model 900 walk behind edger - little wonder · serial numbers to your little wonder dealer or:...
TRANSCRIPT
Manual Includes:Safety Information
Operating InstructionsMaintenance Schedule
Tips For Better OperationIllustrated Parts Breakdown
Please Read and Save These Instructions.For safety, read all safety and operating instructions prior to operating machine.
OPERATOR’S MANUAL
Model 900 Walk Behind Edger
Little Wonder®
TABLE OF CONTENTS
Section 1: General InformationSerial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Table for BedShaper® Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Section 2: SpecificationsEngine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Cutting Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Section 3: Safety InstructionsBefore Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Safety and Instruction Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Section 4: Operating InstructionsControl Identification and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Adjusting Working Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Starting Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Stopping Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6Tips for Better Bed Shaping Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Section 5: MaintenanceMaintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Illustrated Instructions for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Adjustment- Dirt Scraper Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Cleaning- End of Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
Section 6: Replacement and Repair InstructionsReplace Drive Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Change Disc Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-10Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Gearbox & Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Section 7: Illustrated Parts BreakdownMain Frame and Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12Blade Frame and Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14Wheel Drive and Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16Operations Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17-18
Little Wonder®
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . .see manufacturers manualTransmission . . . . . . . . . . . . . . . . .hydrostatic, infinite speed controlBlade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .notched, spring steelBearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .rollerFrame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .welded, formed steelGauge Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .singleCutting Depth . . . . . . . . . . . . . . . . . . . . . . . . .1" - 4.5" (2.5 - 11.4 cm)Depth Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pin, positionTotal Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43" (109.2 cm)Total Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51" (129.5 cm) Total Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45" (109.2 cm)Blade Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 1/4" (41.3 cm)Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .365 lbs. (165 kg)
Section 1GENERAL INFORMATION
HIGHLIGHTED INFORMATION
Information that is of special importance has beenhighlighted with headings in boldface type.Danger, Warning, and Caution identify safety-related information and can be further identifiedby the safety alert symbol . Important identi-fies information requiring special attention since itdeals with the possibility of damage to part orparts of BedShaper® machines. Note identifiesinformation worthy of special attention.
MODEL AND SERIAL NUMBER LOCATION
Both the model number and serial number arelocated on the manufacturer’s plate located onthe mainframe of the BedShaper® (See Photo 1-1).The number in the top box is the model number.The number in the bottom box is the serial num-ber. Please use these numbers when orderingreplacement parts or when obtaining mainte-nance assistance. Record these numbers in Table1-1 for easy access.
Fill In Information:
BedShaper®
Model Number__________________________
BedShaper®
Serial Number__________________________
Date of Purchase________________________
Dealer Name___________________________
INTENDED USE
BedShaper® machines are intended to shape andedge the perimeter of a landscaped flower bed orsand trap. It is further intended that the machinebe operated by a trained individual who is familiarwith commercial landscape equipment, standingbehind the machine at the controls.
Section 2SPECIFICATIONS
Photo 1-1 Table 1-1LEFT AND RIGHT
Left and right references in this manual are madefrom the operator’s position looking in the direction of travel.
Specifications are subject to change without notification.
1
Repair parts for yourBedShaper® are listed inSection 7, ILLUSTRATEDPARTS BREAKDOWN, andare available through yourLittle Wonder® dealer. Theparts list was developed asa general overview. Contactyour Little Wonder® dealerfor the most up to dateinformation.
Little Wonder®
The safety alert, , means Caution, Warning,or Danger concerning the operator’s personalsafety. Read, understand, and follow the instruc-tions listed with the safety alert. Failure to heedthese instructions may result in personal injury.
This machine was designed and built with theoperator’s safety as a prime concern. Many fea-tures have been included in the attachment toprevent and protect the operator from personalinjury, but the operator must take safe operationseriously and take every precaution possible forsafe operation. Failure to follow the safetyinstructions contained in this manual mayresult in: personal injury, death, damage toequipment and property.
If you have any questions concerning safety,operation, maintenance, set-up or product com-ments, please contact your Little Wonder® deal-er or call Little Wonder® at 1-877-596-6337.
