mitsubishi general-purpose ac servo this tool is ... · pdf filesc-jaj3kt04k sc-jaj3kt06k ......
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SC-JAJ3KT1K SC-JAJ3KT3K
SC-JAJ3KT04K SC-JAJ3KT06K
Mitsubishi Electric System & Service provides total support, ranging from system review, program conversion, local work and system startup, for our customers replacing the MELSERVO-J with the MELSERVO-J3 Series. Please contact us for more information.
This tool is configured of the following members.
StructureStructure Outline dimensionsOutline dimensions
List of ProductsList of Products
Renewal tool
No. Part name Model Details Remarks
Renewal kit
Detector signal conversion unitAmplifier side encoder conversion cable
SC-JAJ3KT04K SC-JAJ3KT06K SC-JAJ3KT1K SC-JAJ3KT3K SC-JAJ3ENIF
Used for primary replacement and group replacement
Used for primary replacement
For MR-J3 amplifier capacity: 100 to 400WFor MR-J3 amplifier capacity: 600WFor MR-J3 amplifier capacity: 700W, 1kWFor MR-J3 amplifier capacity: 2, 3.5kWCommon for all models
SC-JAJ3ENA1C02M SC-SAJ3PW2KC1M SC-SAJ3PW5KC1M SC-JAJ3ENM1C05M-A1 SC-JAJ3ENM1C05M-A2 SC-JAJ3ENM2C03M-A1 SC-JAJ3ENM2C03M-A2 SC-SAJ3EN2C1M SC-SAJ3BK1C1M
Used for secondary replacement and group replacement
Common for all models
For HA-SE HF-SP
For HA-FE HF-KP load sideFor HA-FE HF-KP counter load sideFor HA-ME HF-MP load sideFor HA-ME HF-MP counter load sideFor HA-SE HF-SPFor HA-SE HF-SP
Power conversion cable
Encoder conversion cable
Brake conversion cable
B(MR-J3)
168(
MR
-J)
C(MR-J)
168(
MR
-J3)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
(MR-J3)40
75 Increased dimensions
TE
(80)
(105)
F
Moving range
A(MR-J)
21 E
6
156
Power terminal block for interface
Power terminal block for interface
D
2×ø615
186
15
MR-J70A MR-J3-60A
Servo amplifier modelExisting model Replacement model
168(
MR
-J)
190(MR-J)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
(MR-J3)
Decreased dimensions
TE
(80)
(105)
30
Moving range
70(MR-J)
5 5Increased dimensionsIncreased dimensions
75
170(MR-J3)
168(
MR
-J3)
40
185
153×ø6
1515
618
6
22
22 42
168(
MR
-J)
B(MR-J)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
(MR-J3)
Increased dimensions
TE
(80)
105
C
Moving range25 25
Increased dimensions
185(MR-J3)
168(
MR
-J)
60
95
Note 15
200
3×ø6
156
15
22
* The increased dimensions will differ according tothe servo amplifier capacity.Note: The 600W model is installed at the two places to the left of the arrow.
A
186
Servo amplifier modelA B CExisting model Replacement model
Table of changed dimensions
42130190
45-15
MR-J(M)60AMR-JM70A,J100A
MR-J3-70AMR-J3-70A,100A
250(
MR
-J)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
Decreased dimensions
TE
(80)
(105)
5
Moving range
100(MR-J)
25 25Increased dimensions
190(MR-J)
168(
MR
-J3)
90(MR-J3)125
15195(MR-J3)
6
6
235
3×ø6
210
88
268
Noise filter
16.5
MR-J200AMR-J350A
MR-J3-200AMR-J3-350A
Servo amplifier modelExisting model Replacement model
Precautions for Replacement• When replacing the MR-J A Series with the MR-J3- A Series, refer to the "Guide for
Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service.
• When several units are installed in a row, replacement may not be possible depending on the pitch between the servo amplifiers, models or number of units.
• Depending on the installation state, measures against noise may be required when making the replacement. Refer to the "Guide for Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service for information.
• Take the cable life into consideration when using existing cables. If the cable is worn, it should be replaced with a new one.
• The conversion cable is not a high-flexible service part. Always fix the cable during use.
• Consult with Mitsubishi when using a detector cable longer than 30m. (For secondary replacement and group replacement.)
• The standard MR-J3 servomotor is not provided with an oil seal. If the existing MR-J servomotor is provided with an oil seal, please take care when selecting the replacement mode. Consult with Mitsubishi if a servomotor with oil seal is required.
• Depending on the machine conditions (inertia, load, etc.), the servo amplifier's capacity may be insufficient after renewal. Carefully consider the capacity when replacing the models.
• For the regenerative option, recalculate the regeneration capability, etc., and select the capacity. Prepare a regenerative option if required.
• The existing MR-J A servo amplifier is not provided with dynamic brakes as standard. (MR-J3- A servo amplifier: standard). Consult with Mitsubishi if a servo amplifier without dynamic brakes is required.
• The dynamic brakes provided with the replacement MR-J3- A servo amplifier as a standard can be used, but the coasting amount may differ according to the dynamic brake’s characteristics.
• When using dynamic brakes with the existing system, a servo amplifier without dynamic brakes is required.
• Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special part.
6
22
6
70(MR-J)
Mot
or s
ide
Power terminal block for interface
Power terminal block for interface
Servo amplifier model
547054
135170170
130130190
150185185
21521
A B C D E F
-530-30
Existing model Replacement modelMR-J3-10A(1),20A(1)MR-J3-40AMR-J3-40A1
* The increased dimensions will differ according to the servo amplifier capacity.* Numbers in ( ) are dimensions for primary replacement.
