midwest roadside bwb, css safety facility · 8'-6 1/2" 11 1/2" cable anchor bracket...

11
A TOP VIEW FRONT VIEW Soil Road Surface (asphalt/concrete) Temporary Concrete Barrier Installation Concrete Barrier Termination Assembly DETAIL A SCALE 1 : 20 Connector Pin Part a2 Kansas F-Shape Temporary Barrier Part a1 Triple Loop Connection Pin Sleeve Pipe Part a4 Kansas F-Shape Barrier Part a1 End Pin Part a3 Anchor Bracket Assembly Part B 0.75" 6x19 IWRC IPS Wire Rope Part d1 Notes: Twelve precast Kansas F-shape concrete barriers are attached to the end 1. anchor Barrier details are standard per Kansas F-shape concrete barrier design 2. Cable Anchor Post Assembly Part C SCALE: None PCB_Termination_PCBT-1_R3 SHEET: DWG. NAME. DATE: 7/5/2007 DRAWN BY: BWB, CSS Midwest Roadside Safety Facility 1 of 11 REV. BY: KAP, BWB UNITS: Inches Temporary Barrier Termination System Layout

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Page 1: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

A

TOP VIEW

FRONT VIEW

Soil

Road Surface (asphalt/concrete)

Temporary Concrete Barrier Installation

Concrete Barrier Termination Assembly

DETAIL A SCALE 1 : 20

Connector PinPart a2

Kansas F-ShapeTemporary Barrier

Part a1

Triple Loop Connection

Pin Sleeve PipePart a4

Kansas F-Shape BarrierPart a1

End PinPart a3

Anchor Bracket AssemblyPart B

0.75" 6x19 IWRC IPSWire RopePart d1

Notes:Twelve precast Kansas F-shape concrete barriers are attached to the end 1.anchorBarrier details are standard per Kansas F-shape concrete barrier design2.

Cable Anchor Post AssemblyPart C

Midwest Guardrail System with Standard Post Spacing

Item No. QTY. Description Material Spec Hardware Guide File Name

- - - - - PCB_Termination_concrete_apron

- - - - - PCB_Termination_soil-pit

- - Temporary Barrier - - TempBarrier_KS_Fshape

- - Single connection loop No. 6 Bar A615 Gr 60 - doubleloopbar_bottom_no6_a615gr60

- - Single connection loop No. 6 Bar A615 Gr 60 - doubleloopbar_middle_no6_a615gr60

- - - - - singleloopbar_no6_a615gr60

- - - - - loopbar_no4_a615gr60

- - Longitudinal Bar 146.5" long No. 5 Bar A615 Gr. 60 - longbar_no5_146.5in_a615gr60

- - Longitudinal Bar 146.5" long No. 4 Bar A615 Gr. 60 - longbar_no4_146.5in_a615gr60

- - Anchor loop bar No. 6 Bar A615 Gr 60 - anchorloopbar_no6_a615gr60

- - W6x25 96" long - no holes A36 Steel - W6x25_96long

b2 - 24x24x0.5" Soil Plate A36 Steel - Soil plate

b3 - Anchor bracket plate A36 Steel - Anchor base plate

b4 - 3/4"Dia. Rod A36 Steel - Anchor rod

a2, a3 - Anchor Pin Grade 60 Steel - connectionpin_1.25in_rod_28in_long

a2 - End Pin Cap A36 Welded to Pin - Standard Part connectionpin_2.5inx4inplate

- HBOLT 0.5000-13x8x1.375-N

- HNUT 0.5000-13-D-N

a4 - Pin Sleeve Pipe A36 Steel, Galvanized 1 1/2" Schedule 40 Pipe PCB_Termination_end_pin_pipe_sleeve

a5 - Pin Sleeve Cap A36 Steel, Galvanized Galvanized PCB_Termination_end_pin_pipe_cap

d2 - Heavy Duty Cable Thimble As Manufactured Crosby Heavy-Duty HT-0.75" Thimble PCB_Termination_Thimble_HT_0.75

b1 - Cable Anchor Base Plate A36 Steel, Galvanized - PCB_Termination_cable_plate_baseplate