BEFORE OPERATING
1. Read, understand, and follow the instruc-tions and contents of this Operator’s Manualbefore operating the attachment. Be familiar withall controls and how to disengage them quickly.Additional operator’s manuals for the BedShaper®
are available on request by sending the series andserial numbers to your Little Wonder Dealer or:
Little Wonder®
1028 Street RoadSouthampton, PA 18966
2. Check area to be edged for foreign objectswhich may be thrown by the rotating disc. Pick upall sticks, stones, wire, and any other debris.
3. Avoid areas that have possible buried haz-ards. Ask property owner about the presence ofburied hazards before using the BedShaper®.Hazards include: electrical wiring, water pipes,cable television wire, metal and plastic edging,irrigation pipes, roots, masonry, metal, and otheritems that may cause damage or injury to per-sons, machine, or property.
4. Never allow children to operate theBedShaper® and tractor. Adults shall not operatethe BedShaper® without reading the operator’smanual.
5. Keep persons, children, and pets clear ofoperating machine. Do Not operate the machinewith bystanders in the area.
6. Do not operate the machine while barefoot orwhen wearing lightweight footwear. Wear protec-tive footwear, preferably safety work boots andlong pants.
7. Always wear adequate protective clothing. Donot wear loose fitting clothing that could becaught in moving parts. Never wear shorts.
8. Safety glasses must be worn by the operatorand may be required by some local ordinancesand insurance policies.
9. Prolonged exposure to loud noise could causehearing impairment or loss of hearing. OSHAapproved hearing protection is recommended.
10. Keep all shields and safety devices fastenedand in place. If a shield, safety device or decal isdefective or damaged, repair or replace it beforeoperating machine.
11. Do not alter safety control lever or safetydevices at all.
12. Never attempt to adjust the machine while theengine is running. Failure to wait until the engineand/or driveline comes to a complete stop maycause injury from moving parts.
13. After operating machine, blade may be hotenough to cause burns. Allow sufficient time- fiveor ten minutes is required- for the blade to coolbefore attempting to service, adjust, unclog, ortouch blade.
14. Never by-pass the controls. The blade isdesigned to stop if the control lever is not held bythe operator.
15. The machine is to be operated from behindthe handlebars. Never attempt to operate themachine from anywhere else.
Section 3SAFETY INSTRUCTIONS
2
Little Wonder®
OPERATION
1. Watch for hidden hazards when operating.Roots, pipes, wire, sticks and holes can beencountered quickly. Scout work area andremove hazards before operating machine.
2. Before adjusting or servicing your BedShaper®,wait for moving parts to come to a complete stop.
MAINTENANCE
1. Disconnect the spark plug wire before servic-ing or adjusting your BedShaper® to preventaccidental starting.
2. Make sure all fasteners are tight and all shieldsare in place and in good condition. Check blademounting nut frequently to make sure it is tight.
3. Make only the maintenance adjustmentsdescribed in this manual. Any unauthorizedadjustments or modifications to the BedShaper®
may result in unsafe operating conditions.
4. Never alter or remove any safety devices on theunit. Safety devices are incorporated into thedesign for safe operation.
SAFETY AND INSTRUCTION DECALS
IMPORTANT
Safety and instruction decals are installed at thefactory. If any decals are missing, damaged orillegible, replacements should be ordered andinstalled immediately.
Before Operating, Follow Checklist Below:
• Perform a visual inspection.
• Inspect shields and safety equipment.
• Inspect blade drive belts for proper tension andalignment.
• Check blade for secure mounting. Glovesshould be worn when handling blade- it may besharp enough to cause cuts.
• Adjust blade cutting height.
• Check blade engagement lever with engine run-ning for proper operation. Blade should begin toturn when handle is approx. 11/2" (3.75 cm) frombeing fully seated.
• Perform any maintenance items according tomaintenance chart on page 6.
Photo 3-1
3
❶ Warning Decal❷ Danger Decal➌ Underground Hazard Decal
❶
❷
➌
Little Wonder®
CONTROL IDENTIFICATION AND FUNCTION
Before operating machine, become familiar withthe controls and general operation of theBedShaper®. Know the location, purpose andoperation of the blade engagement lever, speedcontrol, engine shut off/throttle.
The lift lever is used to raise the blade arm fromthe ground for transport. Pulling the lever towardsthe operator raises the blade arm to the transportposition. The spring-loaded latch keeps the bladein the transport position. Releasing the latch andeasing the lever forward will set the blade in theground.
