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Assisting upgrades from MELSERVO-J to MELSERVO-J3. Mitsubishi General-Purpose AC Servo Renewal Tool

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Page 1: Mitsubishi General-Purpose AC Servo This tool is ... · PDF fileSC-JAJ3KT04K SC-JAJ3KT06K ... † Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special

SC-JAJ3KT1K SC-JAJ3KT3K

SC-JAJ3KT04K SC-JAJ3KT06K

Mitsubishi Electric System & Service provides total support, ranging from system review, program conversion, local work and system startup, for our customers replacing the MELSERVO-J with the MELSERVO-J3 Series. Please contact us for more information.

This tool is configured of the following members.

StructureStructure Outline dimensionsOutline dimensions

List of ProductsList of Products

Renewal tool

No. Part name Model Details Remarks

Renewal kit

Detector signal conversion unitAmplifier side encoder conversion cable

SC-JAJ3KT04K SC-JAJ3KT06K SC-JAJ3KT1K SC-JAJ3KT3K SC-JAJ3ENIF

Used for primary replacement and group replacement

Used for primary replacement

For MR-J3 amplifier capacity: 100 to 400WFor MR-J3 amplifier capacity: 600WFor MR-J3 amplifier capacity: 700W, 1kWFor MR-J3 amplifier capacity: 2, 3.5kWCommon for all models

SC-JAJ3ENA1C02M SC-SAJ3PW2KC1M SC-SAJ3PW5KC1M SC-JAJ3ENM1C05M-A1 SC-JAJ3ENM1C05M-A2 SC-JAJ3ENM2C03M-A1 SC-JAJ3ENM2C03M-A2 SC-SAJ3EN2C1M SC-SAJ3BK1C1M

Used for secondary replacement and group replacement

Common for all models

For HA-SE HF-SP

For HA-FE HF-KP load sideFor HA-FE HF-KP counter load sideFor HA-ME HF-MP load sideFor HA-ME HF-MP counter load sideFor HA-SE HF-SPFor HA-SE HF-SP

Power conversion cable

Encoder conversion cable

Brake conversion cable

B(MR-J3)

168(

MR

-J)

C(MR-J)

168(

MR

-J3)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

(MR-J3)40

75 Increased dimensions

TE

(80)

(105)

F

Moving range

A(MR-J)

21 E

6

156

Power terminal block for interface

Power terminal block for interface

D

2×ø615

186

15

MR-J70A MR-J3-60A

Servo amplifier modelExisting model Replacement model

168(

MR

-J)

190(MR-J)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

(MR-J3)

Decreased dimensions

TE

(80)

(105)

30

Moving range

70(MR-J)

5 5Increased dimensionsIncreased dimensions

75

170(MR-J3)

168(

MR

-J3)

40

185

153×ø6

1515

618

6

22

22 42

168(

MR

-J)

B(MR-J)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

(MR-J3)

Increased dimensions

TE

(80)

105

C

Moving range25 25

Increased dimensions

185(MR-J3)

168(

MR

-J)

60

95

Note 15

200

3×ø6

156

15

22

* The increased dimensions will differ according tothe servo amplifier capacity.Note: The 600W model is installed at the two places to the left of the arrow.

A

186

Servo amplifier modelA B CExisting model Replacement model

Table of changed dimensions

42130190

45-15

MR-J(M)60AMR-JM70A,J100A

MR-J3-70AMR-J3-70A,100A

250(

MR

-J)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

Decreased dimensions

TE

(80)

(105)

5

Moving range

100(MR-J)

25 25Increased dimensions

190(MR-J)

168(

MR

-J3)

90(MR-J3)125

15195(MR-J3)

6

6

235

3×ø6

210

88

268

Noise filter

16.5

MR-J200AMR-J350A

MR-J3-200AMR-J3-350A

Servo amplifier modelExisting model Replacement model

Precautions for Replacement• When replacing the MR-J A Series with the MR-J3- A Series, refer to the "Guide for

Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service.

• When several units are installed in a row, replacement may not be possible depending on the pitch between the servo amplifiers, models or number of units.

• Depending on the installation state, measures against noise may be required when making the replacement. Refer to the "Guide for Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service for information.

• Take the cable life into consideration when using existing cables. If the cable is worn, it should be replaced with a new one.

• The conversion cable is not a high-flexible service part. Always fix the cable during use.

• Consult with Mitsubishi when using a detector cable longer than 30m. (For secondary replacement and group replacement.)

• The standard MR-J3 servomotor is not provided with an oil seal. If the existing MR-J servomotor is provided with an oil seal, please take care when selecting the replacement mode. Consult with Mitsubishi if a servomotor with oil seal is required.

• Depending on the machine conditions (inertia, load, etc.), the servo amplifier's capacity may be insufficient after renewal. Carefully consider the capacity when replacing the models.

• For the regenerative option, recalculate the regeneration capability, etc., and select the capacity. Prepare a regenerative option if required.

• The existing MR-J A servo amplifier is not provided with dynamic brakes as standard. (MR-J3- A servo amplifier: standard). Consult with Mitsubishi if a servo amplifier without dynamic brakes is required.

• The dynamic brakes provided with the replacement MR-J3- A servo amplifier as a standard can be used, but the coasting amount may differ according to the dynamic brake’s characteristics.

• When using dynamic brakes with the existing system, a servo amplifier without dynamic brakes is required.

• Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special part.

6

22

6

70(MR-J)

Mot

or s

ide

Power terminal block for interface

Power terminal block for interface

Servo amplifier model

547054

135170170

130130190

150185185

21521

A B C D E F

-530-30

Existing model Replacement modelMR-J3-10A(1),20A(1)MR-J3-40AMR-J3-40A1

* The increased dimensions will differ according to the servo amplifier capacity.* Numbers in ( ) are dimensions for primary replacement.