b2 - Cable Anchor Keeper Plate A36 Steel, Galvanized - PCB_Termination_cable_plate_cablemount

b3 - Anchor Plate Side Gusset A36 Steel, Galvanized - PCB_Termination_cable_plate_side_gusset

b4 - Anchor Bracket Center Gusset A36 Steel, Galvanized - PCB_Termination_cable_plate_front_gusset

b5 - Anchor Bracket Top Gusset A36 Steel, Galvanized - PCB_Termination_cable_plate_top_gusset

d4 - Threaded Stud A36 Steel, Galvanized - PCB_Termination_Threaded_Stud_SW702-24

d1 - Center Wire Rope IWRC XIP 0.75" Wire Rope - PCB_Termination_IWRC_XIP_6X19X0.75_parallel_cable

d1 - Off-center Wire Rope IWRC XIP 6x19x0.75 Wire Rope - PCB_Termination_IWRC_XIP_6X19X0.75_angled_cable

- HHNUT 1.3750-6-D-C

d3 - 3/4" Mechanical Splice As Manufactured - PCB_Termination_0.75_HT_mechanical_splice

- FW_1.375

- HHNUT_0.7500-10-D-N

- FW_0.75

- HHBOLT_0.7500-10x2.5x1.375-N

SCALE: None

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

1 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

System Layout

Page 2: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

3'-1 1/2"

4"

1'-11 1/4"

7 1/4"

3'-5 1/4"

1'-6"

10 3/4" min.

10 3/4"

1'-0"

9'-4 1/2" max.

Road Surface

Kansas Temporary BarrierPart a1

Connector PinPart a2

End PinPart a4

Temporary BarrierCenter Terminal

Temporary BarrierOffset Terminal

Soil Leave Out(Soil leave out size relative to barrier placement is shown. Maximum longitudinal overlap of end barrier on soil is 112.5 in. and minimum lateral offset of end anchorages from roadway surface is 10.75 in. Larger lateral offsets are allowed. The minimum longitudinal length of the soil leave out is downstream to the end of the barrier and 12 in. upstream of the in line anchor post.)

SCALE: None

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

2 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Anchorage Details

Page 3: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

B

A

Kansas Temporary BarrierPart a1

Pin Sleeve CapPart a5

End PinPart a3

115-HT Mechanical SplicePart d3

Cable Attachment AnchorPart B

BCT Threaded Cable TerminalPart d4

Pin Sleeve PipePart a4

1" HeavyHex Nut

with Washer

Crosby Heavy Duty HT- 3/4" ThimblePart d2

DETAIL B SCALE 1 : 6

Pin Sleeve PipePart a4

Barrier Pin Loop

115-HT Mechanical SplicePart d2

Crosby HT Heavy Dut3/4" ThimblePart d2

1/2" x 10" HexBolt with Nut,Grade 5 Steel

DETAIL A SCALE 1 : 4

Pin Sleeve PipePart a4

Pin Sleeve CapPart a5

End PinPart a3

Barrier Pin Loops

115-HT Mechanical SplicePart d3

Crosby HT Heavy Duty3/4" ThimblePart d2

3/4" 6x19 IWRC IPS Wire RopePart d1

SCALE: None

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

3 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Anchorage Details

Page 4: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

12'-6"

3"

1'-10 1/2"

2'-8"

5/8"

1 1/4"

2 1/2"

1/2"

2'-4"

1 1/2"

Connector PinA36 SteelPart a2

4"

2 1/2"1/2"

1 1/4"

2 1/2"

1 3/4" 1 1/2"

End PinA36 SteelPart a3

4"

10"

1/2"x10" Hex Bolt with Nut

Kansas F-Shape Barrier6 ksi Concrete 28-day Cure Strength

Part a1

2 1/2" x 4"Keeper Platew/ 1 1/4"Hole on Center

SCALE: None

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

4 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Kansas F-Shape Barrier andPin Details

Page 5: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

1'-3"

3/8"

1'-1 3/4"

1/4"1/4"

1/4"

1'-3"

Pin Sleeve CapPart a5

Pin Sleeve PipePart a5

Pin Sleeve CapPart a5

1/4

1/4

3 3/4"

