model 55a series ii tractor shovel · the tractor shovel has four shift ranges in both forward and...
TRANSCRIPT
NO. 1678
MODEL 55A
SERIES II
TRACTOR SHOVEL INFORMATION CONTAINED HEREIN PERTAINS TO
MACHINE SERIAL NUMBERS LISTED BELOW:
55A 3BCO 101 & AFTER 3BG 101 & AFTER
CAB ASSEMBLY
BOOM BUCKET CYLINDER
BUCKET
BUCKET CARRIER
MODEL 55A SER~ES II TRACTOR SHOVEL
AIR CLEANER
BOOM CYLINDER
REAR AXLE
TS·3626
-
---
GENERAL DESCRIPTION
MICHIGAN Tractor Shovels are constructed for rugged, heavy-duty industrial and commercial applications. They are specifically engineered for maximum ease of operation to move the greatest amount of material in the shortest possible time.
Drive power is from the engine through a torque converter having a 3.0-1 torque multiplication factor, to a power shifted, four speed, full reversing type transmission, to the axle assemblies. Universal slip-joint drive shaft assemblies are used between power transfer units.
Axle assemblies are all wheel drive, rear wheel steer, full floating, spiral bevel ring gear and pinion, with further reduction provided by planetary gear sets within the wheel hubs.
The tractor shovel has four shift ranges in both forward and reverse. Effortless hydraulic power steering is provided, utilizing two double acting steering cylinders, one at each rear wheel. Service brakes are hydraulic actuated by a twostage master cylinder which doubles the line pressure approximately midway of the pedal stroke, assuring maximum braking effort. Parking brake is the external contracting band type operating on a drum mounted on the companion flange of the front axle differential.
Numerous quick-change attachments are available as optional accessory equipment, enabling one to increase the usefulness and productivity of the machine for a variety of different operations.
For more complete specifications refer to Specifications and Service Data on Page 55 of this manual.
DATA PLATES
Data plates and decals used throughout the machine aid in its safe and efficient operation; others give service instructions. Read all instruction plates before starting and operating the machine.
MACHINE SEIiUAL NUMBER PLAn
The machine serial number plate is mounted at left front side of operator's compartment on upper pivot cap, giving model number and serial
OM 2006 [I]
number of machine. See Figure 1. Serial number of machine also is stamped in one-half inch numerals on top of front frame cross-member inside front hood assembly.
miCHIGAn TRADE MARK OF CLARK EQUIPMENT CO.
TRACTDR SHOVEL MODEL SERIAL NOo
CONSTRUCTION MACHINERY
DIYBSHlN
CLARK EQUIPMENT COMPANY BENTON HARBOR. MICHIGAN, U.S.A.
15-4297
Fig. 1. Macfiil'le Serial Number Plate
IMPORTANT: ALWAYS GIVE SERIAL NUMBER OF
MACHINE WHEN ORDERING PARTS.
Fig. 2.
IS-100S
Torque Convener or iransmosSlon Serial Number Plate
TRAN5MISSDON OR iORCUJIt CONVERTER
SERIAL NUMlE!l]R P!.AU
The transmission serial number plate is located on right front side of transmission. The
torque ,converter serial number plate is centrally located at top side of converter. Both plates are identical except for model number and serial number stamped on each plate to properly identify the units. Plate is shown in Figure 2.
NOT E S
---------------------------------_._-._---
[2] OM 2006
~ mmm:mD
CONSTRUCTION MACHINfllY DIVISION -INDEX - MODEL 5SA-1I
A
Accelerator Pedal and Linkage - Gas . ______ 20 Accelerator Pedal and Linkage - G.M. 21 Accesso(ies. Engine r • See Engine Air Cleaner Assembly G.1-1. 115 Air Cleaner & Muffler Gas 6
Air Cleaner & Muffler - G.M. . 17 Axle Group
Axle Assembly - Front .. _________ 38 Axle Assembly - Rear ____________ 40
Differential & Carrier - Front .. ________ 39 Differential & Carrier - Rear 42 Planet Spider ASSV & Tie Rod 43
B
Battery and Battery Box __________ See Wiring
Boom and Guide Bar. 8 Brake Group
Brake Assembly - Front Brake Assembly - Rear _______ _ Brake Controls .. ___________ _ Brake Lines __ •. ________ _
Brake Master Cylinder __________ _ Brake Wheel Cylind8('--________ _ Parking Brake Assembly & Lever ____ _ Parking Brake Controls ___________ _
Bucket, Carrier & I ndiestor
c
48 49 45 46 51 47 52 50 6
Cab and Front Hood Assembly ........ 10 Rear Hood & Fen'Cier' Group. . • . . .. 9
Cab Door Kits 85 Clip Diagram - Gas 8 1 Clip Diagram - G.M. 82 Converter Group
Converter Assembly __________ 32 Converter Pressure R.iator Valve ____ 34 Converter Pump _________ See Pump Group
Counterweight and Grille .. 14 Cylinder Group
Boom Cylinder Assembly _______ _ Bucket Cylinder Assembfy _______ _ Bucket Leveling Cylinder _______ _ Steering Cylinder Assembly ______ _
D
66 67 63 55
Decals See Wiring Group Drag Link - Steering ______ See Steering Group
PM 11178
E
Engine & Accessories .. ___________ _ Engine Mounting Parts - Gas _______ __ Engine Mounting Parts - G.M. _________ _
, Floorboards and Hom .. _________ _ Frame and Cradle . ____________ _ Fuel Lines ., ______________ _ FuelTank . ___________________ __
G
2
3
13 4 22 23
Gauges. _____________ See Instrument Panel
Gear Shift Levers and Linkage . See Trans. Group Grille . See Counterweight Guide Bar See Boom
H
Hood ______________ See Cab
Hom See Floorboards Hydraulic Group
Bucket and Boom Hydraulic System 64 Bucket Leveling Lines 62 Steering Hydraulic System _ 59 Trans. and Converter Hydraulic System 36
Instrument Panel Assembly - Front _____ _ Instrument Panel Assembly - Side ______ _
M
72 71
Muffler ____________________ _ See Air Cleaner
p
Parking Brake _________ See Brake Group
Propeller Shafts 44 Pump Group
Bucket & Boom Pu,mp ________ _ Converter & Steering Pump ______ _
R
'Radiator & Connections - Gas ______ _ Radidw &.ConIl8C:tioI.- G.M. _____ _ Reservoir, Hydraulic Oil _________ _
61 35
18 19 60
~. ~: CONSTRUCTION MACHINERY DIVISION
INDEX - MODEL SSA-II Cont'd
s Seat & SUJllPort ....••.. --•.• _ .. ____ .. _ ••.. _ .• ____ .•. _........ 1 2 Steering Group
Steering Cylinder - .• -__ •• ___ •• _ •..• _ .•.. See Cylinder Group Steering Drag Link & Relief Valve .. _________ ._._ 58 Steering Gear Assembly .---. _____ ._ .• ___ .•.. _ .•.•. 56 Steering Linkage Group .•. _ ..•.. _ •. _ •• _ •••..•. _._. __ .•••.• _. 54 Steering Pump ..•. --_._ •.• _. __ ._._ .. _._. __ See Pump Group
T
Tools .-....• -----_. __ .• ___ .•. __ ..••....••..... _ ... See Wiring Group Transmission Group
Gear Shift Levers and Linkage ..• _ ..•. _._ •. _ .•••..••..•. 31 Transmission Assembly .-________ ..•• _ •.. _ •..•• _ •..•. _ •• 24 Transmission Controls .. ---____ .• _ •..•• _ .. _ •. _ ••. __ 30 Transmission Control Cover _ .••. _._ .. _. __ ...•.. _ •... 28 TransmiSSion Mounts .• -.-. _____ •.• _ .•••...•......... 29
PM 1678
v
Valve Group
Brake De·Clutch Valve ... - ......• _-.•.......•...•.•....... 53 Bucket & Boom Control Valve ... _._ •.......... _._ 68 & 69 Steering Relief Valve .•..• ___ ... _ ••. _ .. See Steering Group
Valve Control Levers & Linkage ....•.. _ ..•.... _ ....•. _ 70 Three Spool Control Valve 89
Valve Three Spool ~tallation Parts .. 92
Wheel & Tire Data ...•• - .•• ___ ._ •• _ .. __ •.•..•..•.• _ .••. 79 Wiring Group
Battery and Battery Box - Gas ...•....... _. ___ .74
Battery and Battery Box - G.M ...........•.•.. _ .•.... 75 Wiring & Cables. Pools. Decals. etc ...•..•.. _ •. _ ..•. 78 Wiring Diagram - Gas ..••. _ .• ___ .••. _ .•..•..•... __ .. 76 Wiring Diagram - G.M ...•....... _ •..... _ .......... __ 77
~ rmau CONSTRUCTION MACHINERY DIVISION
ENGINE AND ACCESSORIES - CONTINENTAL GAS
All orders for engine assembly or components thereof should be placed with the nearest Continental Motors Corporation Distributor. Always give model, specifications and serial number of your engine when ordering parts. This data will be found on nameplate attached to the side of the engine.
ENGINE ACCESSORIES - CONTINENTAL
Ite", I'art No. 11_'·, 'art He. No. No. D •• cription I",,''', No, Na. D •• cripfion I""· ...
550832. "SENDER UNIT, Oil Pressure 10 18C-412 BOLT, Regulator to Bracket 3
2 551323 SENDER UNIT, Engine Temperature ~ 11 180-04 NUT, Regulator to Bracket 3
3 527723 FAN, Engine 12 551530 SWITCH, Starter Solenoid .
4 17C-512 BOLT, Fan to Engine 4 13 528304 BRACKET, Solenoid Switch Mounting
5 4E-05 lKWSHR, Fan to Engine 4 14 18C-620 BOLT, Bracket to Frame 2
6 940105 REGULATOR, Voltage
15 180-06 NUT, Bracket to Frame. 2 7 550862 BRACKET, Regulator Mounting .
8 18C-620 BOl T, Bracket to Frame 2 16 18C-412 BOLT, Switch to Bracket 2
9 180-06 NUT, Bracket to Frame 2 17 180-04 NUT, Switch to Bracket 2
ENGINE AND ACCESSORIES - G.M.
All orders for engine assembly or components thereof should be placed with the nearest G.M. Diesel Distributor. To obtain proper items, it is necessary to provide your engine model, serial number and accessory group type number for the equipment required. This data is stamped on the options and accessories plate on the rocker cover of the engine.
ENGINE ACCESSORIES - G.M.
It.M Port No, Ite,.. Par' N •. No, Ho. D •• cription R",,'''. No. No. De.cription I",,' •.
18 550832 "SENDER UNIT, Oil Pressure 28 534041 HOSE, Lube Filter 2
19 551323 SENDER UNIT, Engine Temperature 29 31 F-5 ADAPTER UNION, Lube Filter 2
20 636260 SWITCH, Oil Pressure 30 26F-5 ELBOW, Lube Filter 2
21 5K-108 NIPPLE, Pressure Switch
22 18F-1 TEE, Pressure Switch 31 542566 BRACKET, Voltage Regulator
Mounting ..
23 543091 BRACKET, Lube Oil Filter 32 18C-616 BOLT, Bracket to Frame 2
24 18C-616 BOL T, Bracket to Engine 2
33 180-06 NUT, Bracket to Frame 25 4E-06 lKWSHR, Bracket to Engine 2
2
26 18C-624 BOLT, Filter to Bracket 4 34 18C-416 BOLT, Regulator to Bracket ..
27 180-06 NUT, Filter to Bracket 4 35 180-04 NUT, Regulator to Bracket .
'NOTE: For replacement refer to Sel1lice Gram SG-326S.
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE -PM 1678 1.1 (1D12~
r;:nrr;r.t ~
2
CONSTR.UCTION MACHINER.Y DIVISION
345
~~/ ~ @
I
R ~
/' ,
6
i I
7
r-~ 1. '..-----------
------------~ /'
\ .~
\ I· t----
---------~l . I
8 9
24-tOl ~-14
Item No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Port No.
1F-424
524702
524703
524705
524705
524699
4E-08
17C-824
18C-832
25E-21
541824
537959
710-08
19----®
18 ~
,
12·-15
TS-5281-P
ENGINE MOUNTING PARTS - GAS No.
D •• cripti.,n Req'd.
COTTER, Pin ..................................... .
CUP, Retainer ................................... .
MOUNT, Upper - Rubber ................ 1
WASHER, Engine to Frame ................ 1
WASHER, Engine to Frame ............... .
STUD, Engine to Frame ..................... .
ENGINE - See Engine Parts ManuaL.
WASHER, Support to Engine .. 4
BOLT, Support to Engine .................... 4
BOL T, Support to Frame ........... 2
WASHER, Support to Frame .............. 2
SUPPORT, Engine - L.H .................... .
PAD, Support to Frame .................... 1
BASE, Support to Frame Nut ............ 2
Item No.
15
16
17
18
19
20
21
22
23
24
25
26
27
Pa,' No.
700-08
18C-832
25E-21
700-08
710-08
537959
541824
17C-824
4E-08
40-10
524704
524704
710066
No. D.scription Req'd.
NUT, Support to Frame 2
BOLT, Support to Frame .................... 2
WASHER, Support to Frame 2
NUT, Support to Frame ..................... 2
BASE, Support to Frame Nut 2
PAD, Support to Frame .................... .
SUPPORT, Engine - R.H .................... .
BOLT, Support to Engine ................. 4
LKWSHR, Support to Engine ............. . 4
NUT, Engine to Frame ...................... .
WASHER, Engine to Frame ............... .
WASHER, Engine to Frame ............... .
MOUNT, Lower - Rubber ................. .
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
2.2 (1013) PM 1678
m:r;r.t IE!ItmI
Item No.
1
2
3
4
5
6
7
8
9
10
11
Part No.
4E-OS
17C-S24
lSC-S32
25E·21
54072S
537959
7lD-OS
70D-OS
lSC·S32
25E·21
t Not Illustrated
CONSTRUCTION MACHINERY DIVISION mlCHIGRn
---4
---5
, @:----9
\J 17 .. ~//
~~ \J
16-~
12
~ ~ .. 13 I
®. 14
®. 15 TS-52S2-P
ENGINE MOUNTING PARTS - G.M.
D.scription No.
Req'd.
ENGINE - See Engine Parts Manual..
LKWSHR, Support to Engine .............. 4
BOLT, Support to Engine .................. 4
BOLT, Support to Frame .................... 2
WASHER, Support fo Frame .............. 2
SUPPORT, Engine - LH .................... .
PAD, Support to Frame ...................... 1
BASE, Support to Frame Nut ............ 2
NUT, Support to Frame ...................... 2
BOLT, Support to Frame .................... 2
WASHER, Support to Frame .............. 2
Item No.
12
13
14
15
16
17
lS
19
20
21
Port No.
540729
537959
71D-OS
70D-OS
17C-S24
4E-OS
6SD-OS
25E·21
18C-S2S
72F-2
No. Description Req'd.
SUPPORT, Engine - R.H.
PAD, Support to Frame ...................... 1
BASE, Support to Frame Nut ............ 2
NUT, Support to Frame ...................... 2
BOLT, Support to Engine .................. 4
LKWSHR, Support to Engine ............ 4
NUT, Engine to Frame ...................... 2
WASHER, Engine to Frame ................ 2
BOLT, Engine to Frame ...................... 2
tDRAIN COCK, Engine Water ........... .
WHEN ORDERING PARTS, ALWAYS STATE MODEL- AND SERIAL NO. OF MACHINE
PM 1678 3.2 (1014)
mmT!t DmIDI
Item No.
1
2
3
4
5
6
7
8
9
10
11
(
I 19-@
I
18-@
Part No.
4E-08
17C-824
18C-832
25E·21
540728
537959
710-08
700-08
18C-832
25E·21
t Not Illustrated
CONSTRUCTION MACHINERY DIVISION III
2 3
/J /~y
---4
---5 -, -6
~-7 ~. 8 @. 9
12
~ ~ . 13 I
®. 14
®. 15 TS-5282·P
ENGINE MOUNTING PARTS - G.M. No.
D.scription Req'd.
ENGINE - See Engine Parts Manual..
LKWSHR, Support to Engine .............. 4
BOLT, Support to Engine .................. 4
BOLT, Support to Frame .................... 2
WASHER, Support to Frame .............. 2
SUPPORT, Engine - L.H .................... .
PAD, Support to Frame ..................... .
BASE, Support to Frame Nut ............ 2
NUT, Support to Frame ...................... 2
BOLT, Support to Frame .................... 2
WASHER, Support to Frame .............. 2
Item No.
12
13
14
15
16
17
18
19
20
21
Port No.
540729
537959
710-08
700-08
17C-824
4E-08
680-08
25E·21
18C-828
72F-2
No. Description Req'd.
SUPPORT, Engine - R.H.
PAD, Support to Frame ...................... 1
BASE, Support to Frame Nut ............ 2
NUT, Support to Frame ...................... 2
SOL T, Support to Engine .................. 4
LKWSHR, Support to Engine ............ 4
NUT, Engine to Frame ...................... 2
WASHER, Engine to Frame ................ 2
BOLT, Engine to Frame ...................... 2
tDRAIN COCK, Engine Water ........... .
WHEN ORDERING PARTS, ALWAYS STATE MODEL- AND SERIAL NO. OF MACHINE
PM 1678 3.2 (1014)
~ ttmttmI
CON S T Rue T '~O N MAC H I N E R Y D I V , S ION -
29------._
i
~. ~-'
25 H 23 22 21 20 19 18
9
(
L2co
v~ 17 16 15 14
~lO ./
.'
.......
12
:~ r":>";".
13
TS·3331·P
FRAME AND CRADLE Item No.
2 .j
;.\
v
(3
7 8
Cl 9A 9B
iU 11 12 13 14
roort No. O •• crlption
No. b .. 'd.
1':;0·08 ;'JUT, Shaft Retaining ....................... . 2 2 1 2 2 2 2 2
lSC-872 BO LT. Shaft Retaining ..................... . 532897 SHAFT, Boom PivOL ..........•.........•... 180·06 NUT. Pin Retaining ......................... . 13C·652 SOL T. Pin Retaining ........................ . 532889 PIN. Guide Bar Pivot ....................•.... 533074 BUSHING, Guide Bar Pivot Pin ....... . 12H·25 FITTING. Guide Bar Grease ............. .
FRAME ASSY (Inc. 7 15. 3D) 548718 For Gas Powered Machines ............... . 548513 For G.M. Powered Machines ............ .
2",C-12112 BOLT. Front Axle to Frame ............. . 680,12 NUT. Front Axle to Frame ............. .. 18C·656 BOLT. Shaft Retaining ..................... . 180·06 NUT. Shaft Retaining ....................... . 533122 SHAFT. Cylinder Pivot .................... .
. -.... S N eq U I red
8 8 2 2 1
Serial Group "A" - 3BC0101 thru 5BC0180. 3BG101 thru 5BG197. Serial Group "8" - 5BC0181 and after, 5BG 198 and after.
Item No.
15 15A 15B 16 17 18 19 20 21 22 23 24 25 2G 27 28 29 30
Porf No. D.scrlption
BUSHING, CVlinaer ?IVO[ Sllair
No. R ... ·d.
540601 For Serial Group "A" ............•........... 2 523044 For Serial Group "8"......................... 2 lOH·25 FITTING. Cylinder PiVOI Grease ....... 2 24C·12120 BOLT. Rear Axle to Cradle ............... 8 551347 :~WASHER. Cradle to Frame .............. . 680·12 NUT. Rear Ax Ie to Crad Ie ................. 8 551348 ::WASHER. Cradle to Frame .............. . 538585 BUSHING. Cradle Pivot Pin.............. 2 542508 CRADLE. Orive·Steer Axle line. 21). 551348 :,WASHER. Cradle to Frame ............. .. 551347 I\IIJASHER. Cradle to Frame .............. . lOH·25 FITTING, Cradle Pi'!ot Grease .......... 2 180·08 NUT. Pin Retaining ........................... 2 542539 PIN. Cradle Pivot ............................... 2 18C·856 BOLT. Pin Retaining ......................... 2 lOH·25 FITTING. Boom Pivot Grease ........... 2 523044 BUSHING. Boom Pivot Shaft ........... - 2
WHEN ORDERING PARTS, ALWAYS STATE MODEL-AND SERIAL NO. Of MACHINE
4.1 (1017) PM 1678.
-
------------ ----- - ---- ----------------
_ _ .1
,,-;\\ \ ) 29 28 27 26 25 24 23 22
.... OJ .... ~
CARRIER, BUCKET AND INDICATC'R ------ ---- ----
; -- ---- ---- ------- ------ ----- ---------- II
\
16
TS-4826 ---------------- ------ ----------
-'0 Z
z
o
o z
-;'""
~"-...
~ b:.t!ttt:ttt1 CONSTRUCTJON MACHINERY DIVISION III
CARRIER, BUCKET AND INDICATOR
No. It~m No.
Part No. o e- s c rip t ion Req'd.
18C-320
2 4E-03
3 619029
4 54173C
SOL T, Pointer to Bucket
cKWSHR, Poinler to bucKet
WASHER. Pointer to Bucket
- - SLEEVE, Pointer to Bucket -See Note "D"
5 557i 56 - -POINTER, Bucket Indicator -See Note "D"
6 4F-08127 PIN, Clevis 10 Pointer
6A 1 F-418
7
3
3A 13D-06
3B 18D-08
9
9A 532869
9B 588806
10
lOA 18C-648
lOB 18C-844
11
11 A 52222.:
liB 532935
12 13D-06
COTTER, Clevis Pin
BUCKET (Inc. 17, 18, 19) See Chart on Doge 4
NUT. Locking Collar Retaining
See Note A
See Note B
COLLAR, Locking
See Note .A.
See Note 8
BOL T, Locking Coilor Ketainlng
See Note A
See Note 8
PIN, Comer to 8ucket
See Note A
See Note B
2
2
2
2
2
2
2
2
Iteom No_
Port No.
18 532848
19 532005
20 532119
21 18D-08
22 10H-35
23
23A 543406
23B 550646
De- s c rip t ion
BOLT, Bushing Retaining
5USHING
SEAL, Dust
NUT, Cam to Bucket
FITTING, Grease
SLEEVE, Cam Retaining Bait
See Note C
'*See Note D
24 526767 --8USHING. Com - See Note D'
25 12H-15
26 18D-06
27
27 A 532871
27B 588937
28
28A 13C-648
28B 18C-640
29 180-10
30
30A 13C- 1 068
FITTING, Indicator Com Grease
NUT, Pin Retaining
PIN. Cylinder to Comer
See Note A
See Note 8
BOL T, Pin Retaining
See Note .A.
See Note 8
NUT, Tube to Carrier Assy Retaining
BOLT. Tube to Campr Assy
See Note C
30B 1 8C·l 064 .. See Note D
4
4
4
2
2
2
2
2
2
I'-JUT, Pin Retaining
PIN, Cylinder to Bucket
2
2
2
31 557084 **SPACER, Tube to Carrier-See Note D .1 13 588823
,. '3C-6 .. 1.1 30L T. o'n Retaining 32 TUBE. CarT' Foiiower
15 BOL T. Pin Retaining 32A 551523 See Note C
328 557085 **See Note 0 15A 18C-652
15B 18C-844
See Note A
See Note B
2
2 33 557084
34 557085
fo dSPACER, Tube to Carrier-See Note- O.r
",,<.;;-::
16 NUT. Pin Retaining
See Note A
**TUBE, Cam Follower - See Note 0 __ .:""~L .
16A 18D-06
16B 18D-08
IE-OS
See Note 8
,:('WSHR, Bushina Retaining
2
2 35
35A 18C-648
358 13C-844
BOL T. Pin RetaIning
See Note A
See Note B
2
2
NOTE A. For Serd Contlnenral _ 3BCOI01 thru 3BC0999, 4BCOIOI thru .1B(0999, G.M. - 3BG101 rhru 3BG999. 4BG101 th;~ 4BG999.
NOTE 3 Contlnenta! _ 58C010l & thpreaiter G M. - 58G101 & therearter
. NOTE ,... F,,, S"rlalo Cantlnenra' _ 36(0101 thru 36(0999, 46(0101 thru 46(0999, 5B(0 1 0 I rhru 56(0135, G.M.
thru 3BG999. 4BG101 rnru 46G999, 5BG10l thru 5BG140.
NOTE D: For Serial: Continental - 5B(0136 & thereafter, G.M. - 5BG141 & thereafter.
WHEN ORDERING PARTS, ALWAYS STATE MODEl". AND SERIAL -_ .. _- "--'-"":~""
PM lb 78 7.1
~ tn!Itt:Im CONSTRUCTION MACHINERY DIVISION
CARRIER, BUCKET AND INDICATOR (Continued) No. No. Ilem
No. Port No. o 4!' S c rip rio n Req'd.
Itp.m No.
Parf No. Req·d.
36 PIN. Comer to GUice Bor & Boom
36A 532370 See NOTe A 2
36B 523936 2
37
37 A i CD-Oo See ~ote A 2
37B 13D-08 See Note B 2
38 588928 • "CARRIER. Bucket - L.H.
38A 523891 • - - CARRI!:R. Bucket - R.H.
39 30L T ;J'n Retaining
,~·~.)te A
393
40 PIN Comer to Guide Bar & Boom
.lOA 532871 See Note A 2
.lOB 588937 See Note B 2
-11 13D-06 NUT, Pin Retaining
.i2 557217 . CAM. Indicator
-13 616796 W ASHER, Cam to Bucket
44 BOLT. Cam to Bucket
44A 18C-840 See Note C
44B 18C-844 ,. See Note D
45 550665
46 1F-418
-17 A 557241
47B 557238
48 8D-08
49 2J-8300
• 'WASHER, Rod - See Note D
"COTTER, Rod to Cam Cievis Pin -
See Note D
-.ROD. Painter TO InalccTor Cor:-;
ror 545982 & 5-189 7 8 BucKets
For 5460-15 & 5-1637 7 SucKets
NUT, Clevis Jam
CLEVIS. Rod to Pointer
'NOT: ·.//nen re::Jlccemen1 15 necessary for iTems 42 'or 1..7 on macl1lne serial: Contlnentoi-3BC010l rhru 35(0999 . .!3(0101 fhru
4BC0999, 5BCO:01 ;'HU 5BC0135, G.M. - 38Gl0l thru 3BG999, 4BG10l thru 4BG999. 5BG10l thru 5BG140, botn items hove to be replaced aT -'l~ same ""'e. pius ail items marked WIth a double asterisk - - Item 47. select rod that 15 applicable to your bucket. Once converSion "las oe':?" "noae Irldlvia'ual reoiacements can be made.
'~OTE;:" 0c' Se' Q' Contlnentoi - 38C010l 'r,ru 38C0999. 48CO,01 tr,ru ':8C0999, G.M - 38Gl0l rhru 38G999 .:BG10l thru ~6G999
'-'OTE =:r :)t;'~:o: ':Jntlnenrol - 58C0101 & thereafTer, G.!'I, - 5BG101 & thereafter
~v:::. _ --.~ '>-~:'::" ~::rl:lnenral - J8CO~Jl t."HU 38(0?99 ..:3C0101 I~ru ..!BC099Q 53C010: '~ru SBC013.s. ':=; v. - JBG10l 'o'u 2oG~~; ~5:::;~J! 'n,u -lBG999. 5BG10l lhru 58G140.
"S·T: = --. >"'" ConTlnenral -5BC0136 & tnereaiter. G M - 5BG141 & tner"aiter
2
•• -Whee, 538'no or 588891 CaTTIer IS Instoiied om macnlne seriol number: Contmentoi - 3BCO,01 thru 3BC0999 .1BC010l thru ~BCO'i9<; G'~, - JSG;Ql thru 3BG999 . .:BG10l tnru 4BG999. '~e followlno Items must also be used:
- :38735 OIN - ITPm 11 B J - 18C-844 BOLT - Items lOB. 158. 35B 2 - 588937 PiN - items 27B. 37B - 583306 ,QCKING COLLAR -Item 9B 3 - 18D·08 NUT -Items 38, 16B. 378 2 - 18C-6':0 BOLT - Items 286, 398
- Not Illustrated
8UCKET
Width Capacity Port No,
70'~" ';' cu, yd. 545982
80'. " 1 cu. yd. 548978
86: 4' i:8 cu. '10. 546045
5463/:"
1 - 538936 PIN - Item 368
BUCKET ASSEMBLY DATA MAIN CUTTING EDGE SIDE CUTTING EDGE
, Approx.: I . Port No. Size Weight I R. H. Port No,: l.H. Port No. Size
545985 i ';' X 8 X 70';' 108 = i • 545989 i *545990 12 X 3 X 33 t ::
523146
529115 • 4 X 3 x 86:. 131 ~ '5-16358 "546859 :x3x4l'a
APproxj Weight,
11#
12 :it
14=
546385 24 X 8 x 97:. 148= '546337 *546338 ': x 3 x 430/16 15:;';'
"NOTE. ':" x J" x 10" segments are available for above side cuttIng eciges. 94CI73-R.H. and 9 40172-L.H,-Approximate Wt, 4.lb._
BUCKET TEETH DATA NO, REQUIRED
Bucket Tooth No. 70 3 4" Width 80'." Width 86 1." Width
552153 7 8 8
WHEN ORDERING PARTS, ALWAYS STATE MODEl~ ANu SERIAL
7A.1
NO. OF MACHINE
-::~-';~' :'_=;~,W:~-
-
2
3
J
5
8
CONSTRUCTION MACHINERY DIVISION
, -'" -.J ":
11---~ \~~~ 16----d:?~ 15------e
'" \\ " ' , ",~
BOOM AND GUIDE BAR Par' No
56207.5
iOH-J5
532357
7E-OS
532822
5322~3
532b91
'GUIDE BAR ASSY ,Inc. J thru 7)
FITTING, GUide Bor Grease
BOLT, Guide Bar Busning Retaining
LKWSHR, Guide Bar Bushing
Retaining
DUST SEAL, Guide Bar
BOOM ASSY (Inc 10 lhru 14)
No_ ReQ d
2
2
2
2
II~m Part No No
9 12H-25
10 532857
11 7E-08
12 532119
1 J 532896
1 -! 532119
; 30:6
1 ' 588875
17 18C-643
"ITTING,
\ 14
I 13
o eo 10 ( r r p r ron
----
Soom Grease;
\ 12
TS-2914-P i
No a.q d
---------
2
8~' T \' .. ./;"'i, Boom Bushing Ketaining 2
LKWSHR, Boom Bushing Reraining 2
DUST SEAL, Boom 2
BUSHING, coom 2
DUST SEAL, Boom 2 .. ), ,..,.
~ v ~ . RC'::';i:., ..,>...J.' 2
PI ~4, 80(,"1 Cylinde" ::e1ci-;:rg 2
BOLT, Retaining Pin 2 'NOTE When ,p.placlnl1 Item I on rnachlnes ~",or to SiN 5SC0191 & 5SG:?11, 2-18C-536 Salts & 2-180-05 Nuts will also be
WHEN ORDERING PARTS, ALWAYS STATE MODEt AND SERIAL NO. OF MACHINE
8,1 1 (lA21)
- DIVISION 11I1I;III~illl CONSTRUCTION MACHINERY . .
2 3 4 5 /' -;
6
\wl ~: @
) ® // e
G .., 7
8
-9
10
32
31
30
29
28
27 26 25 21 20 TS-2992.P
REAR HOOD AND FENDER GROUP Item Part No. No.
1 lA 541677 lB 536762
HOOD, Rear For G.M. Powered Machines For Gas Powered Machines
No. Req'd.
2 18C·620 BOLT, Hood to Cowl 5 3 619021 WASHER, Hood to Cowl 5 4 180·06 NUT, Hood to Cowl 5 5 619021 WASHER, Hood to Cowl 5 6 536761 COWL, Hood. 1 7 18C·620 BOLT, Cowl to Seat Support 6 8 619021 WASHER, Cowl to Seat Support 6 9 180·06 NUT, Cowl to Seat Support 6
10 541033 PANEL, Side-Right Hand. . . 1 lOA 541034 PANEL, Side-Left Hand. 1 11 1 8C·412 BOLT, Bracket to Po nel . .... 8 12 18D·04 NUT, Bracket to Panel 8 13 120·8 NUT, Bumper to Bracket .... ............. 4 14 25E·13 WASHER, Bracket to Panel.... 8 15 541035 BRACKET, Support ...................... __ . __ . 4
§Not Sold Separately
Item No.
16 17 18 19 20 20A 21 22 23 24 25 26 27 28 29 30 31 32
Part No.
541054 3G-808 18C·620 619021 536756 536757 18D-06 18C-616 4E-06 619021 18D·06 619021 142396 730432
619021 18C-620
Description
BUMPER, Side Panel-Rubber SCREW, Bumper to Bracket BOL T, Fender to Seat Support WASHER, Fender to Seat Support. REAR FENDER, Right Hand REAR FENDER, Left Hand . NUT, Fender to Seat Support BOL T, Fender to Frame LKWSHR, Fender to Frame WASHER, Fender to Frame NUT, Hood to Fender WASHER, Hood to Fender
No. Req'd.·
4 4 6 8 1 1 6 6 6
KIT, Handle (Inc. 28,29,30) ........•.•.
6 2 2 4
PIN, Shaft .. ... . ................ _ .. _______ .. 4 § SPACE R - See 27............................. 4 §SHAFT - See 27 ...•.............•. _ ...••. _..... 4
WASHER, Hood to Fender . 2 BOLT, Hood to Fender _ ... __ .... __ .. ______ . __ . 2
WHEN ORDERING PARTS, ALWAYS STATE MOOR AND SERIAL NO. OF MACHINE
PM 1678 9.2 (1823)
2 3 5 6
t >.
.... p .... 51
t
ti l
f' ~ ,
~ I . . :,
;
, ':
55
1 8 9 10 \l 12 13 \4 11 18 19 20 21 22
lJ I
:--;e-~~---- 35
/ S I 50 49 48 41 46 45 "
~36 ~
/ --31
1----38
39
40
/ f '\. , •.... /!!
q 8/1 ./ '\.~'
\l " It I"\ 44 43 42 4 I
CAB AND FRONT HOOD GROUP
For Serial: ConI. - 3BC0101 thru 5BC0255. G.M. - 3BG101 thru 5BG309
a
23 24 II J
i\~dJ n 0 :z '" -t ;III
c: n -t
'0 2:
~ )l-
n l:
2: lit ;III
-<
0
<
'" -0 2:
TS-2993-P I
~ tn!ImttD
CONSTRUCTION MACHINERY DIVISION miCHIGAn CAB AND FRONT HOOD GROUP
For Serial: Cont. 3BC0101 thru 5BC02SS G.M. - 3BG101 thru SBG309
Item No.
Part No.
536755
No. Description Req'd.
FENDER, R.H. Front .....
2 619021 W ASHER, Fender to Seat Support .... 2
3 4E-06 LKWSHR, Fender to Seat Support
4 17C-616 BOLT, Fender to Seat Support ..
5 18C-612 BOLT, Fender to Frame
6 4E-06 LKWSHR, Fender to Frame.
7 619021 .WASHER, Fender to Frame ....
8 18C-620 BOLT, Fender to Seat Support
9 619021
10 180-06
WASHER, Fender to Seat Support
NUT, Fender to Seat Support
11
12
18C-588 BOLT, Hood Hinge
25E-15
13 544985
14 544984
WASHER, Hood Hinge Bolt
RUBBER, Roof Glass Mounting
GLASS PAnERN, Roof Glass
2
2
2
2
2
2
2
2
2
4
15 546920 HEAD LAMP ASSY (Inc. 15A, 15B).. 2
15A 877752 tSEALED UNIT, Head Lamp ..... .
15B 946389 tRETAINER ASSY, Sealed Unit.
2
2
16 546921 FLOOD LAMP ASSY (Inc. 16A, 16B).. 2
16A 944907 tSEALED UNIT, Flood Lamp ... .
16B 946389 tRET AINER ASSY, Flood Lamp ... .
LKWSHR, Head Lamp Attaching
2
2
6 17
18
19
20
21
22
12E-10
120-10
12E-10
120-10
541477
180-06
NUT, Head Lamp Attaching .... 6
23 619023
24 546921
LKWSHR, Flood Lamp Attaching ........ 6
NUT, Flood Lamp Attaching . 6
ROOF, Cab (Inc. 13, 14) ..
NUT, Post to Cab Roof .....
WASHER, Post to Cab Roof ...
FLOOD LAMP ASSY (Inc. 24A, 24B) .
24A 944907 tSEALED UN~T, Flood Lamp ...... .
12
12
2
2
2
.s
24B 946389 tRET AINER ASSY, Flood Lamp .... .
25 12E-1O LKWSHR, Flood Lamp Attaching
26 120-10 NUT, Flood Lamp Attaching 6
27 541486 POST, L.H. Rear ............ _ .. _ ....... __ ....... .
27 A 541485 POST, R. H. Rear
28 18C-620 BOLT, Rear Post to Roof . 6
29 541479 POST, L.H. Front
INot Illustrated
ltel8 No.
Part No.
29A 541478
No. Description Req'd.
POST, R.H. Front ........ _ ... _
30 18C-820 BOLT, Rear Post to Rear Hood ..... 2
2 25E-21
180-08
WASHER, Rear Post to Rear Hood.
NUT, Rear Post to Rear Hood ..... _...... 2
31
32
33 18C-620 BOLT, Front Post to Roof ...... _......... 6
34 18C-820 BOLT, Front Post to Pivot Cap
35 742709 PLUG BUnON, Pivot Cap ..
4
4
36 18C-620 BOLT, Pivot Cap to Frame ....... _ .. ___ 6
37 619021 WASHER, Pivot Cap to Frame ......_.. 6
38 536759 CAP, Upper Pivot - L.H ... _ .... ____ .... _
CAP, Upper Pivot - R.H ......... _ ...... . 38A 536758
39 25E-21 WASHER, Front Post to Pivot Cap ,_.. 2
40 180-08 NUT, Front Post to Pivot Cap ....
41 18C-620 BOLT, Cap to Fender & Tank
42 619021 WASHER, Cap to Fender & Tank _.
2
4
4
43 619021 WASHER, Cap to Fender & Tank .... 4
44 180-06 NUT, Cap to Fender & Tank ...... _ .. _ 4
45 180-06
46 619021
47 619021
48
49
50
51
52
53
4E-06
17C-616
180-05
544383
544610
544379
54 1 F-414
55 536760
56 180-06
NUT, Pivot Cap to Frame .......... _._
WASHER, Pivot Cap to Frame .... .
WASHER, Cap to Frame
LKWSHR, Cap to Frame
BOLT, Cap to Frame
NUT, Hood Hinge Bolt .
