mixers catalog en[1]

8/14/2019 Mixers Catalog en[1]

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ENGINEERING AND PROCESSINGOF POWDERED PRODUCTS

Blenders for solid products

Micron Proces has the whole range of blenders for solid

products, in discontinuous and continuous, designed for

the mixing of powders and additions of liquids. Units

conceived to be employed at all the sectors

(nourishment, drugstore, cosmetics, minerals, fodder,

etc.).

Depending on the products to treating, and their bulk

densities, the type of blender is selected, as well as the

proportions to mixing and the degree of cleanliness for

every change of product.


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MODEL

Total capacity (m 3)

Useful capacity(m 3)

Power of the arm(Kw)

r.p.m. of the arm

Power of the screw(Kw)

r.p.m. of the screw

Weight (Kg.)

CONICAL BLENDER

CONICAL BLENDERThe conical blenders are composed basically by a conical

base and an endless screw that takes charge of the rotation

and the adjournment of the product. The above mentioned

endless screw rotates on itself and this acts as vertical

transport of the product.

The consumption of energy of this type of blenders is

reduced due to the fact that the particles that have been

raised by the endless screw fall down towards the bottom of

the blender to be raised and transported again.

The time of mixture of the conical blenders use to have an

average 10-15 minutes.

The advantages that we find in the conical blenders are the

following ones: Soft mechanical treatment , ideal for handling solid,

granulated or products sensitive to the heat, since the

increase of temperature is minimal. It is possible to realize a complete unload without there

stay remains of the treated product.

Ideal blender for processing small lots and with mixtureproportions of 1:5000 parts .

Due to the low speed of the elements of mixture, the wear

of these is minimal, for what its maintenance is only of oil

and fat for the transmission.

TECHNICAL CHARACTERISTICS OF THE MC BLENDERS

Note: The information is approximate and can be subjected to variation without previous notice.


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CONICAL BLENDER

Blender Unload

CONICAL MIXER

Detail of two unloads in parallel belonging to a conical blender

of 1.500 useful liters in steel inox AISI-316. This system isused to canalize the product to two different routes of

process.

In this photo we can emphasize the utility of a conical blender in process of dosing and mixing, we can observe the endless

screws for dosing product and the load cells installed with a dosing equipment and automatic mixture.

This blender of 5.000 liters (total), polished mirror, was designed in execution AISI-304 for all the parts in contact with product,especially for nourishing products. With apparent final densities of 0,7 gr/cm 3.

Scale Conical Blender

Mixing Screw

Detail of the interior of a conical blender of 5.000 liters , where

we can appreciate the endless screw finished polished mirror

and the arm with finishing in nourishing polyurethane . Theinterior of the machine is a finished polished mirror.


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HIGH TURBULENCE BLENDER

The high turbulence blenders are made up of a cylinder, placed horizontally,and a longitudinal axle with plough shovels which provoke the agitation of theparticles.We can install high speed agitators , which can be mounted perpendicularly tothe body and produce a cutting effect capable of breaking agglomerates.The heat that can be created due to the turbulence to which the product issubmitted is removed thanks to the air of sweep of the lockers.This type of blender carries out mixtures with proportions of 1-10.000 parts .The advantages that we find in the conical blenders are the following ones: The time of mixture ranges between the 3 and 5 minutes. It is perfect to mix moisten powdered products with watery, oily liquids

and even with melted fats. The useful volume supposes 70 % that allows obtaining an idealperformance and efficiency.

MRP BLENDER

(Fotografa parte inferior)

HIGH TURBULENCE BLENDER TRANSMISSION

Detail of a pneumatic panel, belonging to a MRP-1600 high turbulence blender,from where we control all the air sweeps of air of the axles of the machine (mainaxle and intensifiers).In this photo we can estimate the reducer and the air collector with its pressurehand reducer.


The high turbulence blenders are made up of a cylinder,

placed horizontally, and a longitudinal axle with plough

shovels which provoke the agitation of the particles.

We can install high speed agitators , which can be mounted

perpendicularly to the body and produce a cutting effect

capable of breaking agglomerates.

The heat that can be created due to the turbulence to which

the product is submitted is removed thanks to the air of

sweep of the lockers.

This type of blender carries out mixtures with proportions of

1-10.000 parts .


following ones: The time of mixture ranges between the 3 and 5

minutes. It is perfect to mix moisten powdered products with

watery, oily liquids and even with melted fats.

The useful volume supposes 70 % that allows

obtaining an ideal performance and efficiency.

High Turbulence Blender Transmission

Detail of a pneumatic panel, belonging to a MRP-1600high turbulence blender, from where we control all theair sweeps of air of the axles of the machine (main axleand intensifiers).In this photo we can estimate the reducer and the aircollector with its pressure hand reducer.

MRP BLENDER


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Blender Unload Valve

Lateral sight of a MRP-2000 blender, where we can see the

openings pneumatic automatism for the discharge of the

machine, as well as the butterfly valve for feeding the

machine, and the bearing support (opposite side to

transmission .

LABORATORY BLENDER

High turbulence blender (laboratory type) made in AISI-304

execution, with a capacity of 1,5 useful liters, provided with

plough shovels plough driven by engine with frequency

convertor and provided with digital tachometer and air sweep

for the closing axle. This machine is of easy disassembly to

facilitate a ra id and effective cleanliness.