The operating speed control is used to propel themachine in forward and reverse. See “STARTINGOPERATION” for details.
Section 4OPERATING INSTRUCTIONS
ADJUSTING WORKING DEPTH
CautionEngine must be stopped
before adjusting working depth.
Blade depth adjustment is controlled by a gaugewheel (see Photo 4-2). To adjust to a different cut-ting depth, lift blade arm, remove pin on gaugewheel, adjust to desired height. Replace pin.
The height of the BedShaper® can be adjustedfrom 1" to 4.5" (2.5 to 11.4 cm). As a starting point,with the blade resting on a hard surface, adjustthe gauge wheel so it is 2" (5.1 cm) above the hardsurface. Further adjustments can be made toaccommodate the desired performance.
Photo 4-1
Photo 4-2
4
❶ Blade Lift Lever
❷ Blade Engagement Lever
❹ Throttle❸ Operating
Speed Control
❺ On/OffRocker Switch(Kawasaki engineonly)
Little Wonder®
STARTING OPERATION
1. Move throttle to choke position. (See Photo 4-1 ❹)
2. Start engine. See engine operator’s manualshipped with your machine.
3. Before engaging blade be sure all bystanders,especially children and pets, are clear of operat-ing area.
4. Blade should be out of the ground, in trans-port position.
5. Set engine speed about half throttle. Refer tothe engine operator’s manual which came withyour BedShaper®.
6. Engage blade lever. (See Photo 4-1 ➋)
7. Adjust engine speed to full throttle.
8. Smoothly push blade lift lever forward tolower blade into the ground.
9. Engage operating speed control smoothly topropel machine forward. (See Photo 4-1 ➌)
10. Operating speed is achieved by sliding thecontrol handle forward. Then slowly engage(squeeze) the lever as shown in Photo 4-3.
11. Transport speed is achieved by sliding thecontrol handle rearward. Then slowly engage(squeeze) the lever as shown in Photo 4-4.
12. Reverse is achieved by pushing the controlhandle forward (away from your body), andshould only be used with the blade disengaged.
Important: Do not override blade engagementlever spring loaded safety shutoff.
CautionObserve conditions behind you before movingthe machine in reverse, making sure you have aclear path to walk backwards into. Engage lever inreverse slowly to maintain control over themachine at all times.
STOPPING OPERATION
1. Release operating speed control lever(See Photo 4-1 ❸) to stop forward travel.
2. Pull back on blade lift lever (See Photo 4-1 ❶).
3. Release blade engage lever (See Photo 4-1 ❷).
4. Reduce engine speed to an idle.
5. Press On/Off toggle switch to off position ifequipped, or move throttle lever to off position toshut off engine. (See Photo 4-1 ❺)
CautionAlways remove spark plug wire when leavingmachine unattended. This prevents children andunauthorized operators from starting and operat-ing unit.
CautionIf blade strikes a stationary object while operating,disengage blade engagement lever immediately.Stop engine. Disconnect spark plug wire, and openblade shield. Inspect machine thoroughly for dam-age. Make sure that blade is securely tightened.
5
Photo 4-3
Photo 4-4
Little Wonder®
CautionNever operate the machine at transport speed orin reverse with the blade engaged or serious bod-ily injury or machine damage could occur.
TIPS FOR BEST BED SHAPING RESULTS
Blade Life: Conditions will vary, but blade life willbe about 10 hours of operation. Wear will benoticeable on the notches of the blade. Thesharper and deeper the notches, the better thecut. Blade speed and soil conditions affect wear.Replace the blade when worn. Do not attempt tosharpen or recut notches. This may result inoperator injury.
Soil Conditions: Bed shaping will require theleast amount of time, power and blade wear whenthe soil is damp. Pre-wetting the soil may be anoption. The sod will cut cleaner and the remainingsod strip will stay intact for easier cleanup ifdamp.
Pre-Marking: Pre-mark the area to be shaped withmarking paint or lime to ensure a consistentstraight or curved edge. Never use solid objectsor string as markers as these items may bethrown by the blade or wrap around the bladeshaft.
Multiple Passes and Cutting Width: When estab-lishing a new bed or redesigning an existing bed,it is recommended that multiple passes be made.To facilitate removal of sod strips, the passesshould be less than 3" (7.6 cm) in width.Speed: A slow walking pace is good for safe oper-ation and accuracy, while maintaining efficiency.
