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AC Mill Duty Motors & Switchgear STEEL MILLS RE-ROLLING MILLS SUGAR MILLS CEMENT MILLS PAPER MILLS

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Page 1: Mill Duty Motors & Switchgear NIEnewindiaelectricals.com/wp-content/uploads/2014/06/Motors-RRM.pdf · RE-ROLLING MILLS SUGAR MILLS CEMENT MILLS PAPER MILLS . Mill Duty Motors Mfrd

AC Mill Duty Motors & Switchgear

STEEL MILLS

RE-ROLLING MILLS

SUGAR MILLS

CEMENT MILLS

PAPER MILLS

Page 2: Mill Duty Motors & Switchgear NIEnewindiaelectricals.com/wp-content/uploads/2014/06/Motors-RRM.pdf · RE-ROLLING MILLS SUGAR MILLS CEMENT MILLS PAPER MILLS . Mill Duty Motors Mfrd

Mill Duty Motors Mfrd. by : Kirloskar Electric Co Ltd.

SALIENT FEATURES :

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Type : Foot mounted Slipring, Heavy Duty, Induction Motors

Enclosure : Screen Protected, Drip Proof.

Frames : TR6, TR7, ; KCW450, KCW500 & KCW560

Voltages : 415V; 440V; 3,300 V; 6,600 V ; 11,000 V (50 / 60 Htz)

Functional, Rugged, Heavy duty, Compact & maintenance friendly.

Shock resistant construction in cast Iron & Steel fabricated body

Rotor is specially designed with tight-bar-in-slot construction with taper section to obtain adequate stating torque & critical load factors.

Stators & Rotors are flood impregnated with polyester resin varnish to ensure longevity of protection against chemicals and moisture.

A high carbon, hard steel shaft with a large cross section provides, strength with minimum deflection & vibration.

Heavy duty Bearings, Brushgear & Sliprings ensure high efficiency even under severe operation conditions.

Design ensures efficient ventilation & heat transfer from windings & cores. Can offer IP23/IC01 ; IPW 44 / IC01 ; IP55 / IC61 ; IP55 / IC66 ; IP55 / IC81

Terminations are provided in a large box to ensure full electrical clearances & insulations

Typical Applications : Rolling Mills, Sugar Cane Crushers, Cement Mills, Steel Mills, Sugar Mills etc.

Use low-loss magnetic core stamping & high conductivity copper conductors (solid & wire) for windings, with Class B/F insulation.

With a design that has proved itself over 3500+ machines that have been deployed in the last 50+ years clearly this is the choice for all suitable applications.

Designed in compliance with Global Standards & practices.

IEC 34-1 85 34-6 34-5 72A 34-7 34-8 HD 347 CENELEC 34-2 34-1

BS 4999-23 4999-21 4999-20 4999-10 4999-22 4999-3 4999-50 4999-60 4999-4

IS 325 1271 6362 4691 8223 - 4728 4729 4029 325

4999-30,314999-32

Met

hod

of C

oolin

g

Mou

ntio

ng &

Sha

ftex

tens

ion

Foot

mou

nted

mot

ors

Perfo

rman

ce &

Tem

pera

ture

Stan

dard

Insu

latio

n

Prot

ectio

n by

m

otor

enc

losu

re

Type

of

Cons

tructi

on &

M

ount

ing

Term

inal

M

arkin

gs

Vibr

atio

nlev

el &

mea

sure

men

t

Testi

ng

Ratin

g pl

ate

Mar

king

KIRLOSKAR Motors complies with the following standards

SELECTION CHART

KW HP RPM FRAME

187 250 720 TR6

225 300 720 TR6

300 400 720 TR6

335 450 720 TR7

400 500 720 KCW 450

450 600 720 KCW 450

475 650 720 KCW 500

600 800 720 KCW 500

750 1000 720 KCW 500

930 1250 720 KCW 560

1125 1500 720 KCW 560

Page 3: Mill Duty Motors & Switchgear NIEnewindiaelectricals.com/wp-content/uploads/2014/06/Motors-RRM.pdf · RE-ROLLING MILLS SUGAR MILLS CEMENT MILLS PAPER MILLS . Mill Duty Motors Mfrd

Mill Duty Motors - Dimension Drawings

KCW - SERIES

KCW - 560

TR SERIES

TR A B C D E F H M N L L1 K AA AB AC AD BA BB GD HA HC HD GA

6 760 648 255 110 210 32 475 415 86 1357 1702 28 140 900 914 755 133 736 18.16 56 932 1065 116.58

