mobile lubrication - bijur delimon · know to satisfy all of your mobile lubrication requirements!...

12
MOBILE LUBRICATION GL BAL PRODUCTS, ENGINEERING, & SERVICES An IMCI Company

Upload: lamkhanh

Post on 04-May-2018

218 views

Category:

Documents


2 download

TRANSCRIPT

Page 1: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

MOBILE LUBRICATIONGL BAL PRODUCTS, ENGINEERING, & SERVICES

An IMCI Company

Page 2: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

2 © 2011-2012 BIJUR DELIMON INTERNATIONAL MOBILE LUBRICATION

About Us

Bijur Delimon International® is home to some of the most revered brand names in the Lubrication Industry; Bijur, Delimon, Denco, Farval

and LubeSite. Beginning with Joseph Bijur’s chassis lubrication developments for world renowned Packards of the 1920s and the 1934

Chevrolet in the United States, then moving into Europe during the early 1950s, and into the 21st Century with tram and train lubrication

systems… Dependable automated chassis lubrication has always been a part of the Bijur Delimon family heritage.

Since those early days, Bijur Delimon International® has grown to become a global leader in the area of industrial and specialty lubrication

systems. We now operate major design, manufacturing, sales and logistic facilities in nine major markets and employ over 1,000 skilled

professionals and craftspeople. Serving customers on six continents, our expertise in providing engineered lubrication system solutions

for on and off road, freight and passenger transport, rail flange, construction and mining industry applications is well documented. Our

knowledge of engineered products, profound respect for the integrity of established industrial principles, practical proven integration of

new technologies and maintenance of an exceptionally sound financial base not only enable us to provide for the wishes of our customers,

but allow us to develop and nurture enduring customer relationships.

Research, Development, & Applications Engineering

Demanding applications require engineered solutions. We go the extra mile to ensure that all aspects of a particular situation are well

defined and clearly understood before making recommendations for designs that completely satisfy your needs. Given the stressful

environments that our products must endure, every aspect of movement, pressure, temperature, corrosion, service life and materials

are taken into consideration to assure that our customers achieve optimum performance from our solutions. At Bijur Delimon, we fully

subscribe to the principles and specifications of the American Society of Mechanical Engineers (ASME) and the numerous governing

bodies and engineering organizations which guide our work on a global basis.

Utilizing the latest developments in 3-D CAD/CAM technology, Finite Element Analysis and more, our highly trained engineers work

diligently to ensure that due care and diligence is a way of life, and that our customers always receive the best recommendation for their

specific needs.

World Class Manufacturing

Quality is a given in everything we do. Our customers expect nothing less. Bijur Delimon insists that all of our facilities employ and

utilize the latest in state of the art technology, ensuring that critical 3-D CAD/CAM dimensioning is downloaded directly to best in class

machining cells and assembly stations, assuring proper interpretation and communication of your needs. Quality Assurance personnel are

there every step of the way to insure that each exacting detail of our product has been achieved as intended.

Vehicle Applications>> Excavator >> Haul Truck >> Dozer >> Hammer/Breaker >> Log Loader >> Knuckleboom Loader

Page 3: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

3MOBILE LUBRICATION © 2011-2012 BIJUR DELIMON INTERNATIONAL

Features • Three Year Warranty

• Choice of High-Pressure Injectors or

Series Progressive Dividers

• Use NLGI standard greases; 000, 00, 0,

1, 2 or SAE oils

• Integral controls, including password

protection

• Low lubricant level monitoring

• Pressure Cycle or Divider Cycle

monitoring

• Dash mounted warning light

• For large equipment and extreme-duty

applications

• Large capacity reservoirs equal fewer

refills and increased run time

• +70°C to -30°C Operation

• IP67 dust free and power wash-down

protection

Premium Mobile Product Line

Automatic LubricationTough applications require rugged, reliable lubrication systems. Premium Automatic

Lubrication Systems from Bijur Delimon International® are engineered to perform

in the most severe conditions; extremes of heat and cold, extremes of dirt, dust, and

moisture; 24 hours a day, 7 days a week. Bijur Delimon is the only brand you need to

know to satisfy all of your mobile lubrication requirements!