Buried Hazards: be constantly aware of the pos-sibility of buried hazards. Check with propertyowners about possible hazards before using theBedShaper®. A little time spent investigating anarea may prevent costly mistakes.
Cutting New Beds: First, mark area to show thenew bed outline. Then make first cut approxi-mately 1" (2.5 cm) inside the outer border.Operate unit in counter clockwise direction,widening radius 3" (7.6 cm) in each rotation untildesired bed size is achieved.
Clogging: If clogging occurs, disengage theblade engagement lever. Stop engine, make surethat all moving parts have come to a stop.Disconnect spark plug wire. Raise blade arm liftlever. Remove the two bolts which hold thehinged blade shield in place. Swing shield intoservicing position.
DangerIf unclogging is required, use a dowel or othersuch object to unclog the blade and shield.When finished unclogging, swing shield backinto place and fasten securely with bolts. Checkblade nut to insure it is tight.
DangerNever attempt to operate machine without bladeshield securely fastened.
CautionHot Blade: allow blade to cool before servicing.Blade may be hot enough to cause burns.
6
Little Wonder®
7
ILLUSTRATED INSTRUCTIONS FOR MAINTENANCE
WarningBefore any maintenance or adjustment toBedShaper® is performed, always remember to:stop engine. Disconnect spark plug wire andallow components to cool before servicing.
Clean Blade Shield:
1. Make sure blade is cool.
2. Remove two cover bolts from blade shield.Open hinged shield.
3. Remove debris from shield and behind bladewith a dowel or similar object. Never use hand-blade may be sharp.
4. Close shield back into position. Securely fastenshield with two bolts. Never operate withoutshield securely fastened.
BedShaper® Maintenance Chart- Service Intervals
Item Daily 25 Hrs. Yearly Page
Visual Inspection ■Engine Refer to Engine ManualClean Blade Shield ■ 6Check Wear on Blade ■ 7Lubricate Blade Arm Zerk Grease Fittings ■ 7Check Drive Belts ■ 8Lubricate Blade Shaft & Axle Bearings ■ 8Chain Tension ■ 8End of Season Cleaning ■ 8
Table 5-1
Section 5MAINTENANCE
Little Wonder®
Check Wear of Blade
1. Make sure blade is cool enough to handle(always wear gloves when handling blade).
2. Look for any excessive wear, chipping andabnormal wear. Replace if necessary (see section6).
3. Check tightness of nut. Never operatemachine when nut is not properly tightened. Nutshould be tightened to 100 ft. lbs (13.8 kg/m).
Check Blade Drive Belt
1. Remove blade (see “change blade”, page 8).
2. Remove bolts from belt drive shield. Removeshield.
3. Check condition of belt for excessive wear,fraying and abnormal conditions.
4. Replace with new belt, if necessary (see sec-tion 6).
5. Reinstall belt drive shields, fasten securelywith bolts.
6. Replace blade per instructions.
Lubricate Blade Shaft & Axle Bearings (x4)(Photo 5-1)
1. Locate and clean fittings. ➋ & ➌
2. Pump fittings full of grease using a handpump.
ImportantDo not overfill. Too much pressure will damage
bearing seals.Lubricate Blade Arm Zerk Grease Fittings
1. Locate and clean fittings on both sides of arm.(Photo 5-1) ➊. x2
2. Pump fittings full of grease using a handpump.
ADJUSTMENT- DIRT SCRAPER GAP (PHOTO 5-2)
1. Allow blade time to cool.
2. Raise BedShaper® blade lift lever into trans-port position.
3. Examine gap between blade and dirt scraper.
Note: recommended gap is 1/2" (1.3 cm).
4. Adjust gap, if necessary. Loosen the two boltswhich secure dirt scraper. Adjust gap to 1/2" (1.3cm). Snug bolts.
5. Rotate blade at least one full revolution. Checkto see that blade does not contact dirt scraper. Ifcontact is made, repeat step and increase gap.Important: dirt scraper must not contact rotatingblade.
