mission, vision and values - valve world expo · a manufacturers standardization society of the...

16
Maverick Valves BV Jan van Galenstraat 17 3115 JG Schiedam The Netherlands Tel : +31 (0)10 303 2620 Fax: +31 (0)10 303 2670 [email protected] www.maverickvalves.com THIS DOCUMENT AND THE INFORMATION IN IT ARE PROVIDED IN CONFIDENCE, FOR INFORMATIVE PURPOSES. ALL CONTENT IS COPYRIGHTED MATERIAL BELONGING TO MAVERICK VALVES BV, AND SHOULD NOT BE USED AND/OR ALTERED WITHOUT PERMISSION.

Upload: nguyenliem

Post on 04-Jun-2018

226 views

Category:

Documents


0 download

TRANSCRIPT

Maverick Valves BV

Jan van Galenstraat 17

3115 JG Schiedam

The Netherlands

Tel : +31 (0)10 303 2620

Fax: +31 (0)10 303 2670

[email protected]

www.maverickvalves.com

THIS DOCUMENT AND THE INFORMATION IN IT ARE PROVIDED IN CONFIDENCE, FOR INFORMATIVE PURPOSES. ALL CONTENT IS COPYRIGHTED MATERIAL BELONGING TO

MAVERICK VALVES BV, AND SHOULD NOT BE USED AND/OR ALTERED WITHOUT PERMISSION.

1

We are a Dutch manufacturer and supplier of special valves for industrial applications.

Maverick Valves BV is a dynamic organization, established in 2000, based in the Netherlands. We are a global player in the Valve

Industry and produce valves from special materials and custom designed valves. Our clients are particularly operating in the market

segments of oil & gas, chemical and petrochemical, on-shore and off-shore and the mining industry.

In 2013 we opened a brand new “state of the art” production facility in Schiedam, The Netherlands. The company is run by a dedicated

team with decades of cumulative experience. Maverick Valves products are exported to countries all over the world.

Today, Maverick Valves has 2 production facilities in Holland working around the clock to provide supreme DUTCH quality.

We have gradually built up a remarkable reputation since our establishment. Maverick Valves exceeds client expectations and provides

total care solutions.

With our all IN-HOUSE production, technical capabilities and ambitious approach, Maverick Valves is the right choice.

Mission, Vision and Values

Markets

2

ALLOY® C276 321H NICKEL ALLOY 904L INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20 INCOLOY® 800 ALLOY 59 MONEL® 400 TITANIUM GR5 INCOLOY® 600 HASTELLOY® B3TITANIUM GR2 ZIRCONIUM® 702 347H INCOLOY® 825 INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 HASTELLOY® C276 321H NICKEL ALLOY 904L INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20 INCOLOY® 800 ALLOY 59 MONEL® 400 TITANIUM GR5 INCOLOY® 600 HASTELLOY® B3 TITANIUM GR2 ZIRCONIUM® 702 HASTELLOY® C276 321H NICKEL ALLOY 904L INCOLOY®625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20 INCOLOY® 800 ALLOY 59 MONEL® 400 TITANIUM GR5 INCOLOY® 600 HASTELLOY® B3 TITANIUM GR2 ZIRCONIUM® 702 347H INCOLOY®825 INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 HASTELLOY® C276 321H NICKEL ALLOY 904L INCOLOY® 625 (SUPER) DUPLEX FERRALIUM® TITANIUM GR3 254 SMO ALLOY 20

MATERIALS

OIL & GAS | OFF SHORE | PETROCHEMICAL | CHEMICAL | POWER | MINING | LNG | FPSO | DESALINATION | SUBSEA

3

Manufacturing

Maverick Valves is a fast track Valve producer. We are specialized in producing valves according to your specs and delivery schedules.

Our two production plants in the Netherlands allow us to be flexible with every stage of the process.

We keep in full control on our Quality by doing all IN-HOUSE.

Maverick Valves has IN-HOUSE design and engineering team to find solutions to problems.

