Temperature range 0C up to +1600C

    (Flange thermocouple -assembly T-FZV)

    15x2,5mm

    mat.: ceramic type C 799

    Insert tube 8x1,5mm

    mat.: sapphire

    Special measuring probe

    T/C PtRh94/6%-PtRh70/30% ,

    type B, single, ungrounded

    cemented in holding tube

    20 x 1mm

    mat.: Carbon Steel

    Shaft 24mm

    Flange 1 1/2" ANSI 600 lbs.

    facing small tongue

    mat.: 15Mo3 (mat.no. 1.5415)

    Mat. cert. acc. to EN 10204-3.1

    T-connection

    mat.: No. St37.2

    Tube 10x1,5mm

    Connection for compensation lead

    1/2"NPT -FCellular material insert

    4,8

    Kabeleinfhrung

    cable entry

    Zndkerze

    spark plug

    Anschluschema / Wiring Diagram

    Zndkerze

    spark plug

    wei/white

    orange/orange

    Sapphire Spark plug Sensor DesignSapphire Spark plug Sensor Design

    Following technical details are requested to quote a new sensor :

    Type of thermocouple ( e. g. PtRh94/6%-PtRh70/30% , type B, single, ungrounded )

    Temperature range ( e.g. 0 up to +1600 deg C)

    Immersion length EL ( e.g. 410 mm )

    Outer Protection tube material ( e.g. Ceramic type C799 )

    Inner Protection tube material ( e.g. Sapphire )

    Process connection ( e.g. flange 1,5 600 lbs RF )

    Spark Plug

    Sealing

    Inner

    SealingSealing

    Sapphire Tube

  • Emerson Process Management

    AGENDAAGENDA

    GTMC Company Overview and Profile

    High Temperature Sensors

    1075/1099

    Gasification Sensors

    Temperature Profiling

    Clamp / Surface Sensors

  • Emerson Process Management

  • Emerson Process Management

    Multipoint Sensor

    With Transmitters

    Measuring Points

    M1

    M2

    M3

    M4

    M5

    M6

    Naptha

    Crude Oil

    Kerosene

    Light Gas Oil

    Heavy Gas Oil

    Butane and

    Lighter Gas

    Straight Run Gasoline

    Straight Run Residue

    Multipoint SensorsMultipoint Sensors Model 1080 & 1082R

    Multipoint Sensors

    For profiling applications: reactor vessels, tanks, etc.

    1080 (Thermocouple) & 1082R (RTD)

    Compact & Contacting Fixture Designs

    -40 to 1472F Range

    Accepts multiple transmitters

  • Emerson Process Management

    Multipoint Profiling Sensor - OverviewMultipoint Profiling Sensor - Overview

    Sensor which allows for temperature measurement at multiple points within the same probe length.

    Facilitates the monitoring of a temperature profile with only one entry point into the process vs. multiple single element sensors requiring many entry points.

    What is a Multipoint Profiling Sensor?What is a Multipoint Profiling Sensor?

    Point 1

    Point 2

    Point 3

    Point 4

    Point 5

    Point 6

    Point 7

    Point 8

  • Emerson Process Management

    Multipoint Temperature profilingMultipoint Temperature profiling

    Targeted Applications

    Steam Crackers

    Hot-spots detection in steam cracker tubes

    Distillation Columns

    Crude oil by-products are drawn from the column at cut-points that relate to the temperature profile

    Chemical Reactors

    To capture the health of the reaction & identify hot-spots inside reactor tubes.