* The increased dimensions will differ according to the servo amplifier capacity.
Table of changed dimensions (HA-FE motor)
MR-J10A(1),20A(1)MR-J40AMR-J40A1
Remarks
3-phase 200VSingle-phase 100V
A B C D E F
Table of changed dimensions (HA-ME motor)Servo amplifier model
Remarks
2121521
-5-5(30)30-30
Existing model Primary replacement model
Secondary and group replacement models
MR-J3-20A(1)MR-J3-40A(1)MR-J3-60A
MR-J3-10A(1)MR-J3-20A(1)MR-J3-40AMR-J3-40A1
MR-J10MA(1)MR-J20MA(1)MR-J40MAMR-J40MA1
3-phase 200VSingle-phase 100V
54547054
135135(170)170170
130130130190
150150(185)185185
Assisting upgrades from MELSERVO-J to MELSERVO-J3.
MR-J3- A servo amplifier
Power terminal block
Control signal conversion PCB
Sliding
Sliding
Detector signal conversion unit
Renewal kit
Shape after assemblyConverts MR-J terminal block into MR-J3 power connector
Converts MR-J connector into MR-J3 connector
Converts servomotor detector communication method.(Parallel communication serial communication)
The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders.
Mitsubishi General-Purpose AC ServoRenewal Tool
New publication, effective May. 2009X900904-166 (MDOC)
<Sales office> FA PRODUCT DIVISION mail: [email protected]
Contact your reliable and high-quality service dealer for products and consultations.
An existing MR-J Series servomotor can be run with an MR-J3- A Series servo amplifier.
Wiring work can be reduced by using the existing wiring.
Renewal kit can be mounted using existing mounting holes.
Slide mechanism on renewal kit allows available space to be used effectively.
Renewal kit is compatible with detector pulse open collector output, a function required when replacing MR-J A Series servo amplifier with MR-J3- A Series servo amplifier.
Renewal tool allows renewal to be carried out in stages, such as primary to secondary replacement.
After replacementBefore replacement
Features
<Primary replacement> When replacing only servo amplifier
<Secondary replacement> When replacing servomotor after replacing servo amplifier<Group replacement> When replacing servo amplifier and servomotor together
MR-J servomotor
MR-J3 servomotor
MR-J3- A servo amplifier
MR-J A servo amplifier and MR-J servomotor
Primary replacement : Replace only servo amplifier
Secondary replacement : Replace servomotor after replacing servo amplifier
Group replacement : Replace servo amplifier and servomotor together* The servomotor cannot be replaced as an isolated unit.
24VDC
MR-J3- A servo amplifier
MR-J Renewal Replacement Combination TableMR-J Renewal Replacement Combination Table
Basic Configuration
Replace only servo amplifierPrimary replacement
Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier) Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)
Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)
MR-J3- A servo amplifier
Control signal conversion PCB
Power conversion terminal block
Control signal conversion PCB
Power conversion terminal block
Renewal kit Renewal kit
Detector signalconversion unit
Existing cable Existing cable
Existing cable(encoder)
Motor side encoder conversion cable
Amplifier side encoder conversion cableControl signal conversion PCB servo amplifier
Motor side brake conversion cable
Motor side power conversion cable
Existing brake cable
24VDC
Existing power cableExisting brake cable
Existing power cable
MR-J3 servomotor
Existing encoder cable
MR-J servomotor
To controller To controller
Replace servomotor after replacing servo amplifierSecondary replacement
Replace servo amplifier and servomotor togetherGroup replacement
*7
MR-J3- A servo amplifier
*1: The servo amplifier capacity increases. *2: The servo amplifier capacity decreases. *3: The servomotor capacity increases.
*4: Compatible with rated speed 2000 r / min servomotor. (Speed range and torque characteristics are satisfied.)
*5: Group replacement is recommended as the servo amplifier must be replaced again after secondary replacement. (Consult with Mitsubishi when primary replacement is required.)
*6: The servo amplifier's outline shape changes greatly because of the increased servo amplifier capacity, so a special renewal kit is required.
*7: When replacing the HA-FE motor with the HF-KP motor, the flange dimensions and shaft end dimensions are not compatible, so the installation section and the coupling with the servomotor shaft, such as the coupling and pulley must be changed. (Consult with Mitsubishi if there are any difficulties.)
*8: Use the Mitsubishi motor power cable (model: MR-PWS1CBL M- -L, MR-PWS2CBL03M- -L) for the replacement motor (HF-KP, HF-MP) power conversion cable.
*9: Use the Mitsubishi motor magnetic brake cable (MR-BKS1CBL M- -L) for the replacement motor (HF-KP, HF-MP) brake conversion cable.
*10: Some of the existing MR-J external dimensions will change when the renewal kit is used. Refer to the outline dimension drawing on the back for details.