7 864 675 243 110 210 32 527 415 149 1357 1706 28 152 1016 1076 810 152 775 18.16 56 1035 1166 116.58

KCW A B C D E F GA GD GH K AA AB AC AD BA BB HA HD L M N

450 750 1000 315 110M6 210 28 116 16 450 35 150 900 1292 790 150 1100 60 950 2240 415 90

500 850 800 475 120M6 210 32 100 18 500 42 150 990 1400 800 260 1040 60 1005 2641 415 102

Detail of ShaftExtension

Air outletAir inlet

500 For Cover Removal

BLSC handle(When fitted)

Terminal Box for Rotor

AD

AC

AD

HDM

N

AA

A

HA

AB

K dia

K dia 4 HolesAC

AB

HAN

M

Stator Terminal Box

AD AD

Rotor TerminalBox

HCHD

300For CoverRemoval L

L1

BB

BBA

C E

Motor lifting hooks

GA

GD

D

Detail of ShaftExtension

AAA

Motor Fitting Hooks

EC

BA

BBB

D

GA

L

5H

GD

DF

36.0035.9412.2

12.0

Ø140.040140.015

Ø 42.4 HolesFor Foundation

148

20.0019.87

560+0

Auxiliary Terminal BoxFor Space Heater

Terminal Box For Stator

-2

250+0.5520520

Auxilary Terminal BoxFor Trd & Btd

2530+50

1400+31620

200+2

525

2 Nos Earthing PadsDiagonally OppositeFor Cover Removal

11.2 Holes DiagonallyOpposite For Dwelling

Terminal Box For Rotor

1535+50

650+50 675+50

680

18050

1000+31122

*All dimension in mm. Subject to continuos development. Only for reference

Detail of ShaftExtension

Page 4: Mill Duty Motors & Switchgear NIEnewindiaelectricals.com/wp-content/uploads/2014/06/Motors-RRM.pdf · RE-ROLLING MILLS SUGAR MILLS CEMENT MILLS PAPER MILLS . Mill Duty Motors Mfrd

SALIENT FEATURES :

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Designed for smooth step-less operation.

Entire unit is fabricated with prime steel welded design.

Inner FRP lining ensures corrosion free longevity & operational ruggedness

Specially profiled steel electrodes ensure equal resistance in every phase

Polypropylene phase barriers ensure high insulation & stability.

Tank design provides for large volume of electrolyte for efficient heat dissipation to ensure less temperature rise.

Heavy duty contractor ensures to short-circuit resistance when motor attains full speed.

Low investment, low maintenance coupled with simple operation marks these units a very reliable partner.

Can provide on request : Motorised version; Liquid level control with alarm contacts; Temperature indicator & controller.

+Power M : Liquid Rotor Starters for Slipring Motors.

Mfrd by : NIE Power & Engineering Pvt. Ltd.

+ Power V : Air Insulated Indoor Vacuum Switchgear (upto 11KV)

Mfrd by : NIE Power & Engineering Pvt. Ltd.

SALIENT FEATURES

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Metal clad construction - all segregated compartments

IP4x degree of protection externally & IP2X between compartments

Independent exhaust vents for all HT compartments

Modular Construction for expansions with bolted structure

Type Tested for BIL & short circuit as per IEC 62271/200/2003

Lipped-edge construction for additional strength

Foundation frame as standard supply

BREAKERS COMPARTMENT

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METERING COMPARTMENT

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BUS BAR COMPARTMENT

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Racking in/out of breaker from"test" to "service" vice versa with cubicle door closed

Mechanical inter lock to prevent racking in/out of breaker in closed Position

Live parts covered by automatic metalic shutters when breaker is racked out

Multiple guides for safe and sure engagement of fixed and moving contacts

Metering compartment with numerical/static/electromagnetic relays

Adequate space for ease of control and indication

Spacious bus bar compartment for adequate air clearances

Option for busbar insulation available

Option for both Copper or Aluminium Busbar

MILL DUTY SWITCH GEARS

NIE

/EX

P/A

CM

SG

/09

08

Power House, # 18, J.C. Road, Bangalore - 560 002. INDIA

Tel : +91 80 42434343, 22235434 Fax : +91 80 22226666Mail : National : [email protected]

International : [email protected] : www.nielgroup.com / www.newindiaelectricals.com