    Multipoint Sensor

    With Transmitters

    Measurement Points

    M1

    M2

    M3

    M4

    M5

    M6

    M7

    M8

    Process In

    Process Out

    Catalyst

    Tube

    Cooling

    Fluid In

    Cooling

    Fluid Out

  • Emerson Process Management

  • Emerson Process Management

    Multipoint Profiling Sensor - OverviewMultipoint Profiling Sensor - Overview

    Specifying Multipoint Profiling Sensors Specifying Multipoint Profiling Sensors What are the Variations ?:What are the Variations ?:

    Design Design --

    Compact or Individual Element Guide TubesCompact or Individual Element Guide Tubes

    Replaceable Elements of Fixed Replaceable Elements of Fixed

    Thermocouple or RTD elementsThermocouple or RTD elements

    Transmitter TypeTransmitter Type

    Enclosure TypeEnclosure Type

    Process ConnectionProcess Connection

    Insertion or Immersion LengthInsertion or Immersion Length

    Measurement Points Measurement Points --

    How Many (up to 60)How Many (up to 60)

    Evenly Distributed or Specifically Located Evenly Distributed or Specifically Located

  • Emerson Process Management

    1080C Thermocouple Multipoint Sensor -Compact Design1080C Thermocouple Multipoint Sensor -Compact Design

    Compact Bundle of Small dia. Thermocouples in a Protective Tube.

    Tube diameters of:

    0.14 in (3,5 mm), max. 25 measuring points 0.14 in (3,5 mm), max. 25 measuring points

    0.18 in (4,5 mm), max. 30 measuring points 0.18 in (4,5 mm), max. 30 measuring points

    0.20 in (5,0 mm), max. 40 measuring points 0.20 in (5,0 mm), max. 40 measuring points

    0.24 in (6,0 mm), max. 60 measuring points 0.24 in (6,0 mm), max. 60 measuring points

    0.32 in (8,0 mm), max. 60 measuring points0.32 in (8,0 mm), max. 60 measuring points

    Up to 60 Measurement Points

    Temp Range -40F to 1382F

    ((--4040C to 750C to 750C) C)

    Lengths up to 33ft (10m) with Protective tube.

    Lengths up to 99ft (30m) without Protective Tube -Mechanically Flexible

    Transmitter

    Enclosure

    Mounting

    Flange

    Measurement

    Points

  • Emerson Process Management

    1080F Thermocouple Multipoint Sensor - Contacting Fixture - Individual Guide Tubes1080F Thermocouple Multipoint Sensor - Contacting Fixture - Individual Guide Tubes

    Individual T/C Inserts are Replaceable

    Insertion Tubes inside of a Flanged Thermowell

    T/C Inserts - Contact the T-well ID at the end of the Insertion Tube.

    Up to 20 Measurement Points

    Temp Range -40F to 1472F (-40C to 800C)

    Lengths up to 33ft (10 meters)

    Transmitter

    Enclosure

    Monitoring

    Points

    Twell

  • Emerson Process Management

    1080F Thermocouple Multipoint Sensor - Contacting Fixture - Radial Spring Design1080F Thermocouple Multipoint Sensor - Contacting Fixture - Radial Spring Design

    T/C Bundle Inserted into a Flanged Thermowell

    T/C Pressed Radially Against the T-well ID by Means of a Spring loaded Assembly.

    Up to 20 Measurement Points

    Temp Range - 40F to 1472F (-40 to 750C)

    Lengths up to 33ft (10 meters)

    Lengths up to 99ft (30 meters) without thermowell. -Shipped as a coil.

    Transmitter

    Enclosure

    Measurement

    Points

    Twell

  • Emerson Process Management

    1080F Thermocouple Multipoint Sensor - Contacting Fixture - Laminated Spring Design1080F Thermocouple Multipoint Sensor - Contacting Fixture - Laminated Spring Design

    Inserted Bundle - Flexible , Much Like an Oil Dipstick.

    T/C Held in Contact with the T-well by a Curved Laminated Spring.

    Up to 20 Measurement Points

    Temp Range -40F to 1472F (-40C to 800C)

    Lengths up to 33ft (10 meters)

    Lengths up to 99ft (30 meters) without thermowell. - Shipped as a coil.