* The increased dimensions will differ according to the servo amplifier capacity.

Table of changed dimensions (HA-FE motor)

MR-J10A(1),20A(1)MR-J40AMR-J40A1

Remarks

3-phase 200VSingle-phase 100V

A B C D E F

Table of changed dimensions (HA-ME motor)Servo amplifier model

Remarks

2121521

-5-5(30)30-30

Existing model Primary replacement model

Secondary and group replacement models

MR-J3-20A(1)MR-J3-40A(1)MR-J3-60A

MR-J3-10A(1)MR-J3-20A(1)MR-J3-40AMR-J3-40A1

MR-J10MA(1)MR-J20MA(1)MR-J40MAMR-J40MA1

3-phase 200VSingle-phase 100V

54547054

135135(170)170170

130130130190

150150(185)185185

Assisting upgrades from MELSERVO-J to MELSERVO-J3.

MR-J3- A servo amplifier

Power terminal block

Control signal conversion PCB

Sliding

Sliding

Detector signal conversion unit

Renewal kit

Shape after assemblyConverts MR-J terminal block into MR-J3 power connector

Converts MR-J connector into MR-J3 connector

Converts servomotor detector communication method.(Parallel communication serial communication)

The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders.

Mitsubishi General-Purpose AC ServoRenewal Tool

New publication, effective May. 2009X900904-166 (MDOC)

<Sales office> FA PRODUCT DIVISION mail: [email protected]

Contact your reliable and high-quality service dealer for products and consultations.

Page 2: Mitsubishi General-Purpose AC Servo This tool is ... · PDF fileSC-JAJ3KT04K SC-JAJ3KT06K ... † Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special

An existing MR-J Series servomotor can be run with an MR-J3- A Series servo amplifier.

Wiring work can be reduced by using the existing wiring.

Renewal kit can be mounted using existing mounting holes.

Slide mechanism on renewal kit allows available space to be used effectively.

Renewal kit is compatible with detector pulse open collector output, a function required when replacing MR-J A Series servo amplifier with MR-J3- A Series servo amplifier.

Renewal tool allows renewal to be carried out in stages, such as primary to secondary replacement.

After replacementBefore replacement

Features

<Primary replacement> When replacing only servo amplifier

<Secondary replacement> When replacing servomotor after replacing servo amplifier<Group replacement> When replacing servo amplifier and servomotor together

MR-J servomotor

MR-J3 servomotor

MR-J3- A servo amplifier

MR-J A servo amplifier and MR-J servomotor

Primary replacement : Replace only servo amplifier

Secondary replacement : Replace servomotor after replacing servo amplifier

Group replacement : Replace servo amplifier and servomotor together* The servomotor cannot be replaced as an isolated unit.

24VDC

MR-J3- A servo amplifier

MR-J Renewal Replacement Combination TableMR-J Renewal Replacement Combination Table

Basic Configuration

Replace only servo amplifierPrimary replacement

Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier) Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)

Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)

MR-J3- A servo amplifier

Control signal conversion PCB

Power conversion terminal block

Control signal conversion PCB

Power conversion terminal block

Renewal kit Renewal kit

Detector signalconversion unit

Existing cable Existing cable

Existing cable(encoder)

Motor side encoder conversion cable

Amplifier side encoder conversion cableControl signal conversion PCB servo amplifier

Motor side brake conversion cable

Motor side power conversion cable

Existing brake cable

24VDC

Existing power cableExisting brake cable

Existing power cable

MR-J3 servomotor

Existing encoder cable

MR-J servomotor

To controller To controller

Replace servomotor after replacing servo amplifierSecondary replacement

Replace servo amplifier and servomotor togetherGroup replacement

*7

MR-J3- A servo amplifier

*1: The servo amplifier capacity increases. *2: The servo amplifier capacity decreases. *3: The servomotor capacity increases.

*4: Compatible with rated speed 2000 r / min servomotor. (Speed range and torque characteristics are satisfied.)

*5: Group replacement is recommended as the servo amplifier must be replaced again after secondary replacement. (Consult with Mitsubishi when primary replacement is required.)

*6: The servo amplifier's outline shape changes greatly because of the increased servo amplifier capacity, so a special renewal kit is required.

*7: When replacing the HA-FE motor with the HF-KP motor, the flange dimensions and shaft end dimensions are not compatible, so the installation section and the coupling with the servomotor shaft, such as the coupling and pulley must be changed. (Consult with Mitsubishi if there are any difficulties.)

*8: Use the Mitsubishi motor power cable (model: MR-PWS1CBL M- -L, MR-PWS2CBL03M- -L) for the replacement motor (HF-KP, HF-MP) power conversion cable.

*9: Use the Mitsubishi motor magnetic brake cable (MR-BKS1CBL M- -L) for the replacement motor (HF-KP, HF-MP) brake conversion cable.

*10: Some of the existing MR-J external dimensions will change when the renewal kit is used. Refer to the outline dimension drawing on the back for details.