*11: The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders. *12: Purchase from Mitsubishi
Existing model Primary replacement model Renewal tool
Servo amplifier model Servomotor model Servo amplifier model *11 Renewal kit model *10 Detector signal conversion unit
MR-J10A(1)
MR-J20A(1)
MR-J40A(1)
MR-J60A
HA-FE053(B)HA-FE13(B)HA-FE23(B)HA-FE33(B)HA-FE43(B)HA-FE63(B)
MR-J3-10A(1)
MR-J3-20A(1)
MR-J3-40A(1)
MR-J3-70A *1
SC-JAJ3KT04K
SC-JAJ3KT1K
SC-JAJ3ENIF
MR-J10MA(1)
MR-J20MA(1)MR-J40MA(1)MR-J70MA
HA-ME053(B)HA-ME13(B)HA-ME23(B)HA-ME43(B)HA-ME73(B)
*5SC-JAJ3KT04K
SC-JAJ3KT1K
SC-JAJ3ENIF
MR-J70A
MR-J100A
MR-J200A
MR-J350A
HA-SE52(B)HA-SE53(B)HA-SE81(B)HA-SE102(B)HA-SE103(B)HA-SE121(B)HA-SE201(B)HA-SE152(B)HA-SE202(B)HA-SE153(B)HA-SE203(B)HA-SE301(B)HA-SE352(B)HA-SE353(B)
MR-J3-60A *2
MR-J3-100A
MR-J3-200A *1
MR-J3-200A
MR-J3-350A
SC-JAJ3KT06K
SC-JAJ3KT1K
*6
SC-JAJ3KT3K
SC-JAJ3ENIF
<HA-FE motor>
<HA-FE motor>
(B) at the end of the model indicates type with magnetic brakes
in the model indicates the cable length.
in the model is "A1" or "A2".
"A1" indicates load side connection, "A2" indicates counter load side connection
Secondary replacement and group replacement models Conversion cable model
Servo amplifier model *12 Servomotor model *12Compatible
Amplifier side encoder conversion cable
Motor side
Power conversion cable Encoder conversion cable Brake conversion cable
<HF-KP motor>
MR-J3-10A(1)
MR-J3-20A(1)
MR-J3-40A(1)
MR-J3-70A
HF-KP053(B)HF-KP13(B)HF-KP23(B)HF-KP43(B) *3HF-KP43(B)HF-KP73(B) *3
SC-JAJ3ENA1C02MMR-PWS1CBL M- -L
*8SC-JAJ3ENM1C05M-
MR-BKS1CBL M- -L*9
MR-J3-10A(1)
MR-J3-20A(1)MR-J3-40A(1)MR-J3-70A
HF-MP053(B)HF-MP13(B)HF-MP23(B)HF-MP43(B)HF-MP73(B)
SC-JAJ3ENA1C02M MR-PWS2CBL03M- -L*8
SC-JAJ3ENM2C03M- MR-BKS1CBL M- -L*9
MR-J3-60A
MR-J3-100A
MR-J3-200A
MR-J3-200A
MR-J3-350A
HF-SP52(B)HF-SP52(B) *4HF-SP81(B)HF-SP102(B)HF-SP102(B) *4HF-SP121(B)HF-SP201(B)HF-SP152(B)HF-SP202(B)HF-SP152(B) *4HF-SP202(B) *4HF-SP301(B)HF-SP352(B)HF-SP352(B) *4
SC-JAJ3ENA1C02M
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW2KC1MSC-SAJ3PW5KC1MSC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3EN2C1M SC-SAJ3BK1C1M
<HF-MP motor>
<HF-SP motor>
<HA-FE motor> Incompatible with motor equipped with reduction gears.
: Compatible, : Incompatible
The MR-J A renewal tool is a tool used to replace an existing MR-J A Series servo amplifier
with the MR-J3- A Series servo amplifier.
This tool is configured of a renewal kit which provides compatibility of existing installation
dimensions and cables, and a detector signal conversion module which allows the current
servomotor to be used.
A variety of motor side conversion cables which connect existing cables to the MR-J3 Series
servomotor are available for replacing the MR-J Series servomotor to the MR-J3 Series
servomotor.
Replace MR-J A Series with MR-J3- A Series using existing wiring!
SC-JAJ3KT1K SC-JAJ3KT3K
SC-JAJ3KT04K SC-JAJ3KT06K
Mitsubishi Electric System & Service provides total support, ranging from system review, program conversion, local work and system startup, for our customers replacing the MELSERVO-J with the MELSERVO-J3 Series. Please contact us for more information.
This tool is configured of the following members.
StructureStructure Outline dimensionsOutline dimensions
List of ProductsList of Products
Renewal tool
No. Part name Model Details Remarks
Renewal kit
Detector signal conversion unitAmplifier side encoder conversion cable
SC-JAJ3KT04K SC-JAJ3KT06K SC-JAJ3KT1K SC-JAJ3KT3K SC-JAJ3ENIF
Used for primary replacement and group replacement
Used for primary replacement
For MR-J3 amplifier capacity: 100 to 400WFor MR-J3 amplifier capacity: 600WFor MR-J3 amplifier capacity: 700W, 1kWFor MR-J3 amplifier capacity: 2, 3.5kWCommon for all models
SC-JAJ3ENA1C02M SC-SAJ3PW2KC1M SC-SAJ3PW5KC1M SC-JAJ3ENM1C05M-A1 SC-JAJ3ENM1C05M-A2 SC-JAJ3ENM2C03M-A1 SC-JAJ3ENM2C03M-A2 SC-SAJ3EN2C1M SC-SAJ3BK1C1M
Used for secondary replacement and group replacement
Common for all models
For HA-SE HF-SP
For HA-FE HF-KP load sideFor HA-FE HF-KP counter load sideFor HA-ME HF-MP load sideFor HA-ME HF-MP counter load sideFor HA-SE HF-SPFor HA-SE HF-SP
Power conversion cable
Encoder conversion cable
Brake conversion cable
B(MR-J3)
168(
MR
-J)
C(MR-J)
168(
MR
-J3)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
(MR-J3)40
75 Increased dimensions
TE
(80)
(105)
F
Moving range
A(MR-J)
21 E
6
156
Power terminal block for interface
Power terminal block for interface
D
2×ø615
186
15
MR-J70A MR-J3-60A
Servo amplifier modelExisting model Replacement model
168(
MR
-J)
190(MR-J)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
(MR-J3)
Decreased dimensions
TE
(80)
(105)
30
Moving range
70(MR-J)
5 5Increased dimensionsIncreased dimensions
75
170(MR-J3)
168(
MR
-J3)
40
185
153×ø6
1515
618
6
22
22 42
168(
MR
-J)
B(MR-J)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
(MR-J3)
Increased dimensions
TE
(80)
105
C
Moving range25 25
Increased dimensions
185(MR-J3)
168(
MR
-J)
60
95
Note 15
200
3×ø6
156
15
22
* The increased dimensions will differ according tothe servo amplifier capacity.Note: The 600W model is installed at the two places to the left of the arrow.