ROD, Hood Support
THUMBSCREW
TUBE, Hood Support .................... _ .. .
conER, Tube to Reservoir ._ ..... _ ...... _
HOOD, Front
NUT, Fender to Frame.
57 619021 WASHER, Fender to Frame ....
58 18C-628 BOLT, Fender to Frame
59 619021 WASHER, Fender to Frame _ .............. _
60 4E-06 LKWSHR, Fender to Frame
61 18C-616 BOLT, Fender to Frame ....... _. __ . ___ ._ .... _
6
6
4
4
4
2
62 17C-616 BOLT, Fender to Seat Support .......... 2
63 4E-06 LKWSHR, Fender to Seat Support ... ___ 2
64 619021 WASHER, Fender to Seat Support _ 2
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 11.2 (1820) .
14
5 6 1
~~ 1 .. I
2 3 4
.... /53 I.~ / .. :;
- 54
,'1' ~ '.
/'
F CAB AN J4</ or Serial' C D FRONT H . 00' 5BC0256 000 GROUP " •
and after. G M . 5BG __. 310 and after
32 33
15
'" 28
16 11
I
26
21
__ --+ ___ T'.;JS-5148-P
t"I
o z III
0-
o z
t"I ::z:
q
o
<,
~ rmc:tttJ CONSTRUCTION MACHINERY DIVISION am CAB ANO FRONT HOOD GROUP
For Seri 01: ~ont. - SBC0256 ana otter G.M. - SBGa IV ana after
Item No.
2
3
Part No.
564405
619021
4E-06
No. D.scription Req'd.
FENDER, R. H. Front ......................... .
WASHER, Fender to Seat Support .... 2
LKWSHR, Fender to Seat Support ...... 2
4 17C-616 BOLT, Fender to Seat Su pport ............ 2
5 18C-612 BOLT, Fender to Frame ...................... 2
6 18C-620 BOLT, Fender to Seat Support .......... 2
7 619021 WASHER, Fender to Seat Support .... 2
8 4E-06 LKWSHR, Fender to Frame ................ 2
9 619021 WASHER, Fender to Frame ................ 2
10 18D-06 NUT, Fender to Seat Support ............ 2
11 546920 LAMP ASSY, Head (Inc. 11 B, 11 D) .... 2
11 A 546921 t LAMP ASSY, Flood (Inc. 11 C, 11 D) .... 2
11 B 877752 t SEALED UNIT, Head Lamp ................ 2
11 C 944907 t SEALED UNIT, Flood Lamp' ................ 2
11 0 946389 t RETAINER ASSY, Sealed Unit .......... 4
12 12E·l0 LKWSHR, Front Lamp Mounting ........ 12
13 120-10 NUT, Front Lamp Mounting .............. 12
14 541477 ROOF, Cab ....................................... .
15 180-06 NUT, Roof to Rear Posts .................. 6
16 619023 WASHER, Roof to Rear Posts ............ 6
17 546921 LAMP ASSY, Flood - Rear (Inc. 17A, 17B) ................................ 2
17A 944907 tSEALED UNIT, Flood Lamp ................ 2
17B 946389 t RETAINER ASSY, Sealed Unit ............ 2
18 12E·l0 LKWSHR, Rear Lamp Mounting ........ 6
19 120-10
20588784
21 541486
NUT, Rear Lamp Mounting ................ 6
PAD, Rear Post to Roof ...................... 2
POST, L.H. Rear ................................. .
21 A 541485 tPOST, R.H. Rear ............................... .
22 18C-620 BOLT, Roof to Rear Post .................... 6
23 180-08 NUT, Rear Post to Rear Hood .......... 2
24 25E·21 WASHER, Rear Post to Rear Hood .... 2
25 18C-824 BOLT, Rear Post to Rear Hood .......... 2
26 180-08 NUT, Front Post to Pivot Cap .......... 2
27 25E·21 WASHER, Front Post to Pivot Cap.. 2
28 18C-620 BOL T, Cab to Front Post .................. 6
29 18C-620 BOLT, Pivot Cop to Frame ................ 6
tNot Illustrated
No. Item No.
Part No. Description Req'd.
30 619021 WASHER, Pivot Cap to Frame .......... 6
31 566584 CAP, Upper Pivot, L.H. . .................. .
31A 566583 tCAP, Upper Pivot, R.H .................... .
32 619021 WASHER, Cap to Tank & Fender ...... 2
33 18C-620 BOLT, Cap to Tank & Fender ............ 2
34 619021 WASHER, Cap to Tank & Fender ...... 2
35 180-06 NUT, Cap to Tank & Fender ............ 2
36 180-06 NUT, Pivot Cap to Frame ................ 6
37 619021 WASHER, Pivot Cap to Frame .......... 6
38 18C-824 BOLT, Front Post to Pivot Cap ............ 2
39 180-06 NUT, Pivot Cap to Frame ................ 2
40 619021 WASHER, Pivot Cap to Frame. 2
41 18C-620 BOLT, Pivot Cap to Frame .... 2
42 588798 PAD, Front Post to Pivot Cap ... 2
43 541479 POST, l.H. Front ............................... .
43A 541478 tPOST, R.H. Front .............................. .
44 588783 PAD, Front Post to Roof .................... 2
45 619023 WASHER, Roof to Front Post ............ 6
46 180-06 NUT, Roof to Front Post .................... 6
47 544985 RUBBER, Front Glass Mounting ....... .
48 544984 GLASS PAnERN ............................... .
49 18C-588 BOlT, Hood Hinge ............................ 2
50 25E·15 WASHER, Hood Hinge ...................... 4
51 180-05 NUT, Hood Hinge .............................. 2
52 544383 ROD, Hood Support ......................... .
53 544610 THUMB SCREW ................................. .
54 544379 TUBE, Hood Support ....................... .
55 1 F-414 COnER, Tube to Reservoir ............. .
56 536760 HOOD, Front ................................... .
57 619021 WASHER, Fender to Lower Pivot Tube
58 4E-06 LKWSHR, Fender to Lower Pivot Tube
59 18C-616 BOLT, Fender to Lower Pivot Tube ... .
60 619021 WASHER, Fender to Frame ............... .
61 4E-06 LKWSHR, Fender to Frame ............... .
62 18C-612 BOLT, Fender to Frame ..................... .
63 17C-616 BOL T, Pivot Cap to Fender ................ 2
64 4E-06 LKWSHR, Pivot Cap to Fender .......... 2
65 619021 WASHER, Pivot Cap to Fender .......... 2
WHEN ORDERING PARTS, ALWAYS STATE MODEl" AND SERIAL NO. OF MACHINE
PM 1678 llA.2 (1822)
~ ~
CONSTRUCTION MACHINERY DIVISION III
Item No.
A
2
3
4
5
5A
5B
6 7 8 9
4 5
/" ..
./
6 13 12 11
TS-2999-P
SEAT AND SUPPORT GROUP Part No.
1507663
948144
948143
944982
lC-410
534837
548368
No. Description Req'd.
SEAT ASSY, Bucket (Inc. 1,2,3,4, 24) ______________________________________________ _
CUSH ION, Seat _______________________________ _
CUSH ION, Back-Rest ______________________ _ BUCK E T ___________________________________________ _
BO L T, Cushion Mounting _________________ 3
SUPPORT, Seat For Serial - Gas - 3BC0101 thru
3BC0999; G.M. - 3BG101 thru 3BG999 ______________________________________ _
For Serial - Gas - 4BC0101 & there-
after; G.M. - 4BG101 & thereafter 18C-824 SOL T, Support to Frame _________________ 4
619027 LKWSHR, Support to Frame ____________ 4
710-08 8ASE, Support to Frame Nut ___________ 4
700-08 NUT, Support to Frame____________________ 4
WHEN ORDERING PARTS, ALWAYS STATE
12.3
Item No.
10
Part No.
lOA 534852
lOB 548397
11 619021 12 4E-06 13 17C-616 14 18C-820 15 619021 16 4E-06 1717C-616 18 180-05 19 941155 20 180-08 21 550301 22 538708 23 538707 24 1C-610
-MODEL AND
Description
PLATE, Support For Serial: GAS - 3BC010l thru
3BC0999. G.M. - 3BG101 thru
No. Raq'd.
3BG999 _______________________________________ _
For Serial: GAS - 4BC0101 and after. G.M. - 4BG101 and after_____________ 1
WASHER, Plate to Support _______________ 2 LKWSHR, Plate to Suppor1.-______________ 2 BOLT,' Plate to Support_____________________ 2 SO L T, Seat Pivot ______________________________ 2
WASHER, Plate to SupporL_____________ 3 LKWSHR, Plate to Suppor!.._____________ 3 SOL T, Plate to Support ____________________ 3 NUT, Seat Mounting _________________________ 4 WASHER, Seat Mounting _________________ 4 NUT, Seat PivOL______________________________ 2 SP R IN G _____________________________________________ 1
ANGLE, Right Hand _________________________ 1 ANG LE, Left Hand ___________________________ 1 BOLT, Cushion Mounting _________________ 2
SERIAL NO. OF MACHINE
(1F10) PM 1678
~
15
/ • 17 ,...
--..~ V-, J! . \ '-
1I 21 II •
TS-2998-P
,
I :~I ____________________________ T_S._3_33_4_.P~
mICHIGAn
FLOORBOARDS AND HORN For Serial: Cont. 38C010l thru 38C0999
G.M. - 38Gl01 thru 38G999 Item '0,1 N •.
. N •. H •• De,clip'ion hq'iI.
542983 COVER PLATE ,
2 619021 WASHER, Flbd. to Flbd. Support. 2
3 4E-06 lKWSHR, Flbd. to Flbd. Support . 2
4 17C-616 BOLT, F1bd. to Flbd. Support 2
5 536297 SUPPORT, Floorboard 1
6 180-06 NUT, Bracket to Floorboard Support 1
1 18C-616 BOl T, Support to Frame ... ...
8 180-04 NUT, Horn to Bracket 2
9 621279 BRACKET, Horn Mounting
10 18C-612 BOLT, Bracket to Floorboard Support
11 647300 ·HORN 12 647310 RELAY, Horn
13 619021 WASHER, Support to Frame .:.
14 180-06 NUT, Support to Frame 2
15 17C-616 BOL T, Floorboard to SuppOri
16 4E-06 LKWSHR, Floorboord to Support ~
17 619021 WASHER, Floorpoord to Support -18 17C-616 BOL T, Floorboard to Seat SuppOri ,:
19 619021 WASHER, Floorpoord to Seat Support
20 4E-06 LKWSHR, Fioorpoord to Seot Support ~
')' - I 534351 FLOORBOARD
FLOORBOARDS AND HORN For Serial: Cont. - 48C0101 and after
G.M. - 48G101 and after I,.m N-
1 2 3 4 5 6
8 9
10 11 12 13
14
15 16 17 18 19 20 2~
22 23 24 25
Part No.
619021 4E-06 17C-616 548393 536297 180-06 18C-616
180-04 621279 18C-612 647300 647310 619021
18D-06
17C-616 4E-06 619021 17C-616 4E-06 619021 17C-616 4E-06 619021 548395 542983
No D •• criP,.on Req'd
WASHER, Flbd. to Flbd. SUppOri 2 LKWSHR. Flbd. to Flbd. Support 2 BOLT, Flbd. to Flbd. Support 2 FLOORBOARD, Front SUPPORT, Floorboard NUT, horn BraCKet Mounting BO~ T. Floorboard Support to
TonI< Mounting Plate NUT, Horn to Horn Brocket BRACKET, Horn Mounting BOL T, Horn BraCket Mounting
'HORN RELAY, Horn WASHER, Fioorboard SuppOri to
Tonk Mounting Plate NUT, Floorboard Support to
Tank Mounting Plate
2
2
2 BOLT, Front Flbd. to FlbC. Support LKWSHR, Front Flbd. to Flbd.' Support WASHER, Front Flbd. to FlbC:. Suppori BOLT, Front Flbd. to Seat Suppori LKWSHR, Front Flbc. to Seat Support WASHER, Front Flbc. to Seat Support BOLT, Rear Flbc. to Seat SUppOri LKWSHR, Rear Flbd. to Seat Support ·4
W ASHER, Rear Flbd. to Seat Support 4
2
,., ...
FLOORBOARD, Rear . .. ....... --. , PLATE. COYer ... ... __ . ~ 1
• NOTE ;:. or reDlacement use 733624 Horn Diu, 1 - 557438 kelav 10 Horn Wife
WHEN ORDERING PARTS. ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 13 1 (1016)
r.n;m ~
CONSTRUCTION MACHINERY DIVISION ..
Item No.
1 2 3 4 5 6 7 8 9
10 11
1 2 3 4
----------10 --------11
_____ 12
~ 13 5l-----
] 15
20----' \J ;-
/'
19~ ~ 16
~_= ___ 17
18
TS-2913-P
COUNTERWEIGHT AND GRILLE Part No.
7G-418 5203855 20E-04 535649 539096 170-1 18D-06 25E-18 18C-616 18C-620 25E-18
No. Description Req'd.
SCREW, Name Plate to Grille ____________ 4 TAIL LIGHT ______________________________________ 2 LKWSHR, Name Plate to Grille ________ 4. NAME PLATE, Grille ____________________________ 1 GRILLE, Radiator ________________________________ 1 NUT, Tail Light to Grille ___ .________________ 4. NUT, Radiator Clip to Grille ____________ 2 WASHER, Radiator Clip to Grille _____ 2 BOLT, Radiator Clip to Grille ____________ 2 BOLT, Grille to Frame ______________________ 4 WASHER, Grille to Frame ________________ 4
tNot '"ustrated
No. Item No.
Part No. Description Req'd.
12 OMIT, Not Applicable this ModeL ____ _ 13 18D-06 NUT, Grille to Frame ________________________ 4 14 18C-1280 BO L T, Counterweight to Frame - Side 2 15 68D-12 NUT, Counterweight to Frame - Rear 1 16 541763 COUNTERWEIGHT __________________________ 1
17 588187 WASHER, Counterweight to Frame Nut ___________________________________ _
18 68D-12 NUT, Counterweight to Frame-Side 2 19 18C-1280 BOLT, Counterweight to Frame-Rear 1 19A 588187 tWASHER, Ctwgt. to Frame-ReaL___ 1 20 538201 PIN, Drawbar ____________________________ .... ______ 1
WHEN ORDERING PARTS, ALWAYS STATE MODEL- AND SERIAL NO. OF. MACHINE
14.2 (1C21) PM 1678
CONSTRUCTION MACHINERY DIVISION am
I rpm
No
A
i3
1 2 J
Port No
5-!059i 9452 ~ 1
331721 945212
1
\
8----
/' ./
AIR CLEANER No.
De!.crrpfion Req d.
:..;R GEANER ASSY line. 1 thru ? CARTRIDGE ASSY. Air Cleaner line. :;,
.! 6, -; ~8:JDY. Air Cleaner - See "A"
GASKET. Cleaner Attaching • PRECL EANER PACKAGE
'Not Sold Seooratei"
,/
/
! i ---3
1/
i )
/~ f( ~ ( ~\ ,\ I: ' /' , . ./ ~
r~=====&<' I .,.,..".:. __ . ..."J,...., ... _,.".,.-.=;;::; •.• _;j,4.~.
I I
~ ).j (
ASSEMBL Y - G.M. Ill!'m Perf No No Dol!' s c rip t Ion
.! ~FILTR00iIC CARTRIDGE Se'2 "8" 5 945213 COVER, Air Cleaner ) 331169 SPRING, .::J:: ... ee~
7 §SCREEN Cartridge - See '8" S 945214 GASKET, Cartridge 9 945215 SF RING, Cover Attaching
• NOTE: Drecleoner cacKage contains 3 precieaner cartrrdges However, oniy one 1, cartridge is required per change.
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 15 : (1A10l
No. Req'd.
1 2
1 4
I I
I I I j
r:rrrrrr!1 r.ma:tI CONSTRUCTION MACHINERY DIVISION miCHIGAn
1 2 3 4
/
26~
25---1
24 -~~ 23 -&~ 22 .~
I 21 20
5 6 7
19 18 17
8
i o 9
10
15
TS-3208-P
AIR CLEANER AND MUFFLER - GAS « Item Part No. Item Part No. No. No. D.scription Req'd. No. No. Descriptio. Req'd.
534055 PI PE, Tail _.__________________________________________ 1 14 180-05 NUT, Air Cleaner to Bracket ______________ 4 2 18C-618 BOLT, Bracket to Support _________________ 2 15 550659 STRAP, Air Cleaner Mounting ____________ 2 3 25E-18 WASHER, Bracket to Support ____________ 2 16 568469 HOSE, Tube to Carburetor _______________
4 540104 CLAMP, Hose _____________________________________ _ 17 540104 CLAMP, Hose ___________________________________ 2 5 537473 HOSE, Air Cleaner to Intake Tube. ____ _ 18 537472 TUBE, Air Cleaner ___________________________ ~
6 540104 CLAMP, Hose _____________________________________ _ 19 18C-514 BOLT, Air Cleaner to Bracket __________ 4 7 18C-618 BOLT, Bracket to Support . ________________ _ 20 18C-620 BOLT, Adapter to Manifold ______________ 2 8 550653 CAP, Air Cleaner _____________________________ _ 21 4E-06 LKWSHR, Adapter So It ___________________ 2 9 25E-18 WASHER, Bracket to Support ____________ 1 22 524221 GASKET, Adapter to Manifold ________
10 180-06 NUT, Bracket to Support _______________ _ 23 534053 ADAPTER, Manifold ___________________
11 537471 AI R CLEANER _________________________________ _ 24 656597 CLAMP, Muffler __________________________
12 180-06 NUT, Bracket to Support __________________ 2 25 534052 MUFFLER ----------.--------------------13 537474 BRACKET, Air Cleaner ________________ _ 26 656597 CLAMP, Muffler ____________________
'Ref. SG-711
16.3 (lAS} PM 1678
r;rr;rn amzr:Jm
Item Part No. No.
1 543575 2 507069 3 543576 4 17C-512 5 4E-05 6 545205 7 ~40597 8 540592 9 543573
10 543531 11 12 180-06 13 18C-620 14 545197 15 527096 16 545207 17 4E-05 18 17C-512 "Ref. SG-681
PM 1678
CONSTR.UCTION MACHINER.Y DIVISION -2 3
/
5 6 7 ----8
_----9
,-.----10
11
------12
13
~-------14
21 20
15 TS-3206-P
AIR CLEANER AND MUFFLER - G.M." No.
D.scription Req'd.
MUFFLER .__________________________________________ 1 ClAMP, Tailpipe to Muffler ________________ 1 TAILPIPE ____________________________________________ 1 BOLT, Adapter to Air Cleaner _________ 6 LKWSHR, Adapter to Air Cleaner ______ 6 ADAPTER, Upper ________________________________ 1 GASKET, Upper Adapter __________________ 1 CAP, Air Cleaner _______________________________ 1 EXTENSION, Air Cleaner __________________ 1 CLAMP, Extension to Air Cleaner ______ 1 AIR CLEANER - See Index ________________ . 1 NUT, Air Cleaner Mounting ______________ 4 BOLT, Air Cleaner Mounting ______________ 4 STRAP, Air Cleaner Mounting ___________ 2 GASKET, Lower Adapter ____________________ 1 ADAPTER, lower ________________________________ 1 LKWSHR, Adapter Mounting _____________ 4 BOLT, Adapter Mounting ________________ 4
17.3
Item No.
Part No.
19 540102 20 545209 21 540102
22 22A 509303 22B 549084
23 23A 509300 23B 549082
24 24A 4E-07 24B 4E-06
25 25A 17C-720 25B 17C-620
26 507068
No. Description Req'd.
CLAMP, Hose ____________________________________ _ HOSE, Tube to Adapter __________________ _ CLAMP, Hose ___________________________________ _
GASKET, Manifold Adapter For Serial 3BG 1 01 thru 3BG999 _______ _ For Serial 4BG 101 & thereafter _________ _
ADAPTER, Exhaust Manifold For Serial 3BG 1 01 thru 3BG999 _______ _ For Serial 4BG 101 & thereafter. _______ _
LKWSHR, Adapter to Exhaust Manifold For Serial 3BG101 thru 3BG999________ 4 For Serial 4BG 1 01 & thereafter__________ 4
BOLT, Adapter to Exhaust Manifold For Serial 3BG101 thru 3BG999________ 1 For Serial 4BG 1 01 & thereafter__________ 1
CLAMP, Muffler to Adapter ___________ 1
(1A9)
~ Ema3tI
17 16
Item Part No. No.
541799
2 540130
3 351495
4 180-06
5 542264
6 538162
7 25E-18
8 18C-616
9 700-08
CONSTRUCTION MACHINERY DIVISION miCHIGAn
2 5
-----7 -8
8--.---- 9
®- 10 I
)
/~:~ ~, 11
A-15 14 13 12 TS-3203-P
RADIATOR AND CONNECTIONS - GAS No. Item Part No.
Description Req'd. No. No. Description Req'd.
HOSE, Upper ---------------.-------------------- 10 710-08 BASE, Radiator to Frame Nut 2 ------.---
CLAMP, Upper Hose .----------.----.------ 1 11 518233 PAD, Radiator to Frame 2 --------------------CAP, Radiator .---.------------------------------- 1
12 18C-828 BOLT, Radiator Frame 2 to .--.--------------NUT, Clip to Radiator -----.--.-------. 2
13 73F-2 DRAIN COCK, Radiator .---------.---------RADIATOR (Inc. 3) -------.-----------.-------- 1
CLIP, Radiator Grille 2 14 540128 CLAMP, Lower Hose --------------------------
to -----------.--------
WASHER, Clip to Radiator 2 15 541800 HOSE, Lower --------------------.--.---------------------.-------.
BOLT, Clip to Radiator 2 16 540128 CLAMP, Lower Hose --------------------------.-------------------
NUT, Radiator to Frame -------------------- 2 17 540130 CLAMP, Upper Hose ------------------------
WHEN ORDERING PARTS, ALWAYS STATE MODEL .AND SERIAL NO. OF MACHINE
18.1 (1F6) PM 1678
Item Na.
1
2
3 4
5
6 7
8 9
10
11 12
13 14 15
16 17
PM 1678
CONSTRUCTION MACHINERY DIVISION
17----
16---\623
~ .. "rtW
15--_____ _
-~
1 14 13
RADIATOR GROUP - G.M. Par. Na. O.scription
540266 CLAMP, Hose 351495 CAP, Radiator 542263 RADIATOR (Inc. 2)
180-06 NUT, Clip to Radiator 540487 CLIP, Radiator to Grille 25E-18 WASHER, Clip to Radiator
18C-616 BOL T, Clip to Radiator 18C-828 BOL T, Radiator to Frame 518233 P.A.D, Radiator to Frame 710-08 BASE, Radiator to Frame Nut 700-08 NUT, Radiator to Frame 540108 CLAMP, Hose 540433 HOSE, Lower Radiator
540108 CLAMP, Hose 73F-2 DRAIN COCK 540266 CLAMP, Hose 540432 HOSE, Upper Radiator
9
®-~ -----11
,1----5
WHEN ORDERING PARTS, ALWAYS STATE MODEL .AND SERIAL NO. OF MACHINE
19.1 (lF7)
TS-3333-P
Na. Req'd.
1 2 2 2 2
2 2 2
2
~ D!!!Itt:ttl1
Item Port No No,
1 2J-4200
2 80-04
3 551090
4 533997
5 80-06
6 7H-11
7 661862
8 1 F-207
9 4F-04051
10 623762
11 1 F·316
12 623829
13 525522
14 18C-412
:5 180·04
16 18C-428
CONSTRUCTION MACHINERY DIVISION -
~ I
29
/ / I
/ I 28 27
10 /
1f /
\.
I !
i 2
\ \ \ '
\ \
13
~5 24
H ,
TS-2997-P
ACCELERATOR PEDAL AND LINKAGE - GAS No.
O.scription RoQ'd.
CLEVIS, Rod to Carburetor
NUT, Clevis Jam
SPRING, Accelerator Rod Return
ROD, Accelerator ---_.,.-----".
NUT, Choke Control Jam --------_.--.---
CABLE, Choke,Control
PLUG BUTTON --.----_._ .. --_.-
COTTER, Clevis Pin -----.----------.. ---.--.-
PIN, Rod to Bell Crank Clevis
PIN, Pedal to Bracket
COTTER, Pedal Pin
PEDAL, Accelerator
BELL CRANK
BOLT, Bell Crank to Floorboard 4
NUT, Bell Crank to Floorboard 4
BOLT, to Floorboard ---_.-----------
It&m No
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part No.
536141
1 F·207
4F-04051
180-04
536140
80-04
4F-04051
2J-4200
1F·207
18C-412
180-04
623760
18C·616
STOP, AcceierOTor Pedal
COTTER, Clevis Pin
PIN, Pedal to Bell Crank Clevis.
NUT, Stop to Floorboard
ROD, Pedal to Bell Crank
No. Req'd
1
NUT, Clevis Jam .. __ ._ .. _-_. :-~
PIN, Rod to Bell CranK C:evls
CLEVIS, Rod to Bell Crank ___ . __ :.;:;,.(. 1 •• ~ >
COTTER, Clevis Pin
BOL T, Brocket to Floorboard ____ .... c <2·:. '" '-"',.
NUT, Brocket to Floorboard 2
BRACKET, Accelerator Pedal Pivot.' ;'1:.:
BOL T, Guide Mounting ______ ;.::.;.;::;:;~:::~
526639 GUIDE, Accelerator Rod
180-06 NUT, Guide Mounting.,..:~--:~~~~· 4F·04051 PIN, Clevis :0 Carburetor __ ... __ .. _ l'
Stop 1 F·207 COTTER, Clevi~ Pin "" __ ·---·~: .. ~:..: __ -;&~4i1'
WHEN ORDERING PARTS, ALWAYS STA:: MODEL A"~~E:t'AL! I~~~) _OF~,,~~I~~~;il
/
~ ~
CONSTRUCTION MACHINERY DIVISION -
" .,
',"'" '.
"---, '. '. -.
i \ I \ I
\ I .~
"",-
25
(,' , ,
9 10 11 12
) !f, a
\
, '3
, .-. j
) 6
: 8 , 9
" .'
.:.,i
'24
TS·29Q6· P
ACCELERATOR PEDAL AND LINKAGE - G.M. No [+r>m Part No
No. No De\Crlptlon Req"d No No J '': S ( r <; t L: . RCCi 0
.- --------- ----------~ >'~'"
1 1520193 CABLE, Engine Shutoff 1 22 130·04 NUT, BraCKet :0 F::JorocClrd 2 2 4F 04051 PiN Rod to Beil Crank ClevIs 1 23 i F·207 COTTER, Cievi, ~ I'~ 1 .,
1 F·207 COTTER. C!evis Pin 1 24 .. F·O·W51 PiN Red ~ .') 8e!: ' ....... :- :: ~; ~ C:L'V~:' -'
4 1 F·316 COTTER, Pedal Pin 1 25 540890 ROD Accelerator 5 62376:? DIN Pr·dal to Brcc~:et 1 26 551090 SPRING. .~(c,:-:-,jerc:tC'r :;~~ R'.'.tUi0
6 623760 BRACKET, Accelerator Pedal Pivot 1 27 30·05 NUT, Cievls Ja~n 7 13(.410 BOLT, Bracket to Floorboard 2 23 1 F·303 COTTER, CI':?vis Pin 8 623829 PEDAL, Accelerator 1 29 2J·5204 CLEVIS, Rod to Bell Crank 9 1 F·207 COTTER, Rod to Pedal 1 30 4F·05062 PIN, Rod to Bell Craf" Clev:s
10 13(.443 BOLT, Stop to Floorboard 1 31 540395 BELL CRANK 11 536141 STOP, Accelerator Pedal 1 32 18(,613 BOLT. Bell Crr.,k ro Sec:r Support 2 12 18(.410 BOLT, Bell Crank to Floorboard 2 33 180~06 NUT, Bell Crank to Seat Support 2 13 540905 BELL CRANK 1 34 540893 ROD, 8ei! CranK to Ellgine 14 180·04 NUT, Bell Crank to Floorboard 2
35 3D·05 NUT, Clevis Jam 15 180·04 NUT, Stop to Floorboard 1 16 4F·04051 PIN, Rod to Pedal Clevis 1 36 1 F·303 COTTER, Clevis Pin ;
37 2J·5204 CLEVIS, Rod t: ' ~
1 17 536140 ROO, Pedal to Bell Crank 1 '0 I...ngrne .-- • -18 80·04 NUT, Clevis Jam 1 38 4F-05062 PIN, Rod to Engine Clevis .1 19 4F·04051 PIN, Clevis to Bell Crank 1 39 1 F·308 COTTER, 'Nire Connector 1 20 2)·4200 CLEVIS, Rod to Bell Crank 1 40 351131 CONN.~CTOR, 'Nire 21 1 F·207 COTTER, Clevis Pin 1 41 3G·1008 SCREW, Wire Connector
;:
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 21.1 'I(1A6) . L~ __ :. ..
~ " ..
/
~
"
"
.. ~:
' ...
,"----" .'
~ m!It.tttD
Itf" .....
>Co
.55098~
69F-4
II~~ rOf'
No ,,"0
53179:> ,., 543485 ~
v JOK 30-1 .; 512133 ;; 5.;3480
CON 5 T Rue T I O.N MAC H I N E R Y D' V'S ION
D.scrlptlon
'-lOSE. Fuel :..),~~E. Fuei
SHUTOFF COCK, Fuel
Description
:HEC': VALVE, SUPPlY HOSE. Fuel Return
Line
:LBOW r ' ,-neCK Valve to Hose H:)SE. Fuei Sucply liNE, Fuel Supply
\
\ \ \
FUEL LINES - GAS No.
ROQ'd, Item No.
4
Port No.
5 539689
FUEL LINES - G.M. No. Item Port
ROQ'd. No. No.
1 6 69F-5 1
..., 38F-5 I
1 8 1 9 539689 1 10 543479
/ /
/- /
./
/ ,
TS-2981-P
Description
TANK, Fuel - See Index STEM
.' / / /
// /
No. Req'd .
/
TS-2980-P
No. Description Roq'd.
SHUTOFF COCK, Supply Line CONNECTOR, Return Line to Tank FUEL TANK - See Index STEM, Supply Line to Tank LINE, Fuel Return
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
22,1 (1020) PM 1678
35 -
33
32 -
It ..... Port No. No.
1 539695 2 539318 3 539195 4 619021 5 4E-06 6 17C-616 7 18D-06 8 536754 9 619021
10 18C-620 11 18C-612 12 17C-612 13 4E-06 14 540056 15 3G-10l0 16 536204 17 12E-10 18 14D-IO
7
5 6 J
27
31 30 29 28
FUEL TANK
9
26
_: 10 11
Qzr-~ ~ ~ ____ --19
~,~~---20
TS-2963-P
For Serial: Cont. - 38C0101 thru 58C0255
G.M. - 38G101 thru 58G309 No. It.m Port No.
Description Ra,,'d. No No. Description Req'd.
TUBE, Fuel Tonk Breather 19 18C-612 BOLT, Support Ring to Tonk 6 GASKET, Fuel Filler Cop 1 20 4E-06 LKWSHR, Support. Ring to Tonk 6 CAP, Fuel Filler 1 21 536274 RING, Sender Unit Support 1 WASHER, Tonk to Seat Support 2 22 25K-40428 "0" RING, Support Ring to Tonk 1 LKWSHR, Tonk to Seat Support 2 23 12D-l0 NUT, Sender Unit to Ring 5 BOLT, Tonk to Seat Support 2 24 12E-l0 LKWSHR, Sender Unit to Ring 5 NUT, Tonk to Seat Support 2 25 627982 GASKET, Sender Unit to Ring 1 TANK, Fuel 26 4E-06 LKWSHR, Tonk to Frame 2 WASHER, Tank Attaching 4 27 18C-612 BOLT, Tank to Frame 1 BOL T, Tonk to Seat Support 2 28 40K-04 PLUG, Tank Drain BOLT, Tank to Frome 2 29 18C-628 BOLT, Tank to Frame BOL T, Cover to Tank 4 30 619021 WASHER, Tank to Frame LKWSHR, Cover to Tank 4 COVER, Fuel Tank 1 31 18D-06 NUT, Tonk to Frame
SCREW, Sender Unit to Ring 5 32 40K-02 PLUG, Fuel Tank-GAS MODEL ONLY
SENDER UNIT, Fuel 1 33 4E-06 LKWSHR, Tank to Frame LKWSHR, Sender Terminal .1 34 619021 WASHER, Tank to Frame NUT, Sender Terminal 35 51F-3 ELBOW, Breather Tube to Tank
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678
. ~.'!:~: 23.1 J !D211'
( I
Item Nc
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
Part Nc.
539315 539195 619021 4E-06 17C-616 180-06 619021 18C·62':' 56440.: 540056 4E-06 17C·612 3G·1010 536204 12E-10 14D-10 18C-612 4E-06
FUEL TANK
miCHIGan
, ' , "
'. ~--"-----,,- ... ' .... , ;~~-17 '-I_;Y ~.
'-"';'-18
.~~19
2J.~~ '~20
<:0 '/ \ 22 21
TS-5147-P
For Serial: Cont. 5BC0256 and after
G.M. - 5BG320 and after
Description Pfo.
aeq'd.
GASKET, Fuel Filler Cap. ............ 1 CAP, Fuel Filler (Inc. 1) .................. 1 WASHER, Tank to Seat Support ..... 2 LKWSHR, Tank to Seat Support ....... 2 BOLT, Tank to Seat Support ......... 2 NUT, Tank to Frame. 2 WASHER, Tank to Frame 2 BOL T. Tank to Frame 2 TANK, Fuel !Inc. 1, 2; . . 1 COVER. Fuel Tank 1 LKWSHR, Cover to Tank -4 BOL T, Cover to Tank 4 SCREW, Sender Unit to Ring .... 5 SENDER UNIT, Fuel 1 LKWSHR, Sender Unit ...................... 1 NUT, Sender Unit . ......... 1 BOLT, Ring to Tank ...... ................. 6 LKWSHR, Ring to Tank .... ............. 6
19 20 21 22 23 2.: 25 26 27 28 29 30 31 32 33 34 35 36
No. Part No. Description Req'd.
627982 GASKET, Sender Unit to Ring 536274 RING, Sender Unit Support 25K-40428 "0" RING, Support Ring to Tank. 120-10 12E-10 18C-612 4E-06 619021 40K-04 40K-02 18C-612 18C-628 4E-06 619021 4E-06 619021 51 F-3 539695
NUT, Sender Unit to Ring LKWSHR, Sender Unit to Ring BOLT, Tank to Frome. LKWSHR, Tonk to Frome WASHER, Tonk to Frome PLUG, Fuel Drain PLUG, Fuel Tonk-Gos Model Only BOLT, Tank to Frome - Upper ' BOLT, Tank to Frame- Lower ....... . LKWSHR, Tank to Frame ................ . WASHER, Tank to Frome ... ......... . LKWSHR, Tank to Frome ................ .. WASHER, Tank to Frame ELBOW, Tube to Frome TUBE, Fuel Tank Breather ..... ........
1 1 5 5 2 2 2 1 1 1 1 1 1 1 1 1 1
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
t-"'.;'~ "._".
~ tt:mmtm
83
I I
165
PM 1678
CON S T Rue T I Q-N MAC H IN E R Y D I V I S ION -
~4 43 42 41
~5 J7 , .9 SO
I
51 52 53 5~ I
82 81 80 79 78 77 i6 15 74
36 87 88 29 90 91 32 93 94 I - ::-:::i--' 8\\8\!.( C t ~I ~c=~~ =l ==--= (.~ ~ tl,~ ~: ~ i g: I~ ~- J II - -\": :~ ~I~
- . ~ r \ \ ?;J I~: i fir '" : . /'"' 124 123 122 121 /' 120 119 1;8 117 i I
125
~ 1\ ,~,
164
I@' . t I ......... ,
163 162
126 127 128 129 130 I
.~ A"f1"~~~'I~' \ I 'I ~ .~ \ : - _I I ~.~~)tl-1~~jJ~ i
l) • \ ~ ;- \ \
I \ \:' '.
0--<132
161 160 --15-9 - 158 157 156155 154 153152 151 /' ~-
131< .~~ ..-/133
",~ I~ ~ .~ I ~, ~
168 169 203 -=::::::::::-, '" 1~6 16? \ I _ 170 I I I 1 \ . \ '_.: ~. I _. ___ ..-l 202 201
V ~ :l) G ,~. " I ~ ~ I '\ \ \T \
209 208 201 206 205 204 -.. ", ~
TRANSMISSION ASSEMBL Y TS-13:~~~
24.1 (1G21
~ mBmI
55 \
\ , -
CON S T Rue T I 0- N MAC H I N E R Y D I V I S ION
15 16 11 18 19 20 21 22 23 24 25 26 21
Ai \1 h 1 tJ : U I \ \!J \: ; '0 " .4',-, ,1~; ~r, ~- Ii I-~':\ ;~,~-~~;-',~W~ij-~~i\J '~f ' V \ r \ \ -\ \ \ I I I, \} '\j
I 36 35 34 33 32 31 30 29 28
I 61 68 59
TRANSMISSION ASSEMBLY
24A.l (lG3) I
III
TS-1889-P
PM 1678
~ ~
Item No.
Part No.
A 281739
201951
2 209343
3 100949
4 206864
5 209340
5A 209341
5B 209342
6 216674
7 675544
8 675547
9 675547
10 675544
11 209368
12 209369
13 675548
14 675544
i.: 15 221401
16 209392
16A 209393
16B 209394
16C 221208
17 209391
18 209387
19 222410
19A 222407
19B 10J-06
20 224097
21 221996
22 221998
23 216677
24 208760
25 223942
26 216673
27 209358
28 5C-614
29 224068
30 216697
31 208773
32 208776
33 234038
:j:As Required tNot Illustrated
CONSTRUCTION MACHINERY DIVISION '''''jilf1iI'' TRANSMISSION ASSEMBLY
No. Description R.q· ...