Premium Systems include standard features that are optional, or even unavailable,

on competitive systems. Features such as low level monitoring, monitoring of

pressure switches or cycle switches, password protection of system settings, and

the ability to use standard NLGI grease or SAE oil.

ProductsDynamis® Lubricator, Dynamis® MAXX Lubricator, CXL Injectors, FLM Injectors,

ZPA Divider Valves

PR E M I U M

W

AR R A N

TY

>> Concrete Mixer >> Wheel Loader >> Motor Grader >> Skid Steer >> Paver >> Combine

Page 4: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

4 © 2011-2012 BIJUR DELIMON INTERNATIONAL MOBILE LUBRICATION

Features • Two Year Warranty

• Choice of Low-Pressure Injectors

or Series Progressive Dividers

• Utilizes NGLI 000 ~ 2 Grease;

dependent upon product selection

• Cab-mount controls

• Optional monitoring of low lubricant

level

• Optional monitoring of Pressure Cycle

or Divider Cycle

• Suitable for small to medium machines

and vehicles

• +50˚C to -15˚C Operation

Standard Product Line

Automatic LubricationManual lubrication often creates a feast-or-famine situation, resulting in poor

equipment performance and increased equipment repairs. Automatic lubrication

systems from Bijur Delimon are designed to deliver precise, metered quantities of

grease to critical lubrication points at regular intervals, matching lubrication

system equipment with application requirements.

Automatic lubrication also provides a safer environment for your operators and

technicians because there is no need to crawl over and under the machine to

service hard-to-reach lubrication points. Lubrication “on-the-go” also provides

improved distribution of grease within the lubrication points, reducing wear, and

extending equipment life.

Reservoir sizes can be selected to coordinate refill intervals with other

routine service, such as oil changes or tire inspections, further reducing

equipment downtime.

ProductsMultiPort® Lubricator, TTN Lubricator, AeroFlow® Lubricator, PVBM Divider Valves,

GXL Injectors

Vehicle Applications>> Landfill Compactor >> Concrete Mixer >> OTR Tractor >> Delivery Truck >> Snow Plow >> Refuse Vehicle

STA N D A RD

W

AR R A N

TY

Standard Mobile Product Line

Page 5: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

5MOBILE LUBRICATION © 2011-2012 BIJUR DELIMON INTERNATIONAL

>> Street Sweeper >> Dump Truck >> Transit Bus >> Fire Truck >> Dry-van Trailer >> Belt Loader

Features • One Year Warranty

• Centralizes routine lubrication points to

a few easily-accessible points

• Reduces lubricating time

• Use your preferred grease

• No missed lubrication points

• Proper apportionment of grease

• Improved health and safety; no climbing

or crawling over equipment

• SureShot® Kits include: Series

Progressive Divider, tubing and fittings

• SureShot® systems are easily upgraded

to automatic lubrication

• +50˚C to -5˚C Operation

Basic Mobile Product Line

Automatic and Centralized Manual LubricationManual lubrication can be time consuming and allow too much room for

human error. SureShot® systems by Bijur Delimon are engineered to improve

your manual lubrication program by bringing multiple lubrication points to a

few centralized and readily accessible service points.

SureShot® helps to assure delivery of the right amount of grease to every

lubrication point every time. Improved lubrication reduces equipment wear,

resulting in fewer repairs, less maintenance expense, and increased

operating time.

SureShot® also reduces the time needed to manually lubricate your

equipment. Equipment operators can focus on running your machinery, while

lube technicians can service more machines, in a safer environment.

Products

BL3 Lubricator, Battery-powered grease gun, GJM & VXLO Series Injectors,

SureShot® Kits

B A S I C

W

AR R A N

TY

Page 6: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

6 © 2011-2012 BIJUR DELIMON INTERNATIONAL MOBILE LUBRICATION

Mobile Accessories & Components

Brake Counter

Allows installation of AeroFlow® pneumatic

pump on vehicles that do not have a continuous

source of electrical power, such

as trailers.

Hoses and Tubing

Bijur Delimon International® provides all

of the feed lines and hardware needed

to complete a lubrication system

installation.

FittingsA complete and diverse array of

adapters, connectors, and swivels are

available to complete any installation.

Factory Direct Replacement PartsA full line of replacement reservoirs,

filter cartridges, tubing, hoses and

equipment is available to keep you up

and running.

Oil & Grease Line StrainersLine strainers remove foreign particles

from grease and oil lines in lubricating

systems.

Shop Equipment

Bijur Delimon International® offers a

full range of barrel pumps, hose reels,

dispensing valves and grease guns to

compliment your manual or automatic

lubrication program.

SMDC ControllerStandard lubrication controller for use

with series progressive or injector

systems. Simple, linear programming via

four button interface.

pCo ControllerPremium lubrication controller for use

with series progressive or injector

systems. Simple, linear programming via

five button interface. Multi-lingual,

password-protected, fault history.

Pressure SwitchVerifies required pressure build-up and

relief in injector systems.

Cycle SwitchVerifies proper divider valve cycling in

series progressive systems.

M2500G Limit SwitchProvides added insurance to verify that

lubrication cycles have been completed

as intended.

Dash LightAlerts equipment operator to a system

issue, such as low lubricant level or

failure to cycle.

Product Installations>> SMDC Controller >> PVBM Divider >> TTN Lubricator >> GXL Injectors >> MultiPort Lubricator >> TTN Lubricator

Page 7: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

7MOBILE LUBRICATION © 2011-2012 BIJUR DELIMON INTERNATIONAL

Typical Return On Investment (ROI)

Automatic lubrication

systems from Bijur Delimon

International® replace

routine “A Schedule”

preventative maintenance

with a refill and inspection

during your “B Schedule”

preventative maintenance.

Automatic lubrication

systems from Bijur Delimon

International® replace daily

greasing chores with a

periodic refill and

inspection, typically weekly,

bi-weekly or monthly

depending upon your

specific application.

Automatic Lubrication on Over-The-Road (OTR) Tractors

Automatic Lubrication on Excavator

>> CXL Injectors >> TTN Lubricator >> FLM Injectors >> MultiPort Lubricator >> SureShot Kit >> AeroFlow Lubricator

Page 8: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

8 © 2011-2012 BIJUR DELIMON INTERNATIONAL MOBILE LUBRICATION

Features • Designed to endure continuous duty

• Choice of injector or dual line valve

systems

• Economical for large systems

• Points can be added without complete

redesign

• Blockage between main line and bearing

does not stop entire system

• Indicators available for each bearing

point

• Discharge volume can be “fine-tuned”

following installation

• Compatible with a broad range of

lubricants

OverviewFinding valuable commodities is one thing. Harvesting and processing them is quite

another. From Indonisia to South Africa, from the Rocky Mountains to the mines of

Sudbury, Bijur Delimon International® provides you with the latest in large system

lubrication technology aimed at ensuring that your processing operations keep the

world supplied with the fuel that runs our economies. Over the years we have

partnered with some of the largest mining and containerized transport companies

in the world. Thus, the expertise we have gained in the field has enabled us to

develop one of the most complete lines of extreme duty centralized lubrication

systems available.

Delivery System ProductsStandard configuration BS-B and BM-B Pumping Stations, CS, and DC Pumping

Stations, Barrel Pumps to 80:1 Ratio, Air Drum Pumps and Open Gear Spray

Systems. Custom built specialty pumping stations.

Extreme Duty Product Line

Vehicle Applications>> Cement Mills >> Underground Mining >> Conveyors >> Drilling Equipment >> Straddle Carrier >> Frac Truck

Page 9: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

9MOBILE LUBRICATION © 2011-2012 BIJUR DELIMON INTERNATIONAL

Features • Choice of Dual Line Dividers or Injectors

• Rugged, dependable, proven designs

• Zinc-nickel, nickel and stainless finish

• Precise metering of lubricants

• Fixed or adjustable output

• Pre-assembled manifolds or enclosures

• Heated dispensing options for frigid

environments

• Engineered for optimum performance

with lube system pumping stations

• Custom designed spray lances that meet

individual gear system requirements

• Pinion applicators offer precise control

Extreme Duty Product Line

>> Water Truck >> Ball Mills >> Drag Lines >> Port Cranes >> Haul Trucks >> Crushers

OverviewProviding the right amount of lubricant to chains, gears, bearings, slides and cables

is critical to operations. Doing it under any and all environmental conditions

requires a solid knowledge and understanding of what your industry is all about.

Design and applications engineering takes the forefront at Bijur Delimon

International® in dealing with our clients. We ensure that your most demanding and

exacting lubrication system requirements and expectations are properly identified

and defined, then professionally addressed and satisfied.

Distribution and Reversing Valve ProductsDD, DM and ZV-B Dual Line Valves, DDM modular valves, SA-V, DR4, VUD and

SA-K Reversing Valves, FL and FLM Series Injectors, M2500G, 3000 Divider Valve,

SDU Air-Oil Spray Valve with optional heater, Pinion Gear Applicator, standard

and custom designed Gear Spray Lances and extreme temperature enclosures.

Page 10: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

10 © 2011-2012 BIJUR DELIMON INTERNATIONAL MOBILE LUBRICATION

Features • IP-56 Enclosures; explosion proof

options available

• Chemical and temperature resistant

• Four language support (English, French,

Spanish, German)

• CE approved versions

• Compatible with PNP, NPN and

mechanical switches

• Easy to use programming

• Time or machine based operation

• Water tight in dripping and spray

environments

Rail Flange Lubrication SystemsThe fact that the globe’s motive power OEMs and operators overwhelmingly specify and install more rail flange systems from Bijur Delimon than from any other competitor speaks volumes about our world class design, manufacturing and applications expertise. Whether your primary interest lies in reducing wheel and flange wear, meeting noise abatement ordinances, or both, the Bijur Delimon Rail Team is ready to provide you with engineered solutions which meet or exceed your needs and expectations.

For detailed information on products pertaining to RailJet®

on-board and StaTrak® trackside systems, inclination and curve sensors, or our selection of spray nozzles and accessories, please request Brochure #IND7G.

Product Installations>> RailJet Nozzle >> Custom Station >> Gear Spray Lance >> BS-B Station >> pCo Controller >> Custom Station

Extreme Duty Product Line

OverviewDependable system operation requires a reliable controller. Given the wide variety

of lubrication system choices afforded to our clients, Bijur Delimon International®

offers a wide range of controller options specifically designed to suit your needs.

From basic program execution to sophisticated digital system interface, the

applications professionals at Bijur Delimon are ready to assist you in the selection

of a dependable controlling option that suits your requirements.

Controller ProductsSC400 Controller, pCo Controller, Siemens® S7 Controller, plus a wide variety of

custom and auxiliary equipment.

Page 11: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

11MOBILE LUBRICATION © 2011-2012 BIJUR DELIMON INTERNATIONAL

Total Lubrication Management & Installation Services

Services We ProvideIt used to be that if you designed and built an oil or grease pump, you were in the lubrication system business. Well, those days are gone!

Modern and efficient transportation operations – on-road, off-road, intermodal, and rail – demand much, much more to offset the daily

stress and strains of today’s competitive environment.

Total Lubrication Management Programs from Bijur Delimon International® address those demands. From your first call, and through the

selection and installation process, our lubrication professionals are ready to help you through the maze of design, application, selection,

installation and after-the-sale maintenance. We develop a customized strategy that works right for you, day in and day out.

>> M2500G >> Gear Spray Lance >> Reversing Valve >> ZV-B Divider Valve >> Custom Station >> SC400 Controller

Factory Installation ServicesWe provide field maintenance and installation on any vehicle

for the following industries:

• Agricultural

• Construction & Mining

• Forestry

• Municipal & Vocational

• Trucking & Intermodal

• Oil & Gas

• Freight & Passenger Rail flange lubrication systems with

manual, automatic, incline or curve and GPS controllers

• Airport trams, subway surface systems, on-board

locomotive, track-side applications, noise abatement,

and rail wear

Lubrication Management Services • Bearing surveys

• Calculation of lubrication requirements and intervals

• Training (system design, daily operation, and

maintenance services)

• Commissioning and start-up assistance

• Turn-key installation of lubrication systems, including

a complimentary first service call.

• Service agreements for all brands of lubrication

systems, including:

• Top-off of lubricant reservoir

• Visual and functional check of lubricator, controller,

and metering devices.

• Visual check of all lubricant feed lines

• Verification of system settings

• Replacement of routine service items

(filters, strainers, etc.)

• Detailed report of any recommended repairs

and/or services

Engineering Services • Complete applications design and support

• Factory-engineered kits specific to your vehicle or

equipment including lubricator, controller, metering

devices, tubing, hose, fittings, and hardware.

• Custom OEM product designs & prototyping

• Specialty product development

• Cold weather environmental customization

• Severe application and heavy duty enclosures

• Kitting and custom bill of material preparation

• Product testing and evaluations

• DFMEA and PFMEA analysis

• 2D and 3D CAD modeling

Page 12: MOBILE LUBRICATION - Bijur Delimon · know to satisfy all of your mobile lubrication requirements! ... FLM Injectors, ZPA Divider Valves. P R E M I U M W A R ... full range of barrel

Innovators of engineered lubrication technology since 1872

Bijur Delimon International operates engineering, sales, manufacturing and logistical service centers in nine strategic locations around the globe while constantly striving for improvement in everything we do. Our customers, internal and external, expect nothing less!

WWW.BIJURDELIMON.COM © 2011-2012 BIJUR DELIMON INTERNATIONAL. ALL RIGHTS RESERVED. IND4 • 04/12

UNITED KINGDOM

Denco Lubrication Limited Ramsden Court Ramsden Road Rotherwas Industrial Estate Hereford, HR2 6LR

(+44) (0) 1432365000 TEL (+44) (0) 1432365001 FAX

CORPORATE HEADQUARTERS (USA)

Bijur Delimon International 2100 Gateway Centre Blvd. Suite 109 Morrisville, NC 27560

(919) 465 4448 TEL (800) 631 0168 TOLL-FREE (919) 465 0516 FAX

SPAIN

Lubricacion Centralizada de Limon S.A. Avenida Txori Erri 3 48150 Sondica Vicaya

(+34) 94-453-2000 TEL (+34) 94-453-2500 FAX

GERMANY

Bijur Delimon International Arminstrasse 15 40227 Düsseldorf

(+49) 211 / 77 74-0 TEL (+49) 211 / 77 74-210 FAX

IRELAND

Bijur Lubricating Ireland Limited Gort Road Ennis, County Clare

(+353) 6568-21543 TEL (+353) 6568-29667 FAX

CHINA

Nanjing Bijur Machinery Products, Ltd. #9 Hengtong Road Nanjing Xingang Economic & Technical Development Zone Nanjing 210038

(+86) 25-85801188 TEL (+86) 25-85802288 FAX

INDIA

Bijur Delimon India Private Limited H-Block, A 56/1 M.I.D.C., Pimpri Pune- 411018, Maharashtra

(+91) 2032319149 TEL (+91) 2027451725 FAX

FRANCE

Bijur Products, Inc. PB 50 - ZI de Courtabœuf 9, Avenue de Quebec F-91942 Courtaboeuf Cedex

(+33) (0)169298585 TEL (+33) (0)169077627 FAX