mikron machining general (eng)

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Machining Technology Mikron Maching Technology presents new solutions to increase productivity

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Mikron Machining general brochure, overview about the mikron transfer machines, for high precision and high production volumes.

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Page 1: Mikron Machining General (ENG)

Machining Technology

Mikron Maching Technologypresents new solutions to increase productivity

Page 2: Mikron Machining General (ENG)

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Mikron offers machining solutions for precision parts according to your specific requirement.

Mikron Machining Technology designs and builds automatic machining systems and special cutting tools to producesmall and medium size parts which require high precision and output. In addition, with Mikron Service Solutions, Mikron supports the customer with a tailored service concept.

MultistarTM

The fastest transfer machine on the market

• Workpiece size: diameter from 0.4 up to 30 mm and max. length of 60 mm

• Machine with 12 or 24 stations• Compact construction• Mechanically controlled to assure reliable accurate process• Available in single or double cycle to adapt to required

volumes and lot sizes• In single cycles output up to 150 parts/minute• Quick and simple tool change• CNC-units possible

Mikron NRG-50: The concept of the futureThe new generation of transfer machines

The modular construction of Mikron NRG-50 combinesin an ideal way productivity and flexibility and allows to invest gradually according to the increasing need of production output.

• Workpiece dimension: up to 50 x 50 x 50 mm and Ø 35 x 70 mm

• Compact and modular construction with 12 stations, anytimeadaptable to individual production needs

• ATS (Advanced Thermal Stabilization): the temperature ofall elements is stable

• Up to 3 machining units per station• Up to 30 machining units work simultaneously• Up to 22 automatic tool changers (ATC) on board• Up to 96 cutting tools on board• Machining on 6 faces in one clamping• Both end turning on one station• Milling or drilling on one station with three units

simultaneously• Per spindle interpolation with up to four CNC-axis • Fifth axis for inclinable unit (C-axis)

Page 3: Mikron Machining General (ENG)

Mikron NRG 50

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MultistepTM XT-200Great flexibility in a machining system

• Workpiece up to 200 x 200 x 200 mm• Linear transfer machining system• Modular, expandable construction• Chip-to-chip time approximately 1 second• Machining on 5 1/2 faces in one clamping• Simultaneous 5-axis machining• 10-minute changeover time• Ideal for changing lot sizes• Automatic part loading pallet exchanger• Workpiece change-over in less than 5.5 seconds

MultifactorTM

The classic performer

• Workpiece size up to 100 x 100 x 100 mm• Machine with 12 or 15 working stations• Standard clamping system for every need• Cost-effective production for 300'000

components and more per year• Machining from wire, rod or casting• Very versatile and robust machine with high

degree of modularity

Page 4: Mikron Machining General (ENG)

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Ideo 2:A new concept of machining, a good idea!

Ideo 2More flexible than a machining center

• For workpieces up to 250 x 250 x 250 mm• Suitable for batch sizes starting from 100 pieces• Machining on 6 faces without unclamping the part• Unique flexibility: possibility to machine one piece in

one mudule while simultaneously doing a change-over of another work piece in the second module.

Page 5: Mikron Machining General (ENG)

Mikron NRG 50

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Namco Systems:Productive and flexible

The company Namco SA, since july 2007 part of the Division Machining Technology, offers transfer systems for parts machining invarious industries such as: watches, eyeglasses, locks, medical components, gas fittings and many others.

NAD-2, NAD-4The most flexible transfer systems

• Workpieces dimensions up to 40 x 40 x 80 mm machining from wire, bar or blank

• Modular construction easily adaptable to individualproduction needs

• Very flexible machining system ideal for batch sizes starting at 100 parts and chaotic machining

• Machining system configuration with 2 linear stations or 4 rotary stations

• 4-axis pre-machining of wire or bar before clamping

NAM-6, NAM-8, NAM-10Four unbeatable cost per part

• Workpieces size up to 40 x 40 x 80 mm, machining from wire, bar or blank

• Machine with 6, 8 and 10 workstations• Pre-machining of wire prior to clamping• Full CNC flexibility• Up to 36 live tools in operation simultaneously

Page 6: Mikron Machining General (ENG)

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Service CenterNorth and South AmericaTel. +1 203 261 31 [email protected] Hours: 7.30 am - 5 pm EST

Mikron Service SolutionsFlexible, modular, customer oriented

4 Servicelevels

Level 1: For a dependable supply of spare partsWith this service level we guarantee continuous spare part support.

Level 2: To minimize downtimeWith Xchange Service Mikron offers modules forimmediate delivery.

Level 3: For the optimum maintenance of yourequipment. With service options from Product Support you maintain your Mikron System in top condition.

Level 4: To guarantee continuous use of yourinvestment. Business Support offers, beyond Product Support,service options to improve your efficiency and investment.

Select service options from each level and create yourspecific service solution. We will be pleased to advise you.

Service CenterGermanyTel. +49 741 53 80 [email protected] Hours: 08.00 - 17.30

Service CenterSwitzerlandTel. +41 91 610 61 [email protected] Hours: 08.00 - 17.30

Mikron Service Centerwww.mikron.com

24h Global Serviceline +41 91 610 63 26Outside office hours. Problem notification 24h, 7 days a week.