Our dedicated and experienced teams are working in close cooperation with our clients to design, manufacture and deliver valves, suitable for

even the most extreme conditions.

We have a strong and unique position in the valve market.

a Short delivery times, keeping critical – tight schedules in line.

a Full range of EXOTIC materials IN-STOCK. (Super-duplex / titanium / zirconium / Inconel etc…)

a Valves for SEVERE conditions – high temperature – high pressure class

a CUSTOM MADE valves

a Large sizes in shorter time

a Full support on complicated specifications

a Large stock in 10.000 sq² Ware House in several locations

a Flexible Line® production for URGENT valves

MANUFACTURING IN-HOUSE

DESIGN AND ENGINEERING

WHAT MAVERICK VALVES MEAN TO YOU.

4

a API 607, 6th Edition

a API 6FA, 3rd Edition

a API 6FB, 3rd Edition

a API 6FC, 4th Edition

a API 6FD, 1st Edition

a ISO 10497, 3rd Edition

a Customer specifications

a ISO 15848-1

a ISO 15848-2

a MESC 77-312

a TA Luft.

a Customer specifications

a ISO 1626

a NEN 12266-1

a MESC 77-200

a MESC 77-209

a BS 6364

a Customer specifications

a Requirements from engineering department

a Customer specifications

a MESC 77-300.

a Customer specifications

Fire safe test according: Fugitive emission test according:

Low temperature / Cryogenic test according: Torque test according:

Type Acceptance Testing (TAT) according:

a Mechanical and Impact test at -196°C

a Chemical analysis check

a Corrosion test

a Micro examination

a Ferrite check to E562

a Hydrogen-Inducted cracking test (HIC) & Sulphide Stress Corrosion Cracking (SSCC)

Destructive testing (DT) In cooperation with research centres and laboratories.

a Hydrostatic Shell & Seat test

- 1600 Bar Hydrostatic

- 200 Bar Gas

a Low pressure gas test

a High pressure gas test

a Cavity relief test

a According API 6D, API 598, API 6DSS, EN 12266-1 or customer specifications

a MT (Magnetic Particle Examination)

a UT (Ultrasonic Examination)

a PT (Dye Penetrant Examination)

a PMI (Positive Material Identification)

a Hardness testing

a Ferrite testing

Valve leak testing

Non Destructive Testing (NDT)

In-House Testing Activities

5

We have the capability to perform special tests in-house. Our qualified personnel uses the newest technologies and is known with all tests. All tests

can be performed according standards or customer specs.

Maverick Valves has a fully equipped Blasting – Painting facility IN-HOUSE. We can perform customer’s specifications

We are also NORSOK A1-A2 paint specification approved.

In-House painting facility

6

7

Products

Type:

Double block & bleed, Single ball

Construction:

a Soft seated, metal seated, floating,

trunnion mounted ball

a One piece, split body (three/two pieces)

a Top entry, side entry, fully welded

a Flanged RF, RTJ, SW, BW, SE, HUB

Sizes : ½” till 48”

ANSI Class (Lbs) : 150 – 2500 Lbs

API Rating (PSI) : 2000 – 15000 PSI

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to +850°C

Configuration : Hand wheel, lever,

gearbox or actuator operated

Ball valves

Type:

Wedge, Slab and Expanding Gate,

Disc, OS & Y

Construction:

a Soft seated, metal seated

a Bolted Bonnet, Welded Bonnet

a Pressure Seal Bonnet

a Flanged RF, RTJ, SW, BW, SE, HUB

Sizes : ½” till 48”

ANSI Class (Lbs) : 150 – 2500 Lbs

API Rating (PSI) : 2000 – 15000 PSI

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to +850°C

Configuration : Hand wheel, gearbox or

actuator operated

Gate & Globe Valves

Type:

Axial, Dual plate, Swing

Construction:

a Solid Disc, Ring Disc

a Flanged RF, RTJ, BW, HUB, Waffer,

Solid Lug

Sizes : ½” till 24”