    Measurement

    Point

    Twell

    Laminated

    Spring

  • Emerson Process Management

    1082R RTD Multipoint Sensor -Contacting Fixture Design - Radial Spring Design1082R RTD Multipoint Sensor -Contacting Fixture Design - Radial Spring Design

    PT-100 RTDs

    RTD Bundle Inserted into a Flanged Themowell

    Up to 12 Measurement Points

    Temp Range -40 to 842F (-400 to 450C)

    Lengths up to 33ft (10 meters) with thermowell

    Lengths up to 99ft (30 meters) without thermowell. Shipped as a coil.

    Transmitter

    Enclosure

    RTD

    ElementsThermowell

    Mounting

    Flange

  • Emerson Process Management

    1082R RTD Multipoint Sensor -Contacting Fixture Design - Spacer Design1082R RTD Multipoint Sensor -Contacting Fixture Design - Spacer Design

    PT-100 RTDs

    RTD Bundle Inserted into a Flanged Themowell

    Up to 12 Measurement Points

    Temp Range -40 to 842F (-40 to 450C)

    Lengths up to 33ft (10 meters) with or without a thermowell

    Can Not be Shipped as a coil.

    RTD

    Elements

    Thermowell

    Spacer

  • Emerson Process Management

    1082R RTD Multipoint Sensor -Radial Spring Design1082R RTD Multipoint Sensor -Radial Spring Design

    Example:

    - 25 meter length, with 12-measurement points.

    - Shipped as a coil, No thermowell

    - Uncoiled and Inserted into customers thermowell onsite

    Transmitter

    Enclosure Mounting

    Flange

    Shipped

    as a Coil

    Measurement Point

    RTD Element

    Spring Assembly - Pushes and

    Holds the RTD Element to the

    Inner Wall of the T-well

    Shipping Crate

  • Emerson Process Management

    Multipoint Profiling Sensor Product Family SummaryMultipoint Profiling Sensor Product Family Summary

    1080C 1080F 1082R

    Measuring Element Thermocouple Thermocouple PT 100 RTD

    Number of Measuring points 2 min - 60 max 2 min - 20 max 2 min - 12 max

    Temperature Limits -40F to 1382F(-40C to 750C)

    -40F to 1472F(-40C to 800C)

    -40F to 842F(-40C to 450C)

    Possible Number of 848transmitters

    Max 6(48 points)

    Max 3(20 points)

    Max 2(12 points)

    Possible Number of 644/244ETransmitters

    Max 24(24 points)

    Max 20(20 points)

    Max 12(12 points)

    Replaceable Inserts NO YES (Guide Tube Design)NO (Laminated Spring Design)NO (Radial Spring Design)

    NO

    Max Length with Protectivetube or Thermowell

    33 ft 33 ft 33 ft

    Max Length without Protectivetube or Thermowell

    99 ft 33 ft (Guide Tube Design)99 ft (Laminated Spring Design)99 ft (Radial Spring Design)

    33 ft (Spacer Design)99 ft (Radial Spring Design)

    Can be Shipped as a Coilwithout Protective tube orThermowell

    YES No (Guide Tube Design)Yes (Laminated Spring Design)Yes(Radial Spring Design)

    No (Spacer Design)Yes(Radial Spring Design)

  • Emerson Process Management

    Multipoint Profiling Sensor - Overview Multipoint Profiling Sensor - Overview

    A Complete Point SolutionA Complete Point Solution

    Integrally Mounted TransmittersIntegrally Mounted Transmitters

    Up to (6) 848T FOUNDATION FieldbusTransmitters

    Up to (24) 644H HART Transmitters

    OR

  • Emerson Process Management

    AGENDAAGENDA

    GTMC Company Overview and Profile

    High Temperature Sensors

    1075/1099

    Gasification Sensors

    Temperature Profiling

    Clamp / Surface Sensors

  • Emerson Process Management

    Clamp SensorsClamp Sensors

    Targeted Applications

    Cryogenic

    To measure low temperatures of ve 196 Deg C

    Steam Traced Piping

    Accurate measurement of Surface temperature of the tracing

    Oil and Gas Piping

    Optimize Energy Consumption (Steam or Electricity) to ensure Product Quality and Improve Plant Availability