A
186
Servo amplifier modelA B CExisting model Replacement model
Table of changed dimensions
42130190
45-15
MR-J(M)60AMR-JM70A,J100A
MR-J3-70AMR-J3-70A,100A
250(
MR
-J)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
Decreased dimensions
TE
(80)
(105)
5
Moving range
100(MR-J)
25 25Increased dimensions
190(MR-J)
168(
MR
-J3)
90(MR-J3)125
15195(MR-J3)
6
6
235
3×ø6
210
88
268
Noise filter
16.5
MR-J200AMR-J350A
MR-J3-200AMR-J3-350A
Servo amplifier modelExisting model Replacement model
Precautions for Replacement• When replacing the MR-J A Series with the MR-J3- A Series, refer to the "Guide for
Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service.
• When several units are installed in a row, replacement may not be possible depending on the pitch between the servo amplifiers, models or number of units.
• Depending on the installation state, measures against noise may be required when making the replacement. Refer to the "Guide for Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service for information.
• Take the cable life into consideration when using existing cables. If the cable is worn, it should be replaced with a new one.
• The conversion cable is not a high-flexible service part. Always fix the cable during use.
• Consult with Mitsubishi when using a detector cable longer than 30m. (For secondary replacement and group replacement.)
• The standard MR-J3 servomotor is not provided with an oil seal. If the existing MR-J servomotor is provided with an oil seal, please take care when selecting the replacement mode. Consult with Mitsubishi if a servomotor with oil seal is required.
• Depending on the machine conditions (inertia, load, etc.), the servo amplifier's capacity may be insufficient after renewal. Carefully consider the capacity when replacing the models.
• For the regenerative option, recalculate the regeneration capability, etc., and select the capacity. Prepare a regenerative option if required.
• The existing MR-J A servo amplifier is not provided with dynamic brakes as standard. (MR-J3- A servo amplifier: standard). Consult with Mitsubishi if a servo amplifier without dynamic brakes is required.
• The dynamic brakes provided with the replacement MR-J3- A servo amplifier as a standard can be used, but the coasting amount may differ according to the dynamic brake’s characteristics.
• When using dynamic brakes with the existing system, a servo amplifier without dynamic brakes is required.
• Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special part.
6
22
6
70(MR-J)
Mot
or s
ide
Power terminal block for interface
Power terminal block for interface
Servo amplifier model
547054
135170170
130130190
150185185
21521
A B C D E F
-530-30
Existing model Replacement modelMR-J3-10A(1),20A(1)MR-J3-40AMR-J3-40A1
* The increased dimensions will differ according to the servo amplifier capacity.* Numbers in ( ) are dimensions for primary replacement.
* The increased dimensions will differ according to the servo amplifier capacity.
Table of changed dimensions (HA-FE motor)
MR-J10A(1),20A(1)MR-J40AMR-J40A1
Remarks
3-phase 200VSingle-phase 100V
A B C D E F
Table of changed dimensions (HA-ME motor)Servo amplifier model
Remarks
2121521
-5-5(30)30-30
Existing model Primary replacement model
Secondary and group replacement models
MR-J3-20A(1)MR-J3-40A(1)MR-J3-60A
MR-J3-10A(1)MR-J3-20A(1)MR-J3-40AMR-J3-40A1
MR-J10MA(1)MR-J20MA(1)MR-J40MAMR-J40MA1
3-phase 200VSingle-phase 100V
54547054
135135(170)170170
130130130190
150150(185)185185
Assisting upgrades from MELSERVO-J to MELSERVO-J3.
MR-J3- A servo amplifier
Power terminal block
Control signal conversion PCB
Sliding
Sliding
Detector signal conversion unit
Renewal kit
Shape after assemblyConverts MR-J terminal block into MR-J3 power connector
Converts MR-J connector into MR-J3 connector
Converts servomotor detector communication method.(Parallel communication serial communication)
The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders.
Mitsubishi General-Purpose AC ServoRenewal Tool
New publication, effective May. 2009X900904-166 (MDOC)
<Sales office> FA PRODUCT DIVISION mail: [email protected]
Contact your reliable and high-quality service dealer for products and consultations.
An existing MR-J Series servomotor can be run with an MR-J3- A Series servo amplifier.
Wiring work can be reduced by using the existing wiring.
Renewal kit can be mounted using existing mounting holes.
Slide mechanism on renewal kit allows available space to be used effectively.