3 3/4"

1 7/8"

3/16"

1 7/8"

1 7/8"

3 3/4"

3 3/4"

1 7/8"

1 7/8"

1 7/8"

Pin Sleeve CapA36 SteelPart a5

3/8"

1'-3"

Pin Sleeve Pipe1 1/2" Schedule 40 Pipe

A36 SteelPart a4

Pin SleeveSCALE: None

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

5 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Pin Sleeve Details

Page 6: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

8'-6 1/2"

11 1/2"Cable Anchor Bracket

Part B

Cable Anchor Post AssemblyA36 SteelPart C

FRONT VIEW

24" x 24" x 0.5"Soil PlateA36 Steel

NOTE: See anchor post design for anchor post construction details

9 5/8"

6 3/4"

8'-0"

PROFILE VIEW

W6X25 Section

3x 3/4"x2.5" ASTM A325 heavyhex bolts with washers both sidesand heavy hex nuts

SCALE: 1:20

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

6 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Anchor Bracket PostParts B and C

Page 7: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

5 1/2"

1/2"

4 1/4"

1/2"

2"

3 1/2"Part b1

Part b2

Part b5

1 1/2" 1 1/4"

4 1/4"

2 3/4" 2 3/4"

1/2"

8"

7 1/2"

1"

3"

7/8"

2 7/8"

1/2"

1/2"

2 3/4"

1 1/2"

2 3/4"Part b3

Part b4

Part b3

SCALE: 1:20

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

7 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Cable Anchor BracketPart B

Page 8: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

8"

1"

3"

7 1/2"

1 3/4"

2 3/4"

7/8"

Anchor Bracket Base PlateA36 Steel, Galvanized

Part b1

7"

5 1/2"

1 3/8"

3 1/2"

2 1/2"

Anchor Bracket Keeper PlateA36 Steel, Galvanized

Part b2

1/2"

3 1/2"

1 1/2"

Anchor Bracket Center GussetA36 Steel, Galvanized

Part b4

1/2"2"1 1/2"

3"

1 1/4"

Anchor Bracket Side GussetA36 Steel, Galvanized

Part b3

1/2"

1/2"

7"

2"

Anchor Bracket Top GussetA36 Steel, Galvanized

Part b5

1/2"

SCALE: None

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

8 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Anchor Bracket Components

Page 9: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

5/8"

NOTE: E60xx is used for all welds on cable anchor bracket

7/16

7/16Typ.

7/16

7/16

7/16

7/16

7/16

7/16

7/16

SCALE: 1:4

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

9 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Cable Anchor BracketWeld Details

Page 10: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

4'-3 1/4"Center Cable Assembly

3'-8"Offset Cable Assembly

NOTE: All cable parts are Wire Rope Corporation specified

SCALE: 1:4

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

10 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Cable Assembly Details

Page 11: Midwest Roadside BWB, CSS Safety Facility · 8'-6 1/2" 11 1/2" Cable Anchor Bracket Part B Cable Anchor Post Assembly A36 Steel Part C FRONT VIEW 24" x 24" x 0.5" Soil Plate A36 Steel

R1 3/8"R3/4"

3/4"

3 3/4"

Crosby Heavy-Duty HT- 3/4" ThimbleMaterial As Supplied, Galvanized

Part d2

127

Dimensions are not necessarily representative of the part; seefinal part for actual dimensions

NOTE:

1 1/4"

1/4"R5/8"

R3/8"

2 5/8"3 3/8"

1 1/2"

1 1/4"

115-HT Mechanical SpliceMaterial As Supplied, Galvanized

Part d3

1 1/2" 7/8"

3/4" 6x19 IWRC IPS Galvanized Wire RopePart d1

7" Threaded Length3"5"

1 1/4" 1"

1"x8 UNC

BCT Cable End FitterGalvanizedPart d4

SCALE: 1:4

PCB_Termination_PCBT-1_R3

SHEET:

DWG. NAME.

DATE:

7/5/2007

DRAWN BY:

BWB, CSSMidwest Roadside Safety Facility

11 of 11

REV. BY:

KAP, BWBUNITS: Inches

Temporary Barrier Termination

Cable Securing Components