* TRANSMISSION ASSY (Inc. 1 thru 212) - T-75A-10
NUT, Input Flange _____________________________ _
FLANGE ASSY, Input (Inc. 3)
DEFLECTOR, Input Flange _
SEAL, Input Shaft Oil _________________________ _
:j:SHIM, Bearing Cap -.004 ___ _________ _
:j:SHIM. Bearing Cap -.007 ______________ _
:j:SHIM, Bearing Cap -.OlD ______________ _
SHAFT, Input ______ ___________________________ _
CUP. Input Shaft Bearing _________________ _
CONE, Input Shaft Bearing _____________ _
CONE, Input Shaft Bearing _____________ _
CUP, Input Shaft Bearing ________________ _
SHAFT, Forward Gear Quill
GEAR, Input Shaft Forward (43T)
CONE, Input Shaft Bearing _____ ______ _
CUP, Input Shaft Bearing _________ _
GASKET, Clutch Caver _____________________ _
:j:SHIM, Clutch Bearing Cap -.004 ___ _
:j:SHIM, Clutch Bearing Cap -.007 ___ _
:j: SHIM, Clutch Bearing Cap -.010 _____ _
:j: SHIM, Clutch Bearing Cap -.020 ___ _
CAP, Clutch Bearing _________________________ 1
RING, Hub Oil Seal_________________________ 2
DRUM ASSY, Clutch (Inc. 19A, 19B) __
tHOUSING, Bleed Valve _ tBALL, Bleed Valve ___________________________ _
RING, Clutch Drum Hub Retaining ____ _
PISTON, Clutch _____________________________ _
DISC, Clutch Outer 1
DISC, Clutch Inner ______________________________ 5
PLATE, Clutch Disc End _____________________ _
RING, End Plate Retaining _____________ _
HUB, Clutch Disc _______________________________ _
COVER, Clutch _ _ _______________________ _
BOLT & LKWSHR, Clutch Cover _________ 10
RING, Clutch Disc Hub Retaining 2
SPRING, Clutch Disc Release ______________ 10
DISC, Clutch Outer ____________________________ 4
SEAL, Clutch Piston Outer __________________ 1
SEAL, Clutch Piston Inner __
Item No.
Part No.
34 1C-718
No. D.scrlptlon R.q· ...
BOLT, Bearing Cap ____________________________ 4
35 4E-07 LKWSHR, Bearing Cap ____________________ 4
36 25K-30016 "0" RING, Bearing Cap ___________________ _
37 675548 CONE, Input Shaft Bearing ______________ _
38 675544 CUP, Input Shaft Bearing _________________ _
39 223881
40 209377
41 209339
42 4E-07
43 1 C-718
44 1 F-424
45 224068
46 208760
47 216677
48 221996
49 224097
50 222410
RING, Input Shaft Bearing Locating____ 2
GEAR, Input Shaft Reverse (45n _______ _
CAP, Input Shaft Bearing _________________ _
LKWSHR, Bearing Cap ______________________ 4
BOLT, Bearing Cap ____________________________ 4
COnER, Input Flange Nut _________________ _
RING, Clutch Disc Hub Retaining _____ 2
PLATE, Clutch Disc End ______________________ 1
DISC, Clutch Inner ______________________________ 5
PISTON, Clutch _________________________________ _
RING, Clutch Drum Hub Retaining ___ _
DRUM ASSY, Clutch (Inc. 50 A, 50B) __ _
50A 222407 tHOUSING, Bleed Valve ____________________ _
50B 10J-06 tBALL, Bleed Valve _____________________________ _
51 209387 RING, Hub Oil Seal ____________________________ 2
52 209391 CAP, Clutch Bearing ____________________ _
53 25K-30016 "0" RING, Bearing Cap ___________________ _
54 . 209392 :j:SHIM, Clutch Bearing Cap -.004 ____ _
54A 209393
54B 209394
54C 221208
55 220672
56 675544
57 675548
58 209368
59 209374
60 675548
61 675544
62 223881
63 216671
64 223881
65 675544
66 675547
67 675547
68 675544
69 209364
70 1C-718
:j:SHIM, Clutch Bearing Cap -.007 ___ _
:j:SHIM, Clutch Bearing Cap -.010 _____ _
:j:SHIM, Clutch Bearing Cap -.020 _____ _
CASE, Transmission __________________________ _
CUP, 1 st & 3rd Shaft Bearing ___________ _
CONE, 1 st & 3rd Shaft Bearing _______ _
SHAFT, 1 st & 3rd Quill ____________________ _
GEAR, 1st & 3rd Drive (29T) _____________ _
CONE, 1 st & 3rd Shaft Bearing _________ _
CUP, lst & 3rd Shaft Bearing __________ _
RING, 1 st & 3rd Shaft Brng. Locating
SHAFT, 1st & 3rd Drive _____________________ _
RING, 1 st & 3rd Shaft Brng. Locating
CUP, 1 st & 3rd Shaft Bearing __________ _
CONE, 1st & 3rd Shaft Bearing ___ _
CONE, 1 st & 3rd Shaft Bearing ________ _
CUP, lst & 3rd Shaft Bearing ___________ _
CAP, 1 st & 3rd Shaft Bearing ____ _
BOLT, Bearing Cap ____________________________ 4
°NOTE: For complete replacement use 282983 Transmission Assy. plus 1-356621 Reducing Bushing. WHEN ORDERING PARTS, ALWAYS STATE MODEL' AND SERIAL NO. OF MACHINE
PM 1678 25.1 (1G4)
~ Em!lI&
CONSTRUCTION MACHINERY DIVISION III TRANSMISSION ASSEMBLY (Continued)
Item No.
Part No.
71 4E-07
72 209365
72A 209366
72B 209367
73 209375
74 4E-07
75 lC-718
76 234038
77 208776
78 221998
79 208773
80 216697
81 223942
82 216673
83 209357
84 lC-718
85 4E-07
86 209416
87 224031
88 216672
89 675546
90 675542
91 223951
92 209368
93 675548
94 675544
95 221401
96 209392
No. De'Scriptlon Req'd.
LKWSHR, Bearing Cap _____________________ 4
tSHIM, Bearing Cap -.004 _________________ _
tSHIM, Bearing Cap -.007 _________________ _
tSHIM, Bearing Cap -.OlD _________________ _
GEAR, 1 st & 3rd Drop (44D _____________ _
LKWSHR, Bearing Cap _____________________ 4
BOl T, Bearing Cap ____________________________ 4
SEAL, Clutch Piston Inner
SEAL, Clutch Piston Outer _________________ _
DISC, Clutch Outer ___________________________ _
DISC, Clutch Outer ____________________________ 4
SPRING, Clutch Disc Release ______________ 10
RING, End Plate Retaining _______________ _
HUB, Clutch Disc _______________________________ _
COVER, Clutch ___________________________________ _
BOLT, Bearing Cap ____________________________ 4
LKWSHR, Bearing Cap _________________ ,..__ 4
CAP, 2nd & 4th Bearing __________________ _
RING, 2nd & 4th High Gear Locating
SHAFT, 2nd & 4th Drive __________________ _
CONE, 2nd & 4th Shaft Bearing ______ _
CUP, 2nd & 4th Shaft Bearing ___________ _
RING, 2nd & 4th Shaft Brng. locating
SHAFT, 2nd & 4th Quill _____________________ _
CONE, 2nd & 4th Shaft Bearing _______ _
CUP, 2nd & 4th Shaft Bearing _________ _
GASKET, Clutch Cover _____________________ _
tSHIM, Clutch Bearing Cap -.004 _____ _
96A :209393 tSHIM, Clutch Bearing Cap -.007 _____ _
96B 209394 tSHIM, Clutch Bearing Cap -.010 _____ _
96C 221208 :j:SHIM, Clutch Bearing Cap -.020 ___ _
97 25K-30016 "0" RING, Bearing Cap ____________________ 1
98 209387 RING, Hub Oil Seal ____________________________ 2
99 222410 DRUM ASSY (Inc. 99A, 99B) _____________ _
99A 222407
99B 10J-06
100 234038
101 208776
102 221996
103 216677
104 224068
105 209358
tHOUSING, Bleed Valve __________________ _
t BAll, Bleed Valve _____________________________ _
tAs Required tNot Illustrated
SEAL, Clutch Piston Inner -
SEAL, Clutch Piston Outer _______________ _
PISTON, Clutch _________________________________ _
DISC, Clutch Inner ______________________________ 5
RING, Clutch Disc Hub Retaining ______ 2
COVER, Clutch ___________________________________ _
Item No.
Part No.
106 5C-614
107 216673
108 223942
109 208760
110 216697
111 208773
112 221998
113 224097
114 lC-718
115 4E-07
116 209391
117 209369
118 675548
119 675544
120 220395
121 209421
122 675545
123 675542
124 209417
124A 209418
124B 209419
125 224068
126 216677
No. Description Req'd.
BOLT & lKWSHR, Clutch Cover __________ 10
HUB, Clutch Disc ________________________________ 1
RING, End Plate Retaining _______________ _
PlA TE, Clutch Disc End _____________________ _
SPRING, Clutch Disc Release ______________ 10
DISC, Clutch Outer ____________________________ 4
DISC, Clutch Outer ___________________________ _
RING, Clutch Drum Hub Retaining______ 1 BOLT, Bearing Cap ____________________________ 4
lKWSHR, Bearing Cap ______________________ 4
CAP, Clutch Bearing __________________________ 1
GEAR, 2nd & 4th Drive (43D ___________ _
CONE, 2nd & 4th Shaft Bearing _______ _
CUP, 2nd & 4th Shaft Bearing ___________ _
GEAR, 2nd & 4th low Drive (32D--___ _
GEAR, 2nd & 4th Drive Shaft Hi (57D
CONE, 2nd & 4th Shaft Bearing _______ _
CUP, 2nd & 4th Shaft Bearing ___________ _
tSHIM, 2nd & 4th Bearing Cap -.004 __
:j:SHIM, 2nd & 4th Bearing Cap -.007 __
:j:SHIM, 2nd & 4th Bearing Cap -.OlD _
RING, Clutch Disc Hub Retaining ______ 2
DISC, Clutch Inner __________ __________________ 5
127 224097 RING, Clutch Drum Hub Retaining ___ _
128 209387 RING, Hub Oil Seal ___________________________ 2
129 25K-3OO16 "0" RING, Bearing Cap __________________ _
130 209392 tSHIM, Clutch Bearing Cap -.004 _____ _
130A 209393 :j:SHIM, Clutch Bearing Cap -.007 _____ _
130B 209394 :j:SHIM, Clutch Bearing Cap -.OlD _____ _
130C 221208
131 209353
132 220673
133 220669
134 223881
135 675544
136 675547
137 675547
138 675544
139 4E-07
140 1C-718
141 209364
142 209365
:j:SHIM, Clutch Bearing Cap -.020 _____ _
GASKET, Oil Pan ________________________________ 2
PIPE, Oil Suction ______________________________ _
SCREEN, Sump ___________________________________ _
RING, Reverse Shaft Bearing locating 2
CUP, Reverse Shaft Bearing _______________ _
CONE, Reverse Shaft Bearing __________ _
CONE, Reverse Shaft Bearing __ _ ______ _
CUP, Reverse Shaft Bearing _______________ _
lKWSHR, Reverse Bearing Cap _______ _ 4
BOl T, Reverse Bearing Cap ____________ .__ 4
CAP, Reverse Bearing _______________________ _
:j: SHIM, Reverse Bearing Cap -.004 _____ _
WHEN ORDERING PARTS, ALWAYS STATE MODEL- AND SERIAL NO. OF MACHINE
26.1 (1G5)1 PM 1678
~ rmm:tI
CONSTRUCTION MACHINERY DIVISION .. TRANSMISSION ASSEMBLY (Continued)
Item No.
Port No.
No. Description Req'd.
142A 209366
142B 209367
143 209372
144 216671
145 675544
146 675548
147 209371
148 209368
149 675548
150 675544
tSHIM, Reverse Bearing Cap -.007
tSHIM, Reverse Bearing Cap -.010
GEAR, Reverse Idler (52·T)
SHAFT, Reverse
CUP, Reverse Shaft Bearing -
CONE, Reverse Shaft Bearing_
GEAR, Reverse Shaft Drive (54-T)
SHAFT, Reverse Quill _
CONE, Reverse Shaft Bearing - -
CUP, Reverse Shaft Bearing -- -
151 209391 CAP, Clutch Bearing
152 4E-07 LKWSHR, Bearing Cap 4
153 1 C·718 BOLT, Bearing Cap _ 4
154 222410 DRUM ASSY, Clutch (Inc. 154A, 154B)
154A 222407 t HOUSING, Bleed Valve
154B 10J-06 t BALL, Bleed Valve
155 234038 SEAL, Clutch Piston Inner
156 208776
157 221996
158 221998
159 208773
160 216697
161 208760
162 223942
163 216673
164 209370
165 5C·614
166 205928
167 100949
168 1C-720
169 4E·07
SEAL, Clutch Piston Outer PISTON, Clutch ___________________ _
DISC, Clutch Outer
DISC, Clutch Outer ____________ _
SPRING, Clutch Disc Release
PLATE, Clutch Disc End ____________________ _
RING, End Plate Retaining -
HUB, Clutch Disc _
GASKET, Cover
BOLT & LKWSHR, Cover
NUT, Output Shaft Flange ---- ---------DEFLECTOR, Flange ________________________ _
BOLT, Rear Output Shaft Brng. Ret.
LKWSHR, Rear Output Shaft Bearing
4
10
16
7
Retainer _ _________________ ________ 7
170 675544
171 209407
172 209409
173 209408
174 209673
175 675548
176 675544
177 209692
178 206864
179 100949
t Not Illustrated :j:As Required
CUP, Output Shaft Rear Bearing ----
WASHER, Output Shaft Gear Thrust_
HUB, Output Shaft Hi & Low Shift
SHAFT, Output
RING, Low Gear Oil _
CONE, Output Shaft Front Bearing
CUP, Output Shaft Front Bearing_
CAP, Output Shaft Bearing -----------
SEAL, Output Shaft Front Oil ___________ _
DEFLECTOR, Flange _____________________ _
Item No.
Part No.
180 209403
181 209406
182 209405
183 5C-616
184 209404
185 208871
18610J-12
187 40K·04
188 201844
189 201566
189A 28H-18
190 205928
191 1 F·432
192 224465
193 1C-718
194 4E·07
195 209701
195A. 209702
195B 209703
196 209407
197 800656
197A 209402
198 209396
198A 209398
199 525293
200 223780
201 201120
202 215644
203 5C·616
204 675548
205 209411
206 209410
207 206864
208 224465
209 1 F·432
210 19F·8
211 356626
212 13F-12
No. Description Req'd.
FORK, High & Low Shift _ -
GASKET, Shift Shaft Support
SUPPORT, Shift Shaft
BOLT & LKWSHR, Shift Shaft Support 4
SHAFT, High & Low Shift __ 1
SEAL, Shift Shaft Support Oil __
BALL, Mesh Lock (Support)
PLUG, Mesh Lock (Support) -
SPRING;- Mesh Lock (Support)
SCREW, Fork Lock ___ _
tLOCKWIRE, Fork Lock Screw _
NUT, Output Shaft Flange
COTTER, Flange Nut
FLANGE ASSY, Output (Inc. 179)
BOLT, Bearing Cap
LKWSHR, Bearing Cop
tSHIM, Bearing Cop - .004 _
t SHIM, Bearing Cop - .007
t5H'M, Bearing Cap - .010 _
WASHER, Output Shaft Gear Thrust
GEAR & BUSHING ASSY, Low (55·T) (Inc. 174, 197 A) _
tBUSHING, Low Gear __
GEAR & BUSHING ASSY, High (29·T) (Inc. 198A) __
t BUSHING, High Gear _
4
4
MAGNET, Sump Screen 1
SPRING, Magnet Retaining _____________ -1
PLUG, Drain - Magnetic
COVER, Oil
BOLT & LKWSHR, Oil Pan
CONE, Output Shaft Rear Bearing ___ _
SHIM, Output Shaft Rear Brng. Ret. -
RETAINER, Output Shaft Rear Bearing
SEAL, Output Shaft Rear Oil __ _
FLANGE ASSY, Output (Inc. 167) _
COTTER, Flange Nut
tBUSHING, Reducing :Va x 34 _
t BUSHING, Reducing 1 x 114 __________ _
tPLUG, Oil level 3,1.."-
14
WHEN ORDERING PARTS, ALWAYS STATE MODEL .AND SERIAL NO. OF MACHINE
PM 1678 27.1 (1G6)
r.rr:rrr.t ~
CONSTRUCTION MACHINERY DIVISION
U I! U
31
311 i 21 II!' 18
11
TS-3816-P-48-55G
TRANSMISSION CONTROL COVER Item Part No. Itam Part No. No. No. C.scription Req'd. No. No. D •• c rip' ion. Req'd.
A 225853 COVER ASSY, Control (Inc. 1 thru 35) 18 1C-626 BOLT, Valve to Cover _________________________ .4 B 227872 VAL VE ASSY, Selector Control (Inc. 10 19 §VALVE, Selector - See 118/, ________________ 1
thru 16, 19, 20, 22 thru 25, 27, 28) 1 20 208809 PIN, Selector Valve link ____________________ 1 1 209378 COVER, Control __________________________________ 1 21 208810 PIN, Selector Valve link Clevis __________ 1 2 208812 SEAL, Selector Arm Shaft OiL ___________ 2 21A 1F-208 tCOTTER, Clevis Pin ____________________________ 1 3 25E-21 WASHER, Selector Arm Shaft SeaL ___ 2 22 209382 LINK, Selector Valve __________________________ 1 4 224095 RING, Selector Arm Shaft Wash. Ret. 2 23 227873 GUIDE, Valve Spring __________________________ 1 5 104942 BREATHER, Control Cover __________________ 1 24 223944 RING, Shut-Off Valve Spring Retainer 1 6 208805 VALVE, Bleeder __________________________________ 1 25 208809 PIN, Selector Valve link ____________________ 1 7 25K-30016 "0" RING, Oil Passage ______________________ 5 26 208810 PIN, Selector Valve link Clevis __________ 1 8 209379 GASKET, Cover to Case ______________________ 1 26A 1 F-208 tCOTTER, Clevis Pin ____________________________ 1 9 209874- STOP, Selector Valve Detent BaIL _____ 2 27 209382 LINK, Selector Valve ________________________ 1
10 §HOUSING, Selector Volve - See "B" 28 §VALVE, Selector - See /1 B" ________________ 1 11 220363 SPRING, Shut-Off Valve ____________________ 1 29 209690 SHAFT ASSY, Selector ________________________ 2 12 § VAL VE, Shut-Off - See "B" _______________ 1 30 1 OJ-12 BALL, Selector Valve Detent ______________ 2 13 208820 CUP, Shut-Off Valve Sealing ______________ 1
31 203647 SPRING, Selector Valve Detent __________ 2 14 223944 RING, Shut-Off Valve Stop Retaining 1 15 25K-30014 "0" RING, Shut-Off Valve Stop __________ 1 32 4OK-02 tPLUG, Control Cover Oil Passage ______ 5 16 209878 STOP, Shut-Off Valve ________________________ 1 33 1 C-718 t BOLT, Control Cover to Case ______________ 9 17 4E-06 LKWSHR, Valve to Cover BoIL _________ 4 34- 4E-07 tLKWSHR, Control Cover to Case ________ 9
§Not Sold Separately tNot Illustrated
28.3 (1GB) PM 1678
"'.-"al .,>.
I •
I-
CONSTRUCTION MACHINERY DIVISION .-Ite", No.
2
3
4
5
6
7
Port No.
523591
523593
1S(.S28
70D-OS
710-08
18C-1048
680-10
TRANSMISSION MOUNTING PARTS No.
R .. "d. MOUNT, Transmission - R.H.
MOUNT, Transmission - L.H.
BOLT, Mount to Frame .4
NUT, Mount to Frame .4
BASE, Mount to Frame Nut
BOLT, Mount to T ransmissian 8
NUT, Mount to Transmission 8
-~.
NOT E S -
---_._---------------------------------------
--_ ....... _---------------------'--------------------
Item No
..,
:3
.:
5
:-
v
9
lC
1,
12
12
Per! No
18C-84-!
533431
12H-15
50977:
18D-OS
61679c.
550646
4F-081 :-
1 F-41..:
2J·8300
526767
5334:;-
'')>-1 I .. :
CONSTRUCTION MACHINERY DIVISION
2 4
\ ~ \
2, 20 19 18
9
\ , 10
11
15
16
17
TS-3330-P
TRANSMISSION CONTROLS No I,pm Pa,f No
D f! S C rIp t lor Recl'd No No o P S C rip I I 0 " R",,'d.
BOLT Range Lever Mounting 1..: 18C-84-l BOLT, Bell Crank Mounting
LEVER. Transmission Range 15 4F-06106 PIN, TransmissIOn to Push Rod Clevis
FITTI~G, Ra nge Lever Grease 16 IF-312 COTTER, Clevis Pin
K' ,~~ Range Be!1 Crani< to Push i"......,'~ Lever , 4F-08127 PIN, Rod Cievis
,~UT, Bel: Crank Mounting 1 E 1 F-41-l COTTER Cievis Pin
WASHER Bell Crank Mounting 1 ~ 533439 PUSH ROD, Bell Crank to Transmission , "
c,: ~::'/t: Be! ~ Crank ................ " ~. -,- 5334J5 ROD. Range Lever Shift ~ . P! ~~ Kod 10 T ro nsmlssion Clevis
1 F·4 1.: COTTER C,evis p,r,
CDTTER C,evis Pin ~~ 4F-08l27 PIN. Lever to Shift Rod Clevis
CLEVIS, Rod to Transmission "i ~. lSD-OS NUT Range Lever Mounting
BUSHING, Bell Crank .-" 616796 WASHER Range Lever Mounting ,1.-
B:~~ CRANK Range Shift Lever Rod to Transmission Push Rod 25 550646 SLEEVE, Range Lever
=' .... T! .. ~.:. 5~: ' ..... r CJ r ", Greos·, -- 5267C B~'SHli~G Ra~:;:~ Lever
WHEN ORDERING PARTS. ALWAYS STATE MODEl AND SERIAL NO. OF MACHINE
3(' (1G7) PM 1678
~ ~
Item No.
1 2 3 4 5 6 7 8 9
10 11 12 13 14
Part No.
509772 538891 534606 18C-412 535091 535246 550672 1508845 2520677 180-06
80-06 535094 180-06
CONSTRUCTION MACHINERY DIVISION
2 3
28
27
26
25 ~~--------~=-9
24
=~ 21~~ ~ ~(4U Q
J~ \
==-= 10
20 19 18 17 16 15 14 13 12 11 TS-2902-P
GEAR SHIFT LEVERS AND LINKAGE Forward and Reverse - High and Low
No. Description Req'd.
KNOB, Shift Lever .. ____________________________ 2 *QUAORANT, Shift Indicator ..... __ .. 1 CLAMP, Shift Indicator Quadrant 1 BOLT, Shift Indicator Quadrant ._..... 2 LEVER, Forward & Reverse Shift _._.__ 1 LEVER, High & Low Shift ._ .. ________________ 1 U-BOL T, Shift Levers 2 SUPPORT, Shift Levers (Inc_ 11) ______ 2 BALL JOINT, Rod to Lever ____________ 2 NUT, Ball Socket to Lever ________________ 2
§SUPPORT, Shift Levers -See 8 ________ 2 NUT, Ball Socket Jam __ .. ____ .______________ 2 ROO, High & Low Shift ______________ . __ .. ___ 1 NUT, Ball Socket to Lever __________________ 1
Item No.
15 16 17 18 19 20 21 22 23 24 25 26 27 28
Part No.
550803 180-04 18C-424 180-06 180-04 18C-424 521769 2520677 80-06 2520677 80-06 533553 180-05 180-04
No. Description Req'd_
LEVER, Transmission _. ._________________ 1 NUT, Lever Clamp . __ ... ____ .. _____ ._.______ 1 BOLT, Lever Clamp ___ ... ___________ .________ 1 NUT, Ball Socket to Lever .. _._ .. __ .______ 1 NUT, Lever Clamp __ . __ . ___ .____________________ 1 BOLT, Lever Clamp ___ . _____ .. __ ._. __ ._______ 1 LEVER, Transmission .. _________________ . 1 BALL JOINT, Rod to Lever _____________ 1 NUT, Ball Socket Jam ______________________ 1 BA L L JO I NT, Rod to Lever _____________ 1 NUT, Ball Socket Jam ________________________ 1 ROO, Forward & Reverse Shift ._________ 1 NUT, U-Bolt .______________________________________ 4 NUT, Shift Indicator Quadrant ________ . 2
§Not Sold Separately *NOTE: For replacement use 947409 Quadrant Kit. 947409 Kit includes 1-567946 Quadrant, 1 -567947 F & R Plate, 1-567977
H & L Plate. 6-6C-605 Screws. 1-567945 Clamp, 2-24C-412 Bolts. 2-180-04 ~uts & 1-002553 Installation Form.
PM 1678 31.3 (1 G1)
CO-NS_TR.UCTION MACHINER.Y D I VI.S ION
36
,.... .
,11 -r i
aI·
\ ,.' ;j1.~
REAR VIEW OF CONVERTER---------\~. '. ~;~,,:-. -:-----: ~-...~ ...... ! \\\~
96~. 95
94
93
92
91
90
89
-------r--1' 88 ---------- ~
I
/ /
87 86
11 13 15 10 I 12 14 16
I I i /
.-
I
I I
85 84 83 82 80 79
32 34 33
....... - ...!,.r _' , '.,-. ~ 40
35 41
42 43 44 45 46 47 48 'i / I / ,-
~I/ ' I, L' J';' ,.;""--r'-,
49
50
51
52
53
5-4
55
56
57
58
59
~!~~~~~------------------60 -----::;::::------- 61
1"------62
!1~~63 I~ 64
65
\
\ \
78 77 76 75 74 13 12 11 70
TORQUE CONVERTER ASSEMBLY
.. " .-,:~
, .
--------------------------------------J-~,_i 32 (1C17) ; , ._·~~"ii~: ~~~ ~~.~~
I I
n
~ ~
CONSTRUCTION MACHINERY DIVISION miCHIGAn . ,
TORQUE CONVERTER ASSEMBLY Item No.
A
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37
38 39 40 41 42 43 44 45 46 47 48
Port No.
281022
233092 233089 215909
1 C-616
4E-06 60K41200 743035 214921 214920 17C-620 4E-06 658244 220725 214934 207873
No. Description Roq'd.
CONVERTER ASSY (C-272-2) (Inc_ 3, 5 thru 96) _______________________________________ _
FLYWHEEL, Engine ._ ... _. ____________ . _____ ..
BOLT, Drive Gear to Flywheel __ 8 GEAR, Converter Drive .... __ .. ______ .. __ . __
WASHER, Drive Gear to Flywheel "._ 8 BOLT, Impeller to Drive Disc _________ .. __ 24 LKWSHR, Impeller to Drive Disc _______ 24 "0" RING, Impeller to Drive Disc _____ _ RING, Reaction Member Retaining ___ .
* MEMBER, Reaction __ ._ .. ______________________ _ IMPELLER ...... _ ... _______ . _________________________ _
BOLT, Converter to Engine _ ....... __ .. __ ._ 12 LKWSHR, Converter to Engine __________ 12
PIN, Spacer to Reaction Member Lock PLATE, Name . __ . __________ . ______ ._. _____ . __ .. ___ _
SPACER, Reaction Member ________________ 1
SCREW, Name Plate Drive ... 2 214953 RING, Hub Bearing Retaining. 214596 BEARING, Impeller Hub ............. . 25E-19 WASHER, Hub to Impeller Bolt . 4C-714 BOLT, Hub to Impeller .. 214941 SEAL, Oil Baffle ....
1
8
711298 RING, Gear Retaining . __ ......_ .. _._ .__ 3 214931 GEAR, Pump Drive (39T) . 3 237548 SHAFT, Pump Drive . __ ._ ..... _ ... 3 214936 BEARING, Pump Drive Shaft. 3 40K-02 PLUG, Valve Housing __ .... __ .. ____ ._ 2 214930 SPACER, Pump Shaft. 3 214946 SEAT, Safety Valve. 222318 PLUNGER, Safety Valve 222312 SPRING, Safety Valve _ ...... __ ... ___ ._. __ .. _ 25K-40104 "0" RING, Valve to Converter _ .. ____ _
1C-616 4E-06 214949
13F-16
214954 214956 224039 214961 8D-06 207647
REGULATOR VALVE ASSY (Same as Item 37) ___ . _________________ . ______ .. ___________ _
BOLT, Valve Body ... LKWSHR, Valve Body GASKET, Valve to Converter. SHAFT, Output (See 67) . VAL VE ASSY, Pressure Regulator
(See Index) _______________ . _______________ . __ ....
PAD, Steering Pump Mounting PAD, Main Pump Mounting _______ ._. _____ _
4 4 1
PLUG, Pipe . __________________ ._____________________ 4
PUMP, Conv. Charging (See Index) . __ RING, Bearing Retaining ...... ___ ... __ .. _ 3 BEARING, Shaft ________ . ______ . ____ .. ____ .______ 3 RING, Bearing Retaining ___ . ___ ... _" ___ '. 3 SLEEVE, Pump Drive Adapter ... _._. ___ . 1 NUT, Pump Stud ________________________________ 6 STUD, Pump _.... ___ .. _ .. __ . ___ . ______________ ._. 6
PUMP, Conv. Charging (See Index) ....
§ Not Sold Separately tNot Illustrated
Item No.
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 71A 71B 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 86A 86B 86C 87 88 89 90 91 92 93 94 95 96
No. Part No. Description Req'd.
214929 713186 4E-06
235961 214953 231554 224116
WASHER, Pump Shaft ________________________ 3 RING, Washer Retaining ____________________ 3 LKWSHR, Pump Stud . _____________ .__________ 6
222079 214932 214935
GASKET, Pump Mounting _________________ _ RING, Bearing Retaining __ ._. ___ . _________ _ BEARING, Turbine Shaft .. _________________ _ RING, Gear Retaining _______________________ _
§SLEEVE, Stator Support (See 58) _____ _ RING, Turbine Shaft Sealing _ .. ________ _ SUPPORT ASSY (Inc. 56) _________________ _ GEAR, Turbine Shott _________________________ _
25K-40512 "0" RING, Bearing Retainer ___ . _______ _ 235091 RETAINER, Bearing _____ . ________ . __ . _____ .. 214940 FLANGE, Companion __ . __________________ _ 206864 SEAL, Oil ___________________________________________ _
102745 WASHER, Output Shaft .. ________ . __ . __ ... 1 25K-40112 "0" RING, Companion Flange __________ 1 1 F-424 COnER, Output Shaft ______________________ 1 214937 SHAFT, Output ____ .. _______ . __ .___________ 1 201951 NUT, Output Shaft ___________________________ 1 743439 BEARING, Output Shaft Rear _____ ._____ 1 223901 RING, Bearing Retaining __ ._ ... _ .. _____ ._ 1 1 C-720 BOLT, Bearing Retainer ______________________ 3 214730 t STUD, Bearing Retainer ... _ .. _.__________ 2 8D-07 t NUT, Bearing Retainer _____ .__________________ 2 4E-07 LKWSHR, Bearing Retainer .... _____ .__ 5 214938 GEAR, Output Shaft __________________________ ._ 235057 BEARING, Output Shaft Front ___________ _ 214955 RING, Bearing Retaining __ ... _. ____________ _ 3C-820 BOLT, Support ________ . __ . ___ ._. ___ .. ___ . _______ . 6 224009 RING, Gear Retaining ___ . _____ .... _. ________ _ 214951 GEAR, Impeller Hub (41-D .. ____________ _ 221653 RING, Sealing _________ ._ ... _. __ . ____ . _______ _ 214925 BAFFLE, Oil __ . ________________ .____________________ 1 1 C-628 BOLT, Oil Baffle __________________________________ 3 4E-06 LKWSHR, Oil Baffle __________ ._________________ 3 60K41200 "0" RING, Oil Baffle _______________________ _ 25K-40616 "0" RING, Impeller Hub ___________________ _ 214923 HUB, Impeller _____________________________________ _ 214950 HOUSING, Converter . ______________________ _ 14F-08 t PLUG, Pipe _________________________________________ _ 40K-02 tPLUG, Pipe ___ .. _.___________________________________ 1 13F-20 tPLUG, Pipe __ ._____________________________________ 1 222684 TURBINE _____________________________________________ 1 234503 * *DISC, Converter Drive ________________________ 1 619023 WASHER, Turbine Hub Bait ________________ 8 209313 BOLT, Turbine to Hub _______________________ 8 214924 666542 222006 214933 214988 659065
HUB, Turbine ____________________________________ _ RING, Bearing Retaining __ . ________________ _ SLEEVE _______________________________________________ _ SHAFT, Turbine ____________________________ _ BEARING, Impeller Cover _________________ _ RING, Turbine Hub Retaining ___________ _
1 1 1 1 1 2
'NOTE: For replacement use 801607 Kit, which consists of 1-229565 Reaction Member & 1-229566 Reaction Member Spacer. **NOTE: For replacement use 801524 Kit, which consists of 1-234503 Cover & 1-222006 Bushing.
PM 1678 33.3 (lela)
-'--'"'.
8 9 10 11
1
o 1
TS-1534-P
PRESSU RE REGULA TOR VAL VE ASSEMBLY Item No.
Part No.
A 214969
660178
2 220983
No. Description Req'd.
VALVE ASSY, Pressure Regulator
(I nco 1 thru 3, 6, 8 thru 16) __________ _
PI N, Piston Stop ______________________________ .
STOP, Piston ____________________________________ _
3 25K·30018 "0" RING, Piston Stop ____________________ _
4 lC-616 SOL T, Valve to Converter_________________ 4
5 4E-06 LKWSHR, Valve to Converter____________ 4
6 SPISTON, Valve (See Item 16)... ________ _
7 40K-02 PLUG, Valve Housing Pipe ________________ 2
§Nol Sold Separately tNoI Illustrated
No. Item No.
Pat' No. Oescriptio" Req'd.
8 214946 SEAT, Safety Valve _________________________ _
9 SSODY, Valve (See Item 16) _____________ _
10 220981 SP R I N G, Valve - Inner _____________________ _
11 220982 SPR I NG, Valve - Outer ____________________ _
12 25K-30018 "0" RING, Piston Stop ____________________ _
13 660178 PI N, Piston Stop ______________________________ _
14 220983 STO P, Piston ____________________________________ _
15 25K-40104 "0" RING, Valve to Converter ________ _
16 214949 t GASKET, Valve to Housing _____________ _
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
34.1 (1C19) PM 1678
~ rnm:l:tD CONSTRUCTION MACHINERY DIVISION miCHIGAn
Item No.
A
B
C
D
E
1 2 3 4 5 6 7 8 9
10 11
28 21 26 25 24 23 22 21 20 19 18 17 16
TS-2735-P
HYDRAULIC PUMP - CONVERTER CHARGING AND STEERING Part No. Description
No. R"q'd.
450072 2PUMP ASSY (Inc. 1 thru 28) ...... , 2 NOTE: 2 Pump Assemblies used on machine -
Quantities listed below are for 1 Pump. 498128 REPAIR KIT, Major
(Inc. 10, 12, 17, 19) ........... . 498127 REPAIR KIT, Minor (Inc. 1,3,4,6,8,
9,20,21,22,25) ............. . 498024 GEAR SET, Drive & Driven
(Inc. 11, 1 8) ................. . 498113 REPAIR KIT, Shaft Seal (Inc. 1,2,
25 thru 28) .................. , 1 §"O"RING,Retainer .............. 1 § RETAINER, Shaft Seal ............ 1 §BOL T, Cover to Body ............. 8 §WASHER,CovertoBody .......... 8 §PLUG, Cover .................... 1 §GASKET, Cover ................. 1 §BEARING,Cover-Driven ......... 1 § "0" RING, Cover Thrust Plate ...... 1 §WASHER, "0" Ring Back-Up ....... 1 §THRUST PLATE, Cover .......... , 1 §GEAR, Driven ................... 1
Item No.
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Part No.
29 214961 30 235961 30A 235961 31 80-06 32 4E-06
No. Description Req'd.
gTHRUST PLATE, Body ........... 1 §BEARING,Body ................. 1 §PLUG, Body .................... 1 § BODY ......................... 1 § BEARING, Body ....... '" .... '" 1 § THRUST PLATE, Body ........... 1 § GEAR, Drive .................. " 1 §THRUSTPLATE, Cover ........... 1 § SPRING, Cover Thrust Plate ..... '" 6 § WASHER, "0" Ring Back·Up ..... " 1 §"O"RING,CoverThrustPlate ...... 1 § BEARING, Cover ................ 1 § COVER ........................ 1 § "0" RING, Retainer ............ " 1 § SEAL, Inner Oil .................. 1 § SEAL, Outer Oil ................. 1 § RING, Seal Retaining ............. 1 tSLEEVE, Pump Drive ........... " 1 tGASKET, Steer Pump ........... " 1 tGASKET, Pump to Converter ....... 6 tNUT, Pump to Converter ......... " 6 tLKWSHR, Pump to Converter ....... 6
2For replacement of Converter Charging Pump use 450229. For replacement of Steering Pump use 2522608 Pump plus 1-2522413 Gasket.
PM 1678 35.3 (1 F3)
w (J)
'm I'" 1'::=
0-
'I II
!! 1\ II I II 1 I' ,I I 1&,
J r, I 10 II I) 14 \ \
~, I II· 7 , ,
" <-
43 /
II 11//
42 41 40 39
\ I L. "
I /,
30 29 28 21
HYDRAULIC SYSTEM· TRANSMISSION AND TORQUE CONVERTER
16
L.
---/
IJ ((;(7
/ ' -----18
~- ·~·-19 i'i-. ' 20
1(:, I ,~ Jj1- ----21
11(_ .......... __
•
_____ --- . i J
'1 26 25
TS-2987-P
:11' , -, , ...
-
1"\
o Z &II ... it!
c: n ...
-< --o z
~ ~------------------------------------------------------------------------------------------------~ I
1
j,t:-,<-1
. "' .... .:.-
.542257 .-. ~ ....... ";':;.:
t' .... _.:.':1"'-~-~; .... "
>"3 540554
31F·5
5 36F·3
6
7 227265
8 211433
9 31F·5
10 551323
11 542192
12 542193
13 536777
14 791879
15 536768
16 536766
17 524543
18 539915
19 36F·1
20 356611
21 30F·1
22 536767
23 791879
tNot Illustrated
mICHIGRn'
'TRANSMISSION AND CONVERTER HYDRAULIC SYSTEM-·: .. ·· -'. --. -
Na. Description RMI'd.
RADIATOR-See Index ______ . __________ _
HOSE, Cooler line to Radiator _._.... 2
LINE, Cooler-Converter to Radiator.
ADAPTER UNION
ADAPTER UNION
OMIT, Not used this application. ______ .
V A LV E, Check ________________________________ _
B REA THE R. Co nverter ____________________ _
ADAPTER UNION
SENDER UNIT, Conv. Temperature
TUBE, Dipstick
DIPSTICK, Transmission Oil ____ _
HOSE. 1 st & 3rd to Reverse Clutch _
TEE, 1 st & 3rd Clutch ______ __
HOSE. Converter to Transmission ._
HOSE, Cross to 1 st & 3rd Clutch ___ _
JUNCTION BLOCK, Transmission
HOSE, Pressure Gauge ______ __
ADAPTER UNION __________ _
BUSHING, Reducer ___ _
TEE, Transmission _____________ . _____________ __
HOSE, Cross to Forward Clutch _. _______ _
TEE, Forward Clutch ________________ .. _. __ ._.
..... No.
24
25
26
27
'art No.
536767
26F-2
26F-2
28 356626
29 36F-6
30 42F·10
31 536800
32 582299
33 536772
34 84F·8
35 593447
36 4OK·04
37 18D·06
D •• cliptie ..
. I
HOSE, Forward to 2nd & 4th Clutch
ELBOW, Hose to 2nd & 4th Clutch __ _
TRANSMISSION-See Index __ . ______ ... __
ELBOW, Hose to Reverse Clutch ___ . ___ .
BUSHING, Reducer ___ ... ______ . ________ ._. ___ .
ADAPTER UNION __ .. __ ....... _____ . ___ .. ___ 2
ELBOW, Dipstick Tube to Transmission
HOSE, Transmission to Conv.-Suction 1
HOSE, Conv. to Transmission-Drain _
HOSE, Filter Inlet __ .. _____ ... _ .... ________ .. __ .
ELBOW, Cooler Line to Converter ...
ADAPTER UNION ____ .
PLUG, Adapter Union __ __
NUT, Filter Mounting " __ ' .. __ ... ________ .. 4
38 1533615 FILTER, Transmission & Conv. Oil (I nc_ 38A) __ ... ______ .. _____________ .. _. ___ .......
38A 215502 tcARTRIDGE KIT, Filter ______ .... __ . __ . _____ ._
39 31 F-5 ADAPTER UNION . __ . __ ... __ ... ______ ....
40 18C-628 BOLT, Filter Mounting ........ . 4
41 582303 HOSE. Filter Outlet ... ______ .... ____ .. ____ ..
42 26F·6 ELBOW, Hose to Converter ..... ___ ._. ____ .
43 533442 LINE, Cooler-Radiator to Trans. _ ... __
4OK-04 PLUG, Cooler lines __ . __ ._.________________ 2
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
37.2 C1E18) ./
~ ~
Item Port No. No.
A 131012 1 109055 2 111726 3 742257 4 742258 5 109642 6 11 F-12 7 109639 8 658990 9 658974
10 106920 11 106921 12 106572 13 102313 14 111842 15 16 4E-07 17 1C-707 18 10F-02 19 100638 20 112278 21 224031 22 107390 23 102314
CONSTRUCTION MACHINERY DIVISION -6
\ ,""]
31----.;: .... .;;
'::-' '-.---:-.....-.'::---"
21
-7 i>
'" M.-
-~/
,. 1'>-'1'--19 I
20
30 .. ~
TS-3625-P
FRONT DRIVE AXLE ASSEMBLY No. Item Part No.
Description Roq'd. No. No. Description Roq'd.
AXLE ASSY (Inc. 1 thru 45) -------------- 1 24 102313 NUT, Inner Spindle ---. 2 SLINGER, Oil ---. -------- ------------------~------- 2 25 109641 NUT, Wheel ------ --_ .. -------------._----------. 20 SEAL, Hub Oil +-------------------.--- 2 26 109640 BOLT, Wheel ~ ---- -------- ---- 20 CONE, Inner Hub Bearing --------------_. 2 27 11 F-12 PLUG, Hausing Filler ---~ - ---_. --- ------- -- ---- 1 CUP, Inner Hub Bearing ----- 2 28 106656 BREATHER, Axle Housing 1 SHAFT, Axle ---.---------------------------------- 2 29 17C1024 BOLT, Drum to Hub ------------ 12 PLUG, Hub Filler & Drain ------------------ 2 29A 104412 WASHER, Drum to Hub ---- -- --~--- --- 12 HUB ASSY (Inc. 4, 8, 26) ... __ ...... _ ........ 2 30 106254 DRUM, Brake ~ .. ----_. ------_. 2 CUP, Outer Hub Bearing --------.-~-------
2 31 101092 BOLT, Brake Attaching ---------------------- 16 CONE, Outer Hub Bearing -- --------~--- 2 32 BRAKE ASSY - See Index -----_._-------- 2
"HUB, Internal Gear ---- ----------------------- 2 33 4E-08 LKWSHR, Brake Attaching 16 "GEAR, Internal --------------- ------------------- 2 34 2D-08 NUT, Brake Attaching ------"--------------- 16 WASHER, Spindle Thrust .................... 2 35 11 F-12 PLUG, Housing Drain ------------------------ 1 NUT, Outer Spindle -------------------------- 2 36 112277 STUD, Carrier to Housing ------------------ 3 BOLT, Internal Gear to Hub . ___ ._. __ . ___ 20 37 103216 DOWEL, Carrier to Housing Stud ... 3 PLANET SPIDER ASSY - See Index 2 38 112278 WASHER, Carrier to Housing Stud 3 LKWSHR, Puller Hole Bolt ---------------- 4 39 640-07 NUT, Carrier to Housing Stud 3 BOLT, Puller Hole 4
-------------.----------------_ .. ------- 40 112278 WASHER, Carrier to Housing Bolt 2
PLUG, Planet Spider 2 ------------------------------ 41 17C-724 BOLT, Carrier to Housing 2 BOLT, Planet Spider to Hub . __ .. _________ 20 ------.-----------
WASHER, Planet Spider to Hub 20 42 17C-720 BOLT, Carrier to Housing -------------.---- 7 --------
RING, Sun Gear Retaining 2 43 112278 WASHER, Carrier to Housing Bolt ---- 7 ----------------GEAR; Sun ------------------------------------------ 2 44 DIFF. & CARRIER ASSY - See Index .. LOCK, Spindle Nut ---------------------------- 2 45 105449 HOUSING, Axle --_.----------------------------
"NOTE: For replacement of either item 10 or 11 use 1-114591 Gear and Hub Assembly.
38.3 (1A12) PM 1678
~ ~
Item No.
A 1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
34
Part No.
111744 109389 101396
101424 101400 101398 101399 101397 101401 666364 101398 101400 101397 101399 111437 3C-1040 1 F-428 101411 123746 667279 648334 104549
112275 111735
CONSTRUCTION MACHINERY DIVISION III
38
31 36
35
~" ....
t 31
31
33
30
47----1
46 ..
43-~-
41
41
11
19
16 15 iii I
14 13 11 11 I
10
.... ,'", .. t 19
.10
11
11
TS-3583-P
DIFFERENTIAL AND CARRIER ASSEMBLY - FRONT DRIVE No.
Description Req'd.
DIFF. & CARRIER ASSY (Inc. 1 thru 47) 1 NUT, Ring Gear Bolt 12 CASE, Differential . . ........... 1
§RING GEAR - See 50 1 BOLT, Ring Gear. 12 WASHER, Side Gear Thrust 1 GEAR, Differential Side 1 WASHER, Pinion Thrust 1 PINION, Differential 1 PIN, Differential Pinion .......... _....... 1 PIN, Differential Pinion Pin Lock.. 1 GEAR, Differential Side 1 WASHER, Side Gear Thrust 1 PINION, Differential Side .. _ ...... _ ...... _ 1 WASHER, Differential Pinion Thrust.. 1 BEARING, Inner Pinion _ .................. ___ 1 BOLT, Differential Carrier Cap ...... _... 4 CanER, Adjusting Nut Lock Pin ...... 2 PIN, Differential Adjusting Nut Lock 2 NUT, Differential Adjusting ...... 1 CUP, Differential Bearing 1 CONE, Differential Bearing .... _ ...... _ 1 WASHER, Carrier Cap Bolt ............. _.. 4
§CAP, Differential Carrier - See 25 .. __ 2 §PINION, Differential - See 50 ...... ____ 1
CARRIER ASSY, Diff. (Inc. 16, 22, 23) 1 BEARING ASSY, Pinion _ ................ __ .. _ 1
Item No.
27 28 29 29A 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49
50
Part No.
111646 127684 104289 3E-07 10-07 4E-07 122983 le-720
109637 100675 1 F-424 102609 101409 123800 100954 80-14 648334 667279 123746 101411 1 F-428 111557
101395
111651
No. Description Req'd.
SEAL, Pinion Oil _ ................... _ ...... _ GASKET, Bearing Retainer BOLT, Bearing Retainer LKWSHR, Bearing Retainer NUT, Brake Drum to Flange LKWSHR, Brake Drum to Flange .. .. FLANGE, Companion .. _ .......... __ BOLT, Brake Drum to Flange.
§PARKING BRAKE - See Index DRUM, Parking Brake NUT, Pinion Shaft ....... .. ________ .. ___ .. __ CanER, Pinion Shaft Nut .... .. ______ __ BRACKET, Pinion Bearing Retaining __ SPACER, Pinion Bearing _____ ... _ .. ______ __ SCREW, Differential Thrust .. ___ _ LOCK, Thrust Screw Nut ___________ .. _ NUT, Thrust Screw .. __ .. ________ .. CONE, Differential Bearing ______ .. ____ __ CUP, Differential Bearing .... NUT, Differential Adjusting __ .. ___ .. _____ .. PIN, Differential Adjusting Nut Lock CanER, Adjusting Nut Lock Pin .. ____ _ DIFFERENTIAL ASSY (Inc. 1 thru 14,
24) .. _______________________________________________ _
DIFF. BODY SUB-ASSY (Inc. 2, 5 thru 14) _________ .. _____________________________________ _
GEAR & PINION SET (Inc. 3, 24) .... ___ _
1 1 6 6 4 4 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1
§Not Sold Separately
PM 1678 39.3 (lA17)
1 2 3
\~\ . ~~O~
48
14-
43
STEER REAR DRIVE AXl E ASSEMBl y_-_--~
I
42 38
41
40
TS-3526P
n o :z
c:
o 2:
o 2:
•
r.rr;rn tt:l!IttltD
CONSTRUCTION MACHINERY DIVISION
AXLE ASSEMBLY - REAR DRIVE STEER
Item No.
Part No.
131013
109658
No. Description Req'd.
AXLE ASSY, (Inc. 1 thru 74) _____________ . 1
WASHER, Oil Seal _________ ._. ___ ._ ... __ .. _._... 2
A
1
2
3
4
109659 SEAL, Universal Joint Oil _______________ .. 2
106129 WASHER, Universal Joint Thrust . ___ . 2
109649 ** U-JOINT ASSY (Inc. 4A, 4B) ___________ ._ 2
4A 774728
4B 944160
5 106129
6
7
8
9
10
11
12
13
14
15
16
109659
109656
17C-828
4E-08
106920
106921
106572
102313
102314
102313
107390
17 224104
18
19 111805
20 1C-707
20A 4E-07
21 100638
21A 112278
22 111842
tPIN, Spiral _______ . ___ . ___ . _______________ . ________ .. 2
tPIN, Center Ball ____ ._____________________________ 2
WASHER, Universal Joint Thrust ___ ... _. 2
SEAL, Universal Joint Oil _______ . _____ . __ .. 2
ARM, Steering 1 BOLT, Steering Arm _______ . ____ .. _ ... _______ . 4
LKWSHR, Steering Arm Bolt ___________ . 4
"HUB, Internal Gear __ ... __ .. ____ . ____ . ___ .. __ 2
"GEAR, Internal _________ . ____________ . ___ .. __ .___ 2
WASHER, Spindle Thrust ________ . __ . ______ .. 2
NUT, Inner Spindle ._._ . ___ .. ____ ._ .. _ 2
LOCK, Spindle Nut ______ . _________________ .__ 2
NUT, Outer Spindle ____ . ______ . __ . ______ ._._ 2
GEAR, Sun _________________________________________ 2
RING, Sun Gear Retaining __ ._____________ 4
PLANET SPIDER-See Index ______ ... __ 2 VAL YE, Relief __________________ .. ___ . _______ .. ___ 2
BOLT, Planet Puller Hole ___ . __ .. _._.____ ____ 4
LKWSHR, Planet Puller Hole ___________ 4
BOLT, Planet Spider ___ .________ __ 20
WASHER, Planet Spider ___ .______________ 20
BOLT, Internal Gear to Hub .. _________ 20
23 10H-25 FITTING, Upper Trunnion Grease.. 2
24 109669 TRUNNION, Steering-Upper L.H.
24A 109668 TRUNNION, Steering-Upper R.H ... __
25 114793 SUPPORT, L.H. Spindle ___ ....... _ .. _ .. .
25A 114792 SUPPORT, R.H. Spindle _ .. __ .. ___ 1
26 11 F-12 PLUG, Spindle Support Filler ._.___ 2
27 109652 BUSHING, Spindle ___ . ___ ._. __ .... ___ ... ____ ... 2
28 110242 SPINDLE ASSY, Steering (Inc. 27) _ 2
29 BRAKE ASSY-See Index _________________ 2
30 117913 - CATCHER, Oil _______ ..... _._ .... __ ._ ... ___ _ 2
31 1 06539 BOLT, Spindle & Brake Attaching ._.... 20
31A 106762 WASHER, Spindle & Brake Attaching 20
32
33
100320
742257
34 742258
35 109640
36 110240
37 109641
CLIP, Inspection Hole 2 CONE, Inner Hub Bearing _____________ _ 2 CUP, Inner Hub Bearing _____________ 2 BOLT, Wheel _________________ . _______ . _________ . __ 20
HUB ASSY (Inc. 34, 38) _______________ .. __ . 2
NUT, Wheel ______ .. _. __ ...... _ .. ___ ._._. __ . ____ . 20
'tem No.
Part No.
38 658990
39 658974
40 11 F-2
41 111726
42 106815
43 17C1024
43A 104412
44 109771
44A 109772
44B 109773
45 17C-824
45A 4E-08
46 109667
47
48112174
49 11 F-12
50 106656
51 713660
52 713659
53 109670
54 1C-620
54A 4E-06
55 1C-612
55A 4E-06
56 109666
57 109665
58 109663
59 109664
60 109662
61 109660
62 109661
No. Description Req'd.
CUP, Outer Hub Bearing ___________________ 2
CONE, Outer Hub Bearing_________________ 2 PLUG, Hub Filler ______________________________ 2
SEAL, Hub Oil__________________________________ 2 DRUM, Brake ____________________________________ 2
BO L T, Drum to Hub _________________________ 12
WASHER, Drum to Hub ___________________ 12
tSH I M, Steering Trunnion-.004': _______ _
tSHIM, Steering Trunnion - .007'_: ____ _
tSHIM, Steering Trunnion - .010': _____ _
BOLT, Steering Trunnion __________________ 12
LKWSHR, Steering Trunnion ___________ 12
TRUNNION, Steering-Lower __________ _
TIE ROD ASSY - See Index ___________ _ NUT, Tie Rod ___________________________________ _
PLUG, Housing Filler _______________________ ..
2
1
2
BREATHER, Axle Housing . _________ . __ . 1
CUP, Upper Trunnion Bearing ________ .__ 2
CON E, Upper Trunnion Bearing _______ . 2
RETAINER, Upper Trunnion OiL ____ . 2 BO L T, Steering Stop Plate ________________ 4
LKWSHR, Steering Stop Plate _. _______ . 4
BOLT, Oil Seal Retainer .. _______________ .. _ 20
LKWSHR, Oil Seal Retainer ______________ 20
RING, Outer End Seal Retaining_______ 4
RETAINER, Outer End Dust Seal ._._ 2 SEAL, Outer End Dust ____ . ________ . ____ ._ 2
SPRING, Outer End Dust Seal __ . ______ . 2
SEAL, Outer End Oil. __ .... __ . ____________ .. 2
RETAINER, Outer End Oil Seal. _____ .
GASKET, Oil Seal Retainer ___________ .. __
63 114092 PLATE, Steering Stop _______________________ _
2
2
2
63A 588088 ttSHIM, Stop Block _________________________ . __ _
64 713659 CONE, Lower Trunnion Bearing ______ _
65 713660 CUP, Lower Trunnion Bearing _________ _
66 112277 STUD, Carrier to Axle Housing ________ _ 67 11 F-12 PLUG, Housing Drain ______________________ _
68 103216 DOWE L, Carrier Stud ______________________ _
69 112278 WASH E R, Carrier Stud _____________________ .
70 640-07 NUT, Carrier Stud ____________________________ _
71 17C-720 BO L T, Carrierto Housing -----------------
71 A 112278
72 17C-724
72A 112278
73
74 112636
WASHER, Carrier to Housing Bolt __ ..
BO L T, Carrier to Housing . _______________ .
WASHER, Carrier to Housing BoIL_.
OIFF. & CARRIER ASSY· See Index
HOUSING, Axle - See Note "A" ____ _
2
2
3
3
3
3
6
6
3
3
tNot Illustrated *NOTE: For replacement of either item 10.or 11 - 114591 Gear & Hub Assembly.
tAs Required **NOTE: For replacement use 119970 ~~Jo~n~1 ~1;? Ii ou~inn Assy., 2-112638 Plate, & 4-1 C-B 16 Screw. NOTE "A'" For replacement use 815899 Kit, which consists 0 - -
PM 1678 41.5 (1A14)
~ ~
Item N".
A
1 2 3 4
5 6 7 7A 8 9
10 11 12 13 14 15 16 17 18 J9 20 21 22
Part No.
111848
123746 101411 1 F-428 667279 648334
3C-l040 104549 109389 101396
101424 101400 101398 101399 101397 101401 666364 101398 101400 101397 101399 111437
CONSTRUCTION MACHINERY DIVISION
10
38 37
31
33 TS-3527-P
DIFFERENTIAL AND CARRIER ASSEMBLY - REAR DRIVE STEER No.
Description Re<I'd.
'DIFFERENTIAL & CARRIER ASSY (Inc. 1 thru 44) . . .. _._ .. __ ._ .... _ .. __
NUT, Differential Adjusting __ .. PIN, Adjusting Nut Lock ________________ . __ _ CanER, Adjusting Nut Lock Pin . _____ _ CUP, Differential Bearing ._ .... _. ____ .. _ 1 CONE, Differential Bearing ___ .. ___ . ____ .__ 1
§CAP, Differential Carrier - See 29 2 BOLT, Carrier Cap .. _ ....... _._. _____ ... __ . ___ ._ 4
tWASHER, Carrier Cap Bolt ._ ..... _. ___ .. _. 4 NUT, Ring Gear Bolt 12 CASE, Differential 1
§ RING GEAR - See 45 ______________________ 1 BOLT, Ring Gear ._ .... ___ ... __ ._ .... _. _____ .__ 12 WASHER, Side Gear Thrust_ ..... _.. ... 1 GEAR, Differential Side 1 WASHER, Pinion Thrust 1 PINION, Differential 1 PIN, Differential Pinion 1 PIN, Differential Pinion Pin Lock. 1 GEAR, Differential Side .. ____ ... ____ . ___ .____ 1 WASHER, Side Gear Thrust 1 PINION, Differential .. _. ___________ .. _________ 1 WASHER, Differential Pinion Thrust .__ 1 BEARING, Inner Pinion _. __ .. ___ . _______ .____ 1
Item No.
23 24 25 26 27 28 29
30 31 32 32A 33 34 35 36 37 38 39 40 41 42 43 44
45
Part No.
1 F-428 101411 123746 667279 648334 112275
111735 111646 lC-720 3E-07 111849 100675 1 F-424 100674 101406 127684 815082 123800 100954 8D-14 111559 101395
815417
No. Description Roq'd.
~PINION, Differential - See 45 __________ _ COTTE R, Adjusting Nut Lock Pin ____ _ PIN, Adjusting Nut Lock NUT, Differential Adjusting CUP, Differential Bearing CONE, Differential Bearing CARRIER ASSY, Differential (Inc. 6, 7,
7A) __ . __ . _____________________ . ________ . ____ .. _____ 1 BEARING ASSY, Pinion .. _ ... ___ .. ____ ._ 1 SEAL, Pinion Oil_ .. ___ ._ ..... _ 1 BOL T, Oil Seal Retainer ._ 6 LKWSHR, Oil Seal Retainer 6 FLANGE, Companion ... _ .. _ .. __ NUT, Pinion Shaft ._._._. ___ ... _._ CanER, Pinion Shaft ..... __ ..... _ SHIELD, Pinion Dust ._.. . .. ____ .. ____ _ RETAINER, Pinion Bearing .. _ .. _._ GASKET, Bearing Retainer SPACER KIT, Pinion Bearing_._. _____ . __ SCREW, Differential Thrust __ . ______ . __ _ LOCK, Thrust Screw Nut _________________ _ NUT, Thrust Screw __________________________ . __ _
DIFFERENTIAL ASSY (Inc. 8 thru. 23) 1 DIFFERENTIAL BODY SUB-ASSY
( Inc. 9, 12th ru 21) __ : ___________________ _
'NOTE: For complete replacement use 123057 Differential and Carrier Assy. GEAR & PINION SET (Inc. 10, 23) ___ _
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
42.2 (1A18) PM 1678
~ rmttl:tD
Item Perf No. No.
A 532447
1 112174
2 106268
3 4 106138
CONSTRUCTION MACHINERY DIVISION -2 3
-\ /1
I I
! ; --",
I 8
TS-3M2-P
TIE ROD ASSEMBLY No. Item Part No.
Description Req'd. No. No. Description Req'd.
TIE ROD ASSY (Inc. 1 thru 8) 1 5 106137 WASHER, Felt 2 NUT, Boll Stud 2 6 509346 BALL STUD 2 SPRING 2
§HOUSING, Tie Rod - See "A" 7 541879 * PLATE, Ball Stud Retaining 2
RETAINER, Felt Washer 2 8 507695 RING, Ball Stud Retaining 2
~Not Sold Separately -NOTE: For replacement use 815841 Retainer Plate Assy., which consists of 1-524066 Retainer Plate & 1-10H-25 Grease Fitting.
PM 1678
TS-1823-P
PLANET SPIDER ASSEMBLY
4 Planet Spiders Used on Machine - Quantity Indicated Below 15 for 1 Planet Spider
Item Part No. No. No. Des c rip t ion Req'd.
A 944280 PLANET SPIDER ASSY (Inc. thru 8)
106569 WASHER, Pinion Thrust 3
2 106570 ROLLER, Pinion Needle 102
3 120192 PINION, Planet 3
4 106569 WASHER, Pinion Thrust 3
512F-108 PLUG, Planet Expansion 3
6 944279 SPIDER, Planet (Inc. 6A)
6A 111805 t VALVE, Relief
7 106917 SHAFT, Pinion 3
8 104994 PIN, Pinion Shaft Lock 3
t Not Illustrated
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
43.2 (1A19)
~ tmaD
Item Part No. No.
A 527356 1
2 946067 3 944870 4 4E-05
5 695811 6 940654
7 940653 8 695811
tNot Illustrated
Item Part No. '10.
A B 532838 C 532839
1 18C632 2 945208
3 3A 945204 3B 945209
4 8D-06
tNoTillustrated
CONSTRUCTION MACHINERY DIVISION
TS-2596-P
PROPELLER SHAFT - ENGINE TO TRANSMISSION No. Item Part No.
D.lcription Req'd. No. No. D.scription Req'd.
PROP SHAFT ASSY (Inc. 1 thru 17) ____ 9 4E-05 LKWSHR, Spider to Slip Yoke ____________ 4 FLANGE - See Converter & 10 944868 SLIP YOKE _________________________________________ _
Transmission Listings ---------.------------ 11 946067 SPIDER & BRG. (Inc. __________________ _ SPIDER & BEARING (Inc. 15) _____________
12 10H-35 STUB YOKE ---------------------------------------- 1 13 10H-25 LKWSHR, Spider to Stub Yoke __________ 4 BOLT, Spider to Stub Yoke _______________ 4
14 940081
RETAINER, Felt ____________________________________ 1 15 10H-35
FiniNG, Spider & Brg. Grease ________ _
FiniNG, Slip Yoke Grease _______________ _
FElT WASHER __________________________________ _
FiniNG, Spider & Brg. Grease _______ _
WASHER, Felt Retainer ______________________ 2 16 4E-05 LKWSHR, Spider Attaching ______________ 8 BOLT, Spider to Slip Yoke _________________ .4 17 695811 BOLT, Spider Attaching _____________________ 8
5 & 1
13 11 TS-1138-P
PROPELLER SHAFT - TRANSMISSION TO AXLES No. I'em Part No.
D.lcription Req'd. Na. No. D •• cription Req'd.
PROP SHAFT ASSY (Inc. 1 thru 16) 5 942744 RETAINER, Felt ---------------------------------- 1 Transmission to Front Axle _______________ _ 6 942750 WASHER, Felt Retainer ______________________ 2 Transmission to Rear Axle _________________ _ 7 949457 SLIP YOKE (Inc. 12) ____________________________ 1
8 80-06 NUT, Spider & Brg. to Slip Yoke ______ 4 BOLT, Spider & Brg. to Tube _________ __ 4 9 945208 SPIDER & BRG. (Inc. 11) _____________________ 1
10 18C632 BOLT, Spider & Brg. to Slip Yoke ---- 4 SPIDER & BRG. (Inc. 15) ___________________ 1 11 944688 FIniNG, Spider & Brg. Grease -------- 1 12 10H-25 FiniNG, Slip Yoke Grease ________________ 1 13 942751 FELT WASHER ------------------------------------ 1 TUBE
14 18C632 BOLT, Spider & Brg. Attaching -------- 8 15 944688 FITIING, Spider & Brg. Grease -------- 1
For Front Prop Shaft _________________________ _ For Rear Prop Shaft ___________________________ _
NUT, Spider & 8rg. to Tube _____________ 4 16 8D-06 NUT, Spider & 8rg. Attaching ---------- 8
44.4 (1E23) PM 1678
19 18
~JJ
l 22 21
BRAKE CONTROLS
-a '2:
-2:
o -< -In -a 2:
1
~ tn!JttltD
Item No.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27A
27B
28
29
30
31
32
Part No.
587993
619021
4E-06
17C-614
550665
18C-772
18C-628
619021
619021
180-06
550301
588743
526767
4E-06
18C-616
101158
10H-25
538528
1 F-624
526767
l1H-15
538528
101158
1 F-412
4F-08127
536322
589997
80·07
180·07
619021
4E-06
17C·614
CONSTRUCTION MACHINERY DIVISION
BRAKE CONTROLS
Description
MAST E R C Y LI NO E R - See I nd ex ____________________________________________________ ...... ...... .......
BRACKET, Master Cylinder Mounting _________________________________ ............. .
WASHER, Master Cylinder Mounting .......................... ..
LKWSHR, Master Cylinder Mounting ..................................................................... ..
BOLT, Master Cylinder Mounting ............................................. ..
WASHER, Master Cylinder Mounting ................................................................... ..
BOL T, Master Cylinder Mounting ...................................... ..
BOLT, Bracket to Upper Pivot Mounting .................. .
WASHER, Bracket Mounting ....
WASHER, Bracket Mounting
NUT, Bracket Mounting.
SPRING, Pedal Return.
* PEDAL, Brake
BUSHING. Pedal Support
LKWSHR, Pedal Support Mounting
BOLT, Pedal Support Mounting
WASHER, Brake Pedal Shaft
FITTING, Brake Pedal Support Grease
SUPPORT, Brake Pedal
COTTER, Brake Pedal Shaft
BUSHING, Pedal Support
FITTING, Brake Pedal Support Grease
SUPPORT, Brake Pedal
WASHER, Brake Pedal Shaft
COTTER, Clevis Pin
PIN. Push Rod Clevis
PUSH ROD, Master Cylinder
For Serial: Continental - 3BC010l thru 38C0999, 48C0101 thru 4BC0999; G.M. - 3BG10l thru 3BG999, 4BG101 thru 4BG999 ...
For Serial: Continental - 5BC0101 and thereafter; G.M. - 5BG10l and thereafter
NUT, Push Rod Jam
NUT, Master Cylinder Mounting.
WASHER. Master Cylinder Mounting
LKWSHR, Master Cylinder Mounting
BOLT, Master Cylinder Mounting.
No. Req'd.
2
2
2
2
4
4
2
°NOTE: When replaeinq item 13 on Machine Serial: Continental Powered - 3BCO 1 01 thru 3BC0999, 4BCO 1 01 thru 4BC0999; G.M. Powered - 3BG 1 01 th-ru 3BG999. JBG 101 thru 4BG999: one l' 589997 Push Rod 'tem 27B must oiso be used.
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 45A.l : (182)
~ ~
Item Part No. No.
1 536017 2 80-10 3 552374 4 80-10 5 528505 6 114427 7 546853 8 609733 9 547021
10 11 620238 12 633242 13 620313 14 613750 15 620236 16 525743 17 536647 'Ref. SG-<381
CONSTRUCTION MACHINERY DIVISION -
BRAKE LINES ~ No.
Description Req'd.
LINE, Brake-L. H. .............................. 1 NUT .................................................... 1 HOSE, Brake Line ............................ _. NUT ................................................... . LINE, Tee to Hose ........................... . TEE, Brake Lines ............................... . HOSE, Tee to Axle Tee .................... . TEE, Brake Lines .......................... . LINE, Master Cylinder to Tee MASTER CYLINDER-See Index GASKET, Master Cylinder Fitting. FiniNG, Master Cylinder ................. . SWITCH, Stop light ......................... . GASKET, Fitting Bolt ......................... . BOLT, Fitting to Master Cylinder ..... . LINE, Tee to Left Front Wheel ......... . LINE, Master Cylinder to Tee ......... .
1 1 1 1 1 1 1
46.2
Item Part No. No.
18 609733 19 525742 20 21 59F-3 22 537982 23 507729 24 25 507729 26 547020 27 180-04 28 616881 29 18C·444 30 536017 31 80-10 32 552374 33 80-10 34 528504
19
TS-3209-P
No. Descrilltion Req'd.
TEE, Front Axle .................................. . LINE, Tee to Right Front Wheel . . .. . TRANSMISSION-See Index ..... .... . ELBOW, Line to Control Cover ...... . LINE, Valve to Control Cover ........... . ELBOW, Line to Valve ..................... . OE-CLUTCH VALVE-See Index ELBOW, Line to Valve 1 LINE, Tee to De-Clutch Valve. 1 NUT, Valve Mounting 4 WASHER, Valve Mounting 4 BOLT, Valve Mounting .... ............... 4 LINE, Brake ..................................... 1 NUT .................................................... 1 HOSE, Cradle to Wheel.................. 1 NUT .................................................... 1 LINE, Tee to Wheel............................ 1
(1841 PM 1678
.~ ~
CON S T R U C T I O.N MAC H I N E R Y D I V I S I 0 N"'~-'
BRAKE WHEEL CYLINDER
I'~m No
A
PorI No
6 107014
C 102488
Oe,cription
CYLINDER ASSY (Inc. 1 thru 15)
For Front Brake
For Rear Brake
No. Req'd.
2
2
NOTE: 2 Wheel Cylinders used on each axle. Quantities listed below ore for 1 Wheel Cylinder,
o REPAIR KIT, Cylinder (Inc. 3, 5,72,14)
E 940130
F 853405
2
For Front Cylinder
For Rear Cylinder
SBODY. Cylinder - See A
SPRING
2A 956622 hr Front Cylinder
28 853400 ;:-:;r Rear Cylinder
3 SCUP. Cylinder - See 0
4 ~ PISTON, Cylinder - See A
5 ~ BOOT, Cylinder - See 0
Item No.
6
Purt No.
6A 958553
6B 853402
7 208805
8 620235
9 692722
10 620238
Oe~criptio"
ROD, Push
For Front Cylinder
For Rear Cylinder
BLEEDER
FITTING, Cylinder
BOLT, Fitting
GASKET, Fitting
11
12
613750 GASKET, Fitting
§CUP - See 0
13 §PISTON - See A
14 ~BOOT - See 0
15 ROD, Push
15A 958553 For Front Cylinder.
15B 853402 For Rear Cylinder
• "' . • i<
I ~
,,;.
TS-3638·P
No. R..,'d.
§Not Sold Seporolely
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 47 (1 Bn .:
~ ~
CONSTRucrlON MACHINERY DIVISION miCHIGAn
2 3 4 5 I 1 I 9 10
\ 23 22 21 20 11
BRAKE ASSEMBLY - FRONT·
Item No.
Part No.
A 110932
No. Description Req'd.
BRAKE ASSY (Inc. 1 thru 23) ____________ 2
NOTE: 2 Brake Assemblies used on axle - Quantities listed below are for 1 Brake Assembly.
1 2 3 4 5 6 7 8 9
10
1 C-610 4E-06 114169 100867 106586 106373 851771 943859 100864 107014
·Ref. SG-681
BOLT, Cylinder to Brake Disc ____________ 2 LKWSHR, Cylinder to Brake Disc ________ 2 PIN, Cam ____________________________________________ 2 WASHER, Cam Pin ___________________________ 2 DISC ASSY, Brake (Inc. 3, 4, 6 thru 9) 1 PIN, Guide __________________________________________ 4 WASHER, Cam Spring ______________________ 2 SPRING, Cam (Inc. 26) ______________________ 2 CAM, Brake Shoe Adjusting ______________ 2 CYLINDER, Wheel (Inc. 21) _______ ______ 1
48.3
Item No.
Part No.
lOA 940130 11 102322 12 100878 13 118254 14 101332 15 106970 16 106969 17 106216 18 201966 19 944217 20 3H-1216 21 958553 22 4E-12 23 2D-12
11 12
//1-----13
"-
'~ 14
?;J-15
1. 11 11 TS-1743-P
No. D.scription Req'd.
REPAlR KIT, Wheel Cylinder ______________ 1 WASHER, Guide Pin _________ :________________ 8 "C" WASHER, Guide Pin _______ .__________ 4 SHOE ASSY, Brake (Inc. 18, 19, 20) __ 2 "C" WASHER, Anchor Pin ________________ 2 STRUT, Anchor Pin ______________________________ 1 PIN, Anchor ________________________________________ 2 SPRING, Brake Shoe Return ______________ 1 BUSHING, Brake Shoe ______________________ 2 LINING KIT, Brake Shoe (Inc. 20) ____ 2 RIVET, Lining to Shoe ________________________ 36 LINK, Wheel Cylinder Connector ______ 2 LKWSHR, Anchor Pin ________________________ 2 NUT, Anchor Pin ________________________________ 2
(1A22) PM 1678
~ Dn!IC:lm
CONSTRUCTION MACHINERY DIVISION -13 14
16 15 11
TS-2577-P
BRAKE ASSEMBLY - REAR -II
Item Part No. Item Port
No. No Description Req'd. No. No. Description No.
Roq'd.
A 110917 2BRAKE ASSY (Inc. 1 thru 22) _________ 2 10 100879 SPRING, Brake Shoe Return 1
NOTE: 2 Brake Assemblies used on axle - Quantities 11 102322 listed below are for 1 Brake Assembly. 12 111440
WASHER, Guide Pin . .. ........... 2
SHOE ASSY, Brake (Inc. 17, 19) ..... 2
1 1 C-510 BOL T, Cylinder to Brake Disc .... 2 13 102322 WASHER, Guide Pin ......................... 2
2 4E-05 LKWSHR, Cylinder to Brake Disc . 2 14 100878 "C" WASHER, Guide Pin ...... 2
3 114170 PIN ASSY, Cam (Inc. 4) 2 15 100613 "C" WASHER, Anchor Pin .... 2
4 100867 WASHER, Cam Pin 2 16 102498 PIN, Anchor ....................... 2 5 106817 DISC ASSY, Brake (Inc. 3, 4, 6,7,8) 1
6 943859 SPRING, Cam (Inc. 6A) 2 17 102497
6A 851771 tWASHER, Cam Spring 4- 18 3H-1214
7 100877 PIN, Guide ............. 2 19 944216 ------------_._-
8 100864 CAM, Brake Shoe Adjusting ............ 2 20 853402
9 102488 CYLINDER ASSY, Wheel (Inc. 21) 21 6E-12
9A 853405 tREPAIR KIT, Wheel Cylinder ... 22 2D-12
BUSHING, Brake Shoe ...................... 2
RIVET, Lining to Shoe ...................... 24
LINING KIT, Brake Shoe (Inc. 18) 2
LINK, Wheel Cylinder Connector ...... 2
LKWSHR, Anchor Pin ........................ 2
NUT, Anchor Pin ............................ __ .. 2
*Ref. SG-681 tNot Illustrated 2For complete replacement use 120505 Brake Assembly.
PM 1678 49.3 (lA23)
r.:rr;rn . ttttttmrr~-
Item No.
2
3
4
5
6
7
Port No.
545005
lBO-05
545006
544512
645092
545092
CON S r Rue T ION MAC H I N E R Y D I V , S , 0 N ~,-
15 14 13
PARKING BRAKE CONTROLS
Description
No_ Req'd_
LEVER, Brake Hand - See Index
SPACER, Lever Mounting ---- ------ -~ -_ .. - 2
NUT, Cable Clamp - . _. _ .. -. - ~ .. - 2
SPACER, Cable Clamp 2
CLAMP, Cable .. -"" - - -----_.--------------
LINK, Cable Clamp ___ . ___ .... _________________
CABLE, Parking Brake _. -----~----.-
Itl!m No
9
10
11
12
13
14
Port No_
645092
BO-06
544512
18C-516
18C-528
18C-628
Description
LINK, Cable Clamp
NUT, Cable Jam
CLAMP, Cable
BOLT, Clamp
BOLT, Clamp
BOLT, Lever Mounting
.--~-~
TS-2905-P
No_ Req'd.
2_
. ___ . __ ... ________ 2
B 180-05 NUT, Clamp ___ ._. ________ .. ____________________ 2 15 4E-06 LKWSHR, Lever Mounting ______ =-.;·:2~;~
WHEN ORDERING PARTS, ALWAYS STAS:E, MODEL AND SERIAL ~:~} OFMA_~t~~i~
- "
MACHINERY
~ , .~1.
~15 13---~;;;;
~_16 "";
23
TS-3691-P
BRAKE MASTER CYLINDER
"PIT';
No Per' No D~!.c'lptlon
No Req'd.
---------------------A
B
C
1
2 3 4
5 6 7
8 9
10
11
12
13
14
55237 ~:
860862
86944~
857922
857924
857925
868483
857923
860859
r.~ASTER CYL. ASSY (Inc 1 thru 32)
V.ALVE ASSY, Relief (Inc. 7 thru 13, 16, 17,20) ___________________________________ _
REPAIR KIT, Cylinder (Inc. 2 thru 9,
13,18,20,24,26,27,29,30,31) PLUG ______________________________________________ .
SE AT, Valve ____________________________________ .
V A LV E, Check --------------------------------. SP R IN G ___________________________________________ _
G ASK ET ___________________________________________ .
SEAL _______________________________________________ _
::GASKET - See "C __________________________ · ~ SP R IN G - See "C __________________________ _ ~ DISC - See "C _______________________________ _
:;: BODY, Relief Valve - See "B'-' ________ _
~NEEDLE, Metering - See "B'~ __________ _
::':PISTON, Relief Valve - See "B': ______ _
::SCREW, Adjustment - See "B': _______ _
857932 PLUG ------------------------------------------------
;;Not Soid Separateiy
I,@m No
! .5
16 17 13 19 20 21 22 23 24 25 26 27
28 29
30
31
32
Pcrf No.
857933
857944 857933 1 F-208 868489 861692
861690 940405 861689 868485
861687
940403
857923 940402
De5criplton
GASKET Plug
SSPRING Relief Voive - See "8
§SEAT, Piston - See "8"
PLUG, Filler
GASKET
COTTER
ROD, Push
BOOT .§HOUSING, Cylinder - See "A"
CUP, Secondary
PISTON, Secondary
CUF, Secondary
SPRING
SPRING
~ RETAINER, Cup - See "C"
CUP, Primary
GASKET
PISTON, Primary
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 51,1 (186) J
No. Req'd.
r I ~ ~
19~ __
/ . ...:,
18 __
17 ___________ ,
15----
CONSTRUCTION MACHINERY DIVISION
\
TS-3240-P
TS-3654-P
52.3
PARKING BRAKE LEVER ASSEMBLY
Item No.
A
2
3
4
5
6
7
Part No.
3951954
866349
949370
946163
25E,18
862738
8 862656
9 862653
10
11
12
13
14
15
16
17
18
19
20
862655
862653
862656
1 F-312
645095
944969
25E,15
862652
941238
No. Description Req'd.
LEVER ASSY (Inc. 1 thru 20) ________ _
SCREW, Adjusting
CAP, Adjusting Knob (Inc 3)
§ BASE, Adjusting Knob - Sec.2
WASH E R, Base to Body _''' ____ '' ___ ''''_''_
§BODY, Brake Lever - See A ____________ _
WASHER, Body to Bracket ____ _
PIN, Adjusting Screw Link Pivot
SPACER, Pivot Bracket _
BRACKET, Pivot
SPACER, Pivot Bracket _
BRACKET, Pivot
SPACER, Pivot Bracket
COTTER, Link Pivot Pin
SPACER, Mounting Bracket
BRACKET, Lever Mounting
WASHER, Link Pivot Pin
§ RIVET, Pivot Bracket - See .A. -
LINK, Adjusting Screw _
PIN, Link to Tube -
§TUBE, Adjusting Screw - See A -------
2
2
2
PARKING BRAKE ASSEMBLY *
Item Port No. No.
1 2F-06106 2 1 F-312 3 201583 4 208000 5 202739 6 200756
6A 943868 6B 3H-909 7 201537 8 201582 9 202673
10 25E,21 11 70-07 12 4E-07 13 70,07 14 202349 15 201124 16 1~-04
17 1 F,416 18 202129 19 208000
tNot Illustrated >Ref. SG-6Bl
Description Na_
Req'd.
PIN, Draw Rod Clevis _ ______ _______ 1 COTTER, Clevis Pin________________ 1 END, Adjusting ____________ 1 LEVER, Cam __------------ 1 BOLT, Adjusting ______ ___ 1 BAND & LINING ASSY, Brake (Inc.
6A, 6B) ____________________________________ 1 tLiNING KIT (Inc. 6B) _ ________ 1 t RIVET, Lining to Band ______________________ 18
SPRING, Anchor Clip ________________________ 1 SCREW, Anchor Clip Adjusting ___ .____ 1 SPRING, Compression ________________________ 1 WASHER, Compression Spring _________ 1 NUT, Adjusting Bolt _ _ __________________ 1 LKWSHR, Adjusting Bolt___________ 1 NUT, Adjusting Bolt _________________ 1 SCREW, Locating___ ________________________ 1 SPRING, Brake Release _____________________ 2 NUT, Locating Screw ___ ._____________________ 2 COTTER, Clevis Pin___ ____________________ _ PIN, Cam Lever Clevis _______________________ _ LEVER, Cam ____________________________ _
(188) PM 1678
~ ~ CONSTRUCTION MACHINERY DIVISION =-
r ',\
(/0)
.~ ,
?~'I ~ 16
1 20 19 18 17
TS-3621-P
VALVE ASSEMBLY - BRAKE DE - CLUTCH Item Part No. No. No. Description Req'd.
A 546830 *VALVE ASSY (Inc. 1 thru 20) __________
2 3 4 5 6 7 8 9
10
1 § HOUSING, Valve - See "A'~ _____________ 25K-30020 "Oil RING, Plunger 945244 RING, flO" Ring Back-up 945245 SPRING 945246 CAP 91 F-6 "0" RING ---- ~--------
8D-12 NUT ---".--------------------- ._----- ------------
945247 HOUSING, Check Valve -----------_._---
945248 PIN, Check -._------------------.-------
lOJ-12 BALL -- - ... --------------------------------.--
tNot Illustrated §Not Sold Separately 'NOTE: For replacement use 556398 Valve Assy.
1 1 1 1 1 1 1 1 1 1 1
Item Part No. No. No. Description Req'd.
11 949960 SPRING 12 209964 RING, Retaining "- - - - . _. -- _. -- - -- --- ----.- ----~ ---
13 25E-6 WASHER .. --- - ----- --- -- ------~-
14 25K-30020 "a" RING. Plunger 1 15 945244 RING, "0" Ring Back-Up _________________ 1 16 §PLUNGER - See "A " _______________________ 1 17 6C-403 SCREW, Drive .- - ------------------------------ 2 18 1302554 ROLL PIN ---- --- ------ - -------- ~------- ----- --- ------ 1 19 945250 SEAL, Plunger - . -------- --- -----------~---- ------
20 945009 BEARING .- ---------------------------.-------
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 53.2 (1G13)
~ rnm:Im CONSTRUCTION MACHINERY DIVISION
22
17 16 15 14 13 12
\ /
G( / .~
\..,. .. / /
10
() :: _______ 11
~
TS·4574
VALVE ASSEMBLY - BRAKE DE - CLUTCH
No. Item No.
Part No. Description Req'd.
A
1
2
3
4
5
6
7
8
9.
10
11
12
556398 VALVE ASSY (Inc. 1 thru 22) ..
945764 RING, "0" Ring Back-Up
38K·20010 "0" RING, Plunger .......................... .
6C-403 SCREW, Drive ............................... .
945767 SPACER, Spring ................................. .
§HOUSING, Valve (See Item A) ........ .
946411 SPRING ............................................. .
945767
742306
654724
6C-403
945769
SPACER, Spring ........................... .
ROLL PIN ........................ .
§PLUG ........................ .
ROLL PIN ........................................... .
SCREW, Drive ................................... .
SPRING
§Not Sold Separately tNot Illustrated
Item No
13
14
15
16
17
18
19
20
21
22
23
24
No. Part No. Description Req'd.
lOJ-12
945248
BALL
PIN, Check ..................................... .
6C-403 SCREW, Drive ................................... .
1302554 ROLL PIN .......................................... .
945009 BEARING (Roller) .............................. .
6C-403 SCREW, Drive ................................... .
38K-20010 "0" RING, Plunger ............... .
945250 SEAL, Plunger ................................ .
945764 RING, "0" Ring Back·Up ................ .
§PLUNGER (See Item A) ...................... 1
18C-44O tBOlT, Valve Attaching ...................... 4
18D-04 tNUT, Valve Attaching ........................ 4
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
53A.2 (1G14) PM 1678
.~ ttam
CON S T Rue T , 0 N MAC H , NEil Y D' V IS' ON mlCHIGRn
/-, /\1>
10 //
//
,
// // / 11
/ ./ / // #/~ /// 12
/' /' -' -'
~
/ - y- ..... '"1 .......... 14
~ J r,
I
15
STEERING LINKAGE GROUP
Item No
Part No.
537998
D.,cription
U-BOL T, Steering Gear to Frame
2 18C-620 BOLT, Bracket to Frame ..... -... _.
3 61902:: W ASHER, Bracket to Frame
4 180-04
5 537997
6 619023
7 180-06
8
9
10
180-08
180-08
NUT, U-Bolt
BRACKET, Steering Geor to Frome
W ASHER, Brocket to Frome
NUT, Brocket to Frame
NUT, U-Bolt
NUT, STeering Gear Clamp .
STEERING GEAR - See Index
No. Roq'd.
2
2
2
Item No
11
12
13
14
15
1 ~
17
18
19
Part No.
523783
550044
18C-836
lSC 125l;
180 1:'
180-12
18C-1244
13
TS-3216-P
No. Description Roq'd.
U-BOLT, Steering Gear to Frame.
CLAMP, Steering Gear
BOL T, Steering Gear Clamp 2
DRAG LINK - See Index
BOLT, Steering Cylinder Anchor. 2
NUT, Steering Cylinder Anchor Bolt 2
STEERING CYLINDER - See Index .. '
NUT, Steering Cylinder Anchor Bolt 2
BOLT, Steering Cylinder Anchor .... 2
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
54.1 (1 F19) PM 1678
r:rr;m n1!ttt!tIi
CONSTRUCTION MACHINERY DIVISION -4 5 6 10 11 12
o -()
~~
13
i----------------------I
I I 0 0
~_e\l)ID00~ D I I I 1/\ 0 0
~(~
14
25 24 23 22 21 20 19 17 16 15
TS-2968-P
STEERING CYLINDER ASSEMBLY 2 Cylinders used on machine - Quantities listed below are for 1 Cylinder
Item No.
Part No. Description
No. Req'd.
Item No.
Part No. Description
No. Req'd.
A
B
1
2 3
4
5
6
7
8 9
10 11
532943 CYLINDER ASSY (Inc. 1 thru 25)
2523424 2KIT (Inc. 8 thru 10, 13, 14,
763451
10H·35
19,22,24) .................. .
BUSHING, Piston Rod ........... .
FITTING, Piston Rod Grease ...... .
545155 ROD, Piston .................... 1
526415 SEA L, Piston Rod . . . . . . . . . . . . . . .. 1
28H·16130 LOCKWIRE ..................... 2
4C-414
526414
2501105
BOLT, Gland to Cap .............. 4
GLAND, Packing ................. 1
§ADAPTER, Female - See 9 ........ 2 PACKING SET (Inc. 8,10) ......... 1
§ADAPTER, Male - See 9 .......... 2 18C·648 BOLT, Cap to Cylinder ............ 4
:fAs Required S Not Sold Separately 2Ref. SG·597
PM 1678 55.4
12
13
14
15
16
17
18
19
20
21
22 23 24 25
945118
763451
12H·25
532944
180·06
1 F·424
523325
526423
526422
526423
CAP, Cylinder .................. .
§ RING, "0" Ring Backup - See B ... .
§ "0" RING, Cylinder Cap - See B ... .
BUSHING, Cylinder ............. .
FITTING, Cylinder Grease ........ .
CYLINDER .................... .
NUT, Cap to Cylinder ............. 4
COTTER, Piston Rod Nut ......... .
NUT, Piston Rod ................ .
PLATE, Backing ................ .
§:j:SHIM - See B .................. -SLEEVE ....................... 1
§ PACKI NG SET, Piston - See B ..... . PLATE, Backin~ ................ .
(108)
-.,. ,
\""
I . ~ (t; ,
~~~~, 1·f< ~:
:t·, ~ \'!.'
.f::
1
12 13
// 41 46 45 44 43 42 41 40 38 31 36 35 34 33 32 31
STEERING GEAR ASSEMBLY
For Serial: Cont. - 3BC0101 thru 5BC0270. G.M. - 3BG101 thru 5BG319
~ fln:!IttttD
CONSTRUCTION MACHINERY' DIVISION STEERING GEAR ASSEMBLY
For Serial: Cont. - 3BC0101 thru 5BC0270 . G.M. 3BG101 thru 5BG319 No. No. Item
No. Part No. Description Req'd.
Item No.
Pact No. Description Req'd.
A 536220 *STEERING GEAR ASSY (Inc. 1,3 thru 23,25 thru 54) ................................. ..
639796 HORN BUTTON ASSY
2 1508704 WHEEL, Steering
3 853384
4 853395
5 861768
6 857729
7 945259
8 945260
9 853408
10 851762
11 853464
12 22F·4
13 5K·432
KEY, Steering Wheel
SPRING, Steering Shaft Upper
WASHER, Steering Shaft Upper
BEARING ASSY, Upper
HOUSING ASSY (Inc. 19, 47)
SHAFT ASSY (Inc. 9, 10, 11, 14, 15,51 & 54)
NUT, Ball
BOLT & WASHER, Clamp
CLAMP, Ball Return
CAP, Filler
NIPPLE, Filler
3
14 10J·09 BALL .106
15 853412 GUIDE, Ball Return 4
16 853380 GASKET, Adapter
17 3E·07 LKWSHR, Adapter 4
18 1(,720 BOL T, Adapter 4
19 853357 BUSHING, Pitman Shaft
20 853391 SEAL, Pitman Shaft Grease
21 4E·18 LKWSHR, Pitman Shaft
22 850756 NUT, Pitman Arm
23 58K·232 "0" RING, Valve 2
24 940125 ARM, Pitman
25 943667 COVER, Valve End
26 2E·06 LKWSHR, End Cover 3
27 1 C·656 BOLT, End Cover 3
28 873250 NUT, Worm Bearing
§Not Sold Separately *NOTE: For replacement use 562501.
29 943429
30 860997
31 944052
32 861755
33 944053
34
35 861738
SPRING, Worm Bearing
BEARING, Worm Thrust
VAL VE ASSY, Hydraulic (Inc. 32 thru 34)
PLUNGER, Valve Centering
SPRING, Valve Centering
§SPOOL, Valve (See 31)
ADAPTER ASSY (Inc. 36, 37)
36 25K-40108 "0" RING, Adapter
37 861741
38 940111
39
40 853187
41 80-07
42 851770
43 853182
44 1(,612
45 2E·06
46 851756
47 730143
48 622026
43A 518346
49 622027
50 622028
51 866097
BEARING, Adapter
GEAR, Pitman Shaft
§ BUSHI NG, Housing Side Cover (See ItEfm 43)
SHIM KIT, Lash Adjuster
NUT, Lash Adjuster
A~JUSTER, Lash
COVER ASSY, Housing Side (Inc. 39) .
BOLT, Side Cover
LKWSHR, Side Cover
GASKET, Side Cover
BEARING, Housing
CONNECTOR ASSY, Horn Cable
GASKET, Horn Connector
SCREW, Horn Connector
COVER, Horn Cable Connector
CONTACT ASSY, Horn Cable
52 3G-1003 SCREW, Connector Cover
52A 17E·10 LKWSHR, Connector Caver
53 648304 NUT, Steering Wheel
54 853368 TERMINAL ASSY, Horn
55 695930 SCREW, Horn Button
WHEN ORDERING PARTS, ALWAYS STATE MODEL' AND SERIAL NO. OF MACHINE
PM 1678 57.3 (1 F16)
2
6
3
3
3
2
2
2
4
12 1)
53
\\
\
\
\ \
49 48
41 46 45 44 43 42 39 1
STEERING GEAR ASSEMBLY
For Serial: Cont. - 5BC09271 and after. G.M. - 5BG320 and fter
. "
16 11
22
23
t"\
0 2: III ... ;lQ
c: t"\ ... 0 2:
~ ):0
'" _;I:
2:
I
'. i
'.1';-;
y~ I~'
Ii
• -)
}i
~ ~
Irem No.
Part No.
A 562501
639796
2 1508704
3 853384
4 853395
5 861768
6 857729
7 945259
8 945260
9 853408
10 851762
11 853464
12 22F-4
13 5K-432
14 10J-09
15 853412
16 853380
17 3E-,07
18 1C-720
19 853357
20 853391
21 3E-18
22 850756
23 58K-232
24 940125
25 943667
26 2E-06
27 1 C-656 ,
28 873250
CONSTRUCTION MACHINERY DIVISION -STEERING GEAR ASSEMBLY For Serial: Cont. - 5BC09271 and after
G.M. - 5BG320 and after No.
Description Req'd.
STEERING GEAR ASSY (Inc. 3 thru 23, 25 thru 47, 51, 54)
HORN BUnON ASSY .... ............. .
WHEEl, Steering
KEY, Steering Wheel
SPRING, Steering Shaft Upper
WASHER, Steering Shaft Upper
BEARING ASSY, Upper ..................... .
HOUSING ASSY (Inc. 19, 47)
SHAFT ASSY (Inc. 9, 10, 11, 14, 15, 51, 54) ........................................... .
NUT, Boll ........................ ..
BOLT & WASHER, Clamp
ClAMP, Ball Return Guide .....
CAP, Filler .......................... .
NIPPLE, Filler .............................. ..
3
BAll .............................................. __ .. 106
GUIDE, Boll Return 4
GASKET, Adapter
lKWSHR, Adopter ............................ . 4
BOLT, Adapter ...................... .. 4
BUSHING, Pitman Shaft ...... 2
SEAL, Pitman Shaft Grease
lKWSHR, Pitman Shaft ........... ..
NUT, Pitman Shaft
"0" RING, Valve 2
ARM, Pitman
COVER, Valve End
lKWSHR, End Cover ............... __ ....... 3
BOLT, End Cover ................... __ ....... .. 3
NUT, Worm Bearing ........................ ..
Item No.
Part No.
29 943429
30 860997
31 961542
32 861755
33 945774
34
35 861738
No. Description Req'd.
SPRING, Worm Bearing
BEARING, Worm Thrust ....
VAL VE ASSY (Inc. 32 thru 34)
PLUNGER, Valve Centering ............... 10
SPRING, Valve Centering ............. 5
§SPOOl, Valve (See 31)
ADAPTER ASSY (Inc. 36, 37)
36 25K-40108 "0" RING, Adapter
37 861741 BEARING, Adopter
38 940111 GEAR, Pitman Shaft
39 §BUSHING, Housing Side Cover (See Item 43) . ........... ..
40 853187 SHIM KIT, lash Adjuster.
41 8D-07 NUT, lash Adjuster ....
42 851770 ADJUSTER, lash
43 853182 COVER ASSY, Housing Side (Inc. 39)
44 1 C-612 BOLT, Side Cover 3
45 2E-06 lKWSHR, Side Cover 3
46 851756 GASKET, Side Cover
47 730143 BEARING, Housing
48 622026 CONNECTOR ASSY, Horn Cable .
48A 518346 tGASKET, Horn Connector.
49 622027 SCREW, Horn Connector .............. . 2
50 622028 COVER, Horn Cable Connector .....
51 866097 CONTACT ASSY, Horn Cable
52 3G-1003 SCREW, Connector Cover 2
52A 17E-lO tLKWSHR, Connector Cover 2
53 648304 NUT, Steering Wheel
54 853368 TERMINAL ASSY, Horn
55 695930 SCREW, Horn Button .. __ .... __ .... __ ..... ___ 4
§Nat Said Separately tNat Illustrated
PM 1678 57A.4 (1 F18)
--
I .. ", . Ha.
A
1 2 3 4 5 6 7
STEERING Part No. Ho . D.scription Req'd.
533101 DRAG LINK ASSY (Inc. 2, 3, 5 thru 10, 12 thru 15)._. ______ .. _ ... _ .... _____ . 1
1 F-432 COTTER, Adjusting Nut .................. _ .. 1 876575 NUT, Adjusting --------"----- -.-.----------.- .. 1 865965 SEAT, Ball Stud .-----,--.-_._---- 1 12H-15 FiniNG, Drag Link Grease ............. 1 865965 SEAT, Ba!! Stud 1 865961 SPRING ... ------------.-------------------.-------- 1 662691 SEAT, Spring ----- - ---------------------------- 1
=
,
"
TS-8288-P I
; .
MICHIGAn
...... -.~~~: ~-"
11 12 13 14 15 16
:. i
: I I
DRAG LINK
TS-1259-' I
Item No.
8 9
10 11 12 13 14 15 16
Item Ho.
Part N •.
865963
D.scription
SEAT N°'1 Req'd.
865963 SEAT """" ._ .. _ ... _ .. _ ... ,._ ... , .. _ .. ___ .. _,_ .. _" 865965 SEAT, Boll Stud ............. . 10H-25 FITTING, Drag Link Grease " ...... . 865965 SEAT, Boll Stud .... _ .................. . 865961 SPRING ..... .._ ...... _. 662691 SEAT, Spring 876575 NUT, Adjusting ....... _ .. _. __ .. _ .. _ ... ___ ....... . 1 F-432 COTTER, Adjusting Nut .... _._ ... _ ........ _.
PRESSURE RELIEF VALVE - STEERING SYSTEM
Part No. Oescription
Ho. Req'd.
A 536539 VALVE ASSY (Inc. 1 thru 17)
2
3 4
5
6
7
8 9
10
11
12
13
14
15
16 17
470-05
663792
944467
883734
899039
944469
944646
944645
NUT, Acorn .... . ....... _._._.
WASHER, Stat·O·Seal ......... .
CAP, Valve .............. . ..... _.
PLUNGER, Pilot. .......... ...... .... _.
"0" RING _ ............... __ . ____ ............ __ ... .
SEAT, Pilot ........................... _ .. SPRING ._ ....... _ ..... _. _______ .. _ .. _ ..... ____ .... .
SEAT, Poppet ._ .... _____ .. _ .. _____ ._ .... __ ....... .
§BOOY, Valve - Order Item "A" __ .... .
§SCREEN, Poppet - Order Item 11
1
2
944643
899038
944471
91F-6
80-OS
POPPET ASSY (inc. 10) .. _ ......... _._. ___ . 1 RING, Back-Up ........ ___ .. _ ............ _ .. _.. 1 SPRING, Pilat ...... .. _ ................. . "0" RING, Valve Cop .... __ ..... ___ . __ .
NUT, Jam ................... _._ .............. _._.
33G-514 SCREW, Adjusting Set ............. . 40K-02 tPLUG ......... __ ._ ... _ .. _ ... _ ...... __ .. _ .. _. __ ..... 2
§Not Sold Separately tNot Illustrated
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
58.1 (1 F1 1) : PM 16Ja -- -.---
11 :. s:
2 3 4 \
,\ \ \
57 . (. /' '.) Ir. •. I ...........
56..... . ',; , 55 ...... ·'·"' ......
54--.> .. -..........
5J-~~f: .. :.,·~ ... 52 ----.~i'. " 51--- A .. -::r, I
"1 "
/ 50/
49/ /
48 41//
/
46-/
.-45 44 43
6 1 8
I ,',
I
42 41
40
10
\
;
/ / .. /
I I
"
~. , .
12 13 14 15
/ -~
I 35
29~.
HYDRAULIC SYSTEM - STEERING
1
~ ~
CONSTRUCTION MACHINERY DIVISION mill HYDRAULIC SYSTEM - STEERING
No. Item No.
Part No. Description Req'd.
83F-7 ELBOW, Filter to Line ................ .
2 620562 BUSHING, Elbow Reducing.
3 18C-628 BOLT, Filter Mounting
4 25E-18 WASHER, Filter Mounting
5 1533615 FILTER, Steering Oil (Inc. 5A)
5A 215502 tCARTRIDGE KIT, Steering Filter
6
7
8
18D-06
563745
6K-12
9 26F-4
10
11 18K-6
12 91F-6
13
14 538712
15 541401
16 540578
17 540845
18 533776
NUT, Filter Mounting.
HOSE, Filter to Reservoir ............... .
CHECK VALVE .. ................ .
ELBOW, Hose to Reservoir.
RESERVOI R, Hydraulic Oil-See Index _____________________________________ .
ADAPTER UNION, Steering Gear to Hose (Inc. 12) ......... ..
"0" RING, Adapter Union _______________ .
STEERING GEAR - See Index ______ __
HOSE, Relief Valve to Pump Line.
HOSE, Steering Gear to Line - R.H.
LINE, Pump to Steering Gear Pressure
HOSE, Line to Steering Gear Pressure
LINE, Steering Gear to Cylinder-R.H.
19 509823 HOSE, Pump to Line
20 620562 . BUSHING, Hose to Pump Reducing.
21
22 675014
23 539589
24
25
26
27
662026
675015
675015
28 662026
29
STEERING PUMP - See Index ________ _
HOSE, R .H. Line to Cylinder __________ __
ADAPTER UNION, Hose to Cylinder
STEERING CYLINDER - See Index , ADAPTER UNION, Hose to Cylinder
HOSE, L.H. Line to Cylinder
HOSE, R.H. Line to Cylinder.
ADAPTER UNION ...................... .
STEERING CYLINDER - See Index
30 539589 ADAPTER UNION ___________________________ __
31 675014 HOSE, L.H. Line to Cylinder ............ ..
tNot Illustrated
4
4
4
Item No.
Part No.
32 533771
33 540129
34 582300
35 540129
36 540577
37 533777
38 540129
39 582300
40 540129
41 17K-7
42
43 91 F-7
44 15K-6
44A 91 F-6
45 543779
46
47 540845
48 564437
No. Description Req'd.
STEM, Suction
CLAMP, Hose .
HOSE, Suction
CLAMP, Hose
TUBE, Suction ......
LINE, Steering Gear to Cylinders-L.H.
CLAMP, Hose ..
HOSE, Suction
CLAMP, Hose
ADAPTER UNION, Hoses to Steering Gear (Inc. 43) ............... 2
SUCTION TUBE - See Hydraulic System-Bucket & Boom-Index __ _
"0" RING, Adapter Union.
ADAPTER UNION, Hose to Steering Gear (Inc. 44A)
"0" RING, Adapter Union
HOSE, L.H. Line to Steering Gear
HOSE - Bucket Leveling Hydraulic System - See Index.
HOSE, Steering Gear to Valve.
TEE, Hoses to Valve .....
2
49 18C-540 BOLT, Valve Mounting 2
50 356617 BUSHING, Tee Reducing
51 535276 ADAPTER UNION, Relief Valve (Inc. 52) ............................ ..
52 91 F-7 "0" RING, Adapter Union
53 25E·15 WASHER, Valve Mounting 2
54 18D-05 NUT, Valve Mounting 2
55 R E LI E F V A LV E - See Index ________________ _
56 24K-7 PLUG, Relief Valve ________________________________ _
56A 91 F-7 "0" RING, Plug
57 536517 LINE, Tee to Filter ............................ .
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 59B.3 (1 E13)
~ ~
Item Part No. No.
2 24K-7 3 536517 4 83F-7 5 18C-628 5A 25E-18 6 620562 7 1533615 7A 215502 8 620562 9 6K-08
10 180-06 11 661559 12 26F-4 13 14 538712 15 18K-6 16 17 541401 18 540845 19 533776 20 540578 21 22 620562 23 509823 24 675014 25 539589
CONSTRUCTION MACHINERY DIVISION -
44 43
42 41
40 39 <
38 "-.L. 37
36 15
18 19
20 21
22 23
/) / ///
) / ~);II~;
_I ~:~ ... _/.
I
24
25
26
-27
32 31 30 29 28 TS-2988-P
STEERING HYDRAULIC SYSTEM For Serial: Cont. - 3BC0101 thru 5BC0205
G.M. - 3BG10l thru 5BG225 No. Item Part No.
Description Req'd. No. No. Description Req'd.
RELIEF VALVE, Steering Pressure- 26 662026 ADAPTER UNION See Index 27 STEERING CYLINDER-See Index
PLUG, Relief Valve 1 28 675015 HOSE, Line to Cylinder 2 LINE, Relief Valve to Filter 1 29 675014 HOSE, Line to Cylinder 1 ELBOW, Line to Filter 1 30 662026 ADAPTER UNION 1 BOL T, Filter Mounting 4 31 STEERING CYLINDER-See In~ex
tWASHER, Filter Mounting 4 32 539589 ADAPTER UNION 1 BUSHING, Reducer 1 33 533777 LINE, Steering Gear to Cylinders-L.H. 1 FILTER, Steering System Oil (Inc. lOA) 1 34 533771 STEM, Suction 1
t CARTRIDGE KIT, Filter 1 35 540129 CLAMP, Hose 1 BUSHING, Reducer 1 36 582300 HOSE, Tube to Pump 1 VAL VE, Check 1 37 540129 CLAMP, Hase 1 NUT, Filter Mounting 4 38 540577 TUBE, Suction 1 HOSE, Reservoir to Filter 1 39 540129 CLAMP, Hose 1 ELBOW, Hose to Reservoir 1 40 582300 HOSE 1 RESERVOIR, Hydraulic Oil-See Index 41 540129 CLAMP, Hose 1 HOSE, Tee to Relief Valve 42 17K-7 ELBOW 2 ADAPTER 43 SUCTION TUBE, See Boom & Bucket STEERING GEAR-See Index Hydraulic System 1 HOSE, Steering Gear to Cylinder line 44 540845 HOSE, Steering Gear to Valve 1 HOSE, Steering Gear to Pump Line 45 15K-6 ADAPTER 1 LINE, Steering Gear to Cylinder-R.H. 46 543779 HOSE, Steering Gear to Cylinder Line 1 LINE, Pump to Steering Gear 47 98F-7 TEE, Hoses to Valve 1 STEERING PUMP - See Index 48 18C-540 BOLT, Relief Valve Mounting 2 BUSHING, Reducer 49 356617 BUSHING, Reducing. 1 HOSE, Pump to Line 50 535276 ADAPTER UNION _. -- . --~ .. --- 1 HOSE, Line to Cylinder 51 25E-15 WASHER, Relief Valve Mounting 2 ADApTER UNION 52 180-05 NUT, Relief Valve Mounting 2
tNot Illustrated WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 59.3 (1 E11)
~ ~
CONSTRUCTION MACHINERY DIVISION -
Item No.
1 2 3 4 5 6 7 8 9
10 11 12
2 3 4 5
\
18----
I 17---_~~®
16_~\----~~ 15-----~ @- -14
6
HYDRAULIC OIL RESERVOIR Part No. Oes~ription
18C-612 BOLT, Filler Cap to Reservoir 4E-06 LKWSHR, Filler Cap to Reservoir 538286 PLUG, Filler 539987 CAP, Filler. 25K-40428 "0" RING, Filler Cap 533038 RESERVQI R, Hydraulic Oil 18C-828 BOLT, Reservoir Mounting-Top 25E·21 WASHER, Reservoir Mounting-Top.
No. Req'd.
538240 CAP, Breather ............................ _. __
6 6 1 1 1 1 1 1 1 1 1 1
518233 PAD, Reservoir Mounting-Top 180-08 NUT, Reservoir Mounting-Top. 25K-40428 "0" RING, Inspection Cover
Item No.
13 14 15 16
17 18 19 20 21 22
Part No.
587613 40K·16 18C·612 4E·06
525293 700-08 710-08 549282 25E-21
18C·828
~-----; I I
__ -----10
1-------11
TS-2912-P
No. Description Req'd.
COVER, Inspection PLUG, Inspection Cover BOLT, Inspection Cover to Reservoir LKWSHR, Inspection Cover to
Reservoir . MAGNET NUT, Reservoir Mounting-Bottom. BASE, Reservoir Mounting Nut PAD, Reservoir Mounting-Bottom WASHER, Reservoir Mounting-Bottom BOLT, Reservoir Mounting-Bottom .
1 6
6 1 2 2 2 2 2
WHEN ORDERING PARTS, ALWAYS STATE MODEL' AND SERIAL NO. OF MACHINE
60.2 (1 F9) PM 1678
~ ~
Item No.
A B
C
D E F 1 2 3 4
5 6 7 8 9
10
11
12
13
14
Part No
539741 944710
944820
944776 944777 944787
944782
944783 16F-01
884605
CONSTRUCTION MACHINERY DIVISION
22 23
\
TS-3030-P
HYDRAULIC PUMP - BUCKET AND BOOM For Serial: Cont. - 31C0101 thru 41C0999
G.M. - 31G101 thru 41G999 & 51G138 No. No.
Description Req'd. Item No.
Part No. Description Req'd.
PUMP ASSY (Inc. 1 thru 33) REPAIR KIT, Minor (Inc. 2, 7, 9, 10,
12, 15, 16, 22, 28, 32, 33) GEAR & SHAFT SET (Inc. 1, 17, 18,
25) SEAL KIT, Shaft (Inc. 2, 7, 33) BEARING KIT (inc. 8, 20, 21) WEAR PLATE SET (Inc. 16, 19)
§SHAFT, Drive-See C .......... . §SEAL, Shaft Outer-See B & D
RETAINER, Shaft Outer Seal §ADAPTER, Pump-See A
RETAINER, Shaft Inner Seal
PLUG, Adapter Port S"O" RING, Retainer-See B & D
BEARING, Shaft-See E §SEAT ASSY, Seal (Inc. 10)-See B §"O" RING, Seal Seat-See B
§WASHER, "0" Ring Backup-See B
§SEAL ASSY, High Pressure (Inc. 11, 13, 14, 29, 30)-See B ._ ............... _
§SPRING, High Pressure Seal-See B .
§W ASHER, High Pressure Seal-See B
1
3
15 16 17 18 19 20
21 22 23 24
25 26 27 28 29 30 31 32 33 34 35 35A 36
§ RING, Seal Retaining-See B .. __________ _ §SHIM, Wear Plate-See B & F __ .... ______ _
§PIN, Gear to Shaft Dowel-See c._ .. __ §GEAR, Drive-See C ____________ .. __________ _
§ PLATE, Wear-See F ____ .. _ .... ____ .... ______ _
§BEARING, Drive & Driven Shaft-See E ___ .. ______________________________________ _
884614 WASH E R, Drive Shaft Thrust ..... _ .. __ _ § "0" RING-See B _________ .. _ .. _ .. ___________ _
12G-1072 BO L T, Cover & Housing to Adapter __ _ § CO V E R, Pu m p -See A _______ ._ .. ________ .. _ §GEAR, Driven-See C __ .. __ .... ____ .. ______ _
944975 HOUSING, Pump Center Section _____ _
867753
235961 80-06 4E·06 214962
PIN, Housing to Adapter & Cover. ___ __ § "0" RING, Housing-See B .. ___________ _ § KEY, Drive-See B ___________________________ _
§"O" RING, High Pressure Seal-See B §RING, Retaining-See B ___________________ _ §RETAINER, Retaining Ring-See B __ §SEAL, Shaft Inner-See B & 0 .. _______ _ tGASK ET, Pump to Converter. ________ _ tNUT, Pump to Converter _________________ _ t LKWSH R, Pump to Converter. ________ _ t S LEE V E, Pu m p 0 rive ______________________ _
1
2
4
4
4
1
4
2
1 6 6
§Not Sold Separately tNot Illustrated
PM 1678 61.2 (1 F1)
~ ~
CONSTRUCTION MACHINERY DIVISION
HYDRAULIC PUMP - BUCKET AND BOOM
-18 19
/ '9
TS-4155-P
For Serial: 5BC0101 thru 5BC0999; 5BGIOl thru 5BG137, 5BG139 thru 5BG999
Item No.
A
B
C
D
E
F
2
3
4
5
6
7
8
9
10
11
Part No.
450161
498197
498198
498199
498201
498222
No. Description Req'd.
2PUMP ASSY (Inc. 1 thru 31) ____________ _
REPAIR KIT, Minor (Inc. 2, 4, 5, 6, 8, 10, 11, 26, 27, 29)..... ..... .
REPAIR KIT, Thrust Plate (Inc. 12, 13, 14, 16,21,23,24, 25) ................. .
GEAR SET, Drive & Driven (I nco 15,22)
REPAIR KIT, Shaft Seal (Inc. 1, 2, 3, 4, 30, 31) ............................... .
REPAIR KIT, Bearing (Inc. 9, 17, 20, 28) .................................... .
§RING, Shaft Seal Retaining
§"O" RING, Oil Seal Retainer
§RETAINER, Shaft Seal
§"O" RING, Oil Seal Retainer ..
§BOLT, Cover to Body ....
§ WASHER, Cover to Body
§COVER, Pump - See "AU.
§GASKET, Cover to Body
§BEARING, Cover
§ RING, Cover Thrust Plate
§RING, "0" Ring Back-Up ..
1
8
8
Item No.
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
No. Oesr:ription Req'd.
§RING, Mask-Off
§SPRING, Wave
§THRUST PLATE, Cover
§GEAR, Driven
§THRUST PLATE, Body
§BEARING, Body
}BODY, Pump - See "A"
§PLUG, Body
§BEARING, Body.
§THRUST PLATE, Body
§GEAR, Drive
§THRUST PLATE, Cover
§SPRING, Wave
§RING, Mask-Off
§RING, "0" Ring Back-Up ..
§"O" RING, Cover Thrust Plate
§BEARING, Cover
§SPRING, Cover Thrust Plate
§SEAL, Inner Oil...... .... ... .
§SEAL, Outer Oil .................... .
3
2For complete replacement use 2522672 Pump, plus 1-540537 Tube, 2-536710 Hose, 4-1545004 Clamp, 1-581748 Hose, 1-58K222 O-Ring, & 1-58K225 O-Ring.
61A.2 (1F2) PM 1678
~~~!4_-~.;: ~" ,_ ~ .f:? _N.~, T. ~ U';;~;~~ '~~':Y:~~~~Jti/;:7~~~~~~~~~-~~'~~~"'~~:~~:~~_:'-E"''~In~tt"f'; jIll";', i lID I] ~.,==--~.-",~. :.,~: .. <,\,-==-:.,,,,,;,, -' .~-- ',- .~:':...----:.---~,~-~:*~.;0'£':::::,,:,,~.:';:<;-~: ~'~;-c-: ",~",,=-,;-;,:,: ~ •• I.~III.llIll ~ ".';
3
I !
\
, -j~
\' \ \ \ 13 12 11 10 9 8 7
TS-2990-P
BUCKET LEVELING LINES for Serial: Cont. - 3BC0101 thru SBC020S
Item ParI G.M. - 3BG101 thru SBG225 No
__ N_o, ____ N_O_, ______________ D_e_._,_'_i p_'_i_o_" _________________ RrCl'd
539982 HOSE
2 36F-2 ADAPTER UNION
-_3 539216 PIPE, Guide Bar
4 607737 HOSE, Guide Bar Pipe 10 Mosler Cylinder
5 180-06 NUT. Plale 10 Carrier 2
6 542639 PLATE, MoSIer Cylinder Mounting
7 619023 WASHER, Plate to Carrier 2
8 18C-624 BOLT. Plate to Carrier 2
9 3lF·2 ADAPTER UNION
10 MASTER CYLINDER, BucKel Leveilng - See Index
11 4E-06 LKWSHR. Cylinder to Mounling Plate 2
12 18C·644 BOLT, Cylinder to Maunling Plate 2
13 31 F-2 ADAPTER UNION
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERlAL NO. OF MACHINE
62,1 (1E7) PM 1678
$ ..
_~;;:~~" .. ~.;;;r~~ u ; ~ ,,:;~.')~, ;!~r.r:·., .. ~ ';~-~?>:.~ -" . '·';;'''''''''''''',.:£!lE·~~$'~~. t/."~~,:~"... .",""" " .. :-.,~ .. :.;"",.c':;:-L:..
, " ~t~-.~,,!;~·.~3f.~:~::~~F*::;:~;"'''~~/· '=
-"-. ~ .. :
3
I 16
I 15 14 19 18 17 20
~ ' .. ":'~.: ~'.:.:-: .
miCHIGAn
1/
" " " "
~'1 5
I ,
1: I 'I
,:; ;1 'J 'I
,{;)). \~li/:" ~\ ... ,;~; \ Cl\) /?/
11/711 i lj 12 11 10 9 8 7
, ).1;) I ,I
" "
" \, "
...... ~-~ -1(,' \
\', ) 1. ~
t i
I I 6
TS-5129-P
HYDRAULIC SYSTEM - BUCKET LEVELING For Serial: Cont. - 5BC0206 and after
G.M. _ SBG226 and after
2
3
4
5
6
7
8
9 "-"
Pal'! No.
539982
589461
607737
180·06
588224
619023
18C-624
10 .. l
31F-2 .-..
11
No. O •• cription Req'd.
HOSE, Control Valve to Line ......•. -...
• LINE, Control Valve to Leveier Valve
GUIDE BAR - See Index .-.. -... -.. - ....
HOSE, Leveler Valve to Line .. __ ._. __ ..
NUT, Plate Mounting .•... ___ ..... __ •. __ ..... 2
BUCKET CARRIER - See Index ......
PLATE, Master Cylinder Mounting .. _.
WASHER, Plate Mounting .--------.. -. 2
BO L T, Plate Mounting .- 2
ADAPTER UNION, Master Cylinder_
MASTER CYLINDER - See Index_.
'NOTE: For replacement use 539216 Pipe plus 1-36F·2 Adapter.
Item Part No. No.
No. Req'd. Oe.cription
12 4E-06 LKWSHR, Moster Cylinder Mounting.. 2
13 18C-644 BOLT, Moster Cylinder Mounting ..... 2
14 31 F-l ADAPTER UNION, Hose to Steering Tee ..................... _ .......... _ .......... _ ... _ ..
15 TEE, See Steering Hydrauii:: System --Index ......................... _ ..... _ ............ ..
16 562751 HOSE, Adopter Union to Check Volve
17 31 F-2 ADAPTER UNION .... _._ ............. _ ....... ..
18 568524 CHECK VALVE ._._._. __ _
19 30F-1 TEE, Hose to Control Valve -----
20 CONTROL VALVE - See Index __
. ,
'.:--:
~ ~
Item Part No. No.
A 545268 1 2 91 F-6 3 16F-02 4 945000 5 945001 6 91 F-6 7 945002 8 945238 9 945003
10 868744 11 945004 12 25E-23 13 865149 14 945005 15 865149 16 945006 17 945012 18 25K-30022 19 945007 20 945008 2-1 945010 22 876878 23 945011 24 945009 §Not Sold Separately.
CONSTRUCTION MACHINERY DIVISION
MASTER CYLINDER - BUCKET LEVELING For Serial: Cont. - 3BC0101 thru SBC0134
G.M. - 3BG101 thru SBGll1· Description
• CYLINDER ASSY (Inc. 1 thru 23) §HOUSING, Cylinder - See "A"
"0" RING, Cap PLUG, Cap. CAP
TS-3538-P
No. Req'd.
1 1 1 1 1 1 1
VAL VE, Relief "0" RING, Cap CAP, Relief Valve SPRING, Inner
..... __ ._ .. _._. _____ ._ .. _. __ ._._ ...... _ .. _. __________ .... _ .. __ .. _ 1
PLUG, Spring Retaining RING, Plug Retaining SPRING, Outer WASHER, Spring WASHER BOLT WASHER LOCK SCREW PLUG "0" RING SPRING "V" SEAL PLUNGER ROLL PIN SEAL ROLLER
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
'NOTE: For replacement service with components.
PM 1678 63.4 (104)
~ bn!Ittm
Item No.
Part No.
CONSTRUCTION MACHINERY DIVISION
BUCKET LEVELER MASTER CYLINDER ASSEMBLY For Serial: 'onto - 5B'0135 thru 5B'0285
G.M. - 5BG112 thru 5BG329 Description
TS-4235
No_ Req'd.
A 549063 2 MASTE R CY LI N 0 E R ASSY (I nco 1 thru 23) __________________________________________________________ _
945011
2 6C-403
3 945009
4 25K-20020
5 945432
6 25K-20020
7 945433
8 16F-02
9
10 91F-6
11 945434
12 945435
13 945436
14 945437
15 25K-40108
16 945873
17 945006
18 865149
19 945431
20 945431
21
22 6C-403
23 876878
§Not Sold Separately
SEAL
SCREW, Drive
BEARING
"0" RING __
SPRING, Plunger
"0" RING
PLUG
PLUG
~ HOUSI NG, Master Cyl inder - See" A"
"0" RING
CAP
SPACER
SPRING
SPRING
"0" RING
CAP
SC R EW, Lock _____________________________ _
WASH E R ___________________________________ _
RING, Teflon
RING, Teflon.
§ PLUNGER, Operating (Order Item A) _
SCREW, Drive
PIN, Roll
2For replacement service with components_
63A.4 (105) PM 1678
r;:rr;rn ~
Item Part No. No.
A
945011
2 6C-403
3 945009
4
5 25K-20020
6 945432
7 25K-20020
8 945433
9
10 91 F-6
11 945872
12 945435
13 945436
14 945437
15 25K-40108
16 945873
17 945874
18 91 F-4
19 865149
20 945006
21 945431
22 945431
23 6C-403
24 876878 ~ Not Sold Separately
CONSTRUCTION MACHINERY DIVISION
\.\;:\2 13 -::.X)/
,
14 16 17
--1 ~ , ~
i~;'!!-"'" -.---..., ,- "----
~-=----~~" .!), ----~-~.
:f\ ~ 20 19
TS-5045-P
BUCKET LEVELER MASTER CYLINDER ASSEMBLY For Serial: Cont. 5BC0286 and after
G.M. - 5BG330 and after
Description
* § MASTER CYLINDER ASSY (Inc. 1 thru 24) ..
SEAL ............ _ ....... _ ......................... .
SCREW, Drive ........ _ ....... , .......... _ ....... _ ...... _ .. _ ..................................... -._ ........ _ ........ .
BEARING _ ....... __ ...... _ .............................. _ ......... _ ............. ___ ._ ... -...................... _ .......... .
§PLUNGER, Operating - See Item A
"0" RING .......................... .
SPRING ............ _ ..................... .
"0" RING ......... .
ACCUMULATOR
§HOUSING, Master Cylinder - See Item A
110 11 RING ... __ ...... _._ ....... __ ... _ .. ____ ... __ .. __ .. ___ . ___ .. _._ ... _____ ...... __ .... ___ ... _.0. ____ . __ 0 _____ .. __ ... __ ... _._
CAP .... _ .... _. __ ._._ .. _ ... _ ........ _ ...... _ .. _._ .......... _ ....... _ ........... __ ....... _ ... __ ..... _ ................... _ ......... .
WASHER __ ... __ .......... _________ . __ ...... __ ...... _ ...... ____ . ___ ..... __ ._. ___ . __ ._._ .. __ ... _ .. __ .... __ . ____ . ___ . __ .. ____ ._
SPRING
SPRING
"0" RING _ ................... _ .. _ ............. _ ......... _ ........ _ ......................... ___ .... __ ....... _ ............. .
CAP . .. ___ ... __ . ___ .......... __ ...... _ ........ ___ .~._ .. _ .. _._ .. _ .. _._ .. __ ....... ___ .... -- __ -.... -_._- ___ ......... _ .. _ ... _ ..
PLUG ......... _ .... ___ .. _ .............. _ .... __ ._ ...... _ .... _._ .. _ ... _ ................... -.- .. -.- ........... -.......... .
"0" RING .................................... _ ..... _ .... _ ..... _ .. _._._ .. _._ ... _ .... _ .......... _ ..................... .
WASHER ....... .
SCREW, lock
RING, Teflon Back-up
RING, Teflon Back-up
SCREW, Drive . ____ .... _ ..... __ .. _ ... _. __ .. _._._._._ ................... -- ....... -.. -....... -- .. --- ...... -.... -...... -- .. -._
PIN, Roll .... _ .. __ ... _ .......... _ ....... _. __ ............... .
No. Req'd.
'NOTE: For replacement service with components.
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
638.3 (106) PM 1678
~ IaI
~ 24-Q 23 --,
b )(
r 22
..
1
\
TS-II646 B
BUCKET LEVELER MASTER CYLINDER ASSEI\I1BL Y
Item Part No. Description Oty. Item Part No. Description Oty.
A +~MASTER CYLINDER ASSY 11 91 F-6 O·RING. ...... '
(Inc. 1 thru 26) 12 945873 CAP .
949540 YOKE 13 945874 PLUG .......
2 949541 NUT 14 91 FA O·RING ... " ........
15 25KA0108 O·RING ... 3 949542 PLUNGER.
16 945437 SPR lNG, Inner 4 §HOUSING, Master
17 945436 SPRING, Outer Cylinder· See "A"
18 945435 WASHER ......
5 946468 SPRING, Outer ........ 19 945006 SCREW, Lock
6 946467 SPRING, Inner 20 865149 WASHER.
7 945431 RING, Teflon Back·up .. 21 945011 SEAL.
8 25K-20020 O·R ING ............ 22 10H·2 FITTING, Grease.
9 945433 ACCUMULATOR PLUG. 23 946911 PIN .................... . .. ' ...
10 945872 CAP ...... ........... . .. . ' ..... 24 667213 BEAR ING .......... . .... , ...
§ Not Sold Separately 'NOTE: For replacement service with components.
PM 1678 Printed in U.S.A. 63C.3 (1D7)
-... m ....
83
82
1(\\ \ I' 1)
I' I l.~ I I I "it I I I I
I I I
'~/i I I . __ J \ I r
15 14 13 12 1\ 70 69
4
1 8
19 20 21 22 23 24 25 26
'i~ .t 21 28
1 1 ., \ \ . 15 16 \1
I
! • 1'\ I
:::--~\
" 0 Z III ... jlQ 34 c:
" ... 0 Z
.~.
~ ~
" --•• ~.(fS) :r:
Z fit
jlQ
-<
0
<
I
;.' ~rt$~I. III
0 Z
\ 48 47 46 45 44 43 42 41 40
HYDRAULIC SYSTEM _. BUCKET AND BOOM
For Serial: Cont. 3BC0101 thru 4BC0999 r,M. 3BG101 thru 4BG999 & 5BG138 TS-29M 0
I
-... m ~
2 4 5
86 \\\\/
~ I. ()
6
I
8
85,,~ (J
','
84 .:'-'
83
82- _______________ .
81 -.----------, !)
80---_ \ L ''- •• '
~;I' 19--;" _.,
I 73 12
(// 9
.'.// 10 II 12 , I
, .\
/ / / // / ./
II " /
. , / o. / ..) .
/ '
I
13 II 15
" " , .
,
----- .... -~- -
,16
.17
18
23
57
24
I J
25 26 27 /
/
I:': I,
I I r
28 29 30 31 / / /
,/ /
/ /' ,
I i ,.11/11 I /
/ / '/
/
// 'j "II ,
" .
-,
(
','
.; ...
;1 ,11
/ I ':Ii " ' -<i 'm.>
49 48 41'"'1"" ,~I"~ \ \
HYDIU\ULIC SYSTEM lHJCI<lf Af\JI) IH)()~II 46 45 44 43 42 41
For Serial: COllliIl81lIill·- 5fJC0101 lilru 5HC0999. G.M. 51lCl()1 1/'111 :iIHil:l/, 51lCjlJD 111111 51l(j~J~J9 1-.. ______________________________ _
32
33
34
:is 36
TS-4513·P
o 2
o
o 2
I
1
r:rcrr.1 tn!It.tttll
Item No.
Part No.
2 1 C1J2 r'
3 4E-07 4 17C-724 5 58K-222 6 593505 7 540130 8 536710 9 540130
10 589159 11 540130 12 536710 13 540130 14 540534 15 18C-620 16 25E-18 17 180-06 18 539361 19 526676
20 31 F-4
21 91F-8 22 40K-08 23 610385 24 25 36F-4
26 540108 27 18C-648 27A 25E-18
28 539223 29 589443
30 533284 31 180-06 32 18C-536
32A 536585
33
34 180-05
34A 180-04
35 18C-628 35A 25E-18
36 535277
37 18C-628
CONSTRUCTION MACHINERY DIVISION
HYDRAULIC SYSTEM - BUCKET AND BOOM For Serial: Continental- 58C0101 thru 5BC0999
G.M. _ 5BG101 thru 5BG137, 5BG139 thru 5BG999
No. Description Req'd.
MAIN HYDRAULIC PUMP-See Index FLANGE HALF, Stem to Pump ......... 2 LKWSHR, Stem to Pump .................. _. 4 BOLT, Stem to Pump ...................... 4 "0" RING, Stem to Pump. ................ 1 STEM, Suction ......................... _ .. . CLAMP, Hose ............. . HOSE, Suction Tube to Stem ... . CLAMP, Hose .................................... . ELBOW, Suction ............................... . CLAMP, Hose ................. _ ................. __ . HOSE, Tube to Tube ....................... . CLAMP, Hose ............................... 1 LINE, Main Suction ...... _.................... 1 BOLT, Boom Cylinder Crosstube ..... 2 WASHER, Boom Cylinder Crosstube. 2 NUT, Boom Cylinder Crosstube ."'.'.. 2 HOSE, Crosstube to Cylinder - Lower ADAPTER UNION, Hose to Control
Valve (Inc. 21) ............................. . ADAPTER UNION, Hose to Cylinder-
Lower ....................... ___ ......... _.......... 1 "0" RING, Adapter Union ..... _.......... 5 PLUG, Boom Cylinder Pipe ............... . HOSE, Crosstube to Cylinder-Upper BOOM CYLINDER - See Index ______ _
ADAPTER UNION, Hose to Cylinder-Upper ___________________________________________ 1
CLAMP, Hose ................ _ .. _ ........ _ ........ _ 2 BOLT, Crosstube Mounting ................ 1 WASHER, Crosstube Mounting ......... .
HOSE, Crosstube to Guide Bar Tube +TUBE, Guide Bar - Left Hand ______ _ CROSSTUBE , Left Hand ________________ _ NUT, Crosstube Mounting _______________ _
BOLT, Tube Mounting - For Serial: Continental-5BC0191 thru 5BCO-999; G.M.-5BG211 thru 5BG999.. 2
tU-BOLT, Tube Mounting - For Serial: Continental-5BC0101 thru 5BCO-190; G.M.-5BG101 thru 5BG21O. 2
GUIDE BAR - See Index ________________ _
NUT, Tube Mtg. - For Serial: Continental-5BC0191 thru 5BC0999; G.M. -5BG211 thru 5BG999________________ 2
tNUT, Tube Mounting - For Serial: Continental-5BC0101 thru 5BCO-190; G.M.-5BG101 thru 5BG210. 4
BOLT, Crosstube Mounting ............ _ .. _
WASHER, Crosstube Mounting ......... . TUBE, Suction ..... _. __ .. ___ .. _. _____ . ___ ........... 1
BOLT, Guide Bar Tube Mounting ...... 2
Item No.
38 39 40 41
42 43 44 45 46 47 48 49 50 51
52
53
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
76 77
78 79 80 81 82 83 84 85 86
Part No.
589464
589463 180-06 589463
40K-08 589438 589464 540108 541181
540108 180-06 608362 541181
539223 180-06 533282 25E-18 18C-628 180-06 25E-18 18C-624 180-06 25E-18 18C-624 691800 610386 545204 691800 712647 648955 610385 533276 40K-08
31 F-4
539361 36F-4
540538 18C-620 25E-18 180-06 515751 17C-620 4E-06 19J16 58K-219
No. Description ReQ'd.
HOSE, Tube to Cylinder __________________ _
BUCKET CYLINDER - See Index __ _ HOSE, Tube to Cylinder. __________________ _
NUT, Guide Bar Tube Mounting.________ 2 HOSE, Tube to Cylinder ___________________ _
BUCKET CYLINDER - See Index __ _ PLUG, Suction Tube Pipe ________________ _
**TUBE, Guide Bar Pipe-Right Hand __ HOSE, Tube to Cylinder ________________ _ CLAM P, Hose ________________________________________ 1
HOSE, Tube to Reservoir __________________ 1 CLAM P, Hose __________________________________ _
NUT, Crosstube Mounting ________________ _
SPACER, Crosstube Mounting _________ _ HOSE, Tube to Tube _______________________ _
RESERVOI R, Hydraulic Oil -See Index ____________________________________ _
HOSE, Tube to Guide Bar Tube ________ _ NUT, Tube Mounting _______________________ _
TUBE, Valve to Bucket Cylinder-R.H. WASHER, Tube Mounting _______________ _ BOLT, Tube Mounting _____________________ _ NUT, Tube Mounting _______________________ . WASHER, Tube Mounting _______________ _ BOLT, Tube Mounting _____________________ _ NUT, Crosstube Mounting _______________ _ WASHER, Crosstube Mounting ________ _ BO L T, Crosstube Mounting _____________ _ HOSE, Valve to Crosstube _______________ _ HOSE, Valve to Tube _______________________ _ ADAPTER UNION (Inc. 21) ____________ 4 HOSE, Valve to Crosstube-Upper ___ _ HOSE, Valve to Crosstube-Lower ___ _ HOSE, Valve to Pump - Pressure ____ _ HOSE, Crosstube to Cylinder-Upper CROSSTUBE, Boom Cylinders ________ _ PLUG, Boom Cylinder Pipe _____________ _ BOOM CYLINDER-See Index ________ _ ADAPTER UNION, Hose to Cylinder-
Lower ____________________________________________ _
HOSE, Crosstube to Cylinder-Lower ADAPTER UNION, Hoseto Cylinder-
Upper _____________________________________________ 1 .
TUBE, Pump to Valve - Pressure ______ 1 BOLT, Tube Mounting ______________________ 2 WASHER, Tube Mounting ________________ 2 NUT, Tube Mounting ________________________ 2
HOSE, Pump to Tube - Pressure _____ _ BOL T, Hose to Pump ________________________ 4 LKWSH R, Hose to Pump __________________ 4 FLANGE HALF, Hose to Pump ________ 2 "0" RING, Hose to Pump _______________ _
t Not Illustrated 'NOTE: For replacement use 1-532885 Tube plus 1-36F-5 Adapter & 2-36F-4 Adapter.
"*NOTE: For replacement use 1-532882 Tube plus 1-36F-5 Adapter & 2-36F-4 Adapter.
WHEN ORDERING PARTS, ALWAYS STATE MODEL· AND SERIAL NO. OF MACHINE
PM 1678 65A.3 (1E4)
~ bn!IttIm
CON S T R U C T ION MAC HI N E R Y D 1 V I. S ION III 1 5 9 10
~, 27 __
LWr:.'--] ---
11 12 13
-\ I I I
~---------------------------------~ I I I I
~-B
26 2S 24 23 22 21 20 19 18 17 16 14
TS-2985-P
BOOM CYLINDER ASSEMBLY 2 Cylinders used on machine -: Quantities listed below are for 1 Cylinder
item No.
Parf No. Description
No. Req'd.
A 532919 CYLINDER ASSY (Inc. 1 thru 27) ... 1
B 2523426 2KIT (Inc. 5, 7, 9,11,
12,16,18,20 thru 26)
2
3
4
5
6
544887
544885
BUSHING, Piston Rod ........... .
ROD ASSY, Piston (Inc. 1) ........ .
4C-620 BOLT, Seal Retainer .............. 4
28H-16130 LOCKWIRE .......... '" .... , ... 1
§"O" RING, Piston Rod - See B .... .
544890 RETAINER, Seal ................ .
7 2516952 SEA L, Piston Rod ............... .
8 544889 GLAND, Packing ................. 1
9 §ADAPTER,Female-Seel1 ....... 2
10 18C-752 BOLT, Cylinder Cap .............. 4
11 2501107 PACKINGSET,CylinderCap
(Inc. 9,12) ................... 1
12 i:'ADAPTER, Male - See 11 ......... 2 :j:As Required § Not Sold Separately 'NOTE: For replacement use 1503639 plus 1-2516073 Kit. 2Ref. SG-597 66.4
Item No.
Part No.
13 544888
14
15
16
17
18
19
20
21
532920
68D-07
1 F-540
517298
512789
No. Description Req'd.
CAP, Cylinder .................. .
CYLINDER .................... .
NUT, Cylinder Cap ............... 4
COTTER, Piston Rod Nut ......... .
NUT, Piston Rod ................ .
§ RING, Piston Wear - See B ........ .
*PISTON ....................... .
§ADAPTER, See 21 ............... 2
§PACKING SET, Piston
(Inc. 20, 22) See B ............ .
22 §ADAPTER, See 21 ............... 2
23 § tSHIM, Piston Packing - See B . . . . .. -
24 § R lNG, Piston Wear - See B ........ .
25 §"O"RING,Piston-SeeB ........ .
26 § RING, "0" Ring Backup - See B ... .
27 lOH-25 F ITTI NG, Piston Rod Grease ...... .
(101) PM 1678
r;nrr;rn tme:Im CONSTR.UCTION MACHINER.Y DIVISION
4 5 9 10 11 12 13
~-
14
I I
f---------------------------------~ I I I
l-0D 0-0-6 -9-0 -(0])-0 ~~ rP '\ ~~1----~-~
29 28 27 26 2S 24 23 22 21 20 19 18 17
BUCKET CYLINDER ASSEMBLY 2 Cylinders used on machine - Quantities listed below are for 1 Cylinder
No.
16 15
TS-2984-P
No. Item No.
Part No. O.scripfion Req'd.
Item No.
Part No. Description Il"!'d.
A B
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15
537204 H-~CYLINDER ASSY (Inc. 1 thru 32) 2523425 2KIT (Inc. 6, 10. 12. 13. 19,
21,23thru29) ................ 1 532888 SEAL. Piston Rod ................ 2 532915 BUSHING. Piston Rod ............ 1 537208 ROD ASSY. Piston (Inc. 2. 31. 32) ... 1 4C·620 BOLT, Seal Retainer .............. 4 28H-16130 LOCKWIRE .................... .
512797 941568 526451
18C-752 2501106
~"O"RING.PistonRod-SeeB ..... 1, RETAINER. Seal ................. 1 SEAL. Piston Rod ............... . GLAND, Packing ................. 1
~ ADAPTE R. Female - See 12 ....... 2 BOLT. Cylinder Cap .............. 4 PACKING SET (Inc. 10. 13) ........ 1
§ADAPTER, Male - See 12 ......... 2 945112 538604
tAs Required
*CAP, Cylinder .................. . BUSHING, Cylinder ............. .
.~ Not Sold Separately
16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32
10H-35 537205 68D-07 1 F-540 517298
FITTING, Cylinder Grease ........ . CYLINDER (Inc. 16) ............ . NUT. Cylinder Cap ............... 4 COTTER, Piston Rod Nut ......... . NUT, Piston Rod ................ .
§ RING, Piston Wear - See B ....... . 512789 HPISTON ........................ 1
11 H-25 532857 7E-08
§ADAPTER, Male - See 24 ........ . 2 § PACKING SET (Inc. 23, 25) See B ... 1 § ADAPTER, Female - See 24 2
§tSHIM, Piston Packing - See B ..... . § R lNG, Piston Wear - See B ........ . ~"O" RING, Cylinder Cap - See B § RING, "0" Ring Backup - See B ... .
FITTING. Piston Rod Grease ...... . BOLT, Bushing Retaining ......... . LKWSHR, Bushing Retaining Bolt ... .
'NOTE: 945112 Cap also includes 1-25KA0308 a-Ring & 1-73K-236 Back-Up Ring. "NOTE: For replacement use 1503639 plus 1-2516071 Kit.
'''NOTE: For replacement use 1539308 Cyl inder Assembly. 2Ref. SG-597
PM 1678 67.5 (102)
r.mm amIII
tem Part No.
A 1539308
B 2516071
1 680-07
2 537205
3 538604
4 11 H-25
5 1536478
6 1 F·640 7' 1503639
8
9
0
1
2
3
1
\ ,-~.
2
\
4 ./ d
7
~ Imlm
\ 6
TS-10961
CYLINDER ASSEMBLY - BUCKET (Service)
(2 Cylinders used on machine - Quantities listed below are for 1 cylinder.)
Description Oty.
CYLINDER ASSY (Inc. 1 thru 27)
2KIT (Inc. 6, 8 thru 14, 16 thru 18)
NUT, Tube to Cap ................ 4
TUBE ASSY .................... 1
BUSHING, Tube ................. FITTING, Pin Grease ..............
NUT, Piston Rod .................
PIN, Cotter ..................... PISTON ........................
§ RING, Piston Wear - See B .........
§ RING, Piston Outer Seal - See B ....
§ RING, Piston Inner Seal - See B .....
§ RING, Piston Wear - See B .........
§O-RING, Piston Rod - See B ....... § O-R lNG, Cylinder Cap - See B ......
Item Part No. Description Oty.
14
15
16
17
18
19
20
21
22
23
24
25
26
27
§ BACK-UP Ring, Cylinder Cap - See B
532916 CAP, Cylinder .................. .
§ ADAPTER, Male - See 17 .......... 2
2501106 PACKING ASSY. (Inc. 16, 18) ...... 1
§ ADAPTER, Female - See17 ......... 2
526451 GLAND, Packing ................. 1
941568 SEAL, Piston Rod ................ 1
28H-16200 LOCKWIRE ..................... 2
4C·620
1539307
538604
10H-25
512797
24C-752
BOLT, Seal Retainer .............. 4
ROD, Piston ................... .
BUSHING, Piston Rod ........... .
FITTING, Pin Grease ............. .
RETAINER, Seal ................ .
BOLT, Cap to Cylinder ............ 4
Not Sold Separately
!Ref. SG-597
VI 1678 'inted in U.S.A. 67A.4 (103)
en (Xl
~
I 2 3 4 5 6 1 8 9 10 II 12 13 14
39 38 31 36 35 34 33 32 31 30 29 28 21 26 25
40 41 42 43 44 45 46 41 48 49 50 51 52 53 54 55 56 51 60 61 62 63 64
74 13
71
CONTROL VALVE ASSEMBLY
For Serial: Cont. 3BC0101 thru 5BC0285. G.M. 3BG101 thru 5BG405
'. 68
70
o z
o -<: -In -o z
TS3SJ2.p I
~ II:l!ItCIm
CONSTRUCTION MACHINERY DIVISION
CONTROL VALVE ASSEMBLY -It •• Ho.
A
1
2
3
4
5
6
7
8
9
For Serial: Cont. - 31C0101 thru 5BC0285 G.M. - 31G101 thru SBG405
Part Ho. a.scriptio ..
532840 **y AL YE ASSY (Inc. 1 thru 89)
886763
945236
886762
641297
945231
58K·122
945217
1300582
888451
763635
763635
945220
945222
871388
945590
24K-10
91F-10
PLUG, Bleeder
COYER, Detent
PLUG
SCREW, Bleeder
RETAINER, Ball
"0" RING, Ball Retainer
RETAINER, Ball
RING, Ball Retainer Retaining
GUIDE, Spring
ROlL PIN
ROLL PIN
CAP
GUIDE, Spring
SPRING, Check
CHECK
PLUG
"0" RING
25K-40106 "0" RING
§HOUSING, Yalve - See "A"
945225 SEAL, Plunger Oil
945224 PLATE, Seal Retaining
1302437 WIPER, Plunger
945226 EYE, Plunger
945221 "0" RING, Plunger Eye
1C-514
4E-05
BOl T, Seal Retaining Plate
LKWSHR, Seal Retaining Plate
§ PLUNGER, Operating - See "A"
SEAL, Plunger Oil
PLATE, Seai Retaining
SPACER, Spring Guide
"0" RING
SPRING
PIN
CAP, Detent
"0" RING, Ball Retainer
BALL
"0" RING, Ball Retainer
SPRING
RING, Plug Retaining
RING, Plug Retaining
SPRING
"0" RING
No. ..,,'c/.
4
4
1
12
I .... No.
Pa,., No.
1300582
888451
300232
300232
888450
888451
888455
945225
871388
945590
945230
945228
D •• criptio"
RING, Ball Retainer Retaining
GUIDE, Spring
ROLL PIN
ROLL PIN
CAP
GUIDE, Spring
SPRING
SEAL, Plunger Oil
SPRING, Check
CHECK
CAP, Relief
• YALYE ASSY, Relief (Inc. 59, 72)
§PLUNGER, Operating - See "A"
25K-2oo24 "0" RING, Relief Valve
945590 CHECK
871388
945225
945224
1302437
945221
945226
1C-514
4E-05
945227
58K-210
16F-04
945229
886739
886753
58K-210
945224
944890
80-08
613750
944853
945221
888449
945217
641297
945231
SPRING, Check
SEAL, Plunger Oil
PLATE, Seal Retaining
WIPER, Plunger
"0" RING, Plunger Eye
EYE, Plunger
BOl T, Seal Retaining Plate
LKWSHR, Seal Retaining Plate
CAP
"0" RING
PLUG
RING, Relief Valve Retaining
POPPET, Relief
SPRING, Relief
"0" RING
PLATE, Wiper Retaining
SCREW, Adjusting
NUT, Jam
GASKET
NUT, Acorn
"0" RING
PIN
RETAINER, Ball
SCREW, Bleeder
RETAINER, Ball
945234 COVER, Detent
945232 CAP, Detent
886763 PLUG, Bleeder
No. II~'''.
1
1
.4
.4
1
1
2
1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
3S
34
35
36
37
38
39
40
41
42
43
44
45
945225
945224
945223
945221
888452
945219
945235
58K-124
10J-06
58K-124
945233
755855
755855
945233
58K·124
10J-06
58K-122
58K-124
BALL .. ____ .. ________ 12
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
63
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
a9 90
91
886762 PLUG... .. ___ .__________ 1
---
"0" RING, Ball Retainer
"0" RING, Ball Retainer
§Not Sold Separately ~Not Illustrated
18C-856 tBOl T, Valve to Reservoir. _________________ 3
4E-08 tlKWSHR, Valve to Reservoir ____ 3
'NOTE: For replacement use 946861 Valve which includes 1-945229 Retaining Ring & 1-945932 O-Ring to replace items 59 & 72. "NOTE: For complete replacement use 2511040 Control Valve Assy., plus 3-18C-864 Bolt.
PM 1678 69.3 (lG161
en co p
/ I ! I :
LR-:~·r , I
j,
(] I
. I \ 1 { Ii
74
71
ill'dl I 'I' . ,
: : II. 72 • I , I I
. "'1 t
.1
73 /
I
. I
J
TS-4895-P
~ ~
CONSTRUCTION MACHINERY DIVISION CONTROL VALVE ASSEMBLY
For Serial: Cont. - 5BC0286 and after G.M. - 5BG406 and after
No. Item No.
Part No. Description
No. Req'd.
Item No.
Part No. Description Req'd.
A
1
2
3
4
5
6
7
8
9
562255
886763
886761
755855
886762
945853
945848
886758
lOJ-06
886758
1300582
888452
888451
888450
888451
945849
945225
871388
91 F·10
24K·10
'VALVE ASSY (Inc. 1 thru 85)
PLUG, Breather ................................. .
COVER, Detent ................................. .
RING, Plug Retaining ....................... .
PLUG ................................................. .
SPRING ............................................. .
CAP, Detent ....................................... .
RETAINER, Ball ................................... .
BALL .................................................... 15
RETAINER, Ball................................. 1
RING, Ball Retainer Retaining
SPRING ............................................. .
GUIDE, Spring .................................. .
CAP ................................................... .
GUIDE, Spring .................................. .
RETAINER, Seal
SEAL, Plunger Oil ............................. .
SPRING, Check ................................ .
§HOUSING, Valve - See "A" ........... .
"0" RING, Plug ................................. .
PLUG ................................................. .
10
11
12
13
14
15
16
17
18
19
20
21
22 23
24
25
26
27
28
29
30
31
32
33
34
25K-40106 "a" RING ......................................... .
945225
945224
4E·04
1C·520
1302437
945221
945226
945226
945221
1302437
945224
871388
§PLUNGER - See "A" ......................... .
SEAL, Plunger Oil ............................. .
PLATE, Seal Retaining ....................... .
LKWSHR, Plate Attaching
BOLT, Plate Attaching .............. .
WIPER, Plunger ................................ .
"0" RING, Plunger Eye ................... .
EYE, Plunger ..................................... .
EYE, Plunger ..................................... .
"0" RING, Plunger Eye ..................... .
WIPER, Plunger ................................. .
PLATE, Seal Retaining ....................... .
SPRING, Check ................................. .
35 945225 SEAL, Plunger Oil ............................. .
36 §PLUNGER, Operating - See "A" ..... .
37 945590 CHECK ............................................... .
8
8
38
39
40
41
1307198
945850
945590
945590
RING, Check Retaining ...................... 4
CHECK ................................................ 2
CHECK ................................................ 1
CHECK ............................................... .
42 871388 SPRING, Check ................................. .
43 945221 "a" RING, Cap ............................... .
§ Not Sold Separately t Not Illustrated
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
888449
888455
300232
888451
300232
888451
1300582
58K-124
lOJ·06
58K·122
945217
58K-124
945231
945233
755855
886763
886762
641297
16F-02
945234
730432
888449
730432
888450
945221
PIN
SPRING, Return ................................. .
ROLL PIN .............................. .
GUIDE, Spring .... . ............ .
ROLL PiN ................................ .
GUIDE, Spring ................................... .
RING, Ball Retainer Retaining ......... .
"0" RING, Ball Retainer ................... .
BALL ..................................................... 12
"0" RING, Ball Retainer ................... .
RETAINER, Ball ................................. .
"0" RING, Ball Retainer ................... .
RETAINER, Ball ................................. .
SPRING, Ball Retainer.
RING, Plug Retaining ....................... .
PLUG, Breather ................................. .
PLUG ................................................. .
SCREW, Bleeder .............................. .
PLUG ................................................. .
COVER, Detent ................................. .
ROLL PIN ........................................... .
PIN ..................................................... .
ROLL PIN ........................................... .
CAP ................................................... .
"0" RING, Cap ................................. .
945849 PLATE, Seal Retaining ....................... .
945225 SEAL, Plunger Oil ........................... .
25K-40030 "0" RING, Cap ............................... .
945227 CAP .................................................. .
40K·04 PLUG ................................................. .
58K·Q18
946241
945229
886739
886753
"a" RING, Relief Valve ................... .
VAL VE ASSY, Relief (Inc. 74, 76) ..
RING, Relief Valve Retaining ........... .
POPPET, Relief ................................... .
SPRING, Relief ................................... .
79 25K·40030 "0" RING, Relief Cap ..................... .
80 945732 CAP, Relief ......................................... .
81 613750 WASHER .......................................... .
82
83
84
85
8D-08
613750
944890
944853
NUT, Jam ........................................... .
WASHER ........................................... .
SCREW, Adjusting ............................. .
NUT, Acorn ....................................... .
86 18C·856 tBOlT, Valve to Reservoir .................. 3
87 4E-08 tlKWSHR, Valve to Reservoir .............. 3
*NOTE: For ~omplete replacement use 2511040 Control Valve Assembly plus 3.-18C·864 Bolt.
WI-lEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 69A.3 (1G18)
Valve Assembly, Main (2 Spool Valve Assembly, Main (2 Spool)
No. Part No. Qty. Description No. Part No. Qty. Description A 12511040 1 Valve assy 47 888455 Spring 1 945853 1 Spring 48 960971 Plate 2 945848 1 Cap 49 961004 Seal 3 10J·06 15 Ball 50 §l __
Spring 4 1300582 1 Ring 51
§3 ___ Piston
5 888451 1 Retainer 52 §3 ___
Cap 6 961005 1 Cap 53 945590 1 Check 7 300232 1 Pin 54 871388 1 Spring 8 25K-30014 O-ring 55 961004 1 Seal 9 11 G-520 2 Bolt 56 960966 1 Plate
10 4E-05 2 lockwasher 57 25K·30014 1 O-ring 11 960971 1 Plate 58 945226 1 Plunger eye 12 961004 1 Seal 59 960968 1 Wiper 13 945590 1 Check 60 960967 1 Plate 14 91F-10 2 O-ring 61 §3 ___
Plunger 15 24K-10 2 Cap 62
§3 ___ Check
16 25K-40106 1 O-ring 63 945590 1 Check 17
§3 ____ Housing 64 946540 1 Spring
18 961004 1 Seal 65 888451 1 Retainer 19 960966 1 Plate 66 888449 1 Pin 20 4E-05 4 lockwasher 67 730432 1 Pin 21 1C-512 4 Bolt 68 945232 1 Cap 22 25K-30014 1 O-ring 69 945217 1 Retainer 23 945226 1 Plunger eye 70 945234 1 Housing 24 960968 1 Wiper 70A t11 G-520 2 Bolt 25 960967 1 Plate 70B HE-05 2 Lockwasher 26
§3 ____ Plunger 71 490-08 1 Nut
27 871388 1 Spring 72 980834 1 Screw 28 888452 1 Spring 73 80-08 1 Nut 29 888451 1 Retainer 74 58K·210 1 O-ring 30 888449 1 Pin 75 980835 1 Cap 31 300232 1 Pin 76 886739 1 Poppet 32 886758 2 Retainer 77 886753 1 Spring 33 886761 1 Cover 78 960964 1 Seat 34 886762 1 Plug 79 25K-30020 1 O-ring 35 755855 1 Retainer 80 960965 1 Check 36 886763 1 Plug 81 947791 1 Spring 37 945233 1 Spring 82 960963 1 Seat 38 945231 1 Retainer 83 980838 1 Cap 39 58K-124 1 D-ring 84 58K·210 1 O-ring 40 58K·121 1 D-ring 85 61375D 2 Washer 41 10J-06 12 Ball 86 91F·8 1 D-rlng 42 58K-124 1 D-ring 87 945430 1 Cap 43 130D582 1 Ring 88 40K-04 1 Plug 44 888451 1 Retainer 89 16F-02 1 Plug 45 300232 1 Pin 90 641297 1 Screw 46 25K·30014 1 O-ring 91 755855 1 Retainer
lSee Index 92 886763 1 Plug line. 1~92 lSee Index JSee HA" line_ 1~92
3See HA"
PM 1678 Printed in U.S.A.
PM 1678 Printed in U.S.A. 69C.l
~ ~ CONSTRUCTION MACHINERY DIVISION
Item No.
1 2 3 4 5 6 7 B 9
10 11 12 13 14
2 6 7 8
28 ___
27 ---------~
26--__ _
25---======================11
I 24 23 22 21
VALVE CONTROL LEVERS Part No.
18C-868 616796 550646 526767 509772 533419 4F-08127 1 F-414 2J-8300 509772 533418 1F-414 4F-OB127 21-B300
No. Description Req'd.
BOLT, I_evers to Frame __ .___ 1 WASHI:R, Lever Mounting. ___________ 1 SLEEVE, Lever Mounting_ . 1 BUSHIt'-~G, Bucket Lever ." 1 KNOB, Bucket Lever _______________ 1 LEVER, Bucket Valve ______ 1 PIN, Clevis to Lever _ ______ 1 COTTEf~, Clevis Pin___ ____ . ___________ ._ 1 CLEVIS, Rod to Lever .. ___ ._ ... ____ . _________ ._ 1 KNOB, Boom Lever __________ .. ___ .____________ 1 LEVER, Boom Valve _______________________ . __ .. 1 COTTEF!, Clevis Pin ________________ . __________ . 1 PIN, CI~vis to Lever ___________________________ . 1 CLEVIS, Rod to Lever _____ .____________________ 1
Item No.
15 16 17 1B 19 20 21 22 23 24 25 26 27 28
9
11
_________ 12
~ -13 ~~-----
_------14
-------15
_------16
~------17
1\
T~\ 20 19 18
TS-2970-P
AND LINKAGE Part No.
BD-OB 535441 1BD-OB 4F-05062 1 F-31 0 616796 550646 526767 4F-05062 1 F-310 533422 11 H-15 BD-08 11 H-15
No. Description Req'd.
NUT, Clevis Jam ___________________ . ________ __ ROD, Boom Valve ____________________________ . NUT, Levers to Frame .. __ . _______________ __ PIN, Rod to Valve ________________________ _ COTTER, Rod to Valve __________ . __ _ WASHER, Lever Mounting __ . ____________ __ SLEEVE, Lever Mounting ________________ _ BUSHING, Boom Lever ____________________ __ PIN, Rod to Valve _____________________________ _ COTTER, Clevis Pin ___ .. _____________________ . ROD, Bucket Valve _________________________ __ FITTING, Lever Grease _____________________ . NUT, Clevis Jam _______ . _________ . _____ . ______ __ FITTING, Lever Grease _______________ . _____ .
WHEN ORDERING PARTS, ALWAYS STATE MODEt AND SERIAL NO. OF MACHINE
70 (1H9) PM 1678
J.~ 0 i :: :.1 ;,-;.- -d - -j
12 12A
oG·~,CS
: :2E·6 53.1960 600259
'""',,:. .' ; ~ ',Jv .... ,_,
68551.1 ~(-:, ,":.1
3G·60.1 12E·6 ')73548 525967
~-J':)t 1!!'.J5trafr.:d
CONSTRUCTION 'tI4CHINERY
... -/-.~~. ' . /
~""" ( ... I
l
l...~- .,c ... .
I i 0
SIDE INSTRUMENT PANEL
CLAMP, Ammeter
r"'JUT. Amn'eter LK'NSHR ":;mmeter
SCREW, Dash Lamp to DO':C;I
LKWSHR, Dash Lamp to Panel . LAMP, Dash
BUTTON, Starter Push '1VIRE. !gn~'t;on S·,vitch ~~ ~U~l~ SlJj·::r'
DAMPENER, Vibratiol' SCREW :JorTlpe!:cr ~.'J ;).-;rel
HOUPMETEP 'HIRE, ~:Jur'~' ... d;.:r GrO~J:'(i
SCREW, Haurmeter to Dampener -'- LKWSHR, Hourmeter to Dampener
SWITCH, l,)flllll)fl (K""/,,,I)
WIRE, Ignltlofl Swttch to p.mmeter
''\jUT" f-ur r"pIJCefl1~rll u,e 1 94b232 Lornp plu, I 94U';10 Dulu,
DIVISION
WHEN ORDERING PARTS, ALWAYS STATE MODel AND SERIAL NO. OF MACHINE
PM 1678 71.1 I ! (1 E21)
1
.!
2 2 2 1 1
3 3
3 3 1 1
r;:rr;rn ~
CONSTRUCTION MACHINERY DIVISION
6 7 8
28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
TS-2995-P
FRONT INSTRUMENT PANEL Item Part No. No.
1 17C-612 1A 4E-06 1B 617024
2 2A 541756
2B 548175
No. Description Req'd.
BOLT, Panel Mounting ________________________ 2 tLKWSHR, Panel Mounting __________________ 2 tWASHER, Panel Mounting __________________ 2
PANEL, Instrument For Serial: Gas - 3BC01 01 thru
3BC0999; G.M.- 3BG101 thru 3 BG999 ~ _______________________________________ _
For Serial: Gas - 4BC01 01 thru 4BC0999; G.M.- 4BG101 thru 4BG999 . ________________________________________ _
3 18G-606 SCREW, Oash Lamp to Panel ___________ 2 3A 12E-6 t LKWSHR, Oash Lamp to Panel __________ 2 4 539045 ** LAMP, Oash ___________ ,____________________________ 1
5 2514253 SWITCH, Light - See Note "A" _________ 1 5A 550742 t ROO, Light Switch _____________________________ _ 58 550743 t BUSHING, Light Switch ______________________ 1 6 538161 * * LAMP, Dash ________________________________________ 1
7 18G-606 SCREW, Oash Lamp to Panel ____________ 2 7 A 12E-6 t LKWSHR, Oash Lamp to Panel __________ 2 8 538677 LIGHTER, Cigarette (Inc. 8A, 88) ____ 1 8A 944803 tELEMENT, Lighter __________________________ 1 8B 549024 t R ECEPT ACLE, Lighter _____________________ 1 9 626530 CLAMP, Engine Temperature Gauge 1
10 120-8 NUT, Engine Temperature Gauge ______ 2 lOA 12E-8 t LKWSHR, Engine Temperature Gauge 1 11 551322 ***GAUGE, Engine Temperature _______ 1 12 14D-l0 NUT, Engine Temperature Gauge ______ 2 12A 12E-10 tLKWSHR, Engine Temperature Gauge 1
t Not Illustrated
Item No.
Part No.
13 120-8 13A 12E-8 14 551319 15 602350 16 140-10 16A 12E-10 17 626530 18 541758 19 626530 20 120-8 20A 12E-8 21 602350 22 551320 23 140-10 23A 12E-10 24 120-8 24A 12E-8 25 551321 26 626530 27 140-10 27A 12E-10 28 542642 28A 93F-3
29 534880 29A ·536709 30 536401 30A 18C-616 30B 25E-18 30C 180-06
-NOTE, These items for serial 3BC010l thru 3BC0999, 3BG10l thru 3BG999 only. **NOTE: For replacement use 574276 Lamp Dlus 1-427237 Bulb and 1-574275 Tab.
···NOTE: For replacement refer to Service Gram SG-326B. .
No. Description Req'd.
NUT, Oil Pressure Gauge ._________________ 2 tLKWSHR, Oil Pressure Gauge ___________ _
GAUGE, Engine Oil Pressure _____________ 1 SEPARATOR, Oil Pressure Gauge ______ 1 NUT, Oil Pressure Gauge _._.______________ 2
tLKWSHR, Oil Pressure Gauge ___ . _______ _ CLAMP, Oil Pressure Gauge ____________ _ WIRE ASSY _______________________________________ 1 CLAMP, Fuel Gauge _.______________________ 1 NUT, Fuel Gauge ______________________________ 2
t LKWSHR, Fuel Gauge _______________________ _ SEPARATOR, Fuel Gauge _________________ _ GAUGE, Fuel _____________________________________ _ NUT, Fuel Gauge ______________________________ 2
t LKWSHR, Fuel Gauge ________________________ 1 NUT, Torq. Cony. Temp. Gauge__________ 2
tLKWSHR, Torq. Cony. Temp. Gauge__ 1 GAUGE, Torque Converter Temp. ______ 1 CLAMP, Torq. Cony. Temp. Gauge.___ 1 NUT, Torq. Cony. Temp. Gauge ________ 2
tLKWSHR, Torq. Cony. Temp. Gauge__ 1 GAUGE, Clutch Pressure ___ .________________ 1
tCONNECTOR, Tube - Clutch Pressure Gauge .___________________________________________ 1
*PLATE, Lower ___ .__________________________________ 1 * tGROMMET __ ._______________________________________ 2
PLATE, Upper ____________________________________ 1 t BOLT, Upper Plate ____________________________ 4 tWASHER, Upper Plate ______________________ 8 tNUT, Upper Plate _____________________________ 4
NOTE "A": For replacement with new switch. the mounting hole must be enlarged to .4688.
72.3 (1 E20) PM 1678
~ ~
CONSTRUCTION MACHINERY DIVISION -
Item No.
1 2 3 4 5 6 7 8 9 9A
10 11
./
( -------4
11-----------------___ ;
10-------____ @
9-~
8-----
7----·~
Part No.
180-05 25E·15 536581
536353 180-05 180-06 25E·18 18C-620 18C-624 80-05 536582
-----5
I
®~ 6 TS-2991-P
BATTERY AND BATTERY BOX - GAS No.
Oelcription Req'd.
NUT, Hold Down Stud . WASHER, Hold Down Stud HOLD DOWN, Battery
. ..................................................... " .. "'."'.".. 2
BATTERY - EXIDE .;=HYCAP 5SH BOX, Battery NUT, Hold Down Stud NUT, Box Mounting . . . ................................................. _ .............. ___ ._. ____ _ WASHER, Box Mounting ..... _ .............................................................................. . BOLT, Box Mounting ...................................... _ ................................... _ .. BOLT, Box Mounting ........... . ........ _ ................................ _ ...... __ ................ _ ............. ___ . NUT, Hold Down Jam ............... _. ___ ... ___ . ____ ._ ... _ ... _____ .. __ .. _._. ___ ... _ ...... _._ .... _ .... _ .. ____ ._ ...... __ STUD, Hold Down. . . ............. _ .. _ .. __ . __ . ____ ... __ ._._ .. __ ._. __ ._ ... ___ . ___ ._ ...... _ ........ __ ...... _. __
2 1 1 1 2 4 2 2 2 2 2
WHEN ORDERING PARTS, ALWAYS STATE MODEL· AND SERIAL NO. OF MACHINE
74.1 (1 H17) PM 1678
~ ~
Item Part No. No.
1 540748 2 180-05 3 4 540741 5 180-05 6 180-06 7 25E-18 8 80-05 9 18C-620
10 536582
(
CONSTRUCTION MACHINERY DIVISION -
6
2
5
BATTERY AND BATTERY BOX - G.M.
Description
HOLD DOWN, Battery NUT, Hold Down BATTERY - EXIDE iT HYCAP 4D-1133-H
_---3
TS-3001-P
No. Req'd.
1 2
... ____ ... __ . ____ ._ ..... _______ . ___ . ___ . __ .. __ ._ 1 BOX, Battery ... ____ ..... _______ . ________ . _____ . ____ .. __ .. __ .. _ ... ______ ..... _._ .. __ .. 1 NUT, Hold Down .... _._. _______ . __ .. _ .. ___________ ._______________________________________________________________________ 2 NUT, Box Mounting . __ ._ ... _. ___ ... __ .. ___ . _____ . ______________________________________________________________________ . 4 WASHER, Box Mounting ._._. ____ .... _ .. _ ... ____________________ . _________________ . ____ . ________________ . 4 NUT, Hold Down Jam ._ ... ______________ . ___ .__________________________________________________________________________ 2 BOLT, Box Mounting _________ ._. ___ .____________________________________________________________________________________ 4 STUD, Battery Hold Down ___________________________________________________________________________________________ 2
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHIN~
PM 1678 75.1 (1H18)
:r: N N
TAil AND STOP LAMP -e ~ " ..
DASH LAMP
.. :;: ~ 0<1
~ IX
~
~ 0& ...K Z.! w~o
..E .,> !CD ca:::~
AMMETfR ", While LIGHTER
ruEl LEVEl SENDER
IGNITION SWITCH ENGINE TEMPERATURE GAUGE HARTER SWITCH
~. Brown D
Oro!!ge ___ . . iii
a;~
~ .,; z Red No. 10 ~-
• ••••• ".IiI .... ~ENGINE ::e~SSURE GO-- DASH LAMP
HEA~if.~AOMP :i _Piok ... (\...,
.... S~HOI!N Blad , W~ite
To Alllileler
GENERATOR, GA -n~ 1 ___ .. ~ __ Y' While
ENGINE TEMPERA TURE
SENDER TORQUE CONVERTER ~"--_~, TEMPERA TURE SENDER
~ While ~ -W,--Pu_r:....ple __ _
Groy ~; l!~ 'I--m, ~ iii
fLOOOLAMP f ~:m
f\:' Wh: ~~j "II.. run GAUG! \L STOP Green __ -"B=lu~e ___ -,(J..-~
TAil c AND ~ :: STOP -ii .:; lAMP
HOURMmR OIL PRESSURE Green SWITCH CdrnGINE 011'''----
PRESSURE SENDER
Gray
ROOOlAMP
~ .• Pink BICKk , WJ.ite '--'.=o... __ ~
_ STARTER I r~ -- - l~il
I I I II Pink No. 10
LIGHT IT, Orange SWIT(HU~ -"----,.
ROOOUMP
HEAD LAMP
To Iglitioto Swit(~
Blo<k , W~1te
Pink
Red & While
Black
Red No. 10 To Frse Blad
I 1-- ,. - _J-r Gray No. 10 Orange liGHT
To HOll Relay ..../1 ~_~;;:-____ S_W_IT_C_H-, Gray
IAII Wires No. 14 Gouge
Unle .. Otherwise Speriliedl
S AMP Yellow
.. 20 AMp. While Red No. 10
• 20 AMP -1--::-:-:-7"--'--:To Lig~1 Swil(~
ruSE BL()(K
-- FRONT OF MACHINE -
WIRING DIAGRAM - CONTINENTAL GAS
TORQUE CONVERTER TEMPERATURE GAUGE
While __
DASH LAMP
BATTERY
TS-3210-P
II 1"'1
a 2: 11'1 '-I
)Q
c: 1"'1 -I
a 2:
a 2:
I
TAIL AND STOP LAMP
AMMETER
IGNITION SWITC STARTER SWITCH H
~ VOlTAGE REGULATOR
\~~ ~ ~l!Tl!r_
.Z! -~ , ~ Red No 10 nOODLAMP
FUEl LEVEl SENDER
,~)
- __ r 1 ~ T-o-A-.c::. .. :...:' 'I~.r • fit I. __ 1_'
GENER TORl A 1 ~ ~ BicKk , whit; ~LJ:JHORN Gray ~ 0
TAIL AND
STOP LAMP
I~_~ _,~~'
ENGINE TEMPERATURE
SENDER ~ [-'~~:;~~: eli I~ Green
HOURMETER OIL ENGINE OIL PRESSURE SWITCH PRESSURE
SENDER
_ While
;=J TOI/OUE CONVERTER TEMPiRA TURE SENDE
nOODLAMP
,~m)~ i fLOODLAMP J C~l ~~
t:;: While ~o~~- J
\.I; STOP, LIGHT rry--Green
SWITCH Uj Orange
Gray '.--~) nOODLAMP
OC" Blalk , Wh~ ~--,p,-"in~k __ .lI) HEAD LAMP
1'1'
STARTER I I U-,-
IAII Wire. No l' G . .. Duge
Unle •• Olh . erwlSe Specified)
Pink No 10 T .. ,--'-=~': IV 0 IgRlllOn Switt~
Gray No, 10 To Horn Relay
Yellow
,~hile
Red No,la To lig,,'I-Swillh
-- FRONT OF MACHINE --
WIRING DI AGRAM - G.M. DIESEL
White LIGHTER 8
ENGINE TEMPiRA TURE GAUGE
Brown
ENGINE OIL PRESSURE GAUGE
_~"G,r,<,ee'nn 0
Yellow FUEl GAUGE
Blue
Blolk & White
Pink ---Red & White
Blork,
__ nR.eud No, 10 Tolu~Y ,
Orange
Groy
While
TOI/OUE CONVERTER
nM'~Cf
DASH LAMP
DASH LAMP
TS-3202-P
o z
o
<:
o :z
•
,
CONSTRUCTION MACHINERY DIVISION
WIRING AND BATTERY CABLES - GAS No.
Description Req'd.
HARNESS, Main Wiring ___________________ _
HARNESS, Regulator to Generator Wiring ___________________________________________ _
HARNESS, Tail Light Wiring _____________ _ HARNESS, Cab Light Wiring ______________ 1 WIRE, Cab Light Ground ____________________ 6
WIRE, Steering Column to Horn Relay WIRE, Horn Relay to Horn ________________ 1
WIRE, Coil to Oil Pressure Switch ______ 1
Item No.
9 10 11 12 13 14 15
Part No.
5508-45 539662 55269-4 550848 18C-612 25E-18 4E-06
No. Oescription Req'd.
CABLE, Battery Ground _____________________
CABLE, Battery to Solenoid ________________ CABLE, Solenoid to Starter ________________ CABLE, Engine Ground ______________________
BOLT, Battery Ground Cable ____________
WASHER, Battery Ground Cable ------
LKWSHR, Battery Ground Cable ________
WIRING AND BATTERY CABLES - G.M. Item Part No. Item Part No. No. Description Req'd. No. No.
16 542662 HARNESS, Main Wiring -~------------------22 550855
17 542654 HARNESS, Regulator to Generator 23 551879 Wiring ------------------------------------------- 24 550845
18 539661 HARNESS, Tail Light Wiring _____________ 25 542652 19 541659 HARNESS, Cab Light Wiring ______________ 1 26 18C-612
20 550745 WIRE, Cab Light Ground ____________________ 6 27 4E-06
21 695120 WIRE, Steering Column to Horn Relay 28 25E-18
FUSE BLOCK AND FUSES Item Part No. Item Part No. No. D.scription Roq'd. No. No.
29 542272 BLOCK, Fuse ----------------------~---------------
32 17E-6 30 20G-608 SCREW, Fuse Block ____________________________ 2 33 61107-4 31 140-6 NUT, Fuse Block __________________________________ 2 34 5-42321
TOOLS Item Part No. No. No. Description Roq'd.
35 711264 WRENCH, Wheel _______________________________ _
36 552164 HANDLE, Wheel Wrench ___________________ _
37 526629 WRENCH, Hub Bearing __________ _
38 * RING, Packing Compressor 38A 519324 For Boom & Bucket Cylinder _____________ _
'Optional Equipment - not furnished with machine.
Item No.
Part No.
38B 526643
39 39A 523257 39B 530822
DECALS AND PLATES Item Port No. No. Description
40 1505537 DECAL, Safety Warning ___ . ______ . ______ _
41 2513351 DE CA L, C I a rk _______ .. _____ .... ____ . ___ ... ___ ._
42 OM IT ...•.•....••.•.. _ ...••..........•............ 43 2513634 2 D E CA L, Mode I .•••••...• _ •••.•.••.••.•..••. _. 44 538258 D E CA L, S ta rte r _ ...... __ ._ ... ____ ....•..... __ _ 45 538256 DECAL, Drain - Transmission _. __ ... _
2For replacement remove Letter 'B'.
No. Req'd.
1 2
2
78.4
Item No.
46
Port No.
47 541570 48 539702 49 1 H-205 50 542074 51 6C-605
No. D.scription Req'd.
WIRE, Horn Relay to Horn _______________ _
WIRE, Voltage Regulator Ground ____ _ CABLE, Battery Ground _____________________ _
CABLE. Battery to Solenoid _______________ _
BOLT, Battery Ground Cable _____________ _
LKWSHR, Battery Ground Cable _______ _
WASHER, Battery Ground Cable _______ _
No. D.scription Req'd.
LKWSHR, Fuse Block ________________________ 2 FUSE - 20 Amp __________________________________ 2 FUSE - 5 Amp ____________________________________ 1
D.scrlptlon No_
Req'd.
For Steering Cylinder _______________________ _
* SLEEVE, Piston Rod Wiper Taper For Boom and Bucket Cylinder _________ _ For Steering Cylinder _______________________ _
No. Description Roq'd.
OM IT _____ ._ .. _._ .. ___ ._ .. ____ . __ ._. __ . _____ ._._ ... DECAL, Instrument Panel _. __ . ___ .. _._.. 1 PLATE, Gear Shif!... ___ . __ . __ .... _ ....... ___ . 1 RIVET, Gear Shift Plate _ ..••... _ .. __ ... ___ 4 PLATE, Patent _._ .. _ .. _. ______ . ___ .. __ ._ .... ___ . 1 SCREW, Patent Plate ._. ___ ... _ ... __ ._ .... __ .. 4
(lH21 ) PM 1678
~ ~
CONSTRUCTION MACHINERY DIVISION III
7
6
5---_~~
Item Part No. No.
13:00 X 24 15.5 X 25
1
2 524009 549741 3 941422 509445
3A 943658 551684 4 109247 551685
5 524006 587047 6 524010 549742
7 941329 112462
t Not illustrated
WHEEL AND TIRE DATA
Description
TIRE
RING, Lock
STEM, Valve (Inc. 3A)
t ADAPTER, Valve Stem
CAP, Valve
2
-;-----3
4
TS-1890-P
No. Req'd.
........ _. ___ ._._ 4
4
4
4
4
WHEEL . __ . _______________________________ . _________ . __________________________________________ ._ 4
FLANGE
"0" RING ___ ._
4
4
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 79 (1H16)
UCTI0N CONSTR
-""--~-
_.---------------- --
i>----I ", -- ~/ , ..
----.::..
-YINfRY MAC
--
. _ .. :::....= ...
'.
f/ ____________ ;:; . -~'- -. - ----------- :::;
80
'1
I
.1 • j ,i
v '510 N D I
/
1.. __ .
(1C1 1)
, '.
u w
1 •
)
z -0
0:: LL..
, i
("'l I '" ! '"l
Vi
PM 1678
~ ~
CONSTRUCTION MACHINERY DIVISION 11m CLIP DIAGRAM - GAS
Item No.
Part No. Description
30H-18 CLIP, Tail Light Harness ___ _
lA 18C-616 tBOLT, Clip to Frame __
1 B 180-06 tNUT, Clip to Frame
2 30H-23 CLIP, Tail Light Harness
2A 18C-620 tBOLT, Clip to Frame
2B 180-06 tNUT, Clip to Frame
3 30H-46 CLIP, Cooler Line _
3A 18C-616 t BOL T, Cli p to Bracket
3B 180-06 tNUT, Clip to B-racket
4 30H-20 CLIP, Wiring Harness
5 551996 BRACKET, Clips to Frame
5A 18C-620 tBOL T, Clips & Bracket to Frame
5B 180-06
6 30H-23
tNUT, Clips & Bracket to Frame
CLIP, Fuel Line _________ _
7 30H-42 CLIP, Steering Tube
7A 18C-616 tBOLT, Clip to Bracket
7B 180-06 tNUT, Clip to Bracket
8 30H-31 CLIP, Wiring Harness
9 30H-16 CLIP, Brake Line
9A 18C-616 tBOLT, Clip to Frame
9B 180-06 tNUT, Clip to Frame
10 30H-42 CLIP, Steering Tube
lOA 18C-616 tBOLT, Clip to Frame ____ _
lOB 18D-06 tNUT, Clip to Frome _
11 30H-16 CLIP, Brake Line ___ _
11 A 18C-616 tBOLT, Clip to Frame __
11 B 180-06 tNUT, Clip to Frame __
12 30H-27 CLIP, Cab Wiring Harness
13 30H-42 CLIP, Wiring Harness
13A 18C-616 tBOLT, Clip to Frame _
13B 180-06 t NUT, Clip to Frame __
14
15
16
30H-42
538234
30H-38
CLIP, Wiring Harness
CLIP, Fuel Line __
CLIP, Leveler Hose
16A 17C-616 tBOLT, Clip to Frame _______________________ _
168 4E-06 tLKWSHR, Clip to Frame ___________________ _
17 30H-16 CLIP, Brake Line _______________________________ _
17A 18C-616 tBOLT, Clip to Frame ______ _
17B 1 SLi-06 t NUT, Clip to Frame ___________________________ _
18 30H-38 CLIP, Leveler Hose ___________________________ _
19 30H-42 CLIP, Clutch Leveler Hose _________________ _
19A 18C-616 tBOLT, Clips to Frame ________________________ _
19B 18D-06 tNUT, Clips to Frame ___________________________ _
tNot Illustrated
No. Req'd.
2 __ 2
1
1
1
2
No. Item No.
Part No. Description Req'd.
20 30H-42 CLIP, Wiring Harness ______________________ _
20A 17C-612 tBOL T, Clip to Master Cylinder _______ _
20B 4E-06 tLKWSHR, Clip to Master Cylinder 1
21 30H-34 CLIP, Leveler Pipe _______________________ 2
21A 18C-516 tBOLT, Clip to Leveler Pipe _
21 B 180-05
22 30H-47
23 30H-42
tNUT, Clip to Leveler Pipe __ _
CLIP, Trans. Oil Oipstick Tube ____ _
CLIP, Steering Tube __ _____________________ _
23A 18C-616 tBOLT, Clip to Frame _
23B 180-06 tNUT, Clip to Frame ____ _
24 30H-42 CLIP, Wiring Harness _______________________ _
25 533269 CLIP, Suction Tube-Main Hydraulic Line _____________________________________________ _
25A 533270 tPAO, Rubber Strap (Suction Tube)
25B 18C-624 t BOLT, Clip & Strap to Frame ___ _
25C 25E-18 tWASHER, Clip & Strap to Frame _
250 18D-06 tNUT, Clip & Strap to Frame
2
2
3
3
3
3
3
26 30H-34 CLIP, Leveler Pipe __ 3
26A 18C-520 tBOLT, Clip to Tube __ ________________ 3
26B 18D-05 tNUT, Clip to Tube ___________________________ 3
27 30H-35 CLIP, Battery Lead ___________________ _
28 30H-16 CLIP, Brake Line _______________________________ _
28A 18C-616 tBOLT, Clips to Frame _____________ _
28B 18D-06 tNUT, Clips to Frame ________________________ _
29 30H-35 CLIP, Battery Lead
30 30H-42 CLIP, Steering Tubes __
30A 18C-620 tBOLT, Clips to Frame
30B 18D-06
31 30H-35
NUT, Clips to Frame __ _
CLIP, Battery Lead _____________________________ _
31A 18C-616 tBOLT, Clip to Frame ____________________ _
1
2
318 180-06 tNUT, Clip to Frame _________________________ 1
32 30H-42 CLIP, Steering Tubes ___ ________________ 2
32A 18C-620 t BOLT, Clips to Frame ______________________ _
32B
33
34
35
180-06
541988
30H-31
30H-42
35A 18C-616
tNUT, Clips to Frame _______________________ _
CLIP, Cab Harness to Cab ______________ 6
CLIP, Conv. Wiring Harness ___________ _
CLIP, Steering Tube ___________________________ _
t BOLT, Clip to Bracket _____________________ _
35B 18D-06 tNUT, Clip to Bracket _______________________ _
36 30H-46 CLIP, Cooler Line _________________ ____________ _
36A 18C-616 t BOLT, Clip to Bracket _______________________ _
36B 18D-06 tNUT, Clip to Bracket _______________________ _
37 551996 BRACKET, Clip to Frame ___________________ _
WHEN ORDERING PARTS, ALWAYS STATE MODEL -AND SERIAL NO. OF MACHINE
PM 1678 81.2 (1C12)
(Xl N
::1 n; ... ~
34 ------33 "'.---/-
32
~ . :-:.
SECTION A-A
----
\ .
FRONT TOP VIEW Of CAB
31 /
30
r ii
/
I I I
_-I
~ I~ II 12 13 14 1 ~ 1 L II 1 H 1 ~ III
! I \ \
CLIP DIAGRAM - G.M.
21 :l
\
, I -.....
n I I
..• --- 25
TS-3217-P ""',.
. ->, . 0-
'" ~'L-~ ____________________________________________________________________________________________________ --~
" .,
., , ~.
o z
o
o z
I
i
~ Dn!IC:tml
CONSTRUCTION MACHINERY DIVISION
CLIP DIAGRAM - G.M.
Item No.
Part No. Description
1 30H-23 CLIP, Tail Light Harness
1 A 18C·620 tBOL T, Clip to Frame 1 B 180·06 tNUT, Clip to Frame 2 30H-46 CLIP, Cooler Line 2A 18C-616 tBOLT, Clip to Bracket 2B 180-06 tNUT, Clip to Bracket .. -
3 30H-20 CLIP, Wiring Harness
4 551996 BRACKET, Clips to Frame
4A 18C-620 tBOLT, Clip & Bracket to Frame -
4B 180-06 tNUT, Clip & Bracket to Frame
5 30H-12 CLIP, Engine Shutdown Cable
5A 17C-612 tBOLT, Clip to Engine
5B 4E-06 tLKWSHR, Clip to Engine
6 30H-42 CLIP, Steering Tube
6A 18C-616 tBOL T, Clip to Bracket
6B 180-06 tNUT, Clip to Bracket
7 30H-31
8 30H-16
8A 18C-616
8B 180-06
9 30H-42
9A 18C-616
9B 180-06
10 30H-16
lOA 18C-616
lOB 180-06
11 30H-27
CLIP, Wiring Harness -CLIP, Brake Line _______ _
tBOLT, Clip Brake Line
tNUT, Clip Brake Line
CLIP, Steering Tube
tBOlT, Clip to Frame
tNUT, Clip to Frame CLIP, Brake Line ____________________ _
tBOLT, Clip Brake Line -
tNUT, Clip Brake Line
CLIP, Cab Harness
llA 18C-616 tBOLT, Clip to Frame
11 B 180-06 tNUT, Clip to Frame
12 30H-42 CLIP, Wiring Harness
12A 18C-616 tBOLT, Clip to Frame
12B 180-06 tNUT, Clip to Frame
13 30H-23 CLIP, Fuel Line
14 30H-20 CLIP, Fuel Line
15 30H-20 CLIP, Wiring Harness
15A 18C-616 t BOLT, Clips to Bracket
No. Req'd.
1
___ 1
15B 180-06
16 542613
tNUT, Clips to Bracket ---- ---------------
BRACKET, Clips to Frame
16A 18C-616 tBOL T, Bracket to Frame
16B 180-06 tNUT, Bracket to Frame
17 30H-38
17A 17C-616
17B L,;:-06
CLIP, Leveler Hose
tBOL T, Clip to Frame
tLKWSHR, Clip to Frame 1
18 30H-16 CLIP, Brake Line ________ . __ . _______ . __ ._________ 3
18A 18C-616
18B 180-06
19 30H-38
tBOL T, Clip to Frame
tNUT, Clip to Frame
CLIP, Leveler Hose
t Not III ustroted
3 _____________________ 3
Item No.
Port No. Description
No. ~eq'd.
20 30H-42 CLIP, CI utch Pressure Hose -
20A 18C-616 tBOLT, Clip to Frame 20B 180-06 tNUT, Clip to Frame 21 30H-42 CLIP, Steering Tube 21A 18C-616 tBOLT, Clip to Frame
21B 180-06 tNUT, Clip to Frame 22 30H-42 CLIP, Wiring Harness 22A 17C-612 tBOLT, Clip to Cylinder 22B 4E-06 tLKWSHR, Clip to Cylinder
23 30H-42
24 30H-34
24A 18C-516
24B
25
26
180-05
30H-47
533269
CLIP, Wiring Harness
CLIP, Leveler Pipe
tBOLT, Clip to Leveler Pipe
tNUT, Clip to Leveler Pipe
CLIP, Trans. ~ipstick Tube
CLIP, Suction Tube
2
2 __ 1
3
26A 533270 tPAO, Suction Tube Clip _ ____________ 3
26B 18C-624 t BOLT, Clip to Frame
26C 25E-18 tWASHER, Clip to Frame
260 180-06 tNUT, Clip to Frame -
27 30H-34 CLIP, Leveler Pipe
3
3
3
3
27 A 18C-520 t BOLT ____________________ 3
27B 180-05 tNUT 3
28 30H-35 CLIP, Battery Lead
29 30H-42 CLIP, Steering Tubes _____________ .4
29A 18C-620 tBOLT, Clip to Frame 2
29B 180-06 tNUT, Clip to Frame - ______________ 2
30 30H-35 CLIP, Battery Lead -
30A 18C-616 tBOLT, Clip to Frame --
30B 180-06 tNUT, Clip to Frame
31 30H-31 CLIP, Wiring Harness 1 32 541988 CLIP, Cab Harness _______________ .____________ 6
33 30H-42 CLIP, Steering Tube ----------------------33A 18C-616 tBOLT, Clip to Frame _______________ _
33B
34
180-06
30H-35
tNUT, Clip to Frame CLIP, Battery Lead _____________ . _____________ _
34A 18C-616 t BOLT, Clip to Frame ________________________ _
34B 180-06 tNUT, Clip to Frame --------------.-----
35 30H-46 CLIP, Cooler Line -----------------------
35A 18C-616 t BOL T, Clip to Bracket ------------------
35B 180-06 t NUT, Clip to Bracket --.--------------------
36 551996 BRACKET, Clip to Frame
36A 18C-616 tBOL T, Bracket to Frame -------------------
36B 180-06
37 29H-36
37A 18C-524
37B 180-05
38 30H-16
tNUT, Bracket to Frame __________________ 1
CLIP, lube Filter Hoses ___________________ 2
tBOl T, Clip to Clip___________________________ 1 tNUT, Clip to Clip _____________________________ _
CLIP, Wiring Harness ______________________ _
WHEN ORDERING PARTS, ALWAYS STATE MOnEL AND SERIAL NO. OF MACHINE
PM 1678 83.2 (1C14)
nl
llO
89
~:
2 3 4 5
\ \
~
... .1., ,. 'i ..., \ .\ I
/ '
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CONSTRUCTION MACHINERY DIVISION
CAB DOOR KITS
Item Description Qty.
589568 SEAL, Cab Door _______________________________________________________________________________________________________________ 2
2 589571 LOCK, SI iding G I ass Hand Ie _____________________________________________________________________________________________ 2
2A 589572 t RUB B ERG LAZ I NG - SI id ing G lass Lock _______________________________________________________________________ 2
3 (See 92) GLASS PATTE R N - Front, Upper Door _________________________________________________________________________ 2
4 589557 o I V IDE R , Glass Cha nnel __________________________________________________________________________________________________ 2
5 (See 92) G LASS PATTE R N - Rear, Upper Door ___________________________________________________________________________ 2
6 589542 CHAN N E L, Upper G lass Double Run _______________________________________________________________________________ 2
7 589544 CHAN N E L, Rear G lass Double R un _________________________________________________________________________________ 2
8 589571 LOCK, SI id ing G lass Hand Ie _____________________________________________________________________________________________ 2
8A 589572 t R U BB ERG LAZ I NG, SI id ing G lass Lock __________________________________________________________________________ 2
9 544985 RUB B E R, Roof Glass M ou nting ______________________________________________________________________________________ _
10 (See 92) GLASS PATTE R N - Roof G lass _____________________________________________________________________________________ _
11 ROOF, Cab - See Series II Parts Manual _________________________________________________________________________ _
12 POST, L.H. Rear - See Series II Parts Manual _________________________________________________________________ _
13 556976 HI NG E, Upper _________________________________________________________________________________________________________________ 2
14 4F-08127 PIN, Upper H inge _____________________________________________________________________________________________________________ 2
15 1 F-514 COTTE R, Upper Hinge Pin _______________________________________________________________________________________________ 2
16 546883 PAN E L, Rear Windsh ield __________________________________________________________________________________________________ 1
17 180-05 NUT, Upper Rear Windshield Mounting ____________________________________________________________________________ 3
18 18C-512 BO L T, Upper Rear Windshield Mounting _________________________________________________________________________ 3
19 626787 WASH E R, Upper Rear W indsh ield Mou nti ng ____________________________________________________________________ 3
20 (See 92) GLASS PATTE R N, R ear Windshield ________________________________________________________________________________ _
21 546881 RUB B E R, Rear W indsh ield Mounting ______________________________________________________________________________ _
22 17C-616 BOLT, Side Rear Windshield Mounting _____________________________________________________________________________ 4
23 4E-06 LKWSH R, Side Rear Windshield Mounting _______________________________________________________________________ 4
24 656672 WASH E R, Side R ear Wi ndsh ield Mou nting _______________________________________________________________________ 4
25 180-05 NUT, Bracket Mounting ____________________________________________________________________________________________________ 4
26 18C-520 BO L T, Door Check Plug Mounting ___________________________________________________________________________________ 2
27 588333 B R AC K ET, Hood Plu nger Check ______________________________________________________________________________________ 2
28 549032 PLUG, Door Check Ma Ie __________________________________________________________________________________________________ 2
29 18C-520 BO L T, Bracket Mounting _________________________________________________________________________________________________ 4
30 25E-15 WASH E R, Bracket Mou nti ng ___________________________________________________________________________________________ 4
31 180-05 NUT, Door Check Plug Mounting _____________________________________________________________________________________ 2
32 1 F-514 COTTE R, Lower Hinge Pin ______________________________________________________________________________________________ 2
33 4F-08127 PIN, Lower H inge _____________________________________________________________________________________________________________ 2
34 556958 SH 1M, Lower H inge __________________________________________________________________________________________________________ 10
34A 589024 tSH 1M, Loyver H inge __________________________________________________________________________________________________________ 2
35 588368 HI NG E, Lower - R. H. ____________________________________________________________________________________________________ _
35A 588369 tH I NG E, Lower - L. H. _____________________________________________________________________________________________________ _
36 18C-616 BO L T, Hinge Mounting ____________________________________________________________________________________________________ 4
36A 180-06 t N UT, Hinge Mounting _______________________________________________________________________________________________________ 4
37 619021 WASH E R, Hinge Mou nt ing _______________________________________________________________________________________________ 4
38 180-06 NUT, Hinge Panel Mou n ting _____________________________________________________________________________________________ 4
39 619021 WASH E R, Hinge Panel Mounting ______________________________________________________________________________________ 2
40 588375 PAN E L, R ear Post Hinge - L.H. _____________________________________________________________________________________ _
40A 588374 tP AN E L, Rear Post Hinge - R.H . ______________________________________________________________________________________ _
41 619021 WASH E R, Hinge Panel Mounting _____________________________________________________________________________________ 4
42 18C-616 BO L T, Hinge Panel Mou nting ___________________________________________________________________________________________ 4
43 76G-412 SCR EW, Door Check Socket ____________________________________________________________________________________________ 4
nA 2CJE-04 t L KWS H R , Socket Screw -_________________________________________________________________________________________________ 4
44 547015 SOCK ET, Door Check -_____________________________________________________________________________________________________ 2
45 (See 92) GLASS PATTE R N, Lower Door _______________________________________________________________________________________ 2
46 589561 WEATH E R-SEAL, Lower Door G lass -______________________________________________________________________________ 2
47 1525710 HAN 0 L E, 000 r _________________________________________________________________ ___ ______ ______________________________________ 2
~Not Illustrated
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 85.3 (1C4)
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49 945424
50 * 180-06
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52 18C-616
53 25E-18
54 547315
54A 547314
55 25E-18
56 180-06
57 25E-18
57A 4E-06
58 *18C-616
58A 17C-616
59 18C-616
60 619021
61
62 588377
63 619021
64 180-06
65 656672
65A 626787
66 4E-06
67 17C-616
67A 18C-516
678 180-05
68 (See 92)
69 546881 70 546879 71 588376 72 **65G-1008 73 595084 74 589545 75 589543 76 120-8 77 17E-8 78 595085 79 589564 80 945423 81 %-808 82 620-04 83 4E-04 84 25E-13 85 588332 86 588331 87 82G-410 88 65G-1008
89 942874
89A 138249 90 557465 91 63G-606 92 945140
CONSTRUCTION MACHINERY DIVISION
CAB DOOR KITS (Continued)
Description Qty.
SC R EW, Door H and I e M ou nti ng _______________________________________________________________________________________ 4 DO 0 R, L. H. Pa nel __________________________________________________________________________________________________________ __
NUT, Panel Mou nti ng _______________________________________________________________________________________________________ 4 WAS HER, Panel M ou nt i ng _______________________________________________________________________________________________ 4
BO L T, Panel Mounting _____________________________________________________________________________________________________ 4
WASH E R, Panel M ou nt i ng _______________________________________________________________________________________________ 4 PAN E L, Lower Side - L. H. _____________________________________________________________________________________________ 1
t PAN E L, Lower Side - R. H. ___________________________________________________________________________________________ __
WASH E R, Panel Mou nti ng _______________________________________________________________________________________________ 4
NUT, Pa n elM ou n tin 9 ________________________________________________________________________ _______________________________ 4
WASH E R, Panel M ou nt ing _______________________________________________________________________________________________ 4
t LKWSH R, Panel Mou nting _______________________________________________________________________________________________ 2
BO L T, Pa nel Mou nti ng _____________________________________________________________________________________________________ 2 t BO L T, Pa nel Mou nti ng _____________________________________________________________________________________________________ 2
B 0 L T, Pa ne I M ou nt i ng______________________________________________________________________________________________________ 2 WASH E R, Panel Mou nt i ng _______________________________________________________________________________________________ 2
POST, L.H. Front-See Series II Parts Manual _________________________________________________________________ _
PAN E L, Fro nt Post Hinge - L. H. ___________________________________________________________________________________ _
WASH E R, Pa nel M ou nt ing ________________________________________________________________________________________________ 2
NUT, Pa n el M ou nt i ng ______________________ ________________________________________________________________ ___________ ______ 2
WASH E R, W indsh ield Side Mou nti ng _______________________________________________________________________________ 4 tWASH E R, W indsh ield M ou nti ng _____________________________________________________________________________________ =_ 4
L KWS H R, W indsh ield Side Mou nti ng _______________________________________________________________________________ 4 BO L T, Wi ndsh ield Sid e Mou nt i ng _____________________________________________________________________________________ 4
t 80 L T, Wi ndsh ield Mou nti ng ____________________________________________________________________________________________ 4
t N UT, Wi ndsh ield Mou nting ______________________________________________________________________________________________ 4
GLASS PATTE R N, Front Wi ndsh ield ______________________________________________________________________________ _
RUB 8 E R, Front Wi ndsh ield Mou nt i ng ____________________________________________________________________________ _
PAN E L, Front Wi ndsh ie Id ________________________________________________________________________________________________ _ PAN E L, Front Post Hinge - R. H. ___________________________________________________________________________________ _ SC R EW, Lower Glass R eta i ner _________________________________________________________________________________________ 10
R ETA I N E R, Lower G lass Channel ___________________________________________________________________________________ 2 CH AN N E L, Lower Glass 0 ou ble Run ______________________________________________________________________________ 2 CHAN N E L, Front Glass Oou ble Run _______________________________________________________________________________ 2 NUT, 0 rag Stri p R eta iner Mou nt i ng _________________________________________________________________________________ 12,
L KWS H R, 0 rag Strip R eta i ner M ou nt i ng _________________________________________________________________________ 12 R ETA I N E R, Door Seal Drag Strip ____________________________________________________________________________________ 2 SEA L, Bottom Drag Str ip Door _______________________________________________________________________________________ 2 000 R, R.H. Panel ____________________________________________________________________________________________________________ 1 SC R EW, 0 rag Strip R eta iner M ou nti ng ____________________________________________________________________________ 12 NUT, Lockstri ke Mou nting ______________________________________________________________________________________________ 4 LKWS H R, Lockstrike M ou nti ng _______________________________________________________________________________________ 4
WASH E R, Lockstrike Mou nti ng _______________________________________________________________________________________ 4 SH 1M, Loc k str i ke _____________________________________________________________________________________________________________ 6
L 0 C K ST R IKE ____________________________________ ______________________________________________________________________________ 2 SC R EW, Lockstri ke Mou nt i ng __________________________________________________________________________________________ 4 SC R EW, Door Lock Mou nt i ng __________________________________________________________________________________________ 8 LOC K, R. H. Door ___________________________________________________________________________________________________________ _
t LOC K, L_ H. Door _____________________________________________________________________________________________________________ _ LOC KST R IKE, Window ___________________________________________________________________________________________________ 4
SC R EW, Window Lockstri k e M ou nti ng ____________________________________________________________________________ 8
GLASS PATTERN KIT, Cab Glass (Inc. 3, 5,10,20,45,68) __________________________________________ _
'Quantity required this item for 55A Series II is 2. "Quantity required this item for 55A Series II is 10.
tNot Illustrated
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
87.2 (1C6) PM 1678
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THREE SPOOL VALVE
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Item Part No. No.
A 548593 1 886763 2 755855 3 886762 4 945233 5 641297 6 945236 7 945235 8 1300582 9 888452
10 888451 11 945219 12 763635 13 945220 14 945221 15 945222 16 945223 17 945224 18 19 24K-10 20 91 F-l0 21 25K-40106 22 945225 23 945224 24 1302437 25 945221 26 945226 27 28 lC-514 29 4E-05 30 945590 31 871388 32 945225 33 763635 34 58K-124 35 10J-06 36 945217 37 58K-122 38 58K-124 39 945231 40 886763 41 755855 42 886762 43 945233 44 945231 45 58K-124 46 58K-122 47 10J-06 48 58K-124 49 9452i7 50 888451 51 300232 52 945221 53 888451 54 945225 55 871388 56 945590
~ Not Sold SepJrately
CONSTRUCTION MACHINERY DIVISION III THREE SPOOL CONTROL VALVE
Delcription
* VAL VE ASSY (Inc. 1 thru 113) ." ..... _______ . __________________ . __ PLUG, Bleeder ._ .. ___________ .. __________________ _______ _ RING, Retaining _ __________ ____________ -___________ _ PLUG ______ . ___ ._. _____ . __ .. _ .... _____ . _______ . ________________ .. _ .. ___________ . ______ . ______ . SPRING ________________________________________________________________________________ _ SCREW, Bleeder ____________ . __ . ___ .__ . ____ . ___ ._________ _______ .__ . COVER, Detent _____ . __ . ________ ________________________ ____________ ____________________________ _____ _. __ _ CAP, Detent __ . __ ... __ .. _____________ .. ___ . ____ . __________________ . ___________________________________ .. ______ . __ .. --RING, Retaining ____ . ______________ . ______________________________ -_____ ______________ _ ___ . __ _ SPR I NG ____________________________________________________ . _____________________________ .. _______ . _____ _ GUIDE, Spring _. ________________________________________________________________ . ______ .. ______________________ . __ _ PI N _______ . __________________________________________________________________________________________________________ .. PI N, Roll ____________________ .. _________________________________ . ______ . ________________________________________________ . CAP, PI unger _________________________________________________________________________ . _____________ _ "0" RING __________________ .. __________________________________________ . _______________________ ._. ____ .. ____ _ GUIDE, Spring . ___ . _______________________________________________________________ _ SPA CER _______________________________________________________________________________________________________ _ PLATE, Retaining _.. ________ ._
§ HOUSING, Valve (See Item A) ____ . ______________________________________________________________ _ CAP _ ... __________ .. __________ .. _ .. _______ . _____ .. ________ ._. _____________________ . "0" RING_ "0" RING RING, Quad PLATE, Retaining ______________________________________________________________ . ___________________ _ SEAL, Wiper ... _. __ ... ______ ._ .. ______ .. _________ . ___________ ._. _________ . ___________ .. _____ . __________ . __ _ "0" RING _ _ _________________ . ___ . _____________ . ___________________________________________ ._. ______ ... __________ _ EYE, Plunger _________________________________________________________________________________________________ . __
§ PLUNGER, Operating (See Item A) .____. __ ._. _____ . __ .
No. Req'd.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
BOLT _____________________________________________________________________________________________________ ... _____ . _ _ 4 LKWSHR __ . _______________________ . __________________________________ . __________ . ___________________ . ________________ ._____ 4 CH ECK ____________________________________________________________________________________ . ___ __ ___ __ _ __ _ ___ _ _ _ ___ __ 1 SPRING, Check ____________ __ . ____ ._. _________ . _____________________ .__ _____ ______ 1 RING, Quad . ____________________________________________________________________________________________________ _ PIN, Roll __________________ ._ ... _. ____ . ____________________ . _______________ . ______________ . "0" RING ________________________ . __ . _________ .. _______________________________________ . . _ .. ________ 1 BALL, Steel. _______________ . ______________________________ . ____________________ . ___________ .. _______ ._ 12 RETAINER, Ball . __ .. _. _________ .. ____________ . __________________ . _. ______________ ._ "0" RING ___________________________________________________________________________________________________ -- ____ _ "0" RING ____________________ . ___ . _______________________________________________________________________ _ RETAINER, Ball _ __ __________________________ ______________________________________ ... _._______ PLUG, Bleeder ________________________________________________________________________________________________ _ RING, Retaining _. ____ . __ . __ .. _______________________________________________________________________________________ _ PLUG _ _ __ _ _ __ _ _____ _____ _ _ __ ____ __ ________________________________________________________________________________ _ SPRING _________________ . _______ . _____________ . _______________________________________________________________________________ _ RET Al N ER, Ba II _________________________________________________________________________________________________ _ "a" RING . __ ._ .. _________________ .. "a" RING ______________________ .. _. _. __ ____ _ _____ __________ __ ______ _ __ __ ___________ _________ _____ ____ ________________________ 1 BAll, Steel _____ _ _____________ _________ __ ____________ __________________ _ ______________________ ____ _ _______________ 1 2
"a" RING. RETAINER, Ball GUIDE, Spring _._. _____ .. _.. ___ . __________ . _________ . _______________________________________________________ _ PIN, Roll . ____ . ___ . ______ . ____________________________________________________________________________________________________ _ "0" RING ____________________________________________________________________________________________________________ -______ _
GUIDE, Spring ------------------------------------------------------------------------------------------------------------RING, Quad _______________________________________________________________________________________________________________ _
SPRING, Check ---.---------- .. --------------------------------------------------------------------------------------------C H EC K _________________________________________________________________________________________________________ _
1 1 T 1
'NOTE: Forcomplete replacemenr use 2510881 Valve Assemhly. WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 89.3 {1H24)
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1
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CONSTR.UCTION MACHINER.Y DIVISION
CONTROL VALVE ASSEMBLY - THREE SPOOL
Item ParI No. No. Oescription
No>. Req'd.
A 563940 * CONTROL VALVE ASSY (Inc. 1 thru 111) . ___ ... ________ . ___ . _________________________ .. ________________ .__ 1
1 886763 PLUG, Bleeder .... _ ...... ___ ... ___ ._ .. _ .. ____ ._ .. _ .. ___ .. ___ . ________________________________________________________ .___ 1
2 755855 RING, Plug Retainer .. _____________________________________ .____________________________________________________________ 1
3 886761 COVER, Detent _. ___________________________________________________ ._______________________________________________ 1
3A 1300582 t RING, Retainer __________ . ___________________________ . __ . ____________ -_____________________________________________________ 1
4 10J-06 BA LL ____ . ____________________________________________________________ . _. _________________ -- ----________ -______ ------___ --- _. __ _ ___ 15
5 888451 RETAINER, Spring ________ . ________________________________________ .______________________________________________________ 1
6 300232 PIN, Roll ___ . ______________________________ . ________________________ .. __ . ___________________________ . ________________ ---_________ 1
7 300232 PIN, Roll __ . __________ . ____________ ._. ___________________ ._ .. _. ___ . _________________ .____________________________________________ 1
8 888450 CAP, Plunger __ . _______________ . ____ . _________ . _________________________________________________________________________ .____ 1
9 888451 RETAINER, Spring __ .. _ ...... _ ... __ ...... __ .. _._ ........ __ ._ .. _ ... _ .. ___ .____________________________________________ 1
10 945849 PLATE, Seal Retainer . ______ . __________ .. _____________ .______________________________________________________________ 1
11 §HOUSING, Valve - See "A" ____________________________________________ .. _____ -_______ . ____________________ _
llA 25K-40106 a-RING, Valve Mounting ___________________ . ___________________ . __________________________________ ._________ 1
12 91F-10 a-RING, PI ug ___ . _____________ ... _ . ____________________ .. ____________________________________________________________________ 1
13 24K-10 CAP, Housing . _____ ._. _________________________________________________________________________________________ . 1
14 4E-05 LKWSHR, Plate to Housing .. __ __ . __ ._._. ____________________________________ .__________________ 2
15 lC-514 BOLT, Plate to Housing . __ . __ .. __ .. _ ... ____ . __ . ___________ . ________________________________ . __________________________ . 2
16 25K-30014 a-RING, Plunger Eye _ . __ . _________ . __________________ . ________ . ___ .. _____ ... ______________________________ 1
17 945226 EYE, Plunger _____________________ . ____________________ . ___________________________________________________ .____ 1
18 1302437 SEAL, Plunger Oil . . ______ . ___________________ . _________________________ .__________________________ 1
19 945224 PLATE, Sea IReta iner ... ___ . ______ . __ . _____________ . _________ .. _____________ .. ______ .. ___________ ._________ 1
20 945225 SEAL, Plunger Oil . .. __ .. __ .. ________________ ... ______________________________ ._____________________ 1
21 § PLUNGER, Operating - See "A" . _____________________________________________________________________________ _
22 945590 CHECK .. _. __ . _______ ._ .. __________ ._. ________ .. ________ . ____________________________________ .. ____ .____________________________ 1
23 871388 SPRING, Check .. _____________ . ________________ .. _________ ._. _______ . ___________________ . _________ .____________ 1
24 945225 SEAL, Plunger Oil. _. __________ . __ . ____ . ______ .. _ .. ______ . ___________________ . ______________ ._____________________ 1
25 4E-05 LKWSHR, Cover to Housing ____ . ___________________________ . _______ . ______________ ... ___ ._______________ 2
26 1C-520 BOLT, Cover to Housing __ . ___ .... ______ . ____________________ ._.____________________________________________________ 2
27 25K-300l4 a-RING, Cap _________ .. _. _______ . __ .. ________________ . _______ . ________________________________________________ .__________ 1
28 888449 PIN, Connecting . __ .. _ .. __ ._. ____ .. _______ ._. ________ . __ .__________________________________________________________ 1
29 888452 SPRING, Plunger Return ._. __ . __ ._ ... _______ ._ ... _____ ._ .. _______________ . ______________ .. _______ .______________ 1 30 886758 RET AI NER, Ba 11 __ .. _._______ _______. ________ . _____________ .___________________________________ 2
31 945848 CAP, Detent ... _. __ . __________________ ._. ____ . ___________ . _______ . ________________ . ________________________ .___ 1
32 945853 SPRING, Detent .. ___ ._. ___________________________ ._. __ ._______________________________________________________________ 1
33 886762 PLUG, Cover .. _._._. ___ .___ .. _______ . ____________________ ....... __ ... _. __ ._ .. ___ ._._ .. _____ .... _. ___ .... _ 1 34 886763 PLUG, Bleeder - -.-._ ..... _. __ .... _______ ._. _________ . _______________________________ . ______ .___________________ 1 35 755855 RING, Plug Retainer ______ . _____ .. _____________________________________________________________________ 1
36 945234 COVE R, Detent . __ .. _ . ___________________________________________________________ . ___________________ .________ 1
36A 641297 t SCREW, Bleeder _______________ . _____ .. ... __ ... _. ___ .. __ .___________ 1 37 58K-124 a-RING, Ball Retainer ______ . _________________________________________________ .. _ .... _ 1 38 58K-121 a-RING, Ball Retainer .. _ .... __ ... _.________________________________________ 1 39 58K-124 a-RING, Ball Retainer__________ __ . __________________________________ ._________________ 1 40 1300582 RING, Retainer . ______ .__ _ ________________ . ________________________ . ______________________________ .____ 1
41 888451 RETAIN ER, Sprin 9 -- .. -. --. --. --- ------ -- -------------.------. ___ . _______ . ___ .. ___ . ___ . _____ . _________ ._. __ ._ .. _ .. __ . ____ . 1 42 730432 PIN, Roll ....... ____ ._ ...... __ .-.. -.---.----.-.--.. -- ... _ ..... _ ... _. ___ . _______ . ___ . _________________________ ._. ___ . ________ . 1 43 300232 PIN, Roll ... ---_. ....... ..---.- _______________ . ___________________________ ._____________________________________ 1
44 25K-30014 a-RING, Cap ------- ___________ . ___________________ . _____ . _____ .______________________________________________ 1
45 888451 RETAINER, Spring . -___ ___________________________________ .________________________________ 1
46 948602 PLATE, Seal Retainer .... __________________ ._________________________________________________________ 1
47 945590 CHECK --____ . __________________________ ._______________________ 1
48 946539 CHECK .... --- ____ . ________ .-.----------. ------------__________________________________________ __________________________ 1 49 948603 PLUG, PI unger .. _. ----.- --- ________ -_____________________ . _________ .________________________________________________ 1
50 945590 CHECK --_ .. _ .. _______________ . ___________ . __ .. ___________ . __ --------__________________ . ______________________________ .__________ 1
51 945225 SEAL, Plunger Oil . . .... ------ .. -.-----.-_____ .. ___ . ___________________________________________________ . __________ ._____ 1
52 1 C-514 BOLT, Plate to Housing ..... . .......... - .--.. -.-----. ___ .. ______ .________________________________________________ 2 52A 4E-05 lKWSHR, Plate to Housing .. -. - --- ------ ._ .. __ ._______________________________________________________________ 2
53 945226 EYE, P I un ger .. __ . -. --. -.--. -... - -- -- .. -.. --- .---- --__________________ .____________________________________________________ 1
t N at Illustrated ~ Not Sold Separately 'NOTE: For complete replacement use 2510881 Valve Assembly. .
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 89A2 (1H4)
~ ~
1 2
31 30 29
11 12
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13
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(1H7)
TS-14093D
PM 1678 Printed in U.S.A.
Three Spool Valve Assembly -No. Part No. Qty. Description No. Part No. Qty. Descriptio n
A '2510881 1 Valve assy 48 1 C·512 2 Bolt
8 '960973 1 Detent assy 49 4E-05 2 L ockwasher 50
~J ____ Plunger 1 755855 1 - Ring snap
51 888451 2 Spring 2 886762 1 Plug
52 25K-30014 1 D-ring 3 960974 1 Cover
53 888456 1 Cap 4 945356 1 Spring
54 888451 2 Spring 5 10J·06 15 Ball 55 886745 1 Bleeder plug 6 945359 1 Ring snap 56 888455 1 Spring 7 11 G·520 2 Bolt 57 1 C-512 2 Bolt 8 4E·05 2 Lockwasher 58 4E-05 2 lockwasher 9 960971 1 Plate 59 960972 1 Plate
10 §l __ Housing 60 961006 1 Ring back-up
11 91 F·l 0 1 O·ring 61 961004 1 Seal 12 '24K-10 1 Cap 62 871388 1 Spring 13 25K·40108 1 O·ring 63 ~3 ____ 1 Plunger 14 961004 1 Seal 64 945580 2 Check 15 960966 1 Plate 65 961004 1 Seal 16 960967 1 Plate 66 960966 1 Plate 17 960968 1 Wiper 67 960967 1 Plate 18 25K·30014 1 O·ring 68 960968 1 Wiper 19 945226 1 Plunger eye 69 25K-30014 1 D -ring 20 1C-512 2 Bolt 70 945228 1 Plunger eye 21 4E·05 2 Lockwasher 71 1 C-512 2 Bolt 22
§l ___ Plunger 72 4E-05 2 lockwasher
23 945590 2 Check 73 980834 1 Screw 24 871388 2 Spring 74 490·08 1 Nut 25 961004 1 Seal 75 613750 2 Washer 26 961007 1 Spacer 76 8D-08 1 Nut 27 25K·30014 1 O·rlng 77 980835 1 Cap 28 945358 1 Spring 78 58K-210 2 D-ring 29 886758 2 Retainer 79 886753 1 Spring 30 945357 1 Cap 80 886739 1 Poppet
31 886763 1 Bleeder plug 81 25K-30020 1 D-ring
32 886745 1 Bleeder plug 82 860964 1 Seat
33 888455 1 Spring 83 40K-04 1 Plug
34 1 C-512 2 Bolt 84 947791 1 Spring
35 4E·05 2 lockwasher 85 960965 1 Check
36 960972 1 Plate 86 960963 1 Seat
37 961006 1 Ring back-up 87 58K-210 1 D-ring
38 961004 1 Seal 88 980838 1 Cap
39 871388 2 Spring 89 25K-30014 1 D-ring
40 945590 2 Check 41 961004 1 Seal 42 960966 1 Plate 43 960967 1 Plate 44 960968 1 Wiper 45 945503 1 Spring 46 25K·30014 1 o·rlng 47 945226 1 Plunger eye
tlnc. 1~89 2lnc. 1~9, 2~31 3See HA" 'Inc. 11
PM 1678 Printed in U.S.A. 89B.1 (lH8)
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95
101 100 99 98 91 96
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THREE SPOOL VALVE
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Item Part No. No.
57 945590 58 871388 59 945225 60 945224 61 1302437 62 945221 63 945226 64 1C-514 65 4E-05 66 67 945224 68 888449 69 888450 70 888455 71 300232 72 1300582 73 641297 74 945232 75 945234 76 886745 77 886749 78 888455 79 888451 80 888456 81 945221 82 888451 83 945224 84 945225 85 871388 86 945590 87 88 945590 89 871388 90 945225 91 945224 92 1302437 93 945221 91 945226 95 lC-514 96 4E-05 97 945227 98 58K-21O 99 945228
100 58K-21O
101 945430 102 40K-04 103 91 F-8 104 945229 105 886739 106 886753 107 58K-21O 108 945230 109 613750 110 8D-08 111 613750 112 944890 113 944853
§Not Sold Separately
CONSTRUCTION MACHINERY DIVISION -THREE SPOOL CONTROL VALVE (Continued)
Description
CH ECK .... ________________ . ____________________ ---------- --. ------SPRING, Check RING, Quad PLATE, Retaining ____ . __. _____ __ SEAL, Wiper . __ ... ______ ..... _ .. __ .. "0" RING .. __ .. __________ . ___ . _____________ .. . __ . __________ .. _____________ _ EYE, Plunger _ ..... .-. __ . __ .... .- ... __ ...... . . ... ___ . ______ ........ __ ....... BO L T __________________________________________________________________ . -- - _______________________________ .. __ ..
LKWSH R ..... ........ ____ ._ .. __ .. .-.---__ ....... _______ .... _ § PLUNGER, Operating (See Item A) ... ___... __ .. ____ .._.
PLATE, Reta i ni ng ___________________________________________ .. -- ___________________________________ __ PIN _ .. __ .. __ ...... ________ .... __________ .. . -- .. -- ____ . _______ .. __ .... ____ .. __ CAP, Plunger .... __ .. ___ . __ ....... ___ . __ .. __ .. __ .. __ _ SPR I N G _ .. ______________________________________ . ____ __ ________ __ __ _________________ -- --- -- _________________ .. . PIN, RoII___ __ .. __ .... ______ ....... _____ .. __ . RING, Retaining .. _. ___________ .. __ ______ ____ ... ____ _____ _ SCREW, Bleeder _____ .. __ .. ______ . _____ . CAP, Detent ___ .. ______. . ______________ _
COVER, Detent PLUG, Bleeder _ COVER, Spring SPRING . ________________________________________________________________________________ - ____________ __
GUIDE, Spring CAP, Plunger "0" RING ... __ .... ______ .. __ ... ______ . _____________ ...... G U IDE, Spri n g _. ________________________________________________________________________________________ _
PLATE, Retaining .... ____ . __ . .... . __ .. __ RI NG, Quad . ______________________ .____ __ ________________________________________________________ _ SPRING, Check ___ __ . _______________________________________ ... CH EC K _________________________________________________________________________________________________________ . ___ _
§ PLUNGER, Operating (See Item A) C H EC K __ ___________ __ ___ ____ ______________ __ _ _________________________ . _ _ __ ____ __ _______ . _____________________ __
SPRING, Check_ RING, Quad_ .. __
PLATE, Retaining SEAL, Wiper "0" RING
No. Req'd.
1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1
EYE, Plunger BOLT LKWSHR
_______ . __ _ __ _ _ _ _ __ _________________ . _______________________________________ .- __ ___ __ ______ _______ 4 ". __ __ __ .. _____ ... ____________ ___ ______ ______ ____ _____ 4
CAP ______________________ . _______ _ 1 "0" RING . __ .. ' __ " VALVE ASSY, Relief (Inc. 100, 104) "0" RING , ________________________________________________________________________________________________________ _
CA P ,. __ . ____ . __ .. __ .. __ . "., ... _____ .. __ . __ .... _ .... ___ ... _____________________ .. _________________ .. ______________________ __ CAP __________ . ______ .. __ . ______ . ___ , ____ .... ________ , ________ .. _________ .. _____________________ .. _________________________ __ "0" R I N G _________________________________________________________________________________________________________ _
RING, Retaining , ___ " _______ .. _, __________ , __ ... _______ , .... ___________________ . ____________________________ __ PO P PET, ReI i ef , ., ________ . __________________ . _________________________________________________________________ __
SPRING, Relief ... ,. ". _____ .. ___ .... _________________ __ "0" RING _______________ . _______________________ . _______________________________ . ______________________________ _
CAP, Adjusting WASH ER '._" . ____________________ .. ' .... _________________________________________________________________________________ _
NUT, Ja m ________________________________________________________________________________________________________ _ WASHER .. ______ ,. __ . __ .. ______ .. ____ . _____________ .. _______________________________________________________________________ _ SCREW, Ad i usti ng ____________________________________________________________________________________________ _
NUT, Acorn _ ... __________________ . __ .. ____ . ______ . _________________________________________________________________________ __
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
91.3 (1H2) PM 1678
.... :r: t11
en -..J 00
CONTROL VALVE ASSEMBLY - THREE SPOOL
f)
o z V1
.... XI
c: f)
.... -o z
b -< -V1 -o 2
T510521 •
;
~ ~
Item No.
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
100 101 102 103 104 105 106 107 108 109 110 111
CONSTRUCTION MACHINERY DIVISION
CONTROL VALVE ASSEMBLY - THREE SPOOL (Continued)
Part No.
25K-30014 1302437 945224 871388 946538
946544 945225 4E-05 lC-520 888450 888449 888455 945231 10J-06 945232 945231 945233 886762 886745 886749 888456 888455 888451 945224 945225 945590 871388 4E-05 lC-514 945226 25K-30014 1302437 945224 945225 945590
871388 4E-05 lC-514 25K-30014 888451 944853 613750 944890 58K-210 886753 886739 945229 946861 58K-012 58K-210 945227 945430 40K-04 91F-8 945732 80-08
No. Description Req'd.
a-RING, Plung-er Eye _ _ _____________________________________________________ --------------------------------------SEA L, PI unger a i I _ _ _ _ ________ ----- ----____________________ ---------------------------------------------------PLATE, Sea I Reta in ing _ _ __________________________________________________________ ----------------------------------SPRING, Check ___ . ____________ - --- ----------------------------------------------------------------------------------S P RI N G, Check _____ ----_____ --- -- --- -. -------- ---------------------------------------- ---------------------------------
§ PLUNGER, Operatin g - See "A" ____________________________________________________ ---------------------------SPRING, Check _____________________________________________________________________________________________________ 1 SEAL, Plunger Oil __ _ ______________________________________________________ --------_______________________ 1 LKWSHR, Cover to Housing _______________________________________________ -----------______________________ 2 BOLT, Cover to Housing _______ ____________________________________________________________ __________________________ 2 CAP, Plunger _______________________________________________________ ------________________________________________________ 1 PIN, Con n ectin g _______________________________ --__________________________________ --------------- -_______________________ 1 SPRI N G, P I unger Return _________________ ____________________________________________________________________________ 1 RETAINER, Ball __________________________________________________________________ ---------------______________________ 1 BALL ____________________________________________________________________________________________ -- _______________________________ 12 CAP, Detent _ --- ___________________________________________________ -------------------------RETAINER, Spring - ______________________________________________________ ------------------ _____________________ _
SPRING, Detent ____ -- ------ -- ---------------------------------------------------------------------------PLUG, Cover __ --------------------------------------------------------------------------------------------PLUG, Bleeder ______________________________________________________ ----------------------------------------COVER, Spring __________________________________________________________________________________________________ _ CAP, Plunger ____ _ ______________________________________________________ -- _______________________________ _ SP RI N G, P I un g e r Retu rn _________________________________________________________________________ _ RET AI N ER, Spring ___ __ _ ____ _____ _ _ _____________________________________________________________________________ _ PLATE, Sea IReta iner -- ______________________________________________________________________ _ SEAL, Plunger Oil ____________ -__ ________________________________________________________________ _ CHECK ____________________________________________________________________________________________________________ --------------SPRING, Check __________________________________________________________________________________________________________ _ LKWSHR, Plate to Housing _____________________________________________________________________________________ _ BOLT, Plate to Housing _ _ _________________________________________________________________________________________ _ EYE, PI unger __________________________________________________________________________________ _ a-RING, Plunger Eye __ ____________________________________________________________________________ _ SEAL, Plunger Oil _ __ _ _ ________ ___________________________________________________ _ PLATE, Seal Reta iner __________ __ ________ ___________________________________________ _ SEAL, Plunger Oil _______________________________________________________________________ _ CHECK ___________________________________________ -_______________________ _
§PLUNGER, Operating - See "A" ___________________________________________________________________________ _ SPRING, Check --____________ - ____________________________________________________________________ _
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1
1 LKWSHR, Cover to Housing BOL T, Cover to Housing a-RING, Cap
--- ____________________________________________________________ 2
RETAINER, Spring NUT, Acorn _______________ _ WASHER, Jam Nut _ SCREW, Adjusting ___ _ a-RING, Cap SPRING, Poppet ____ ____ _ POPPET RING, Relief Valve Retaining _ __ __ ____ _ RELIEF VALVE ASSY (Inc. 102, 104) a-RING, Relief Valve _ a-RING, Cap CAP CAP ______________________________________________________ --- ___________________________________________________________________ _ PLUG, Cap _____ _ _____________________________________________________________________________ _ O-RING, Cap . ____ ~ ___________ .. -~ _____________ . __ ~ ___ ~ ________________________________________________ _ CAP, Adjusting ------------------__________________________________________________________________ _ NUT, Jam _________________ - - ----------- ---- -- ________ -____________________________________________________ _
2 1 1 1 2 1 1 1 1 1 1 1 1 1
§Not Sold Separately
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 91A.2 (1H6)
r;rr;rn ~
Note:
CONSTRUCTION MACHINERY DIVISION
~ r i, : II
11 Ii 8l-a
I' , I'
Bottom View Reservoir Showing Weldment Of Mounting Block
16
15
r 1
IfII r -
I,
__ -----~'~1~-----------~
II
'I
H: 14-----! 0' I: I I', 13 __________ -,i~i~I~I---------------------.~
II~:- " 12 --------'-' ~I;-'I--"'I
~r: !,J,;, i Iii ,ll,'- - ~
2
4
Hose (Pipe To Valve)
Use 582492 Hose.
Note:
Use 40K-12 When Relief
Valve Is Not Used.
Use 13 F -12 When Relief Valve
Is Not Used.
11 10 9 8 7 6 5
Items 6 Thru 11 To Be Used Only When Relief Valve Is Called For.
Relief Valve Is Used On Side Dump But I. Nat Used On Ulrich
Bucket.
THREE SPOOL VALVE INSTALLATION AND PARTS
92.1 (1 H 11)
TS-4328
PM 1678
~ ~
Item No.
2
3
3A
3B
4
5
6
7
8
9
10
11
12
13
13A
14
15
16
16A
16B
16C
17
18
19
20
Port No.
587298
509772
587296
2J-8300
80-08
587290
538990
550358
31 F-4
540681
672750
31 F-4
356617
550724
4F-08127
1 F-414
587291
548808
24C-8100
526767
550646
10H-25
587293
582492
583210
13F-12
tNot Illustrated
CONSTRUCTION MACHINERY DIVISION
THREE SPOOL VALVE INSTALLATION AND PARTS
Model 55A Series II Tractor Shovel
No. O.scription Req'd.
BLOCK, Valve Mounting
KNOB, Valve Lever ____________________________________________________________________________________ _
ROD, Valve Lever Push ______________________________________________________________________________________________ _
CLEVIS, Valve Lever Rod Adjustable __________________________________________________ _
NUT, Clevis _________________________________________________________________________________________________________ _
PIPE, Valve Hose to Guide Bar Pipe Hose - R.H. _ _ _________ __ ______ _
HOSE, Valve to Pipe - R.H. ______________________________________________________________ _
NIPPLE, Pipe to Relief Valve
ADAPTER UNION - 90°, Relief Valve to Hose _
VAL VE ASSY, Relief
HOSE, Relief Valve to Pipe ____________________________ _
ADAPTER UNION - 90°, Hose to Pipe __
REDUCER BUSHING, Adapter Union to Pipe _ _
HOSE, Valve to Pipe - L.H. _____________ _
PIN, Push Rod to Valve Clevis
COTTER, Push Rod to Valve Clevis _______ _
PIPE, Valve Hose to Guide Bar Pipe Hose - L.H. _
SPACER, Valve Lever _____ __ _________________ ____________________________________ _
BOLT, Valve Lever Support _
BUSHING, Valve Lever _______________________________________ _
SLEEVE, Valve Lever Support
FITTING, Valve Lever Grease __
LEVER, Va I ve ________________________________________________________________ -
tHOSE, Pipe to Valve (Replaces 648955) ___________________________ -- ______ _
t ADAPTER UNION - 45°, Hose to Valve (Replaces 526676) _______________________________ __
tPIPE PLUG ____________________________________________________________________________________________________________________ 2
WHEN ORDERING PARTS, ALWAYS STATE MODEL AND SERIAL NO. OF MACHINE
PM 1678 93.1 (1H12)
~ fI!t!JmItD
14
12
11
9
CON. S T Rue T ION MAC H I N E R Y 0 I V I S I O.N
3 4~
u.'cr-t-[ 3 Y
- I 16 SECTION A-A
See View A For Mounting
: ... i 24 ------i~ 4.1.... 16 , ,
-~ - - ----------l----+--------I
--1 -~--- --------'
35 0
VIEW A
Showing Welding Of Mounting Black
7
2
-I ....
--rg~ ~r-~"'It' I I Pipe ASlembly R.H .
• ,! Showing Weldment
3 ' Of Tab
4 J II "
~---l-e-ve-l-er-p-iP-e- 6
n ! I ....J
SECTION C-C
THREE SPOOL VALVE INSTALLATION AND PARTS TS-4327
94.1 (1 H13) PM 1678
~ ~
Item Part No. No.
539609
2 536219
3 18C-422
3A 180-04
4 587283
4A 587285
5 18C-514
5A 180-05
6
7 548844
8 545204
9 18C-616
9A 4E-06
10
11 18C-628
llA 180-06
12 587286
13 4F-08127
13A 1F-414
14 36F-4
tNct Illustrated
CONSTRUCTION MACHINERY DIVISION
THREE SPOOL VALVE INSTALLATION AND PARTS Model SSA Series II Tractor Shovel
Description
LUG, Guide Bar Pipe Mounting
TAB, Guide Bar Pipe Mounting
BOLT, Guide Bar Pipe to Lug
NUT, Guide Bar Pipe to Lug.
PIPE, Guide Bar - R.H.
tPIPE, Guide Bar - L.H.
BOLT, Guide Bar Mounting Bracket to Tab.
NUT, Mounting Bracket to Tab
See Items 4 and 4A ..
BLOCK, Pipe Mounting
ADAPTER UNION, Hose to Pipe
BOLT, Pipe to Frame Mounting
LKWSHR, Pipe t<l Frame Mounting
VALVE ASSY (See Index) . _______________________________ _
BOLT, Pipe to Frame Mounting
NUT, Pipe to Frame Mounting
HOSE, Frame Pipe to Guide Bar Pipe .
PIN, Valve Lever to Rod Clevis
COTTER, Valve Lever to Rod Clevis .
ADAPTER UNION, Hose to Guide Bar Pipe .....
NOT E S
WHEN ORDERING PARTS, ALWAYS STATE MODEl: AND SERIAL NO. OF MACHINE
PM 1678 95.1 (1 H14)
No. Req'd.
2
2
4
4
2
2
2
2
2
2
2
2
2
2