Renewal kit is compatible with detector pulse open collector output, a function required when replacing MR-J A Series servo amplifier with MR-J3- A Series servo amplifier.
Renewal tool allows renewal to be carried out in stages, such as primary to secondary replacement.
After replacementBefore replacement
Features
<Primary replacement> When replacing only servo amplifier
<Secondary replacement> When replacing servomotor after replacing servo amplifier<Group replacement> When replacing servo amplifier and servomotor together
MR-J servomotor
MR-J3 servomotor
MR-J3- A servo amplifier
MR-J A servo amplifier and MR-J servomotor
Primary replacement : Replace only servo amplifier
Secondary replacement : Replace servomotor after replacing servo amplifier
Group replacement : Replace servo amplifier and servomotor together* The servomotor cannot be replaced as an isolated unit.
24VDC
MR-J3- A servo amplifier
MR-J Renewal Replacement Combination TableMR-J Renewal Replacement Combination Table
Basic Configuration
Replace only servo amplifierPrimary replacement
Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier) Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)
Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)
MR-J3- A servo amplifier
Control signal conversion PCB
Power conversion terminal block
Control signal conversion PCB
Power conversion terminal block
Renewal kit Renewal kit
Detector signalconversion unit
Existing cable Existing cable
Existing cable(encoder)
Motor side encoder conversion cable
Amplifier side encoder conversion cableControl signal conversion PCB servo amplifier
Motor side brake conversion cable
Motor side power conversion cable
Existing brake cable
24VDC
Existing power cableExisting brake cable
Existing power cable
MR-J3 servomotor
Existing encoder cable
MR-J servomotor
To controller To controller
Replace servomotor after replacing servo amplifierSecondary replacement
Replace servo amplifier and servomotor togetherGroup replacement
*7
MR-J3- A servo amplifier
*1: The servo amplifier capacity increases. *2: The servo amplifier capacity decreases. *3: The servomotor capacity increases.
*4: Compatible with rated speed 2000 r / min servomotor. (Speed range and torque characteristics are satisfied.)
*5: Group replacement is recommended as the servo amplifier must be replaced again after secondary replacement. (Consult with Mitsubishi when primary replacement is required.)
*6: The servo amplifier's outline shape changes greatly because of the increased servo amplifier capacity, so a special renewal kit is required.
*7: When replacing the HA-FE motor with the HF-KP motor, the flange dimensions and shaft end dimensions are not compatible, so the installation section and the coupling with the servomotor shaft, such as the coupling and pulley must be changed. (Consult with Mitsubishi if there are any difficulties.)
*8: Use the Mitsubishi motor power cable (model: MR-PWS1CBL M- -L, MR-PWS2CBL03M- -L) for the replacement motor (HF-KP, HF-MP) power conversion cable.
*9: Use the Mitsubishi motor magnetic brake cable (MR-BKS1CBL M- -L) for the replacement motor (HF-KP, HF-MP) brake conversion cable.
*10: Some of the existing MR-J external dimensions will change when the renewal kit is used. Refer to the outline dimension drawing on the back for details.
*11: The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders. *12: Purchase from Mitsubishi
Existing model Primary replacement model Renewal tool
Servo amplifier model Servomotor model Servo amplifier model *11 Renewal kit model *10 Detector signal conversion unit
MR-J10A(1)
MR-J20A(1)
MR-J40A(1)
MR-J60A
HA-FE053(B)HA-FE13(B)HA-FE23(B)HA-FE33(B)HA-FE43(B)HA-FE63(B)
MR-J3-10A(1)
MR-J3-20A(1)
MR-J3-40A(1)
MR-J3-70A *1
SC-JAJ3KT04K
SC-JAJ3KT1K
SC-JAJ3ENIF
MR-J10MA(1)
MR-J20MA(1)MR-J40MA(1)MR-J70MA
HA-ME053(B)HA-ME13(B)HA-ME23(B)HA-ME43(B)HA-ME73(B)
*5SC-JAJ3KT04K
SC-JAJ3KT1K
SC-JAJ3ENIF
MR-J70A
MR-J100A
MR-J200A
MR-J350A
HA-SE52(B)HA-SE53(B)HA-SE81(B)HA-SE102(B)HA-SE103(B)HA-SE121(B)HA-SE201(B)HA-SE152(B)HA-SE202(B)HA-SE153(B)HA-SE203(B)HA-SE301(B)HA-SE352(B)HA-SE353(B)
MR-J3-60A *2
MR-J3-100A
MR-J3-200A *1
MR-J3-200A
MR-J3-350A
SC-JAJ3KT06K
SC-JAJ3KT1K
*6
SC-JAJ3KT3K
SC-JAJ3ENIF
<HA-FE motor>
<HA-FE motor>
(B) at the end of the model indicates type with magnetic brakes
in the model indicates the cable length.
in the model is "A1" or "A2".