ANSI Class (Lbs) : 150 – 2500 Lbs

API Rating (PSI) : 2000 – 15000 PSI

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to +850°C

Check Valve

8

Diverter valves

Triple eccentric butterfly valves

Construction:

a Metal seated

a Flanged RF, RTJ, SW, BW, SE, HUB

Sizes : ½” till 6”

ANSI Class (Lbs) : 150 – 2500 Lbs

API Rating (PSI) : 2000 – 15000 PSI

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to +850°C

Configuration : Hand wheel, gearbox or

actuator operated

Choke valves

Type:

Ball, Gate, Check and Plug Valve

Double-Block and Bleed

Construction:

a Soft seated, metal seated

a Top entry, side entry, split body, fully

welded

a Flanged RF, RTJ, SW, BW, SE, HUB

Sizes : ½” till 48”

ANSI Class (Lbs) : 150 – 2500 Lbs

API Rating (PSI) : 2000 – 15000 PSI

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to +850°C

Configuration : Hand wheel, lever,

gearbox, actuator or ROV.

Subsea valves

Type:

Dual Expanding, Expanding,

Lubricated and Non-lubricated,

Double Block & Bleed

Construction:

a Soft seated, metal seated

a Flanged RF, RTJ, SW, BW, SE, HUB

Sizes : ½” till 36”

ANSI Class (Lbs) : 150 – 2500 Lbs

API Rating (PSI) : 2000 – 15000 PSI

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to

+850°C

Configuration : Hand wheel, gearbox or

actuator operated

Plug valves

9

Type:

Ball

Construction:

a Top entry construction

a Soft & Metal Seated

a Single seat design

a Flanged RF, RTJ, SW, BW, SE, HUB

Sizes : ½” till 24”

ANSI Class (Lbs) : 150 – 2500 Lbs

API Rating (PSI) : 2000 – 15000 PSI

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to +850°C

Configuration : Hand wheel, gearbox, or

actuator operated.

Type:

Disc, OS & Y, “Y”Pattern, Angle Pattern

Construction:

a Bolted Bonnet

a Pressure Seal Bonnet

a Welded Bonnet

a Flanged RF, RTJ, SW, BW, SE, HUB

Sizes : ½” till 24”

ANSI Class (Lbs) : 150 – 2500 Lbs

API Rating (PSI) : 2000 – 15000 PSI

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to +850°C

Configuration : Hand wheel, gearbox, or

actuator operated.

Rising Stem Ball Valve

Angle Globe Valves

Type:

4-way diverter and 3-way diverter

Construction:

a L-Port / T-Port

a Flanged RF, RTJ, SW, BW, SE, HUB

Sizes : ½” till 36”

ANSI Class (Lbs) : 150 – 2500 Lbs

API Rating (PSI) : 2000 – 15000 PSI

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to +850°C

Configuration : Hand wheel, lever,

gearbox or actuator operated

3-Way / 4-Way Ball Valves

10

Our team is specialised in finding specialized solutions for the experienced

valve problems. We can help you as a customer with any problem and any

needs.

Custom made valves

Construction:

a Double, Triple Eccentric

a Soft seated, metal seated

a Flanged, Wafer, Lug type

Sizes : 2” till 24”

ANSI Class (Lbs) : 150 – 2500 Lbs

DIN Rating (PN) : 10 – 400

Temperature range(°C) : -196 to +850°C

Configuration : Hand wheel, gearbox or

actuator operated

Butterfly Valves

Our valves can be designed, manufactured and tested according the following international standard:

a American Petroleum Institute (API): API 6A, API 6D, API 6DSS, API 607, API 598, API 17D, API 600

a American Society of Mechanical Engineers (ASME): ASME B16.5, ASME B16.10, ASME B16.11, ASME B16.25, ASME B16.34, ASME B16.47, ASME B31.3, ASME B31.4, ASME B31.8, ASME IX, ASME VIII (divisions 1 & 2)