*11: The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders. *12: Purchase from Mitsubishi

Existing model Primary replacement model Renewal tool

Servo amplifier model Servomotor model Servo amplifier model *11 Renewal kit model *10 Detector signal conversion unit

MR-J10A(1)

MR-J20A(1)

MR-J40A(1)

MR-J60A

HA-FE053(B)HA-FE13(B)HA-FE23(B)HA-FE33(B)HA-FE43(B)HA-FE63(B)

MR-J3-10A(1)

MR-J3-20A(1)

MR-J3-40A(1)

MR-J3-70A *1

SC-JAJ3KT04K

SC-JAJ3KT1K

SC-JAJ3ENIF

MR-J10MA(1)

MR-J20MA(1)MR-J40MA(1)MR-J70MA

HA-ME053(B)HA-ME13(B)HA-ME23(B)HA-ME43(B)HA-ME73(B)

*5SC-JAJ3KT04K

SC-JAJ3KT1K

SC-JAJ3ENIF

MR-J70A

MR-J100A

MR-J200A

MR-J350A

HA-SE52(B)HA-SE53(B)HA-SE81(B)HA-SE102(B)HA-SE103(B)HA-SE121(B)HA-SE201(B)HA-SE152(B)HA-SE202(B)HA-SE153(B)HA-SE203(B)HA-SE301(B)HA-SE352(B)HA-SE353(B)

MR-J3-60A *2

MR-J3-100A

MR-J3-200A *1

MR-J3-200A

MR-J3-350A

SC-JAJ3KT06K

SC-JAJ3KT1K

*6

SC-JAJ3KT3K

SC-JAJ3ENIF

<HA-FE motor>

<HA-FE motor>

(B) at the end of the model indicates type with magnetic brakes

in the model indicates the cable length.

in the model is "A1" or "A2".

"A1" indicates load side connection, "A2" indicates counter load side connection

Secondary replacement and group replacement models Conversion cable model

Servo amplifier model *12 Servomotor model *12Compatible

Amplifier side encoder conversion cable

Motor side

Power conversion cable Encoder conversion cable Brake conversion cable

<HF-KP motor>

MR-J3-10A(1)

MR-J3-20A(1)

MR-J3-40A(1)

MR-J3-70A

HF-KP053(B)HF-KP13(B)HF-KP23(B)HF-KP43(B) *3HF-KP43(B)HF-KP73(B) *3

SC-JAJ3ENA1C02MMR-PWS1CBL M- -L

*8SC-JAJ3ENM1C05M-

MR-BKS1CBL M- -L*9

MR-J3-10A(1)

MR-J3-20A(1)MR-J3-40A(1)MR-J3-70A

HF-MP053(B)HF-MP13(B)HF-MP23(B)HF-MP43(B)HF-MP73(B)

SC-JAJ3ENA1C02M MR-PWS2CBL03M- -L*8

SC-JAJ3ENM2C03M- MR-BKS1CBL M- -L*9

MR-J3-60A

MR-J3-100A

MR-J3-200A

MR-J3-200A

MR-J3-350A

HF-SP52(B)HF-SP52(B) *4HF-SP81(B)HF-SP102(B)HF-SP102(B) *4HF-SP121(B)HF-SP201(B)HF-SP152(B)HF-SP202(B)HF-SP152(B) *4HF-SP202(B) *4HF-SP301(B)HF-SP352(B)HF-SP352(B) *4

SC-JAJ3ENA1C02M

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW2KC1MSC-SAJ3PW5KC1MSC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3EN2C1M SC-SAJ3BK1C1M

<HF-MP motor>

<HF-SP motor>

<HA-FE motor> Incompatible with motor equipped with reduction gears.

: Compatible, : Incompatible

The MR-J A renewal tool is a tool used to replace an existing MR-J A Series servo amplifier

with the MR-J3- A Series servo amplifier.

This tool is configured of a renewal kit which provides compatibility of existing installation

dimensions and cables, and a detector signal conversion module which allows the current

servomotor to be used.

A variety of motor side conversion cables which connect existing cables to the MR-J3 Series

servomotor are available for replacing the MR-J Series servomotor to the MR-J3 Series

servomotor.

Replace MR-J A Series with MR-J3- A Series using existing wiring!

Page 3: Mitsubishi General-Purpose AC Servo This tool is ... · PDF fileSC-JAJ3KT04K SC-JAJ3KT06K ... † Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special

SC-JAJ3KT1K SC-JAJ3KT3K

SC-JAJ3KT04K SC-JAJ3KT06K

Mitsubishi Electric System & Service provides total support, ranging from system review, program conversion, local work and system startup, for our customers replacing the MELSERVO-J with the MELSERVO-J3 Series. Please contact us for more information.

This tool is configured of the following members.

StructureStructure Outline dimensionsOutline dimensions

List of ProductsList of Products

Renewal tool

No. Part name Model Details Remarks

Renewal kit

Detector signal conversion unitAmplifier side encoder conversion cable

SC-JAJ3KT04K SC-JAJ3KT06K SC-JAJ3KT1K SC-JAJ3KT3K SC-JAJ3ENIF

Used for primary replacement and group replacement

Used for primary replacement

For MR-J3 amplifier capacity: 100 to 400WFor MR-J3 amplifier capacity: 600WFor MR-J3 amplifier capacity: 700W, 1kWFor MR-J3 amplifier capacity: 2, 3.5kWCommon for all models

SC-JAJ3ENA1C02M SC-SAJ3PW2KC1M SC-SAJ3PW5KC1M SC-JAJ3ENM1C05M-A1 SC-JAJ3ENM1C05M-A2 SC-JAJ3ENM2C03M-A1 SC-JAJ3ENM2C03M-A2 SC-SAJ3EN2C1M SC-SAJ3BK1C1M

Used for secondary replacement and group replacement

Common for all models

For HA-SE HF-SP

For HA-FE HF-KP load sideFor HA-FE HF-KP counter load sideFor HA-ME HF-MP load sideFor HA-ME HF-MP counter load sideFor HA-SE HF-SPFor HA-SE HF-SP

Power conversion cable

Encoder conversion cable

Brake conversion cable

B(MR-J3)

168(

MR

-J)

C(MR-J)

168(

MR

-J3)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

(MR-J3)40

75 Increased dimensions

TE

(80)

(105)

F

Moving range

A(MR-J)

21 E

6

156

Power terminal block for interface

Power terminal block for interface

D

2×ø615

186

15

MR-J70A MR-J3-60A

Servo amplifier modelExisting model Replacement model

168(

MR

-J)

190(MR-J)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

(MR-J3)

Decreased dimensions

TE

(80)

(105)

30

Moving range

70(MR-J)

5 5Increased dimensionsIncreased dimensions

75

170(MR-J3)

168(

MR

-J3)

40

185

153×ø6

1515

618

6

22

22 42

168(

MR

-J)

B(MR-J)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

(MR-J3)

Increased dimensions

TE

(80)

105

C

Moving range25 25

Increased dimensions

185(MR-J3)

168(

MR

-J)

60

95

Note 15

200

3×ø6

156

15

22

* The increased dimensions will differ according tothe servo amplifier capacity.Note: The 600W model is installed at the two places to the left of the arrow.

A

186

Servo amplifier modelA B CExisting model Replacement model

Table of changed dimensions

42130190

45-15

MR-J(M)60AMR-JM70A,J100A

MR-J3-70AMR-J3-70A,100A

250(

MR

-J)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

Decreased dimensions

TE

(80)

(105)

5

Moving range

100(MR-J)

25 25Increased dimensions

190(MR-J)

168(

MR

-J3)

90(MR-J3)125

15195(MR-J3)

6

6

235

3×ø6

210

88

268

Noise filter

16.5

MR-J200AMR-J350A

MR-J3-200AMR-J3-350A

Servo amplifier modelExisting model Replacement model

Precautions for Replacement• When replacing the MR-J A Series with the MR-J3- A Series, refer to the "Guide for

Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service.

• When several units are installed in a row, replacement may not be possible depending on the pitch between the servo amplifiers, models or number of units.

• Depending on the installation state, measures against noise may be required when making the replacement. Refer to the "Guide for Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service for information.

• Take the cable life into consideration when using existing cables. If the cable is worn, it should be replaced with a new one.

• The conversion cable is not a high-flexible service part. Always fix the cable during use.

• Consult with Mitsubishi when using a detector cable longer than 30m. (For secondary replacement and group replacement.)

• The standard MR-J3 servomotor is not provided with an oil seal. If the existing MR-J servomotor is provided with an oil seal, please take care when selecting the replacement mode. Consult with Mitsubishi if a servomotor with oil seal is required.

• Depending on the machine conditions (inertia, load, etc.), the servo amplifier's capacity may be insufficient after renewal. Carefully consider the capacity when replacing the models.

• For the regenerative option, recalculate the regeneration capability, etc., and select the capacity. Prepare a regenerative option if required.

• The existing MR-J A servo amplifier is not provided with dynamic brakes as standard. (MR-J3- A servo amplifier: standard). Consult with Mitsubishi if a servo amplifier without dynamic brakes is required.

• The dynamic brakes provided with the replacement MR-J3- A servo amplifier as a standard can be used, but the coasting amount may differ according to the dynamic brake’s characteristics.

• When using dynamic brakes with the existing system, a servo amplifier without dynamic brakes is required.

• Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special part.

6

22

6

70(MR-J)

Mot

or s

ide

Power terminal block for interface

Power terminal block for interface

Servo amplifier model

547054

135170170

130130190

150185185

21521

A B C D E F

-530-30

Existing model Replacement modelMR-J3-10A(1),20A(1)MR-J3-40AMR-J3-40A1

* The increased dimensions will differ according to the servo amplifier capacity.* Numbers in ( ) are dimensions for primary replacement.

* The increased dimensions will differ according to the servo amplifier capacity.

Table of changed dimensions (HA-FE motor)

MR-J10A(1),20A(1)MR-J40AMR-J40A1

Remarks

3-phase 200VSingle-phase 100V

A B C D E F

Table of changed dimensions (HA-ME motor)Servo amplifier model

Remarks

2121521

-5-5(30)30-30

Existing model Primary replacement model

Secondary and group replacement models

MR-J3-20A(1)MR-J3-40A(1)MR-J3-60A

MR-J3-10A(1)MR-J3-20A(1)MR-J3-40AMR-J3-40A1

MR-J10MA(1)MR-J20MA(1)MR-J40MAMR-J40MA1

3-phase 200VSingle-phase 100V

54547054

135135(170)170170

130130130190

150150(185)185185

Assisting upgrades from MELSERVO-J to MELSERVO-J3.

MR-J3- A servo amplifier

Power terminal block

Control signal conversion PCB

Sliding

Sliding

Detector signal conversion unit

Renewal kit

Shape after assemblyConverts MR-J terminal block into MR-J3 power connector

Converts MR-J connector into MR-J3 connector

Converts servomotor detector communication method.(Parallel communication serial communication)

The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders.

Mitsubishi General-Purpose AC ServoRenewal Tool

New publication, effective May. 2009X900904-166 (MDOC)

<Sales office> FA PRODUCT DIVISION mail: [email protected]

Contact your reliable and high-quality service dealer for products and consultations.

Page 4: Mitsubishi General-Purpose AC Servo This tool is ... · PDF fileSC-JAJ3KT04K SC-JAJ3KT06K ... † Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special

An existing MR-J Series servomotor can be run with an MR-J3- A Series servo amplifier.

Wiring work can be reduced by using the existing wiring.

Renewal kit can be mounted using existing mounting holes.

Slide mechanism on renewal kit allows available space to be used effectively.

Renewal kit is compatible with detector pulse open collector output, a function required when replacing MR-J A Series servo amplifier with MR-J3- A Series servo amplifier.

Renewal tool allows renewal to be carried out in stages, such as primary to secondary replacement.

After replacementBefore replacement

Features

<Primary replacement> When replacing only servo amplifier

<Secondary replacement> When replacing servomotor after replacing servo amplifier<Group replacement> When replacing servo amplifier and servomotor together

MR-J servomotor

MR-J3 servomotor

MR-J3- A servo amplifier

MR-J A servo amplifier and MR-J servomotor

Primary replacement : Replace only servo amplifier

Secondary replacement : Replace servomotor after replacing servo amplifier

Group replacement : Replace servo amplifier and servomotor together* The servomotor cannot be replaced as an isolated unit.

24VDC

MR-J3- A servo amplifier

MR-J Renewal Replacement Combination TableMR-J Renewal Replacement Combination Table

Basic Configuration

Replace only servo amplifierPrimary replacement

Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier) Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)

Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)

MR-J3- A servo amplifier

Control signal conversion PCB

Power conversion terminal block

Control signal conversion PCB

Power conversion terminal block

Renewal kit Renewal kit

Detector signalconversion unit

Existing cable Existing cable

Existing cable(encoder)

Motor side encoder conversion cable

Amplifier side encoder conversion cableControl signal conversion PCB servo amplifier

Motor side brake conversion cable

Motor side power conversion cable

Existing brake cable

24VDC

Existing power cableExisting brake cable

Existing power cable

MR-J3 servomotor

Existing encoder cable

MR-J servomotor

To controller To controller

Replace servomotor after replacing servo amplifierSecondary replacement

Replace servo amplifier and servomotor togetherGroup replacement

*7

MR-J3- A servo amplifier

*1: The servo amplifier capacity increases. *2: The servo amplifier capacity decreases. *3: The servomotor capacity increases.

*4: Compatible with rated speed 2000 r / min servomotor. (Speed range and torque characteristics are satisfied.)

*5: Group replacement is recommended as the servo amplifier must be replaced again after secondary replacement. (Consult with Mitsubishi when primary replacement is required.)

*6: The servo amplifier's outline shape changes greatly because of the increased servo amplifier capacity, so a special renewal kit is required.

*7: When replacing the HA-FE motor with the HF-KP motor, the flange dimensions and shaft end dimensions are not compatible, so the installation section and the coupling with the servomotor shaft, such as the coupling and pulley must be changed. (Consult with Mitsubishi if there are any difficulties.)

*8: Use the Mitsubishi motor power cable (model: MR-PWS1CBL M- -L, MR-PWS2CBL03M- -L) for the replacement motor (HF-KP, HF-MP) power conversion cable.

*9: Use the Mitsubishi motor magnetic brake cable (MR-BKS1CBL M- -L) for the replacement motor (HF-KP, HF-MP) brake conversion cable.

*10: Some of the existing MR-J external dimensions will change when the renewal kit is used. Refer to the outline dimension drawing on the back for details.

*11: The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders. *12: Purchase from Mitsubishi

Existing model Primary replacement model Renewal tool

Servo amplifier model Servomotor model Servo amplifier model *11 Renewal kit model *10 Detector signal conversion unit

MR-J10A(1)

MR-J20A(1)

MR-J40A(1)

MR-J60A

HA-FE053(B)HA-FE13(B)HA-FE23(B)HA-FE33(B)HA-FE43(B)HA-FE63(B)

MR-J3-10A(1)

MR-J3-20A(1)

MR-J3-40A(1)

MR-J3-70A *1

SC-JAJ3KT04K

SC-JAJ3KT1K

SC-JAJ3ENIF

MR-J10MA(1)

MR-J20MA(1)MR-J40MA(1)MR-J70MA

HA-ME053(B)HA-ME13(B)HA-ME23(B)HA-ME43(B)HA-ME73(B)

*5SC-JAJ3KT04K

SC-JAJ3KT1K

SC-JAJ3ENIF

MR-J70A

MR-J100A

MR-J200A

MR-J350A

HA-SE52(B)HA-SE53(B)HA-SE81(B)HA-SE102(B)HA-SE103(B)HA-SE121(B)HA-SE201(B)HA-SE152(B)HA-SE202(B)HA-SE153(B)HA-SE203(B)HA-SE301(B)HA-SE352(B)HA-SE353(B)

MR-J3-60A *2

MR-J3-100A

MR-J3-200A *1

MR-J3-200A

MR-J3-350A

SC-JAJ3KT06K

SC-JAJ3KT1K

*6

SC-JAJ3KT3K

SC-JAJ3ENIF

<HA-FE motor>

<HA-FE motor>

(B) at the end of the model indicates type with magnetic brakes

in the model indicates the cable length.

in the model is "A1" or "A2".

"A1" indicates load side connection, "A2" indicates counter load side connection

Secondary replacement and group replacement models Conversion cable model

Servo amplifier model *12 Servomotor model *12Compatible

Amplifier side encoder conversion cable

Motor side

Power conversion cable Encoder conversion cable Brake conversion cable

<HF-KP motor>

MR-J3-10A(1)

MR-J3-20A(1)

MR-J3-40A(1)

MR-J3-70A

HF-KP053(B)HF-KP13(B)HF-KP23(B)HF-KP43(B) *3HF-KP43(B)HF-KP73(B) *3

SC-JAJ3ENA1C02MMR-PWS1CBL M- -L

*8SC-JAJ3ENM1C05M-

MR-BKS1CBL M- -L*9

MR-J3-10A(1)

MR-J3-20A(1)MR-J3-40A(1)MR-J3-70A

HF-MP053(B)HF-MP13(B)HF-MP23(B)HF-MP43(B)HF-MP73(B)

SC-JAJ3ENA1C02M MR-PWS2CBL03M- -L*8

SC-JAJ3ENM2C03M- MR-BKS1CBL M- -L*9

MR-J3-60A

MR-J3-100A

MR-J3-200A

MR-J3-200A

MR-J3-350A

HF-SP52(B)HF-SP52(B) *4HF-SP81(B)HF-SP102(B)HF-SP102(B) *4HF-SP121(B)HF-SP201(B)HF-SP152(B)HF-SP202(B)HF-SP152(B) *4HF-SP202(B) *4HF-SP301(B)HF-SP352(B)HF-SP352(B) *4

SC-JAJ3ENA1C02M

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW2KC1MSC-SAJ3PW5KC1MSC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3EN2C1M SC-SAJ3BK1C1M

<HF-MP motor>

<HF-SP motor>

<HA-FE motor> Incompatible with motor equipped with reduction gears.

: Compatible, : Incompatible

The MR-J A renewal tool is a tool used to replace an existing MR-J A Series servo amplifier

with the MR-J3- A Series servo amplifier.

This tool is configured of a renewal kit which provides compatibility of existing installation

dimensions and cables, and a detector signal conversion module which allows the current

servomotor to be used.

A variety of motor side conversion cables which connect existing cables to the MR-J3 Series

servomotor are available for replacing the MR-J Series servomotor to the MR-J3 Series

servomotor.

Replace MR-J A Series with MR-J3- A Series using existing wiring!

Page 5: Mitsubishi General-Purpose AC Servo This tool is ... · PDF fileSC-JAJ3KT04K SC-JAJ3KT06K ... † Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special

An existing MR-J Series servomotor can be run with an MR-J3- A Series servo amplifier.

Wiring work can be reduced by using the existing wiring.

Renewal kit can be mounted using existing mounting holes.

Slide mechanism on renewal kit allows available space to be used effectively.

Renewal kit is compatible with detector pulse open collector output, a function required when replacing MR-J A Series servo amplifier with MR-J3- A Series servo amplifier.

Renewal tool allows renewal to be carried out in stages, such as primary to secondary replacement.

After replacementBefore replacement

Features

<Primary replacement> When replacing only servo amplifier

<Secondary replacement> When replacing servomotor after replacing servo amplifier<Group replacement> When replacing servo amplifier and servomotor together

MR-J servomotor

MR-J3 servomotor

MR-J3- A servo amplifier

MR-J A servo amplifier and MR-J servomotor

Primary replacement : Replace only servo amplifier

Secondary replacement : Replace servomotor after replacing servo amplifier

Group replacement : Replace servo amplifier and servomotor together* The servomotor cannot be replaced as an isolated unit.

24VDC

MR-J3- A servo amplifier

MR-J Renewal Replacement Combination TableMR-J Renewal Replacement Combination Table

Basic Configuration

Replace only servo amplifierPrimary replacement

Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier)Primary Replacement (When replacing only servo amplifier) Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)Secondary replacement (When replacing servomotor after replacing servo amplifier)

Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)Group replacement (When replacing servo amplifier and servomotor together)

MR-J3- A servo amplifier

Control signal conversion PCB

Power conversion terminal block

Control signal conversion PCB

Power conversion terminal block

Renewal kit Renewal kit

Detector signalconversion unit

Existing cable Existing cable

Existing cable(encoder)

Motor side encoder conversion cable

Amplifier side encoder conversion cableControl signal conversion PCB servo amplifier

Motor side brake conversion cable

Motor side power conversion cable

Existing brake cable

24VDC

Existing power cableExisting brake cable

Existing power cable

MR-J3 servomotor

Existing encoder cable

MR-J servomotor

To controller To controller

Replace servomotor after replacing servo amplifierSecondary replacement

Replace servo amplifier and servomotor togetherGroup replacement

*7

MR-J3- A servo amplifier

*1: The servo amplifier capacity increases. *2: The servo amplifier capacity decreases. *3: The servomotor capacity increases.

*4: Compatible with rated speed 2000 r / min servomotor. (Speed range and torque characteristics are satisfied.)

*5: Group replacement is recommended as the servo amplifier must be replaced again after secondary replacement. (Consult with Mitsubishi when primary replacement is required.)

*6: The servo amplifier's outline shape changes greatly because of the increased servo amplifier capacity, so a special renewal kit is required.

*7: When replacing the HA-FE motor with the HF-KP motor, the flange dimensions and shaft end dimensions are not compatible, so the installation section and the coupling with the servomotor shaft, such as the coupling and pulley must be changed. (Consult with Mitsubishi if there are any difficulties.)

*8: Use the Mitsubishi motor power cable (model: MR-PWS1CBL M- -L, MR-PWS2CBL03M- -L) for the replacement motor (HF-KP, HF-MP) power conversion cable.

*9: Use the Mitsubishi motor magnetic brake cable (MR-BKS1CBL M- -L) for the replacement motor (HF-KP, HF-MP) brake conversion cable.

*10: Some of the existing MR-J external dimensions will change when the renewal kit is used. Refer to the outline dimension drawing on the back for details.

*11: The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders. *12: Purchase from Mitsubishi

Existing model Primary replacement model Renewal tool

Servo amplifier model Servomotor model Servo amplifier model *11 Renewal kit model *10 Detector signal conversion unit

MR-J10A(1)

MR-J20A(1)

MR-J40A(1)

MR-J60A

HA-FE053(B)HA-FE13(B)HA-FE23(B)HA-FE33(B)HA-FE43(B)HA-FE63(B)

MR-J3-10A(1)

MR-J3-20A(1)

MR-J3-40A(1)

MR-J3-70A *1

SC-JAJ3KT04K

SC-JAJ3KT1K

SC-JAJ3ENIF

MR-J10MA(1)

MR-J20MA(1)MR-J40MA(1)MR-J70MA

HA-ME053(B)HA-ME13(B)HA-ME23(B)HA-ME43(B)HA-ME73(B)

*5SC-JAJ3KT04K

SC-JAJ3KT1K

SC-JAJ3ENIF

MR-J70A

MR-J100A

MR-J200A

MR-J350A

HA-SE52(B)HA-SE53(B)HA-SE81(B)HA-SE102(B)HA-SE103(B)HA-SE121(B)HA-SE201(B)HA-SE152(B)HA-SE202(B)HA-SE153(B)HA-SE203(B)HA-SE301(B)HA-SE352(B)HA-SE353(B)

MR-J3-60A *2

MR-J3-100A

MR-J3-200A *1

MR-J3-200A

MR-J3-350A

SC-JAJ3KT06K

SC-JAJ3KT1K

*6

SC-JAJ3KT3K

SC-JAJ3ENIF

<HA-FE motor>

<HA-FE motor>

(B) at the end of the model indicates type with magnetic brakes

in the model indicates the cable length.

in the model is "A1" or "A2".

"A1" indicates load side connection, "A2" indicates counter load side connection

Secondary replacement and group replacement models Conversion cable model

Servo amplifier model *12 Servomotor model *12Compatible

Amplifier side encoder conversion cable

Motor side

Power conversion cable Encoder conversion cable Brake conversion cable

<HF-KP motor>

MR-J3-10A(1)

MR-J3-20A(1)

MR-J3-40A(1)

MR-J3-70A

HF-KP053(B)HF-KP13(B)HF-KP23(B)HF-KP43(B) *3HF-KP43(B)HF-KP73(B) *3

SC-JAJ3ENA1C02MMR-PWS1CBL M- -L

*8SC-JAJ3ENM1C05M-

MR-BKS1CBL M- -L*9

MR-J3-10A(1)

MR-J3-20A(1)MR-J3-40A(1)MR-J3-70A

HF-MP053(B)HF-MP13(B)HF-MP23(B)HF-MP43(B)HF-MP73(B)

SC-JAJ3ENA1C02M MR-PWS2CBL03M- -L*8

SC-JAJ3ENM2C03M- MR-BKS1CBL M- -L*9

MR-J3-60A

MR-J3-100A

MR-J3-200A

MR-J3-200A

MR-J3-350A

HF-SP52(B)HF-SP52(B) *4HF-SP81(B)HF-SP102(B)HF-SP102(B) *4HF-SP121(B)HF-SP201(B)HF-SP152(B)HF-SP202(B)HF-SP152(B) *4HF-SP202(B) *4HF-SP301(B)HF-SP352(B)HF-SP352(B) *4

SC-JAJ3ENA1C02M

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW2KC1MSC-SAJ3PW5KC1MSC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3EN2C1M SC-SAJ3BK1C1M

<HF-MP motor>

<HF-SP motor>

<HA-FE motor> Incompatible with motor equipped with reduction gears.

: Compatible, : Incompatible

The MR-J A renewal tool is a tool used to replace an existing MR-J A Series servo amplifier

with the MR-J3- A Series servo amplifier.

This tool is configured of a renewal kit which provides compatibility of existing installation

dimensions and cables, and a detector signal conversion module which allows the current

servomotor to be used.

A variety of motor side conversion cables which connect existing cables to the MR-J3 Series

servomotor are available for replacing the MR-J Series servomotor to the MR-J3 Series

servomotor.

Replace MR-J A Series with MR-J3- A Series using existing wiring!

Page 6: Mitsubishi General-Purpose AC Servo This tool is ... · PDF fileSC-JAJ3KT04K SC-JAJ3KT06K ... † Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special

SC-JAJ3KT1K SC-JAJ3KT3K

SC-JAJ3KT04K SC-JAJ3KT06K

Mitsubishi Electric System & Service provides total support, ranging from system review, program conversion, local work and system startup, for our customers replacing the MELSERVO-J with the MELSERVO-J3 Series. Please contact us for more information.

This tool is configured of the following members.

StructureStructure Outline dimensionsOutline dimensions

List of ProductsList of Products

Renewal tool

No. Part name Model Details Remarks

Renewal kit

Detector signal conversion unitAmplifier side encoder conversion cable

SC-JAJ3KT04K SC-JAJ3KT06K SC-JAJ3KT1K SC-JAJ3KT3K SC-JAJ3ENIF

Used for primary replacement and group replacement

Used for primary replacement

For MR-J3 amplifier capacity: 100 to 400WFor MR-J3 amplifier capacity: 600WFor MR-J3 amplifier capacity: 700W, 1kWFor MR-J3 amplifier capacity: 2, 3.5kWCommon for all models

SC-JAJ3ENA1C02M SC-SAJ3PW2KC1M SC-SAJ3PW5KC1M SC-JAJ3ENM1C05M-A1 SC-JAJ3ENM1C05M-A2 SC-JAJ3ENM2C03M-A1 SC-JAJ3ENM2C03M-A2 SC-SAJ3EN2C1M SC-SAJ3BK1C1M

Used for secondary replacement and group replacement

Common for all models

For HA-SE HF-SP

For HA-FE HF-KP load sideFor HA-FE HF-KP counter load sideFor HA-ME HF-MP load sideFor HA-ME HF-MP counter load sideFor HA-SE HF-SPFor HA-SE HF-SP

Power conversion cable

Encoder conversion cable

Brake conversion cable

B(MR-J3)

168(

MR

-J)

C(MR-J)

168(

MR

-J3)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

(MR-J3)40

75 Increased dimensions

TE

(80)

(105)

F

Moving range

A(MR-J)

21 E

6

156

Power terminal block for interface

Power terminal block for interface

D

2×ø615

186

15

MR-J70A MR-J3-60A

Servo amplifier modelExisting model Replacement model

168(

MR

-J)

190(MR-J)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

(MR-J3)

Decreased dimensions

TE

(80)

(105)

30

Moving range

70(MR-J)

5 5Increased dimensionsIncreased dimensions

75

170(MR-J3)

168(

MR

-J3)

40

185

153×ø6

1515

618

6

22

22 42

168(

MR

-J)

B(MR-J)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

(MR-J3)

Increased dimensions

TE

(80)

105

C

Moving range25 25

Increased dimensions

185(MR-J3)

168(

MR

-J)

60

95

Note 15

200

3×ø6

156

15

22

* The increased dimensions will differ according tothe servo amplifier capacity.Note: The 600W model is installed at the two places to the left of the arrow.

A

186

Servo amplifier modelA B CExisting model Replacement model

Table of changed dimensions

42130190

45-15

MR-J(M)60AMR-JM70A,J100A

MR-J3-70AMR-J3-70A,100A

250(

MR

-J)

9In

crea

sed

dim

ensi

ons

9In

crea

sed

dim

ensi

ons

Decreased dimensions

TE

(80)

(105)

5

Moving range

100(MR-J)

25 25Increased dimensions

190(MR-J)

168(

MR

-J3)

90(MR-J3)125

15195(MR-J3)

6

6

235

3×ø6

210

88

268

Noise filter

16.5

MR-J200AMR-J350A

MR-J3-200AMR-J3-350A

Servo amplifier modelExisting model Replacement model

Precautions for Replacement• When replacing the MR-J A Series with the MR-J3- A Series, refer to the "Guide for

Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service.

• When several units are installed in a row, replacement may not be possible depending on the pitch between the servo amplifiers, models or number of units.

• Depending on the installation state, measures against noise may be required when making the replacement. Refer to the "Guide for Replacing MELSERVO-J A Series with MR-J A Renewal Tool (X903080404)" issued by Mitsubishi Electric System & Service for information.

• Take the cable life into consideration when using existing cables. If the cable is worn, it should be replaced with a new one.

• The conversion cable is not a high-flexible service part. Always fix the cable during use.

• Consult with Mitsubishi when using a detector cable longer than 30m. (For secondary replacement and group replacement.)

• The standard MR-J3 servomotor is not provided with an oil seal. If the existing MR-J servomotor is provided with an oil seal, please take care when selecting the replacement mode. Consult with Mitsubishi if a servomotor with oil seal is required.

• Depending on the machine conditions (inertia, load, etc.), the servo amplifier's capacity may be insufficient after renewal. Carefully consider the capacity when replacing the models.

• For the regenerative option, recalculate the regeneration capability, etc., and select the capacity. Prepare a regenerative option if required.

• The existing MR-J A servo amplifier is not provided with dynamic brakes as standard. (MR-J3- A servo amplifier: standard). Consult with Mitsubishi if a servo amplifier without dynamic brakes is required.

• The dynamic brakes provided with the replacement MR-J3- A servo amplifier as a standard can be used, but the coasting amount may differ according to the dynamic brake’s characteristics.

• When using dynamic brakes with the existing system, a servo amplifier without dynamic brakes is required.

• Consult with Mitsubishi if the existing MR-J servo amplifier or motor is a special part.

6

22

6

70(MR-J)

Mot

or s

ide

Power terminal block for interface

Power terminal block for interface

Servo amplifier model

547054

135170170

130130190

150185185

21521

A B C D E F

-530-30

Existing model Replacement modelMR-J3-10A(1),20A(1)MR-J3-40AMR-J3-40A1

* The increased dimensions will differ according to the servo amplifier capacity.* Numbers in ( ) are dimensions for primary replacement.

* The increased dimensions will differ according to the servo amplifier capacity.

Table of changed dimensions (HA-FE motor)

MR-J10A(1),20A(1)MR-J40AMR-J40A1

Remarks

3-phase 200VSingle-phase 100V

A B C D E F

Table of changed dimensions (HA-ME motor)Servo amplifier model

Remarks

2121521

-5-5(30)30-30

Existing model Primary replacement model

Secondary and group replacement models

MR-J3-20A(1)MR-J3-40A(1)MR-J3-60A

MR-J3-10A(1)MR-J3-20A(1)MR-J3-40AMR-J3-40A1

MR-J10MA(1)MR-J20MA(1)MR-J40MAMR-J40MA1

3-phase 200VSingle-phase 100V

54547054

135135(170)170170

130130130190

150150(185)185185

Assisting upgrades from MELSERVO-J to MELSERVO-J3.

MR-J3- A servo amplifier

Power terminal block

Control signal conversion PCB

Sliding

Sliding

Detector signal conversion unit

Renewal kit

Shape after assemblyConverts MR-J terminal block into MR-J3 power connector

Converts MR-J connector into MR-J3 connector

Converts servomotor detector communication method.(Parallel communication serial communication)

The primary replacement servo amplifier is compatible with software version C5 and higher. Contact Mitsubishi for orders.

Mitsubishi General-Purpose AC ServoRenewal Tool

New publication, effective May. 2009X900904-166 (MDOC)

<Sales office> FA PRODUCT DIVISION mail: [email protected]

Contact your reliable and high-quality service dealer for products and consultations.