"A1" indicates load side connection, "A2" indicates counter load side connection
Secondary replacement and group replacement models Conversion cable model
Servo amplifier model *12 Servomotor model *12Compatible
Amplifier side encoder conversion cable
Motor side
Power conversion cable Encoder conversion cable Brake conversion cable
<HF-KP motor>
MR-J3-10A(1)
MR-J3-20A(1)
MR-J3-40A(1)
MR-J3-70A
HF-KP053(B)HF-KP13(B)HF-KP23(B)HF-KP43(B) *3HF-KP43(B)HF-KP73(B) *3
SC-JAJ3ENA1C02MMR-PWS1CBL M- -L
*8SC-JAJ3ENM1C05M-
MR-BKS1CBL M- -L*9
MR-J3-10A(1)
MR-J3-20A(1)MR-J3-40A(1)MR-J3-70A
HF-MP053(B)HF-MP13(B)HF-MP23(B)HF-MP43(B)HF-MP73(B)
SC-JAJ3ENA1C02M MR-PWS2CBL03M- -L*8
SC-JAJ3ENM2C03M- MR-BKS1CBL M- -L*9
MR-J3-60A
MR-J3-100A
MR-J3-200A
MR-J3-200A
MR-J3-350A
HF-SP52(B)HF-SP52(B) *4HF-SP81(B)HF-SP102(B)HF-SP102(B) *4HF-SP121(B)HF-SP201(B)HF-SP152(B)HF-SP202(B)HF-SP152(B) *4HF-SP202(B) *4HF-SP301(B)HF-SP352(B)HF-SP352(B) *4
SC-JAJ3ENA1C02M
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW2KC1MSC-SAJ3PW5KC1MSC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3EN2C1M SC-SAJ3BK1C1M
<HF-MP motor>
<HF-SP motor>
<HA-FE motor> Incompatible with motor equipped with reduction gears.
: Compatible, : Incompatible
The MR-J A renewal tool is a tool used to replace an existing MR-J A Series servo amplifier
with the MR-J3- A Series servo amplifier.
This tool is configured of a renewal kit which provides compatibility of existing installation
dimensions and cables, and a detector signal conversion module which allows the current
servomotor to be used.
A variety of motor side conversion cables which connect existing cables to the MR-J3 Series
servomotor are available for replacing the MR-J Series servomotor to the MR-J3 Series
servomotor.
Replace MR-J A Series with MR-J3- A Series using existing wiring!
An existing MR-J Series servomotor can be run with an MR-J3- A Series servo amplifier.
Wiring work can be reduced by using the existing wiring.
Renewal kit can be mounted using existing mounting holes.
Slide mechanism on renewal kit allows available space to be used effectively.
Renewal kit is compatible with detector pulse open collector output, a function required when replacing MR-J A Series servo amplifier with MR-J3- A Series servo amplifier.
Renewal tool allows renewal to be carried out in stages, such as primary to secondary replacement.
After replacementBefore replacement
Features
<Primary replacement> When replacing only servo amplifier
<Secondary replacement> When replacing servomotor after replacing servo amplifier<Group replacement> When replacing servo amplifier and servomotor together
MR-J servomotor
MR-J3 servomotor
MR-J3- A servo amplifier
MR-J A servo amplifier and MR-J servomotor
Primary replacement : Replace only servo amplifier
Secondary replacement : Replace servomotor after replacing servo amplifier
Group replacement : Replace servo amplifier and servomotor together* The servomotor cannot be replaced as an isolated unit.
24VDC
MR-J3- A servo amplifier
MR-J Renewal Replacement Combination TableMR-J Renewal Replacement Combination Table
Basic Configuration
Replace only servo amplifierPrimary replacement
Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier) Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)
Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)
MR-J3- A servo amplifier
Control signal conversion PCB
Power conversion terminal block
Control signal conversion PCB
Power conversion terminal block
Renewal kit Renewal kit
Detector signalconversion unit
Existing cable Existing cable
Existing cable(encoder)
Motor side encoder conversion cable
Amplifier side encoder conversion cableControl signal conversion PCB servo amplifier
Motor side brake conversion cable
Motor side power conversion cable
Existing brake cable
24VDC
Existing power cableExisting brake cable
Existing power cable
MR-J3 servomotor
Existing encoder cable
MR-J servomotor
To controller To controller
Replace servomotor after replacing servo amplifierSecondary replacement
Replace servo amplifier and servomotor togetherGroup replacement
*7
MR-J3- A servo amplifier
*1: The servo amplifier capacity increases. *2: The servo amplifier capacity decreases. *3: The servomotor capacity increases.
*4: Compatible with rated speed 2000 r / min servomotor. (Speed range and torque characteristics are satisfied.)
*5: Group replacement is recommended as the servo amplifier must be replaced again after secondary replacement. (Consult with Mitsubishi when primary replacement is required.)
*6: The servo amplifier's outline shape changes greatly because of the increased servo amplifier capacity, so a special renewal kit is required.
*7: When replacing the HA-FE motor with the HF-KP motor, the flange dimensions and shaft end dimensions are not compatible, so the installation section and the coupling with the servomotor shaft, such as the coupling and pulley must be changed. (Consult with Mitsubishi if there are any difficulties.)
*8: Use the Mitsubishi motor power cable (model: MR-PWS1CBL M- -L, MR-PWS2CBL03M- -L) for the replacement motor (HF-KP, HF-MP) power conversion cable.
*9: Use the Mitsubishi motor magnetic brake cable (MR-BKS1CBL M- -L) for the replacement motor (HF-KP, HF-MP) brake conversion cable.
*10: Some of the existing MR-J external dimensions will change when the renewal kit is used. Refer to the outline dimension drawing on the back for details.