Global Support – Ready for you.

Mikron Service Concept:

Professional and efficient assistance! We guarantee quick, competent and uncomplicatedService and Support. Mikron Service Solutions offers with 4 levels a mix of reactive,preventive and predictive service plans.

Together with you we design a “Service Solution” profile, tailored to your individualneeds. Thus each customer is assured to receive exactly the service and support, bestsuited for his system and individual requirements.

Spare Part Service

Xchange Service

Product Support

Business Support

Page 7: Mikron Machining General (ENG)

Mikron NRG 50

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Mikron ToolA Strong Team

Profile milling cutters are all designed and produced forcustomer’s special applications. Their strength is their highprecision with tolerances of 0.01 mm. Tools with a constant profile guarantee an optimum cost-efficiencyeven for high volume production.

Two competences – one partner

The customer has in Mikron (transfer machines) andMikron Tool (cutting tools) an extremely competent part-ner at his side which will support him from the productdevelopment stage with metal removal tests and in thecontinuing process optimization for his high volume production.

Precision tools from Mikron Tool – a success factor

Tools are important performers in the metal removal process. Among experts, Mikron Tool SA Agno has an excellentreputation as a manufacturer of small and medium sizecutting tools. The offer is including: Multifunctional speci-al tools, the CrazyDrill line, the MiquDrill line and profilemilling cutters.

Special tools are more than ever in the focus of customerspecific applications. The advantage of higher processingreliability as well as the reduced testing effort by far nega-tes higher costs for special tools.

CrazyDrill is synonym of maximum drill performance.They have been developed especially for the high volumeproduction of precision parts on transfer systems.Different executions in the diameter range 0.4 to 6 mmare available from stock, as well as special sizes on demand.

MiquDrill offer the proven Mikron quality when machi-ning small and medium sizes batch quantities and a richvariety of work pieces. The offer in the diameter rangefrom 0.1 to 3 mm includes: MiquDrill Centro for chamfe-ring and centering; the short MiquDrill 200 for pilot holesof up to 2-3 x d; as well as MiquDrill 210 which guaran-tees precise follow-up drilling.

Page 8: Mikron Machining General (ENG)

www.mikron.com

Your contacts

Headquarter: Mikron SA Agno Casella Postale 115CH-6903 LuganoTel. +41 91 610 61 11Fax +41 91 610 66 [email protected]

Mikron Tool SA Agno Casella Postale 340CH-6934 Bioggio Tel. +41 91 610 65 00Fax +41 91 610 66 [email protected]

Mikron GmbH Rottweil Berner Feld 71 D-78628 RottweilTel. +49 741 5380 0Fax +49 741 5380 [email protected]

Mikron SAS Nerviano Via S. Ambrogio 16 I-20015 Parabiago (MI)Tel. +39 0331 55 12 22Fax +39 0331 55 12 [email protected]

Mikron Ltd. TokyoShin-Yokohama, Kohoku-Ku JP-222-0033 Yokohama City Tel. +81 45 472 10 01Fax +81 45 472 20 [email protected]

Mikron Corp. Monroe600 Peper StreetP.O. Box 268USA-Monroe, CT 06468Tel. +1 203 261 31 00Fax +1 203 268 47 [email protected] Mikron Machining TechnologyIndia Office 1010, 10th Floor, Brigade Towers 135 Brigade RoadIndia-Bangalore 560 025Tel. +91 80 223 33 67Fax +91 80 227 99 [email protected]

Mikron Machining Technology,Taiwan OfficeP.O. Box 91-251Taipei, Taiwan R.O.C Tel. +886 2 2231 07 07Fax +886 2 2231 01 [email protected]

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Mikron Machining TechnologyYour contacts

HeadquarterMikron SA AgnoVia Ginnasio 17CH-6982 AgnoTel. +41 91 610 61 11Fax +41 91 610 66 [email protected]

Mikron Tool SA AgnoVia Campagna 1CH-6982 AgnoTel. +41 91 610 40 00Fax +41 91 610 40 [email protected]

Mikron GmbH RottweilBerner Feld 71D-78628 RottweilTel. +49 741 5380 0Fax +49 741 5380 [email protected]

Mikron SAS NervianoVia S. Ambrogio 16I-20015 Parabiago (MI)Tel. +39 0331 55 12 22Fax +39 0331 55 12 [email protected]

Mikron Ltd. Tokyo2-3-4, Shin-Yokohama, Kohoku-KuYokohama City, Japan 222-0033Tel. +81 45 472 10 01Fax +81 45 472 20 [email protected]

Mikron Corp. Monroe600 Pepper StreetP.O. Box 268Monroe, CT 06468 / USATel. +1 203 261 31 00Fax +1 203 268 47 [email protected]

Mikron India1007, Brigade Towers135, Brigade RoadIndia-Bangalore - 560 025Tel. +91 80 222 333 67Fax +91 80 222 799 [email protected]

Mikron Taiwan OfficeP.O. Box 91-251Taipei, Taiwan R.O.C.Tel. +886 2 2231 07 07Fax +886 2 2231 01 [email protected]