mill preventative maintenance · mill preventative maintenance engine check the engine oil level....

Mill Preventative Maintenance


Engine

Check the engine oil level.

Check, clean the water separator.

Check the fuel level.

Check coolant level.

Cleaning cooling fins on engine and hydraulic cooler.

Cleaning the engine.

Changing the engine oil, oil filter cartridges.

Checking, replacing generator V-belt.

Check, adjust valve clearance.

Change the fuel pre-filters cartridge.

Change the fuel filter cartridge.


Engine (Continued)

Check fastening of engine/turbocharger/combustion air hoses.

Checking the crankcase pressure.

Intercooler, draining oil and condensation water.

Drain the sludge from fuel tank.

Battery maintenance.

Change the coolant.

Changing the injection valve.

Changing the coolant pump. (6000 Operating hours)

Changing the pressure retaining valve on the injection pump. (6000 Operating hours)

Changing the crankcase ventilation valve. (6000 Operating hours)

Service combustion air filter.

Engine conservation.


Check engine oil. (Daily)


Check, clean the water separator. (Daily)


Check the fuel level. (Daily)


Check coolant level. (50 operating hours)


Cleaning cooling fins on engine and hydraulic cooler. (250 operating hours)


Cleaning cooling fins on engine and hydraulic cooler. (250 operating hours) (Continued)


Cleaning the engine. (250 operating hours)


Cleaning the engine. (250 operating hours) (Continued)


Changing the engine oil, oil filter cartridges. (250 operating hours)


Changing the engine oil, oil filter cartridges. (250 operating hours) (Continued)


Checking, replacing generator V-belt. (250 operating hours)


Check, adjust valve clearance. (1000 operating hours)


Check, adjust valve clearance. (1000 operating hours) (Continued)


Change the fuel pre-filters cartridge. (1000 operating hours)


Change the fuel filter cartridge. (1000 operating hours)


Change the fuel filter cartridge. (1000 operating hours) (Continued)


Check fastening of engine/turbocharger/combustion air hoses. (1000 operating hours)


Checking the crankcase pressure. (1000 operating hours)


Checking the crankcase pressure. (1000 operating hours) (Continued)


Intercooler, draining oil and condensation water. (1000 operating hours)


Drain the sludge from fuel tank. (1000 operating hours)


Battery maintenance. (1000 operating hours)


Battery maintenance. (1000 operating hours) (Continued)


Change the coolant. (2000 operating hours)


Change the coolant. (2000 operating hours) (Continued)


Service combustion air filter. (As required)


Service combustion air filter. (As required) (Continued)


Engine conservation. (As required)


Hydraulic System

Check the hydraulic oil level.

Check fluid level in pump drive gear.

Changing the hydraulic oil.

Change the hydraulic oil filters.

Change the oil in the pump drive gear.


Check the hydraulic oil level. (Daily)


Check the hydraulic oil level. (Daily) (Continued)


Check fluid level in pump drive gear. (50 operating hours)


Change the hydraulic oil. (1000 operating hours)


Change the hydraulic oil. (1000 operating hours) (Continued)


Change the hydraulic oil filters. (1000 operating hours)


Change the hydraulic oil filters. (1000 operating hours) (Continued)


Change the oil in the pump drive gear. (1000 operating hours)


Change the oil in the pump drive gear. (1000 operating hours) (Continued)


Water Spray System

Check water level, spray nozzles.

Clean water tank and filter.

Water spray system maintenance in case of frost.

Clean the pressure cleaner water filter.


Check water level, spray nozzles. (Daily)


Clean water tank and filter. (As required)


Clean water tank and filter. (As required) (Continued)


Water spray system maintenance in case of frost. (As required)


Water spray system maintenance in case of frost. (As required) (Continued)


Clean the pressure cleaner water filter. (As required)


Drum and Tools

Check/replace cutting tools scraper.

Checking, replacing the milling drum v-belt.

Change the oil in the milling drum gear unit.

Oil change in milling drum bearing.


Check/replace cutting tools scraper. (Daily)


Check/replace cutting tools scraper. (Daily) (Continued)


Checking, replacing the milling drum v-belt. (250 hours)


Checking, replacing the milling drum v-belt. (250 hours) (Continued)


Change the oil in the milling drum gear unit. (1000 hours)


Oil change in milling drum bearing. (1000 hours)


Tracks

Checking the track plates.

Retightening the track shoe fastening screws.

Checking the track drive.

Checking the track links.

Oil change in track drive gear.


Checking the track plates. (Daily)


Retightening the track shoe fastening screws. (50 operating hours)


Checking the track drive. (250 operating hours)


Checking the track drive. (250 operating hours) (Continued)


Oil change in track drive gear. (1000 operating hours)


Conveyor s

Check, tighten conveyor belts.

Check the condition of the safety ropes.


Check, tighten conveyor belts. (Daily)


Check, tighten conveyor belts. (Daily) (Continued)


Check the condition of the safety ropes. (Daily)


Lubricate the Machine

Loading conveyor belt.

Gathering belt.

Milling Drum.

The articulation cylinder.

The scraper plate.

Steering tie rods.

Steering cylinder bearings.

Column to track pin.

Post bushings.

Folding linkage to unloading conveyor or belt.

Loading conveyor belt.


Lubricate the Machine (Continued)

Gathering belt.

Milling drum drive clutch.


Loading conveyor belt. (Daily)


Gathering belt. (Daily)


Milling drum. (Daily)


The articulation cylinder. (50 operating hours)


The scraper plate. (50 operating hours)


The steering tie rods. (50 operating hours)


The steering cylinder bearings. (50 operating hours)


The column to track pin. (50 operating hours)


The post bushings. (50 operating hours)


Folding linkage to unloading conveyor or belt. (50 operating hours)


Loading conveyor belt. (250 operating hours)


Gathering belt. (250 operating hours)


Milling drum drive clutch. (250 operating hours)


Tightening Torques

mill preventative maintenance · mill preventative maintenance engine check the engine oil level....

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