a Manufacturers Standardization Society of the Valve and Fittings Industry, Inc. (MSS): MSS SP25, MSS SP44, MSS SP45, MSS SP53, MSS SP54, MSS SP55, MSS SP6, MSS SP61, MSS SP72, MSS SP82, MSS SP9

a British Standards Institute (BS): BS 1503, BS 1504, BS 1560, BS 2080, BS 4504, BS 5146, BS 5351, BS 6364, BS 6755, EN 558, EN1503, EN1626, EN1983, EN5211, EN12266, EN12516, EN12567, EN12570, EN12627, EN12982

a ]nternational Organization for Standardization (ISO): ISO 5208, ISO 10423, ISO 10497, ISO 14313, ISO 14723, ISO 15156-3, ISO 15607, ISO 15609, ISO 15614-7, ISO 15848 (parts 1 & 2), ISO 17292

a American Society for Testing and Materials (ASTM): ASTM E94, ASTM E142, ASTM E165, ASTM E280, ASTM E446, ASTM 562, ASTM E709, ASTM G48

a National Association of Corrosion Engineers-Corrosion Resistant (NACE): NACE MR0175, NACE MR0103, NACE TM0187, NACE TM0284

a Non-standard Valves according customer request / specification

Normative References

11

At Maverick Valves we consider Health, Safety, Environment and

Quality to be of prime importance for the successful completion of

any project. Our integrated HSEQ management system focuses

on continuous improvement. We aim to surpass the customers

trust and confidence by offering quality products and services that

meets customers’ requirements and expectations.

Maverick Valves quality system is in full compliance with ISO

9001/TS 29001 and the API Q1. Several type of approvals are

granted by all

major oil and gas companies, engineering contractors and local

inspection authorities. Therefore the CE monogram

has been added to our valves.

For the purpose of customer’s confidence and satisfaction,

a Maverick Valves quality manual has been developed. This

manual outlines all relevant procedures to ensure our promised

high quality level of valves. These procedures includes all stages

of sales, engineering, procurement, manufacturing and logistics.

Access to our quality manual is available upon request.

Maverick Valves HSEQ department takes full responsibility

to ensure that all contractual requirements of our customers

are fulfilled. Additional testing and certification can be done on

customers’ requirements.

Quality Department

Health, Safety, Environment and Quality (HSEQ)

12

Maverick Valves can offer you technical support. We have a dedicated team with expertise, who would like to support you in situations

where help or support is needed. There is an high priority in technical training and education for our team to maintain professional

competence at the highest level. Maverick Valves thinks in terms of solutions. You can count 24/7 on our technical support!

Engineering and manufacturing of valves is our core business. But how do we get these valves in time at our customers based all over

the world? Our Logistics Department will act, do and arrange it! From purchase order to final delivery, they track and trace the whole

process and arrange transport and documentation, according to international law and rules and with all customer requirements.

Logistics Department controls the whole shipment activity. The highly skilled team is supported by an efficient and fully equipped Enterprise

Resource Planning (ERP) system. With the use of this system the material requirements and the resource planning can be performed. The

ERP system automatically generates material needs for the purchasing department, after which the entire purchasing process can start.

Arrived materials are compared with purchasing specifications and will be taken in charge number in stock. This is to ensure traceability

of the material. Our after sales department is in the driver seat at any time of the whole process.

Our sales team is experienced in the valve industry. With our highly qualified employees, Maverick Valves is capable of advising the best

solution.

Communication is where we make the difference. No matter where you are in the World, our Sales team will communicate through until

the problem is solved.

Technical support

Sales

Logistics & Handeling

Certificates

13

ISO 9001 RVA – 2008

FPAL Achilles

API 6A

API Q1

ISO/TS 29001

Achilles JQS

API 6D

ISO 9001 UKAS – 2008

GOST R certificate

API 600

PED Module HAPI 6DSS

17D CRN ATEX

14

References

Maverick Valves BV

Jan van Galenstraat 17

3115 JG Schiedam

The Netherlands

Tel : +31 (0)10 303 2620

Fax : +31 (0)10 303 2670

[email protected]

www.maverickvalves.com

Group of Companies: