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PARTS AND OPERATION MANUAL

MIX N' GOMINI CONCRETE MIXERSTEEL DRUM MODELSMC3SE, MC3H (HONDA)

Revision #0 (09/09/02)

MULTIQUIP INC..... PARTS DEPARTMENT:18910 WILMINGTON AVE. 800-427-1244CARSON, CALIFORNIA 90746 FAX: 800-672-7877310-537-3700 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:800-421-1244 800-478-1244FAX: 310-537-3927 FAX: 310-631-5032E-mail:[email protected] • www:multiquip.comAtlanta • Boise • Dallas • Houston • NewarkMontreal, Canada • Manchester, UKRio De Janiero, Brazil • Guadalajara, Mexico

MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/09/02) — PAGE 3

HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING

PARTS DEPARTMENT800-427-1244 or 310-537-3700FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE800-478-1244 or 310-537-3700FAX: 310- 537-4259

WARRANTY DEPARTMENT888-661-4279, or 310-661-4279FAX: 310- 537-1173

MAIN800-421-1244 or 310-537-3700FAX: 310-537-3927

—MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)

TABLE OF CONTENTS

Here's How To Get Help ............................................ 3Table Of Contents ..................................................... 4Parts Ordering Procedures ....................................... 5

Multiquip Mix N' Go — MiniConcrete MixerSafety Message Alert Symbols .............................. 6-7Rules For Safe Operation .................................... 8-10Operation and Safety Decals ............................. 11-12Specifications .......................................................... 13Dimensions (Mixer) ................................................. 14Dimensions (Electric Motor) .................................... 15General Information ................................................ 16Mixer Components .................................................. 17Basic Engine ........................................................... 18Assembly Instructions ........................................ 19-20Pre-Inspection (Gasoline Engine) ........................... 21Initial Start-up (Electric Motor) ................................ 22Initial Start-up (Gasoline Engine)....................... 23-24Maintenance ...................................................... 25-27Preparation for Long-Term Storage ........................ 28Troubleshooting (Engine) ........................................ 30Troubleshooting (Engine/Mixer) .............................. 31Explanation Of Code In Remarks Column .............. 32Suggested Spare Parts ........................................... 33Nameplate and Decals ....................................... 34-35Mixer Assy. ......................................................... 36-37

Honda G100K2QA2 EngineAir Cleaner Assy. ................................................ 38-39Camshaft Assy. .................................................. 40-41Carburetor Assy. ................................................ 42-42Control Assy. ...................................................... 43-44Crankcase Cover Assy. ...................................... 45-46Crankshaft Assy. ................................................ 47-48Cylinder Barrel Assy. .......................................... 49-50Fan Cover Assy. ................................................. 51-52Flywheel Assy..................................................... 53-54Fuel Tank Assy. .................................................. 55-56Gasket Kit Assy. ................................................. 57-58Ignition Coil Assy. ............................................... 60-61Muffler Assy. ....................................................... 62-63Piston Assy. ........................................................ 64-65Recoil Starter Assy. ............................................ 66-67Labels Assy. ....................................................... 68-69

Terms and Conditions of Sale ................................. 70

Specification and part numberare subject to change withoutnotice.

NOTE


PARTS ORDERING PROCEDURES

Get special freight allowanceswhen you order 10 or moreline items via FAX!**■■■■■ UPS Ground Service at no charge for freight

■■■■■ UPS Third Day Service at one-half of actual freightcost

No other allowances on freight shipped by any other carrier.

**Common nuts, bolts and washers (all items under $1.00 list price)do not count towards the 10+ line items.

*DISCOUNTS ARE SUBJECT TO CHANGE*

Fax order discount and UPS special programs revised June 1, 1995

Earn Extra Discounts whenyou order by FAX!

All parts orders which include complete part numbersand are received by fax qualify for the following extradiscounts:

Number ofline items ordered Additional Discount1-9 items 3%

10+ items** 5%

■■■■■ Dealer account number■■■■■ Dealer name and address■■■■■ Shipping address (if different than billing address)■■■■■ Return fax number■■■■■ Applicable model number■■■■■ Quantity, part number and description of each part■■■■■ Specify preferred method of shipment:

• UPS Ground

• UPS Second Day or Third Day*

• UPS Next Day*

• Federal Express Priority One (please provide us with your FederalExpress account number)*

• Airborne Express*

• Truck or parcel post

*Normally shipped the same day the order is received, if prior to 2PM west coast time.

Extra Fax Discount

Extra Fax Discount

Extra Fax Discount

Extra Fax Discount

Extra Fax Discount

for Domestic USAfor Domestic USAfor Domestic USAfor Domestic USA

for Domestic USA

Dealers OnlyDealers OnlyDealers OnlyDealers OnlyDealers Only

Now! Direct TOLL-FREE accessto our Parts Department!

Toll-free nationwide: 800-421-1244Toll-free FAX:

800/6-PARTS-7 • 800-672-7877


MIX N' GO MIXER — SAFETY MESSAGE ALERT SYMBOLS

Safety precautions should be followed at all times whenoperating this equipment. Failure to read and understand theSafety Messages and Operating Instructions could result ininjury to yourself and others.

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

This Owner's Manual has beendeveloped to provide completeinstructions for the safe andefficient operation of the MultiquipMIX N' GO MIXER ModelsMC3E, MC3B and MC3H. Referto the engine manufacturersinstructions for data relative to itssafe operation.Before using this mixer, ensurethat the operating individualhas read and understands allinstructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform youabout potential hazards that could injure you or others. TheSafety Messages specifically address the level of exposure tothe operator, and are preceded by one of three words: DANGER,WARNING, or CAUTION.

DANGER: You WILL be KILLED orSERIOUSLY injured if you do not followdirections.

WARNING: You CAN be KILLED orSERIOUSLY injured if you do not followdirections.

CAUTION: You CAN be injured if youdo not follow directions.

HAZARD SYMBOLS

Engine exhaust gases contain poisonouscarbon monoxide. This gas is colorless andodorless, and can cause death if inhaled.NEVER operate this equipment in a confinedarea or enclosed structure that does notprovide ample free flow air.

Potential hazards associated with the MIX N' GO MIXERoperation will be referenced with Hazard Symbols which appearthroughout this manual, and will be referenced in conjunctionwith Safety Message Alert Symbols.

GASOLINE is extremely flammable, and itsvapors can cause an explosion if ignited. DONOT start the engine near spilled fuel orcombustible fluids. DO NOT fill the fuel tankwhile the engine is running or hot. DO NOToverfill tank, since spilled fuel could ignite if itcomes into contact with hot engine parts orsparks from the ignition system. Store fuel inapproved containers, in well-ventilated areasand away from sparks and flames. NEVERuse fuel as a cleaning agent.

Explosive Fuel

Lethal Exhaust Gases

Burn Hazards

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areaswhile the engine is running or immediately afteroperations. Never operate the engine with heatshields or heat guards removed.

Rotating Parts

NEVER operate equipment with covers, orguards removed. Keep fingers, hands, hair andclothing away from all moving parts to preventinjury.

NOTE


Accidental Starting

MIX N' GO MIXER — SAFETY MESSAGE ALERT SYMBOLS

ALWAYS place the engine or electric motorON/OFF switch in the OFF position when themixer is not in use.

Respiratory Hazard

ALWAYS wear approved respiratoryprotection.

Equipment Damage Messages

Other important messages are provided throughout this manualto help prevent damage to your mixer, other property, or thesurrounding environment.ALWAYS wear approved eye and hearing

protection.

Sight and Hearing hazard

This mixer, other property, or thesurrounding environment couldbe damaged if you do not followinstructions.

NOTE


RULES FOR SAFE OPERATION

■ ALWAYS refuel in a well-ventilated area, away from sparksand open flames.

■ ALWAYS use extreme caution when working with flammableliquids. When refueling, stop the engine and allow it to cool.DO NOT smoke around or near the machine. Fire or explosioncould result from fuel vapors, or if fuel is spilled on a hotengine.

■ NEVER operate the mixer in an explosiveatmosphere or near combustiblematerials. An explosion or fire could resultcausing severe bodily harm or evendeath.

■ Topping-off to filler port is dangerous, as it tends to spill fuel.

■ Refer to the Engine Owner's Manual for engine technicalquestions or information.

■ NEVER use accessories or attachments, which are notrecommended by Multiquip for this equipment. Damage tothe equipment and/or injury to user may result.

■ Manufacturer does not assume responsibility for any accidentdue to equipment modifications.

■ NEVER touch the hot exhaust manifold,muffler or cylinder. Allow these parts tocool before servicing engine or mixer.

■ The engine of this mixer requires an adequate free flow ofcooling air. NEVER! operate the roller mixer in any enclosedor narrow area where free flow of the air is restricted. If the air

flow is restricted it will causeserious damage to themixer or engine and maycause injury to people andproperty. Remember themixer's engine (gasolinemodels only) gives offDEADLY gases.

■ High Temperatures – Allow the engine to cool before addingfuel or performing service and maintenance functions. Contactwith hot components can cause serious burns.

DANGER:Failure to follow instructions in this manual maylead to serious injury or even death! Thisequipment is to be operated by trained andqualified personnel only! This equipment is forindustrial use only.

The following safety guidelines should always be used whenoperating the Mix N' Go Mixer:

GENERAL SAFETY

■ DO NOT operate or service this equipment beforereading this entire manual.

■ This equipment should not be operated bypersons under 18 years of age.

■ NEVER operate this equipment without properprotective clothing, shatterproof glasses, steel-toed boots and other protective devices requiredby the job.

■ NEVER operate this equipment when not feelingwell due to fatigue, illness or taking medicine.

■ NEVER operate this equipment under theinfluence or drugs or alcohol.

■ Whenever necessary, replace nameplate, operation andsafety decals when they become difficult read.

■ ALWAYS check the machine for loosened threads or boltsbefore starting.

■ ALWAYS wear proper respiratory (mask) hearing and eyeprotection equipment when operating the mixer.


■ High Temperatures – Always stop engine and allow theengine to cool before adding fuel, oil or performing serviceand maintenance functions. Contact with hot components cancause serious burns.

■ NEVER disconnect any "emergency or safety devices".These devices are intended for operator safety. Disconnectionof these devices can cause severe injury, bodily harm or evendeath! Disconnection of any of these devices will void allwarranties.

■ If mixer is equipped with an electric motor, operate only at120 VAC, 60 Hz.

■ Make sure the OFF/ON power switch is always in the OFFposition before inserting the mixer's power plug into an ACreceptacle (electric model only).

Maintenance Safety■ NEVER lubricate components or attempt service on a running

machine.

■ ALWAYS allow the machine a proper amount of time to coolbefore servicing.

■ Keep the machinery in proper running condition.

■ Fix damage to the machine immediately and always replacebroken parts, or missing decals.

■ Dispose of hazardous waste properly. Examples of potentiallyhazardous waste are used motor oil, fuel and fuel filters.

■ DO NOT use food or plastic containers to dispose ofhazardous waste.

■ DO NOT pour waste, oil or fuel directly onto the ground,down a drain or into any water source.


■ NEVER Run engine without air cleaner. Severe enginedamage may occur.

■ ALWAYS read, understand, and follow procedures inOperator’s Manual before attempting to operate equipment.

■ ALWAYS be sure the operator is familiar with proper safetyprecautions and operations techniques before using roller.

■ ALWAYS store equipment properly when it is not being used.Equipment should be stored in a clean, dry location out of thereach of children.

■ NEVER leave the mixer unattended, turn off engine or electricmotor when unattended.

■ CAUTION must always be observed while servicing this mixer.Rotating parts can cause injury if contacted.

■ Unauthorized equipment modifications will void allwarranties.

■ Ensure that any trailing cable is protected against damageand not liable to be tripped over or trapped underneath themixer.

■ Ensure any extention cables must be no longer than 30 meters(100 feet) in length and that the wire section is 2.5 mm 2.

■ DO NOT allow extension cord to come into contact with wateror fluids.

■ DO NOT expose power tools to rain or wet conditions.

■ This mixer is intended for the production of concrete, mortarand plaster. Mixer must be used only for its intended purpose.

■ This mixer is not suitable for the mixing of flammable orexplosive substances.

■ NEVER operate the mixer in an explosive atmosphere.

■ Before starting the mixer, check that all guards are in positionand correctly fitted.

■ DO NOT tip mixer onto drum mouth when the motor is running.

■ Keep area around the mixer clear of obstructions whichcould cause persons to fall onto moving parts.

■ ALWAYS ensure mixer is on level ground before mixing.

■ Become familiar with the controls of the machine beforeoperating.

■ ALWAYS replace any worn or damaged warning decals.

■ Ensure the drum is rotating while filling and emptying thedrum.

■ DO NOT use mixer as a wheel barrel.

■ ALWAYS disconnect AC power plug from power sourcebefore moving mixer (electric model only).


Emergencies

■ ALWAYS know the location of the nearest fire extinguisher.

■ ALWAYS know the location of the nearest first aid kit.

■ In emergencies always know the location of thenearest phone or keep a phone on the job site.Also know the phone numbers of the nearestambulance, doctor and fire department. Thisinformation will be invaluable in the case of anemergency.



OPERATION AND SAFETY DECALS

Machine Safety Decals

The Mix N' Go mixer is equipped with a number of safety decals. These decals are provided for operator safety and maintenanceinformation. The illustration below and on the next page shows these decals as they appear on the machine. Should any of thesedecals become unreadable, replacements can be obtained from your dealer.

WARNING!ALARMA!

AVERTISSEMENT!

ENGLISH - WARNING! TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND INSTRUCTION MANUALESPAÑOL - ATENCION! PARA REDUCIR EL RIESGO DEL LESIONES EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DE INSTRUCCIONESFRANÇAIS - ATTENTION! AFIN DE DIMINUER LE RISQUE DE BLESSURES L’UTILISATEUR DOIT LIRE ET COMPRENDRE CE MANUEL D’ INSTRUCTIONS

DCL251

P/N DCL251

TBD


OPERATION AND SAFETY DECALS

6. check V-belt before starting mixer.ALWAYS

1. Read owner’s manual before operating mixer.

ELECTRIC MOTORMake sure power cord has been disconnected from powersource before cleaning mixer.

use an extension cord of proper size, see chartbelow:ALWAYS

50 feet(15.24 meters)

No. 12 Wire No. 10 Wire No. 8 Wire No. 6 Wire




EXTENSION CORD SIZE

This electric motor is for .115 VAC operation only

GASOLINE ENGINEMake sure engine is turned off and spark plug wire isdisconnected before cleaning mixer.

operate mixer in an enclosed area, properventilation is required.DO NOT

stop the engine and allow engine to cool beforeadding fuel or oil.ALWAYS

check fuel, oil and air filter before starting engine.ALWAYS

MOTEUR ÉLECTRIQUEAssures vous toujours que le cable a été débranché de la prise decourant avant de nettoyer le malaxeur.

Il faut toujours utiliser une rallonge de taille appropriée, veuillez s’il vousréférer au diagramme suivant:

Ce moteur électrique à été conçu pour opération à 115 volts seulement.

MOTEUR À ESSENCEAssurez vous que le moteur est arrêté et que le fil de la bougie estdébranché avant de nettoyer le malaxeur.

pas le malaxeur dans un endroit fermé, il est nécessairede travailler dans un endroit avec une bonne aération.N’ UTILISEZ

toujours vé la courroie avant de mettre le malaxeur enmarche.VEUILLEZ

toujours le niveau d’essence et d’huile ainsi que le filtre àair avant de mettre le moteur en marche.VÉRIFIEZ

REMOVE BOLT AND FILLWITH EP. 90 GEAR OIL

ELECTRICMOTOR

CHECK DAILY

NEVER! OPERATE MIXER WITHV-BELT COVER REMOVED.

MOTORELÉCTRICO

MOTEURÉLECTRIQUE

REVISAR DIARIO

ÔTEZ LE BOULON ETREMPLISSEZ AVEC DE I’HUILEEP. 90 À ENGRENAGES

2. Keep unauthorized and untrained people awayfrom mixer during operation.

3. Make sure all safety devices (guards) are in placebefore mixer is started.

4. Keep hands and fingers away from moving objects.5. leave mixer unattended when operating.NEVER

6. inspeccione la banda antes de encender la mezcladora.SIEMPRE

1. Lea el manual de operació antes de usar la mezcladora.2. Mantenga personas que no estén autorizadas o capacitadas

alejades de la mezcladora durante el funcionamiento de lamáquina.

3. Asegúreseque todos los aparatos de seguridad esténtrabajando apropiadamente antes de usar la mezcladora.

4. Mantenga las monos y dedos alejados de objetos en moviminto.5. se aleje de la mezclaora mientras ésta, este trabajando!NUNCA

6. toujours vérifier la courroie avant de mettre le malaxeuren marche.VEUILLEZ

1. Lisez le manual d’ utilisation avant d’ utiliser le le malaxeur.2. Seul un personnel qualifié peut être authorisé à se trouver à proximité

du malaxeur quand il est en opération.3. Assurez vous que tous les dispositifs de sécurité sont en place avant

de mettre le malaxeur en marche.4. Gardez les mains et doigts loin de toute piè en mouvement.5. jamais le malaxeur sans surveillance quand il est en

opération.NE LAISSEZ

WARNING! ADVERTENCIA! AVERTISSEMENT!

NUNCA! MANEJE LA MEZCLADORASIN LA COBERTURA DE BANDA-VREMOVIDA.

N’ UTILISEZ! JAMAIS LE MALAXEURSANS LE COUVERCLE DE LA COURROIE.

DCL250

MOTOR ELÉCTRICOAsegúrese que el cable de corriente esté de empezar a limpiarla mezcladora.

use el tamaño de extensiones de alambre indicadocomo muestra el diagrama abajo:SIEMPRE

Este motor elétrico estáde .

solamente capacitado para corrientealterna 115 voltios

MÁQUINAS DE GASOLINAAsegure que la máquina este apagada y el alambre de la bujíaeste desconectado antes de empezar a limpiar la mezcladora.

encienda la mezcladora en una área cerrada; es necesarioestar en una área que tenga apropiada ventilación.NO

apague la máquina y permita que se enfrie antes deponerle gasolina o aceite.SIEMPRE

revise la gasolina, aceite, y el filtro del air antes deencender la máquina.SIEMPRE

50 pieds(15.24 métres)

CableNuméro 12

TAILLE DE LA RALLONGECable

Numéro 10Cable

Numéro 8Cable

Numéro 6




50 pies(15.24 metros)

AlambreNuméro 12




TAMAÑO DE EXTENSIÓNAlambre

Numéro 10Alambre

Numéro 8Alambre

Numéro 6

VÉRIFIEZ QUOTIDIENNEMENT

ELECTRICMOTOR

MOTORELÉCTRICO

MOTEURÉLECTRIQUE

REMOVER EL TORÑILLO YLLENAR CON ACEITE DEENGRNAJE EP. 90

P/N DCL250


MIX N' GO MIXER — SPECIFICATIONS

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MIX N' GO MIXER — DIMENSIONS (MIXER)

Figure 1. Mix N' Go Mixer Dimensions


MIX N' GO MIXER — DIMENSIONS (ELECTRIC MOTOR)

Figure 2. Electric Motor


MIX N' GO MIXER — GENERAL INFORMATIONAPPLICATION

This mixer is only intended for the production of concrete,mortar and plaster. The mixer must be used for its intendedpurposes and is not suitable for the mixing of flammable orexplosive substances. The mixer must not be used in anexplosive atmosphere.

POWER PLANTS

This portable mixer is powered by either a Honda G100K2,4-stroke, side valve, single cylinder, gasoline engine ratedat 2.5 hp @3,600 rpm. or a 0.75 hp electric motor.

DRUM ASSEMBLY

The drum is instantly removable by unscrewing counter-clockwise. When inserting drum onto gearbox shaft, make surethat drum is fully screwed onto shoulder or threads may bedamaged. Use extreme care when screwing on the drum,spinning drum onto the gearbox shaft too fast may damagegearbox.

ELECTRICAL

If mixer is equipped with an electric motor, make sure thatthe power being supplied to the motor corresponds to thevoltage rating label on the motor. Supplying the wrong voltageto the electric motor will cause severe electrical damage tothe motor.

Always make sure that OFF/ON switch on the electric motoris in the OFF position before applying power.

It is strongly recommended that when plugging in themixer's power cord into a receptacle, that a G.F.C.I. (GroundFault Current Interrupter) receptacle be used.

EXTENSION CABLES

The extension cable should be a 3-wire configuration thatincludes a ground wire that conforms to UL code. The wirecross section must be a minimum of 2.5 mm2 . Choose anextension cord of adequate current carrying as Reference inTable 5. Remember distance affects the wire size of theextension cable.

Ensure that the extension cable is carefully laid out avoid-ing wet areas, sharp edges and locations where vehiclesmight run over it. Avoid allowing the extension cable to betrapped underneath the mixer.

Unroll the extension cable fully or it will overheat and couldcatch fire. Make sure that all extension cable connectionsare dry and safe. Replace any defective or badly worn ex-tension cable immediately.

PORTABLE GENERATORS

When using a portable generator it must have a minimumoutput of 2.5 kw and be continuous rated.

GEARBOX

The gearbox oil level has been preset at the factory prior toshipping. Before inspecting the gearbox oil level (Figures 30and 31), make sure the gearbox is cold before removing thefiller plug. Fill up with EP90. or similar gear oil.

TRANSPORTING THE MIXER

Use a ramp (Figure 3) to load and unload the mixer from thetransport vehicle. Never drop the mixer onto the ground; damageto the mixer could result.

Figure 3. Mixer Loading


MIX N' GO MIXER — MIXER COMPONENTS

Figure 4. Mixer Components

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Figure 4 shows the basic components of the Mix N' GoMixer.


Figure 5. Engine Controls and ComponentsINITIAL SERVICING

The engine (Figure 5) must be checked for proper lubrication andfilled with fuel prior to operation. Refer to the manufacturers enginemanual for instructions and details of operation and servicing. Theengine shown above is a HONDA engine, operation for othertypes of engines may vary somewhat.

1. Fuel Filler Cap – Remove this cap to add unleadedgasoline to the fuel tank. Make sure cap is tightenedsecurely. DO NOT over fill.

7. Air Cleaner – Prevents dirt and other debris from enteringthe fuel system. Remove wing-nut on top of air filtercannister to gain access to filter element.

8. Choke Lever – Used in the starting of a cold engine, or incold weather conditions. The choke enriches the fuelmixture.

9. Spark Plug – Provides spark to the ignition system. Setspark plug gap to 0.6 - 0.7 mm (0.024 - 0.028 inch) Cleanspark plug once a week.

10. Muffler – Used to reduce noise and emissions.

DANGERNOTE

Operating the engine without an airfilter, with a damaged air filter, or afilter in need of replacement willallow dirt to enter the engine,causing rapid engine wear.

MIX N' GO MIXER — BASIC ENGINE

Adding fuel to the tank should be done only whenthe engine is stopped and has had an opportunity tocool down. In the event of a fuel spill, DO NOT

attempt to start the engine until the fuel residue has been completelywiped up, and the area surrounding the engine is dry.

2. Fuel Tank – Holds unleaded gasoline. For additionalinformation refer to engine owner's manual.

3. Engine ON/OFF Switch – ON position permits enginestarting, OFF position stops engine operation.

4. Recoil Starter (pull rope) – Manual-starting method. Pullthe starter grip until resistance is felt, then pull briskly andsmoothly.

5. Throttle Lever – Used to adjust engine RPM speed (leveradvanced forward SLOW, lever back toward operatorFAST).

Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stopthe flow of fuel.

6.

11. Oil Drain Plug – Remove this plug to remove oil from theengine's crankcase.

12. Dipstick/Oil Filler Cap – Remove this cap to determine ifthe engine oil is low. Add oil through this filler port asrecommended in Table 4.

WARNING

Engine components can generate extreme heat.To prevent burns, DO NOT touch these areaswhile the engine is running or immediately afteroperating. NEVER operate the engine with themuffler removed.


MIX N' GO MIXER — ASSEMBLY INSTRUCTIONS

Assembly

1. Remove the mixer drum and associated components fromthe packing container (Figure 6). Match the componentsagainst the parts list to make sure that they are all accountedfor.

Figure 6. Packing Container

4. Place the two halves of the support stand together (Figure 9).The left support stand fits into the center boss on the rightsupport stand.

5. Insert the adapter pin through bosses as shown in Figure 9.Once the adapter pin has been inserted and aligned, insertthe locking pin. Place the round part of the locking pin overthe bottom section of the adapter pin.

2. Place the mixer frame on a secure level surface, and attachthe top cover as shown in Figure 7.

3. Fit the mixing drum onto gearbox shaft as shown in Figure8. Rotate drum in a clockwise direction, make sure the drumfits right up to the shoulder on the gearbox shaft.

Figure 7. Top Cover Placement

Figure 8. Mixing Drum Placement

Figure 9. Support StandDO NOT spin the drum on fast, as this maydamage the gearbox.

CAUTIONCAUTIONCAUTIONCAUTIONCAUTION


6. Tip mixer onto mouth as shown in Figure 10, and insertsupport stand into frame swivel point.

9. Before attempting to lift mixer, locate the frame locking clip.Attach the locking clip as shown in Figure 12. This will preventthe mixing drum from moving when the mixer is positionedin an upright position.

Figure 12. Frame Locking Clip

Figure 10. Attaching Support Stand10. DO NOT tilt the mixer on a wet, smooth or slippery surface.

Figure 13. Slippery or Wet Surfaces

11. Once the stand has been assembled, and the locking clip hasbeen secured, begin tilting the mixer to an upright position.Remember always tilt from the front of the mixer as shownin Figure 14.

MIX N' GO MIXER — ASSEMBLY INSTRUCTIONS

7. Remove both wheels and wheel retainers from the packingcontainer.

8. Place one wheel on each side of the mixer's axle as shownin Figure 11. Position wheel retainer over axle to securewheel in place. Use a rubber mallet when striking wheelretainer.

Figure 11. Wheels and Wheel Retainers

Figure 14. Tilting Mixer to Upright Position


MIX N' GO MIXER — PRE-INSPECTION (GASOLINE ENGINE)

Figure 15. Engine Oil Dipstick (Removal)

3. Insert and remove the dipstick without screwing it into the fillerneck. Check the oil level shown on the dipstick.

4. If the oil level is low (Figure 16), fill to the edge of the oil fillerhole with the recommended oil type (Table 4). Maximum oilcapacity is 0.48 quarts (.45 liters)

Figure 16. Engine Oil Dipstick (Oil Level)

Before Starting

1. Read safety instructions at the beginning of manual.

2. Clean the mixer, removing dirt and dust, particularly theengine cooling air inlet, carburetor and air cleaner.

3. Check the air filter for dirt and dust. If air filter is dirty, replaceair filter with a new one as required.

4. Check carburetor for external dirt and dust. Clean with drycompressed air.

5. Check fastening nuts and bolts for tightness.

Engine Oil Check

1. To check the engine oil level, place the mixer on securelevel ground with the engine stopped.

2. Remove the filler dipstick from the engine oil filler hole(Figure 15) and wipe clean.

CAUTIONCAUTIONCAUTIONCAUTIONCAUTIONNEVER operate the mixer ina confined area or enclosedarea structure that does notprovide ample free flow of air.

ALWAYS wear approved eye and hearingprotection before operating the mixer.

NEVER place hands inside drum while theengine is running. ALWAYS shut the enginedown before performing any kind ofmaintenance service on the mixer.

Fuel Check

Motor fuels are highly flammable and can be dangerous ifmishandled. DO NOT smoke while refueling. DO NOT attemptto refuel the mixer if the engine is hot! or running.

1. Remove the gasoline cap located on top of fuel tank.

2. Visually inspect to see if fuel level is low. If fuel is low, replenishwith unleaded fuel.

3. When refueling, be sure to use a strainer for filtration. DONOT top-off fuel. Wipe up any spilled fuel.

V-Belt Check

A worn or damaged V-belt can adversely affect the performanceof the trowel. If a V-belt is defective or worn simply replace the V-belt as outlined in the maintenance section of this manual.

Explosive Fuel

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MIX N' GO MIXER — INITIAL START-UP (ELECTRIC MOTOR)

CAUTION:CAUTION:CAUTION:CAUTION:CAUTION:DO NOT attempt to operate the mixer untilthe Safety, General Information andInspection sections have been read andunderstood.

Initial Start-up Instructions (Electric Motor)

Starting

1. Before starting, make sure mixer is positioned on a secureflat surface to prevent tipping.

2. Use an extension cord (see Table 5) of adequate currentcarrying capacity, insert the electric motor's power plug intoone end of the extension cord.

3. NEVER! use a worn or frayed extension cord.

4. NEVER! operate mixer with V-belt cover removed.

5. Plug the other end of the extension cord into a 120 VACG.F.C.I. protected receptacle. Remember the power require-ments for this electric motor is 120 VAC, 60 Hz. The use ofany other input voltage will severely damage the motor.

DANGERDANGERDANGERDANGERDANGERNEVER! touch the power cord (Figure 17)with wet hands or while standing in waterwhen it is connected to a power source. Thepossibly exists of electrical shock(electrocution) even death. NEVER! spray

water directly on the electric motor.

POWERCORD

(POWER ON)

WETHANDS

Figure 17. Extension Cord (Wet Hands)

WARNING:WARNING:WARNING:WARNING:WARNING:ALWAYS read the label on the electric motorbefore applying power. The label will indicate theproper power requirements for the motor.Remember the use of any other input voltage willseverely damage the motor.

WARNING:WARNING:WARNING:WARNING:WARNING:To prevent tripping (Figure 18) of both the mixerand personnel, position the extension cord so thatit lays flat and is not curled underneath the mixer.

Figure 18. Mixer (Tripping)

6. The drum should be rotating allowing the mixing process tobegin. Use a shovel (Figure 19) to place the cement mixinside the drum, add water as required. Be careful to onlyplace the tip of the shovel inside the drum. Placing the shovelall the way inside the drum will cause the shovel to strike theblades. This condition will make the shovel rotate, and couldcause injury to personnel.

Figure 19. Mixing Drum (Placing cement Mix))

6. See Table 3 for mixing hints. NEVER! place hands inside thedrum while the drum is rotating.

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MIX N' GO MIXER — INITIAL START-UP (GASOLINE ENGINE)

Starting the Engine (HONDA engine)

1. Place the engine fuel valve lever (Figure 20) to the "ON"position.

DO NOT attempt to operate the mixer untilthe Safety, General Information andInspection sections of this manual havebeen read and thoroughly understood.

2. Place the trowel's throttle lever (Figure 21) to the "IDLE"position.

Figure 20. Engine Fuel Valve Lever (ON Position)

Figure 21. Throttle Lever (Idle Position)

3. Place the choke lever (Figure 22) in the "OPEN " positionif starting a cold engine.

4. Place the choke lever (Figure 23) in the "CLOSED " positionif starting a warm engine or the temperature is warm.

Figure 22. Engine Choke Lever (Open)

Figure 23. Engine Choke Lever (Closed)

5. Place the engine ON/OFF switch (Figure 24) in the "ON "position.

Figure 24. Engine ON/OFF Switch (ON Position)

This section is intended to assist the operator with the initialstart-up of the walk-behind trowel. It is extremely important thatthis section be read carefully before attempting to use the trowelin the field.


MIX N' GO MIXER — INITIAL START-UP (GASOLINE ENGINE)

7. If the engine has started, slowly return the choke lever(Figure 23 ) to the CLOSED position. If the engine has notstarted repeat steps 1 through 6.

8. Before the mixer is placed into operation, run the engine forseveral minutes. Check for fuel leaks, and noises that wouldassociate with a lose V-belt cover or component.

9. To begin mixing, place the throttle lever (Figure 26) in the"RUN" position

Figure 26. Throttle Lever (Run Position)

6. Grasp the starter grip (Figure 25) and slowly pull it out. Theresistance becomes the hardest at a certain position, corre-sponding to the compression point. Pull the starter grip brisklyand smoothly for starting.

Figure 25. Starter Grip

Figure 27. Throttle Lever (Idle Position)

2. After the engine cools, turn the engine ON/OFF switch to the“OFF” position (Figure 28 ).

Figure 28. Engine ON/OFF Switch (OFF Position)

3. Close the fuel shut- off valve (Figure 29) by moving the fuelvalve lever to the OFF position.

Figure 29. Fuel Valve Lever (OFF Position)

Stopping The Engine

Normal Shutdown1. Move the throttle lever to the IDLE position (Figure 27) and

run the engine for three minutes at low speed.

Emergency Showdown

1. Move the throttle lever quickly to the IDLE position, and turnthe engine ON/OFF switch to the OFF position.


MIX N' GO MIXER — MAINTENANCE

Maintenance

Gearbox Oil Check

1. Position the mixer on a level surface and place a support blockunder the front of the mixer frame as shown in Figure 30. Thiswill level the mixer.

2. NEVER! check the gearbox oil level with the mixer tilted up ordown. ALWAYS check the gearbox oil level with the mixer in alevel position.

Figure 30. Mixer Positioning (Gearbox Oil Level)

5. Insert oil filler plug and tighten.

Figure 31. Gearbox Oil Level Check

Gerarbox Removal

1. Remove drum by turning counter-clockwise to release fromgearbox shaft.

2. Remove pulley, remember the nut securing the pulley is left-hand threaded. Remove circlip, and draw out shaft.

3. Remove the 5 bolts securing rear plate.

4. Reassemble in reverse order, taking care to ensure gear teethare meshed correctly.

V-Belt Check

1. To adjust V-belts, remove V-belt cover and loosen the mainmotor mount bolts, raise electric motor and retighten bolts.Belt tension should be adjusted so that the maximum deflec-tion is approximately 3/8 inch (10 mm).

2. Replace V-belt cover.

CAUTION :Check the gearbox oil level monthlybefore operating mixer. Low oil level or nooil will severely damage gearbox.

3. Before inspecting the gearbox oil level, make sure the gearboxis cold before removing the filler plug. Hot! oil can burn skin andcause injury. Let oil cool before checking.

4. Remove gearbox oil filler plug (Figure 31) and fill with EP90 orsimilar gear oil to the level of the filler plug. Replace gearbox oilevery 3,000 hours. Gerabox oil capacity is 8-10 ounces.


MIX N' GO MIXER — MAINTENANCE (GASOLINE ENGINE)

Reference manufacturer enginemanual for specific servicinginstructions.

NOTE

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MaintenancePerform the scheduled maintenance procedures as definded byTable 6 and below:

DAILY

■ Thoroughly remove dirt and oil from the engine and controlarea. Clean or replace the air cleaner elements as necessary.Check and retighten all fasteners as necessary. Check thegearbox for oil leaks. Repair or replace as needed.

WEEKLY

■ Remove the fuel filter cap and clean the inside of the fueltank.

■ Remove or clean the filter at the bottom of the tank.

■ Remove and clean the spark plug (Figure 32), then adjustthe spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unithas electronic ignition, which requires no adjustments.

Figure 34. Engine Air Cleaner

DO NOT use gasoline as a cleaning solvent,because that would create a risk of fire orexplosion.

DANGER :

ENGINE AIR CLEANER

1. Remove the air cleaner cover and foam filter element asshown in Figure 34.

2. Clean foam element in warm, soapy water or nonflammablesolvent. Rinse and dry thoroughly. Dip the element in cleanengine oil and completely squeeze out the excess oil from theelement before installing.

ENGINE OIL

1. Drain the engine oil when the oil is warm as shown inFigure 33.

2. Remove the oil drain bolt and sealing washer and allowthe oil to drain into a suitable container.

3. Replace engine oil with recommended type oil as listedin Table 4. Engine oil capacity is .48 quarts (0.45 liters).DO NOT overfill.

4. Install drain bolt with sealing washer and tighten securly.

Figure 33. Engine Oil (Draining)

Figure 32. Spark Plug Gap

MIX N' GO MIXER — MAINTENANCE (GASOLINE ENGINE)


MIX N' GO MIXER — PREPARATION FOR LONG -TERM STORAGEMixer Storage

For storage of the mixer for over 30 days, the following isrecommended:

Drain the fuel tank completely, or add STA-BIL to thefuel.

Run the engine until the fuel is completely consumed.

Completely drain used oil from the engine crankcaseand fill with fresh clean oil, then follow the proceduresdescribed in the engine manual for engine storage.

Clean the entire mixer and engine compartment.

Cover the mixer and place it a clean dry area, that isprotected from harsh elements.


NOTE PAGE


MIX N' GO MIXER — TROUBLESHOOTING (ENGINE)

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MIX N' GO MIXER — TROUBLESHOOTING (ENGINE/MIXER)

GNITOOHSELBUORTREXIM.8ELBAT


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How to read the marks and remarks used in this partsbook.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serialnumber range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that thecorresponding part is utilized only with this specific modelnumber or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column, *, #, +, %, or■, belong to the same assembly or kit.

Note: If more than one of the same reference number is listed,the last one listed indicates newest (or latest) part available.

The contents of this partscatalog are subject to changewithout notice.

If more than one of the samereference number is listed, thelast one listed indicates newest(or latest) part available.

NOTE

NOTE

MIX N' GO MIXER — EXPLANATION OF CODE IN REMARKS COLUMN


MIX N' GO MIXER — SUGGESTED SPARE PARTS

MIX N' GO MIXER 1 TO 3 UNITS1 to 3 Units

Qty. P/N Description2 ............ DM1840 ........... V-BELT, A23 (ELECTRIC MOTOR)

MIX N' GO MIXER 1 TO 3 UNITS WITH HONDAG100K2QA2,

1 to 3 UnitsQty. ........ P/N .............................. Description2 ............ 9807354776 ................ SPARK PLUG HONDA2 ............ 17631ZH7003 ............. TANK CAP (HONDA)3 ............ 17211896000 .............. AIR CLEANER ELEMENT (HONDA)2 ............ 17218ZE2505 ............. FILTER OUTER (HONDA)4 ............ 10611 .......................... V-BELT (A-21)


MIX N' GO MIXER — NAME PLATE AND DECALSNAME PLATE AND DECALS

WARNING!

ALARMA!

AVERTISSEMENT!

ENGLISH - WARNING! TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL

ESPAÑOL - ATENCION! PARA REDUCIR EL RIESGO DEL LESIONES EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES

FRANÇAIS - ATTENTION! AFIN DE DIMINUER LE RISQUE DE BLESSURES L’UTILISATEUR DOIT LIRE ET COMPRENDRE CE MANUEL D’ INSTRUCTIONS

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WARNING!

ALARMA!

AVERTISSEMENT!

ENGLISH - WARNING! TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL

ESPAÑOL - ATENCION! PARA REDUCIR EL RIESGO DEL LESIONES EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES

FRANÇAIS - ATTENTION! AFIN DE DIMINUER LE RISQUE DE BLESSURES L’UTILISATEUR DOIT LIRE ET COMPRENDRE CE MANUEL D’ INSTRUCTIONS


MIX N' GO MIXER — NAME PLATE AND DECALS

NAME PLATE AND DECALS

NAMEPLATE AND DECALS.NO PART NO PART NAME QTY. REMARKS1* DCL251 DECAL: WARNING MQ 12* 510165 DECAL: MQ MIX N GO 13 DECAL: NAMEPLATE 1 CONTACT MQ PARTS DEPT.4* DCL250 DECAL: WARNING MAINTENANCE 1

SEE DECAL ILLUSTRATIONS ON PAGES 11 AND 12.


MIXER ASSY.

MIX N' GO MIXER — MIXER ASSY.


MIX N' GO MIXER — MIXER ASSY.

MIXER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1# DM3150 HEX HEAD BOLT M12 x 70 12# DM1356 OIL FILLER PLUG M14 x 2 x 15L 13# DM1912 HEX NUT M10 24# DM355 HEX HEAD BOLT M8 x P1.25 x 24L 35# DM3151 FLAT WASHER M12 26# DM3152 HEX NUT M12 17 SP9012 TOGGLE SWITCH .................................... 1 ......... INCLUDES ITEM W/*8* SWITCH, BOOT 19# DM1320 GEAR BOX BACK COVER 110# DM1357 GEAR BOX SEAL 11 DM1380 BELT GUARD 112 DM1821 DRIVE PULLEY ........................................ 1 ......... ELECTRIC MOTOR ONLY13 DM1822 SET SCREW M6 x 12L 114 DM2020 BOLT M6 x 18 215 DM1840 V-BELT, A23 ............................................. 1 ......... ELECTRIC MOTOR ONLY16# DM1332 NUT M12 117# DM1810 GEARBOX PULLEY 118# DM1353 OIL SEAL 20 x 42.5 x 10 119# DM1352 BEARING RACE 6004 120# DM1331 WORMSHAFT 121# DM1310 GEARBOX CASE 122# DM1351 BEARING RACE 6006 123# DM1333 WORMSHAFT (DRUM) 124 DM1351 BEARING RACE 6006 125 DM1720 WHEEL RETAINER 226 DM1711 WHEEL, RUBBER 227 DM1641 HEX NUT M8 228 DM2021 NUT 228 DM1110 MAIN FRAME 129 DM1911 HEX HEAD BOLT M10 x P1.5 x 40L 330 DM1141 DRUM LOCK 131 DM1527 HEX NUT M10 232 DM1524 BOLT 233 DM1400 STEEL DRUM 134 DM1414 STEEL DRUM BLADE 235 DM1613 HANDLE GRIP, RUBBER 236 DM1630 TOP COVER CLAMP 237 DM1631 SCREW 5.5 x 25 238 DM1632 LOCK WASHER 239 DM1620 TOP COVER, PLASTIC 140 DM1640 BOLT M8 SPECIAL DOME HEAD 241 DM1221 STAND, ADAPTER 142 DM1212 STAND, BOTTOM LH (2 BOSS) 143 DM1213 STAND, BOTTOM RH (1 BOSS) 144 DM1231 CLIP LINCH PIN 145 DM3050 NUT M8BOLT M8 x 35 446 DM3051 BOLT M8 x 35 447 DM3000 ENGINE MOUNT (GASOLINE) 148 10649 ENGINE, 2.5 HP HONDA G100K2QA2 149# DM1358 RETAINER RING 150 34579 MOTOR, ELECTRIC 3/4 H.P. 151 DM1810 GEARBOX ASSEMBLY ............................ 1 ......... INCLUDES ITEMS/#52 MS01 V-BELT, A24 ............................................. 1 ......... GASOLINE ENGINE ONLY53 EM901006 DRIVE PULLEY ........................................ 1 ......... GASOLINE ENGINE ONLY


AIR CLEANER ASSY.

HONDA G100K2QA2 ENGINE — AIR CLEANER ASSY.


HONDA G100K2QA2 ENGINE — AIR CLEANER ASSY.

AIR CLEANER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 15721896010 TUBE, BREATHER 12 17211896000 ELEMENT, AIR CLEANER 13 17212896000 GRID, AIR CLEANER 14 17220ZG0000 HOUSING, AIR CLEANER .............................. 1 ............. INCLUDES ITEMS W/*5 17231ZG0000 COVER, AIR CLEANER 16* 90325044000 WING NUT, TOOL BOX SETTING 17 9405005000 NUT, FLANGE 5MM 28* 9410106800 WASHER, PLAIN 6MM 1


CAMSHAFT ASSY.

HONDA G100K2QA2 ENGINE — CAMSHAFT ASSY.


HONDA G100K2QA2 ENGINE — CAMSHAFT ASSY.

CAMSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 12209ZG1H11 SEAL, VALVE STEM 12 14111ZC0000 CAMSHAFT 13 14711ZG1H10 VALVE, IN. 14 14721ZG1H10 VALVE, EX. 15 14732ZC0000 LIFTER, VALVE 26 14751896000 SPRING, VALVE 27 14771ZG0000 RETAINER, VALVE SPRING 28 14801892000 ADJUSTER, TAPPET CLEARANCE 3.15 28 14803892000 ADJUSTER, TAPPET CLEARANCE 3.25 28 14806892000 ADJUSTER, TAPPET CLEARANCE 3.34 28 14809892000 ADJUSTER, TAPPET CLEARANCE 3.43 28 14812892000 ADJUSTER, TAPPET CLEARANCE 3.52 28 14815892000 ADJUSTER, TAPPET CLEARANCE 3.61 28 14818892000 ADJUSTER, TAPPET CLEARANCE 3.72 28 14820892000 ADJUSTER, TAPPET CLEARANCE 3.82 29 90452ZG0000 WASHER 12MM 110 90452ZG0000 WASHER 12MM 1


CARBURETOR ASSY.

HONDA G100K2QA2 ENGINE — CARBURETOR ASSY.


HONDA G100K2QA2 ENGINE — CARBURETOR ASSY.

CARBURETOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS1* 16010ZG0812 GASKET SET 12* 16011ZE0005 VALVE SET, FLOAT 13* 16013ZG0811 FLOAT SET 14* 16015ZG0811 CHAMBER SET, FLOAT 16* 16016ZG0W00 SCREW SET 17* 16024ZE1811 SCREW SET, DRAIN 18* 16028ZG0811 SCREW SET 19* 16044ZG0W00 CHOKE SET 110 16100ZG0W02 CARBURETOR ASSEMBLY BF11B B ............. 1............. INCLUDES ITEMS W/*11* 16124ZE0005 SCREW, THROTTLE STOP 112* 16166ZG0W01 NOZZLE, MAIN 113* 16173ZG0811 O-RING 114 16211ZG0020 INSULATOR, CARBURETOR 115 16212ZG0800 GASKET, INSULATOR 116 16221ZG0801 GASKET, CARBURETOR 117 16269ZG0800 GASKET, AIR CLEANER 118* 16953ZG0812 LEVER, VALVE 119* 16954ZE1812 PLATE, LEVER SETTING 120* 16956ZE1811 SPRING, VALVE LEVER 121* 16957ZE1812 GASKET, VALVE 122* 16967ZG0811 CUP, FUEL STRAINER 123* 93500030060H SCREW, PAN 3X6 224 99101ZG00500 JET, MAIN #50 (OPTIONAL) 124 99101ZG00520 JET, MAIN #52 (OPTIONAL) 124* 99101ZG00550 JET, MAIN #55 125* 99204ZE00350 JET SET, PILOT #35 1


CONTROL ASSY.

HONDA G100K2QA2 ENGINE — CONTROL ASSY.


HONDA G100K2QA2 ENGINE — CONTROL ASSY.CONTROL ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 16551ZG0000 ARM, GOVERNOR 12 16555ZG0000 ROD, GOVERNOR 13 16561ZG0000 SPRING, GOVERNOR 14 16562ZG0000 SPRING, THROTTLE RETURN 15 16570ZG0W00 CONTROL ASSEMBLY, STANDARD ................ 1............. INCLUDES ITEMS W/*6* 16571ZG0000 LEVER, CONTROL (STANDARD) 17* 16572ZG0000 BASE, CONTROL (STANDARD) 18* 16574ZE1000 SPRING, LEVER 19* 16575ZG0000 WASHER, CONTROL LEVER 110* 16578ZE1000 SPACER, CONTROL LEVER 111* 16576891000 HOLDER, CABLE 112* 16584883300 SPRING, CONTROL ADJUSTING 113 16594883010 HOLDER, WIRE (OPTIONAL) 115 90015ZE5010 BOLT, GOVERNOR ARM 118 90605230000 CIRCLIP 5MM (OPTIONAL) 120 93500040080A SCREW, PAN 4X8 (OPTIONAL) 121* 93500050250A SCREW, PAN 5X25 122* 93500050160A SCREW, PAN 5X16 123* 9405006000 NUT, FLANGE 6MM 224 90013883000 BOLT, FLANGE 6X12 (CT200) 2


CRANKCASE COVER ASSY.

HONDA G100K2QA2 ENGINE — CRANKCASE COVER ASSY.


HONDA G100K2QA2 ENGINE — CRANKCASE COVER ASSY.

CRANKCASE COVER (1) ASSY.

NO. PART NO. PART NAME QTY. REMARKS2 11300ZG0010 COVER ASSEMBLY, CRANKCASE ................. 1............. INCLUDES ITEMS W/*3 11381ZG0800 GASKET, CASE COVER 14 15600ZG4003 CAP ASSEMBLY, OIL FILLER ......................... 1............. INCLUDES ITEMS W/#5 15620ZG0003 CAP, OIL FILLER 16 15625ZG0000 GASKET, OIL FILLER CAP 17# 15625ZE1003 GASKET, OIL FILLER CAP 18 16511896000 WEIGHT, GOVERNOR 29* 16512ZG0000 HOLDER, GOVERNOR WEIGHT 110 16513ZE1000 PIN, GOVERNOR WEIGHT 211 16531ZG0000 SLIDER, GOVERNOR 112 16541896000 SHAFT, GOVERNOR ARM 113 90015883000 BOLT, FLANGE 6X28 614 90131ZE1000 BOLT, DRAIN PLUG 215 90601ZE1000 WASHER, DRAIN PLUG10.2MM 216* 90602ZE1000 CLIP, GOVERNOR HOLDER 117* 91202892004 OIL SEAL 17X30X6 (NOK) 118 9410105000 WASHER, PLAIN 5MM 119* 9410106800 WASHER, PLAIN 6MM 121 9425108000 PIN, LOCK 8MM 122* 961006203000 BEARING, RADIAL BALL 6203 1


HONDA G100K2QA2 ENGINE — CRANKSHAFT ASSY.CRANKSHAFT ASSY.


HONDA G100K2QA2 ENGINE — CRANKSHAFT ASSY.

CRANKSHAFT ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 13310ZG0601 CRANKSHAFT, Q-TYPE .................................... 1 ........... INCLUDES ITEMS W/*4 90745ZE1600 KEY 4.78X4.78X38 15* 961006203000 BEARING, RADIAL BALL 1


HONDA G100K2QA2 ENGINE — CYLINDER BARREL ASSY.CYLINDER BARREL ASSY.


HONDA G100K2QA2 ENGINE — CYLINDER BARREL ASSY.

CYLINDER BARREL ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 12000ZG0020 CYLINDER ASSEMBLY.................................... 1............. INCLUDES ITEMS W/*3* 12133896306 GUIDE, VALVE OS (OPTIONAL) 24 12221ZG0030 CYLINDER HEAD 15 12281ZC0003 GASKET, CYLINDER HEAD 16 12351ZG0810 BED, ENGINE Q-TYPE 18 12361ZG0000 COVER, TAPPET ROOM 19 12370ZG0000 SEPARATOR, INNER 110 12375ZG0010 GASKET, TAPPET COVER 111 90002892000 BOLT, FLANGE 5X10 412 90041896000 BOLT, STUD 5X80 213* 91202892004 OIL SEAL 17X30X6 (NOK) 114 91231816000 OIL SEAL 117 9430108140 PIN A, DOWEL 8X14 218 958010603500 BOLT, FLANGE 6X35 619 957010801800 BOLT, FLANGE 8X18 421 9807354776 SPARK PLUG, BRMR4A (NGK) 1


HONDA G100K2QA2 ENGINE — FAN COVER ASSY.FAN COVER ASSY.


HONDA G100K2QA2 ENGINE — FAN COVER ASSY.

FAN COVER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 19610ZG0W20ZB COVER, FAN *R8* (BRIGHT RED) 12 19631ZG0000 SHROUD 15 19721ZG0W20 COVER, TOP 17 36100ZE1015 SWITCH ASSEMBLY, ENGINE STOP 18 90013883000 BOLT, FLANGE 6X12 (CT200) 29 90652SB2023 CLIP, TUBE 7MM 110 90013883000 BOLT, FLANGE 6X12 (CT200 4


HONDA G100K2QA2 ENGINE — FLYWHEEL ASSY.FLYWHEEL ASSY.


HONDA G100K2QA2 ENGINE — FLYWHEEL ASSY.

FLYWHEEL ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 19511ZG0W00 FAN, COOLING 12 28450ZG0822 PULLEY, STARTER 15 31100ZG0010 FLYWHEEL 16 90741035000 KEY, WOODRUFF 3X5 17 9405012000 NUT, FLANGE 12MM 1


HONDA G100K2QA2 ENGINE — FUEL TANK ASSY.FUEL TANK ASSY.


HONDA G100K2QA2 ENGINE — FUEL TANK ASSY.FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS5 17510ZG0W00ZA TANK, FUEL *NH31* (MCKINLEY WHITE) 16 16955ZE1000 JOINT, FUEL TANK 17 91353671003 O-RING 13.5X1.5 (ARAI) 18 17620ZH7023 CAP, FUEL FILLER .......................................... 1 ............. INCLUDES ITEMS W/*9 17620ZE2W00 CAP, FUEL FILLER 110* 17631ZH7003 GASKET, FUEL FILLER CAP 112 17672ZE2W01 FILTER, FUEL 116 9405006000 NUT, FLANGE 6MM 217 950014500360M BULK HOSE, FUEL (4.5X3000) (4.5X55) 119 9500202080 CLIP, TUBE B8 220 957010601400 BOLT, FLANGE 6X14 1


NOTE PAGE


HONDA G100K2QA2 ENGINE — GASKET KIT ASSY.GASKET KIT ASSY.

NO. PART NO. PART NAME QTY. REMARKS061A1ZG0801 GASKET KIT .................................................... 1............. INCLUDES ITEMS W/*

1* 11381ZG0800 GASKET, CASE COVER 12* 12281ZC0003 GASKET, CYLINDER HEAD 13* 12375ZG0010 GASKET, TAPPET COVER 15* 16212ZG0800 GASKET, INSULATOR 17* 16221ZG0801 GASKET, CARBURETOR 18* 16269ZG0800 GASKET, AIR CLEANER 110* 18381ZG0800 GASKET, MUFFLER 1


IGNITION COIL ASSY.

HONDA G100K2QA2 ENGINE — IGNITION COIL ASSY.


HONDA G100K2QA2 ENGINE — IGNITION COIL ASSY.IGNITION COIL ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 30500ZG0W01 COIL ASSEMBLY, IGNITION ............................ 1............. INCLUDES ITEMS W/*3 30563ZG0000 GROMMET, IGNITION WIRE 15* 30701888014 CAP, IGNITION (TOYO) 16* 30702888003 TERMINAL, PLUG 17 36101ZG0000 WIRE, STOP SWITCH 18 90121952000 BOLT, FLANGE 6X25 2


MUFFLER ASSY.

HONDA G100K2QA2 ENGINE — MUFFLER ASSY.


HONDA G100K2QA2 ENGINE — MUFFLER ASSY.

MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS2* 18310ZG0830 MUFFLER (W/PROTECTOR) 14* 18320ZG0810 PROTECTOR, MUFFLER 16* 18321896000 SEPARATOR, MUFFLER 18 18331896620 DEFLECTOR, MUFFLER (OPTIONAL) 110 18381ZG0800 GASKET, MUFFLER 111 90046ZG0000 BOLT, STUD 6X50 212 90002ZG0003 SCREW, TAPPING 4X8 (OPTIONAL) 214* 93500060060A SCREW, PAN 6X6 215 9405006000 NUT, FLANGE 6MM 220 18300ZG0U01 MUFFLER ASSEMBLY ..................................... 1............. INCLUDES ITEMS W/*


PISTON ASSY.

HONDA G100K2QA2 ENGINE — PISTON ASSY.


HONDA G100K2QA2 ENGINE — PISTON ASSY.

PISTON ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 13010ZC0003 RING SET, PISTON -STANDARD 11 13011ZC0003 RING SET, PISTON - OS 0.25 ( OPTIONAL) 11 13012ZC0003 RING SET, PISTON - OS 0.50 (OPTIONAL) 11 13013ZC0003 RING SET, PISTON - 0.75 (OPTIONAL) 12 13101ZC0003 PISTON - STANDARD 12 13102ZC0003 PISTON - OS 0.25 (OPTIONAL) 12 13103ZC0003 PISTON- OS 0.50 (OPTIONAL) 12 13104ZC0003 PISTON- 0.75 (OPTIONAL) 13 13111892000 PIN, PISTON 14 13115147000 CLIP, PISTON PIN 10MM 25 13200ZG0000 ROD ASSY., CONNECTING STANDARD ......... 1............. INCLUDES ITEMS W/*5 13200ZG0305 ROD ASSY., CONNECTING (UNDER SIZE) .... 1............. INCLUDES ITEMS W/*

OPTIONAL8* 90001ZG0000 BOLT, CONNECTING ROD 2


RECOIL STARTER ASSY.

HONDA G100K2QA2 ENGINE — RECOIL STARTER ASSY.


HONDA G100K2QA2 ENGINE — RECOIL STARTER ASSY.

RECOIL STARTER (3) ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 28400ZGOWO2ZC STARTER ASSY., RECOIL *R8* ..................... 1 ............. INCLUDES ITEMS W/*2* 28410ZGOWO2ZC CASE, RECOIL STARTER *R8* 13* 28421ZGOWO2 REEL, RECOIL STARTER 14* 28422ZGOWO2 RATCHET, STARTER 15* 28433ZGOWO2 GUIDE, RATCHET 16* 28441ZH8003 SPRING, FRICTION 17* 28442ZH8003 SPRING, RECOIL STARTER 18* 28461ZGOWO2 GRIP, STARTER 19* 28462ZGOWO2 ROPE, RECOIL STARTER 110* 9000-ZH8003 SCREW, SETTING 311 957010600800 BOLT, FLANGE 6X8 1


LABELS

HONDA G100K2QA2 ENGINE — LABELS


HONDA G100K2QA2 ENGINE — LABELS

LABELS

NO. PART NO. PART NAME QTY. REMARKS2 87521ZG0W50 EMBLEM 14 87522ZE1810 MARK, CAUTION (EXTERNAL) 17 87528ZG0810 MARK, EXTERNAL 18 87528883661 MARK, CHOKE 19 87532ZG0810 MARK, THROTTLE( ENGLISH, FRENCH, GERMAN) 1


PAYMENT TERMS

Terms of payment for parts are net 10 days.

FREIGHT POLICY

All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s responsibility ceases when a signedmanifest has been obtained from the carrier,and any claim for shortage or damage must besettled between the consignee and the carrier.

MINIMUM ORDER

The minimum charge for orders from Multiquipis $15.00 net. Customers will be asked forinstructions regarding handling of orders notmeeting this requirement.

RETURNED GOODS POLICY

Return shipments will be accepted and creditwill be allowed, subject to the followingprovisions:

1. A Returned Material Authorization mustbe approved by Multiquip prior to shipment.

2. To obtain a Return Material Authorization,a list must be provided to Multiquip PartsSales that defines item numbers,quantities, and descriptions of the items tobe returned.

a. The parts numbers and descriptionsmust match the current parts pricelist.

b. The list must be typed or computergenerated.

c. The list must state the reason(s) forthe return.

d. The list must reference the salesorder(s) or invoice(s) under whichthe items were originally purchased.

e. The list must include the name andphone number of the personrequesting the RMA.

3. A copy of the Return MaterialAuthorization must accompany the returnshipment.

PRICING AND REBATES

Prices are subject to change without priornotice. Price changes are effective on a specificdate and all orders received on or after that datewill be billed at the revised price. Rebates forprice declines and added charges for priceincreases will not be made for stock on hand atthe time of any price change.

Multiquip reserves the right to quote and selldirect to Government agencies, and to OriginalEquipment Manufacturer accounts who useour products as integral parts of their ownproducts.

SPECIAL EXPEDITING SERVICE

A $20.00 to $50.00 surcharge will be added tothe invoice for special handling including busshipments, insured parcel post or in caseswhere Multiquip must personally deliver theparts to the carrier.

LIMITATIONS OF SELLER’S LIABILITY

Multiquip shall not be liable here under fordamages in excess of the purchase price of theitem with respect to which damages are claimed,and in no event shall Multiquip be liable for lossof profit or good will or for any other special,consequential or incidental damages.

LIMITATION OF WARRANTIES

No warranties, express or implied, are made inconnection with the sale of parts or tradeaccessories nor as to any engine notmanufactured by Multiquip. Such warrantiesmade in connection with the sale of new,complete units are made exclusively by astatement of warranty packaged with suchunits, and Multiquip neither assumes notauthorizes any person to assume for it anyother obligation or liability whatever inconnection with the sale of its products. A partfrom such written statement of warranty, thereare no warranties, express, implied or statutory,which extend beyond the description of theproducts on the face hereof.

4. Freight is at the sender’s expense. Allparts must be returned freight prepaid toMultiquip’s designated receiving point.

5. Parts must be in new and resalablecondition, in the original Multiquip package(if any), and with Muiltiquip part numbersclearly marked.

6. The following items are not returnable:

a. Obsolete parts. (If an item is listedin the parts price book as beingreplaced by another item, it isobsolete.)

b. Any parts with a limited shelf life(such as gaskets, seals, “O” rings,and other rubber parts) that werepurchased more than six monthsprior to the return date.

c. Any line item with an extended dealernet price of less than $5.00.

d. Special order items.

e. Electrical components.

f. Paint, chemicals, and lubricants.

g. Decals and paper products.

h. Items purchased in kits.

7. The sender will be notified of any materialreceived that is not acceptable.

8. Such material will be held for 5 workingdays from notification, pendinginstructions. If a reply is not receivedwithin 5 days, the material will be returnedto the sender at his expense.

9. Credit on returned parts will be issued atdealer net price at time of the originalpurchase, less a 15% restocking charge.

10. In cases where an item is accepted forwhich the original purchase documentcan not be determined, the price will bebased on the list price that was effectivetwelve months prior to the RMA date.

11. Credit issued will be applied to futurepurchases only.

Effective: July 1, 2000 TERMS AND CONDITIONS OF SALE — PARTS


NOTE PAGE

MULTIQUIP INC.POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-537-3927E-MAIL: [email protected]: multiquip.com

Atlanta • Boise • Dallas • Houston • NewarkQuebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX

HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING

PARTS DEPARTMENT800-427-1244 or 310-537-3700FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE800-478-1244 or 310-537-3700FAX: 310- 537-4259

WARRANTY DEPARTMENT888-661-4279, or 310-661-4279FAX: 310- 537-1173

MAIN800-421-1244 or 310-537-3700FAX: 310-537-3927

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