  • Emerson Process Management

    Surface Temperature Measurement Pipe Clamp Sensors Surface Temperature Measurement Pipe Clamp Sensors Oil & Gas Industry Standard Sensor Assemblies Series 0085RP Pipe Clamp RTD Sensor

    Current Standardization Status Setup in JDE already done GLP Price List Draft available Model No. 0085RP to approve PDS and Flyer to generate

    RTD; Single and Dual Pt100, up to 350C

    Spring Loaded Measuring Insert with Silver Tip for

    Fast Response

    Tolerance Classes; DIN B and A

    Pipe Clamps available from 22 to 1200 mm

    ATEX Certificates EEx i and EEx d

  • Emerson Process Management

    89mm

    2 pcs M12 bolts

    Mat.: Stainless steel

    6 7

    N=150

    clamp 40x6 mm

    mat. stainless steel

    3 mm thick, suitable for a 3pipe, OD 89 mm

    Measuring probe

    MW-GOK 6(MID-S)

    1Pt100 acc. to DIN EN 60751/cl.A

    4-wire connection

    Temp. range : -50C up to +350C

    PT100

    1 wei/white

    2 wei/white

    3 rot/red4 rot/red

    Anschlussschema/Wiring diagram

    Mineral insulated 6mm

    mat.: 1.4541

    Screw bush 1/2" NPT

    mat.: 1.4571

    ca. 71

    Transmitter type 3144

    mat.: light-metal alloy

    L=160

    112

    112

    Tube 12x2,5

    mat.: 1.4571

    TAG-Nr./TAG-no.

    Plate 52x13mm

    Mat.: Stainless steel

    Ring 25,7x1,6

    Mat.: 1.4310

    EEx ia ; ATEX IBExU Intrinsic Safe Approval

    (Surface-RTD Assembly W-MOT (O-S))

    Clamp Sensor DrawingClamp Sensor Drawing

    Following technical details are requested to quote a new sensor

    Type of thermocouple or RTD ( e. g. Pt100, single, class A, 4-wire )

    Temperature range ( e.g. -50 deg C up to +350 deg C)

    Process connection ( e.g. clamp OD 89 mm ; for 3 pipe )

    Process connection material ( e.g. SS316 )

    Extension length HL ( e.g. 150 mm )

    Connection head material ( e.g. lighmetal )

    Connection head conduit size ( e.g. NPT)

    Transmitter ( e.g. head mounted )

    Hazardous Locations Certifications ( e.g. EEx ia ; ATEX IBExU Intrinsic Safe Approval)

    Connection

    Including

    Terminal Block

    Length N

    up to

    1000 mm

    Fast response

    design with

    Silver or Ni Sensing Tip

  • Emerson Process Management

    Pipe Trace Heating Monitoring with 848TPipe Trace Heating Monitoring with 848T

    Available for ALLPipe Sizes

    Available for ALLPipe Sizes

    Optimize Energy Consumption (Steam or Electricity)

    Ensure Product Quality

    Improve Plant Availability

    3420

  • Emerson Process Management

    Examples of Clamp sensors Surface Temperature MeasurementsExamples of Clamp sensors Surface Temperature Measurements

  • Emerson Process Management

    Application Industry Solution Sensors -OverviewApplication Industry Solution Sensors -Overview

    Furnace Sensor

    Surface Sensor

    High TemperatureThermocouple, Type R/S, Protective Tube Kanthal AF

    Laser welded 0.5 mmLonger Sensor Life

    Main Steam SensorWeld-in Thermocouple Type K, Fast Response and High Vibration Approved

    High Temperature

    SensorSapphire Inner Tube& AL2O3 Outer Tube

    Turbine Bearing SensorThermocouple, Type K, Oil Sealed

  • Emerson Process Management

    Questions ?