*11: The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders. *12: Purchase from Mitsubishi
Existing model Primary replacement model Renewal tool
Servo amplifier model Servomotor model Servo amplifier model *11 Renewal kit model *10 Detector signal conversion unit
MR-J10A(1)
MR-J20A(1)
MR-J40A(1)
MR-J60A
HA-FE053(B)HA-FE13(B)HA-FE23(B)HA-FE33(B)HA-FE43(B)HA-FE63(B)
MR-J3-10A(1)
MR-J3-20A(1)
MR-J3-40A(1)
MR-J3-70A *1
SC-JAJ3KT04K
SC-JAJ3KT1K
SC-JAJ3ENIF
MR-J10MA(1)
MR-J20MA(1)MR-J40MA(1)MR-J70MA
HA-ME053(B)HA-ME13(B)HA-ME23(B)HA-ME43(B)HA-ME73(B)
*5SC-JAJ3KT04K
SC-JAJ3KT1K
SC-JAJ3ENIF
MR-J70A
MR-J100A
MR-J200A
MR-J350A
HA-SE52(B)HA-SE53(B)HA-SE81(B)HA-SE102(B)HA-SE103(B)HA-SE121(B)HA-SE201(B)HA-SE152(B)HA-SE202(B)HA-SE153(B)HA-SE203(B)HA-SE301(B)HA-SE352(B)HA-SE353(B)
MR-J3-60A *2
MR-J3-100A
MR-J3-200A *1
MR-J3-200A
MR-J3-350A
SC-JAJ3KT06K
SC-JAJ3KT1K
*6
SC-JAJ3KT3K
SC-JAJ3ENIF
<HA-FE motor>
<HA-FE motor>
(B) at the end of the model indicates type with magnetic brakes
in the model indicates the cable length.
in the model is "A1" or "A2".
"A1" indicates load side connection, "A2" indicates counter load side connection
Secondary replacement and group replacement models Conversion cable model
Servo amplifier model *12 Servomotor model *12Compatible
Amplifier side encoder conversion cable
Motor side
Power conversion cable Encoder conversion cable Brake conversion cable
<HF-KP motor>
MR-J3-10A(1)
MR-J3-20A(1)
MR-J3-40A(1)
MR-J3-70A
HF-KP053(B)HF-KP13(B)HF-KP23(B)HF-KP43(B) *3HF-KP43(B)HF-KP73(B) *3
SC-JAJ3ENA1C02MMR-PWS1CBL M- -L
*8SC-JAJ3ENM1C05M-
MR-BKS1CBL M- -L*9
MR-J3-10A(1)
MR-J3-20A(1)MR-J3-40A(1)MR-J3-70A
HF-MP053(B)HF-MP13(B)HF-MP23(B)HF-MP43(B)HF-MP73(B)
SC-JAJ3ENA1C02M MR-PWS2CBL03M- -L*8
SC-JAJ3ENM2C03M- MR-BKS1CBL M- -L*9
MR-J3-60A
MR-J3-100A
MR-J3-200A
MR-J3-200A
MR-J3-350A
HF-SP52(B)HF-SP52(B) *4HF-SP81(B)HF-SP102(B)HF-SP102(B) *4HF-SP121(B)HF-SP201(B)HF-SP152(B)HF-SP202(B)HF-SP152(B) *4HF-SP202(B) *4HF-SP301(B)HF-SP352(B)HF-SP352(B) *4
SC-JAJ3ENA1C02M
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW2KC1MSC-SAJ3PW5KC1MSC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3EN2C1M SC-SAJ3BK1C1M
<HF-MP motor>
<HF-SP motor>
<HA-FE motor> Incompatible with motor equipped with reduction gears.
: Compatible, : Incompatible
The MR-J A renewal tool is a tool used to replace an existing MR-J A Series servo amplifier
with the MR-J3- A Series servo amplifier.
This tool is configured of a renewal kit which provides compatibility of existing installation
dimensions and cables, and a detector signal conversion module which allows the current
servomotor to be used.
A variety of motor side conversion cables which connect existing cables to the MR-J3 Series
servomotor are available for replacing the MR-J Series servomotor to the MR-J3 Series
servomotor.
Replace MR-J A Series with MR-J3- A Series using existing wiring!
SC-JAJ3KT1K SC-JAJ3KT3K
SC-JAJ3KT04K SC-JAJ3KT06K
Mitsubishi Electric System & Service provides total support, ranging from system review, program conversion, local work and system startup, for our customers replacing the MELSERVO-J with the MELSERVO-J3 Series. Please contact us for more information.
This tool is configured of the following members.
StructureStructure Outline dimensionsOutline dimensions
List of ProductsList of Products
Renewal tool
No. Part name Model Details Remarks
Renewal kit
Detector signal conversion unitAmplifier side encoder conversion cable
SC-JAJ3KT04K SC-JAJ3KT06K SC-JAJ3KT1K SC-JAJ3KT3K SC-JAJ3ENIF
Used for primary replacement and group replacement
Used for primary replacement
For MR-J3 amplifier capacity: 100 to 400WFor MR-J3 amplifier capacity: 600WFor MR-J3 amplifier capacity: 700W, 1kWFor MR-J3 amplifier capacity: 2, 3.5kWCommon for all models
SC-JAJ3ENA1C02M SC-SAJ3PW2KC1M SC-SAJ3PW5KC1M SC-JAJ3ENM1C05M-A1 SC-JAJ3ENM1C05M-A2 SC-JAJ3ENM2C03M-A1 SC-JAJ3ENM2C03M-A2 SC-SAJ3EN2C1M SC-SAJ3BK1C1M
Used for secondary replacement and group replacement
Common for all models
For HA-SE HF-SP
For HA-FE HF-KP load sideFor HA-FE HF-KP counter load sideFor HA-ME HF-MP load sideFor HA-ME HF-MP counter load sideFor HA-SE HF-SPFor HA-SE HF-SP
Power conversion cable
Encoder conversion cable
Brake conversion cable
B(MR-J3)
168(
MR
-J)
C(MR-J)
168(
MR
-J3)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
(MR-J3)40
75 Increased dimensions
TE
(80)
(105)
F
Moving range
A(MR-J)
21 E
6
156
Power terminal block for interface
Power terminal block for interface
D
2×ø615
186
15
MR-J70A MR-J3-60A
Servo amplifier modelExisting model Replacement model
168(
MR
-J)
190(MR-J)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
(MR-J3)
Decreased dimensions
TE
(80)
(105)
30
Moving range
70(MR-J)
5 5Increased dimensionsIncreased dimensions
75
170(MR-J3)
168(
MR
-J3)
40
185
153×ø6
1515
618
6
22
22 42
168(
MR
-J)
B(MR-J)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
(MR-J3)
Increased dimensions
TE
(80)
105
C
Moving range25 25
Increased dimensions
185(MR-J3)
168(
MR
-J)
60
95
Note 15
200
3×ø6
156
15
22
* The increased dimensions will differ according tothe servo amplifier capacity.Note: The 600W model is installed at the two places to the left of the arrow.