TECHNICAL CHARACTERISTICS OFTHE HIGH TURBULENCE BLENDER

MODELUSEFUL

CAPACITYTOTAL

CAPACITY


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HORIZONTAL BLENDER

Blender Transmission

Detail of the whole driving activating unit belonging to an

industrial bands blender. The reducer is moved by an engine

with pulleys and belts and its exit to the coupling platen; and

this one to the axle of the machine supported by an exterior

bearing (armoured type).

Epicycloidal Worm

Top sight of a set of mixing blades made in steel inox AISI-316 polished mirror. This blending unit belongs to a bands

blender of 6.000 liters of capacity.


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HORIZONTAL BLENDER

MB HORIZONTAL BLENDER

The horizontal blenders of Micron Proces work being based

on a flow of currents that go from the ends to the center of the

blender and vice versa. The spirals are connected to the axle

so that it provokes the horizontal intermingle of the product.

This mixing axle is supported by means of external bearings.

To obtain a closed-and-sealed system with the body of the

blender we can use stuffing-box or bearings that depending on

the product to handle can be pressurized by air .

The horizontal blender is the most used for any type of

products in powder.

It is easy to find it in industries of minerals, nourishing,

chemical and drugstore.


following ones:

Its horizontal design allows taking advantage of the space

in case of not having height.

The discharge is produced by means of a valve placed in the

center of the low part facilitating the movement of the axle.

The horizontal blender does not treat the product equal ofsoft the conical blender but it continues without having a

degree of considerable temperature .

TECNICAL FEATURES OF THE HORIZONTAL BLENDER

MODEL USEFULCAPACITY

TOTALCAPACITY

CVPOWER


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V-SHAPED BLENDER

V-SHAPED BLENDER

This type of blenders can process products from 1 to 10.000 parts in a time between 3 and 5 minutes.

It works taking advantage of the gravity force and it obtains minimal consumptions. A connected axle is the manager

of the draft of the body who has two mouths of load and one of unload, supported on benches of support. The own

axle is connected to the body of the blender that is driven by means of a gear motor.

The principal characteristics of the blenders in "V" are that their interior is smooth , by what the accumulation of

product is avoided in the corners and this way a rapid cleanliness is obtained.

The principal function of this type of blenders is to homogenize products in powder and even with incorporation of

some liquid element. They are perfect to process small quantities of product, due to the fact that the rotary system of

mixture is realized rapidly and simply.There exists the possibility of installing an intensifier bars with pins or hammers inside the blender. And its operation is

carried out by an engine at 1500 - 3000 r.p.m. depending on the model of the blender.

The execution of these equipments can be of carbon steel or stainless steel AISI-304 mirror polished interior and

exterior.

Pins Intensifier

Detail of the interior of a blender in "V" of a capacity of 500

useful liters, made of execution stainless steel AISI-316 andfinished polished mirror. The mounted intensifier is of the type

pins, being able to be constructed of the type of hammers and

cage.


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V-SHAPED BLENDER

This type of blender is used successfully in sectors as the

pharmacist, the nourishing, chemical, etc. Its principal

characteristic is that it can be employed at the process of

mixture of products of very different grain and apparent

density.

TECHNICAL FEATURES OF THE V-BLENDER

MODEL USEFULCAPACITY

TOTALCAPACITY

Blender Transmission

In the picture we can observe a geared motor belonging to

blender in "V" of 100 useful liters of capacity with bearing

support and support bench.


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BICONICAL BLENDER

BICONICAL BLENDER

These blenders are formed by two linked to each other cones by means of a cylindrical ferrule. In this ferrule we find the axles of the

machine welded to the body by means of brackets, which provokes a perfect alignment. They are also formed by a hermetic and

rapid closing lid for load of materials and a discharge opening with a butterfly valve placed in the end of the group. This provokes aperfect tight of the machine .

The useful capacity of the Biconical blender is 65 % of its total volume . The time of mixture ranges between 10 and 20 minutes at

the maximum.

This type of blenders is ideal when the products to be mixed are of a fineness and density not very unlike and difficultly to get

lumpy.

Also we have the possibility of installing this type of blender automating the load and unload automatically by means of pneumatic

closings as well as double chamber to use it as dryer.

The Biconical blenders are conceived to be employed especially at pharmaceutical and nourishing industries . Due to its

functionality in cleanliness and speeds this type of machine is used in processes where very precise cleanlinesss are needed for

the changes of products.It also allows to install an intensifier unit inside the machine for delumping the products during the period of dried or to mix

homogeneously products in powder .


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BICONICAL BLENDER

BLENDER TRANSMISSION

Detail of the transmission belonging to a biconical blender,

provided of geared motor break with positioner to facilitate

the load and automatic unload of the blender

BUTTERFLY VALVE FOR DISCHARGE

Two systems exist to facilitate the unload of these blenders:

when it is carried out manually across a manual butterfly

valve or automating the system.

TECHNICAL CHARACTERISTICS

MODEL CAPACITIES

TOTAL USEFUL

POWER GROUP

CV. R.P.M.

LOAD HOLE

mm

UNLOAD VALVES

mm


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Note: Micron Proces has technical sheets of all the blenders shown in thiscatalogue.

mixers catalog en[1]

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