A
186
Servo amplifier modelA B CExisting model Replacement model
Table of changed dimensions
42130190
45-15
MR-J(M)60AMR-JM70A,J100A
MR-J3-70AMR-J3-70A,100A
250(
MR
-J)
9In
crea
sed
dim
ensi
ons
9In
crea
sed
dim
ensi
ons
Decreased dimensions
TE
(80)
(105)
5
Moving range
100(MR-J)
25 25Increased dimensions
190(MR-J)
168(
MR
-J3)
90(MR-J3)125
15195(MR-J3)
6
6
235
3×ø6
210
88
268
Noise filter
16.5
MR-J200AMR-J350A
MR-J3-200AMR-J3-350A
Servo amplifier modelExisting model Replacement model
Precautions for Replacement• When replacing the MR-J A Series with the MR-J3- A Series, refer to the "Guide for
Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service.
• When several units are installed in a row, replacement may not be possible depending on the pitch between the servo amplifiers, models or number of units.
• Depending on the installation state, measures against noise may be required when making the replacement. Refer to the "Guide for Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service for information.
• Take the cable life into consideration when using existing cables. If the cable is worn, it should be replaced with a new one.
• The conversion cable is not a high-flexible service part. Always fix the cable during use.
• Consult with Mitsubishi when using a detector cable longer than 30m. (For secondary replacement and group replacement.)
• The standard MR-J3 servomotor is not provided with an oil seal. If the existing MR-J servomotor is provided with an oil seal, please take care when selecting the replacement mode. Consult with Mitsubishi if a servomotor with oil seal is required.
• Depending on the machine conditions (inertia, load, etc.), the servo amplifier's capacity may be insufficient after renewal. Carefully consider the capacity when replacing the models.
• For the regenerative option, recalculate the regeneration capability, etc., and select the capacity. Prepare a regenerative option if required.
• The existing MR-J A servo amplifier is not provided with dynamic brakes as standard. (MR-J3- A servo amplifier: standard). Consult with Mitsubishi if a servo amplifier without dynamic brakes is required.
• The dynamic brakes provided with the replacement MR-J3- A servo amplifier as a standard can be used, but the coasting amount may differ according to the dynamic brake’s characteristics.
• When using dynamic brakes with the existing system, a servo amplifier without dynamic brakes is required.
• Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special part.
6
22
6
70(MR-J)
Mot
or s
ide
Power terminal block for interface
Power terminal block for interface
Servo amplifier model
547054
135170170
130130190
150185185
21521
A B C D E F
-530-30
Existing model Replacement modelMR-J3-10A(1),20A(1)MR-J3-40AMR-J3-40A1
* The increased dimensions will differ according to the servo amplifier capacity.* Numbers in ( ) are dimensions for primary replacement.
* The increased dimensions will differ according to the servo amplifier capacity.
Table of changed dimensions (HA-FE motor)
MR-J10A(1),20A(1)MR-J40AMR-J40A1
Remarks
3-phase 200VSingle-phase 100V
A B C D E F
Table of changed dimensions (HA-ME motor)Servo amplifier model
Remarks
2121521
-5-5(30)30-30
Existing model Primary replacement model
Secondary and group replacement models
MR-J3-20A(1)MR-J3-40A(1)MR-J3-60A
MR-J3-10A(1)MR-J3-20A(1)MR-J3-40AMR-J3-40A1
MR-J10MA(1)MR-J20MA(1)MR-J40MAMR-J40MA1
3-phase 200VSingle-phase 100V
54547054
135135(170)170170
130130130190
150150(185)185185
Assisting upgrades from MELSERVO-J to MELSERVO-J3.
MR-J3- A servo amplifier
Power terminal block
Control signal conversion PCB
Sliding
Sliding
Detector signal conversion unit
Renewal kit
Shape after assemblyConverts MR-J terminal block into MR-J3 power connector
Converts MR-J connector into MR-J3 connector
Converts servomotor detector communication method.(Parallel communication serial communication)
The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders.
Mitsubishi General-Purpose AC ServoRenewal Tool
New publication, effective May. 2009X900904-166 (MDOC)
<Sales office> FA PRODUCT DIVISION mail: [email protected]
Contact your reliable and high-quality service dealer for products and consultations.