6. Tighten bolts on dirt scraper securely.
CLEANING- END OF SEASON
1. Remove bolts from all shields.
2. Tilt or remove shields so that internal parts ofmachine are exposed.Photo 5-1
Photo 5-2
8
❶
❷
➌
Little Wonder®
9
3. Remove dirt and debris from machine usingcompressed air.
ImportantAlways use eye protection when cleaning themachine.
4. Wash machine with a mild soap and water toremove dirt and grease.
5. Allow machine to dry thoroughly.
6. Lubricate all fittings with grease and performall maintenance checks to prevent corrosion andto ready machine for new season.
7. Install all shields. Tighten bolts securely.
8. Cover machine with a protective covering.Store in a dry place.
REPLACE DRIVE BELTS
Replace Blade Arm Drive Belt (Photo 6-1)
1. Follow all instructions for checking blade drivebelt (page 7).
2. Pull idler pulley down to take tension off belt(photo 6-1).
3. Remove old belt and replace.
4. Reverse step 3.
5. Replace belt cover and blade.
Replace Main Drive Belts
1. Tilt machine forward sufficiently to gain accessto belts on underside of unit.
2. Place a block under rear wheel to keepmachine in raised position safely.
3. Loosen idler mount bolt and slide idler to left.
4. Remove and replace belt.
5. Slide idler to right to tension belt and tighten
idler mount bolt.
6. Remove blocking and tilt machine to ground.
7. Turn engine over slowly to allow engine oil toreturn to its sump.
Transmission Drive Chain Adjustment (Photo 6-2). Access chain adjuster block as shown in fig-ure 6-2.
Chain should be snug for proper operation.Adjust by loosening tension block and slidingrearward. Do not over tighten chain. Rotate driveby hand to ensure chain is not over tensioned atany one spot.
CHANGE DISC BLADE (Photo 6-3)
1. Remove bolts securing the hinged bladeshield. Swing shield into servicing position.
2. Keep blade from turning by inserting a vise gripbetween a notch of the blade and the shield bracket.
Section 6REPLACEMENT AND REPAIR INSTRUCTIONS
Photo 6-1
Photo 6-2
Little Wonder®
3. Wire brush the exposed threads and removethe nut from the shaft. Remove washer. Removethe blade from the shaft.
4. Install the new blade on the shaft and alignwith the two guide pins. Replace lock nut eachtime or shaft damage will occur.
5. Block blade using vise grips as shown. Tightennut to 100 ft. lbs. (13.8 kg/m) torque.
6. Tilt hinged shield into position. Install two boltsand tighten securely.
Transmission
The transmission requires no servicing or mainte-nance. Oil level in the reservoir should be at thelower reservoir mark when cold and will be at theupper reservoir mark when hot.
The machine can be towed manually by disengag-ing the hydrostatic transmission. To tow, move thelever to the left and over the Hex bolt head to “towposition” as shown in figure 6-4. To re-engage,move the lever to the “run postion”.
Gearbox & Differential
The gearbox and differential require no servicingor maintenance.
Photo 6-3
10
Safety shield shown open.
Photo 6-4
Little Wonder®
Main
Fra
me a
nd D
rive A
ssem
bly
11
D
2
1A
120
1918 11 17
16
14 14A1312
10
9 8
7
7A7B
4 5
6
15
3
Section 7ILLUSTRATED PARTS BREAKDOWN
Main
Fra
me a
nd D
rive A
ssem
bly
12
122
192
1D
eck
Ass
emb
ly
2096
61
3/16
” gr
ease
zer
k, s
elf
tap
pin
g
1812
91
Sp
acer
1”
x 5/
8” x
1/4
”
1A20
901
4E
ngin
e sp
acer
s
222
218
1 E
ngin
e, B
rigg
s &
Str
atto
n, 1
0.5
HP
2091
81
Eng
ine,
Ho
nda,
13
HP
2216
71
Eng
ine,
Kaw
asak
i, 13
HP
2090
14
Sp
acer
(H
ond
a &
Bri
ggs
engi
ne)
321
099
1H
ydro
stat
ic t
rans
mis
sio
n
2214
25
Shi
m
2208
91
Res
ervo
ir
2208
41
Ang
le M
oun
t
2208
81
Ad
apte
r
2210
31
RT
N s
pri
ng
2204
71
Tow
leve
r
1841
31
Gri
p t
ow
leve
r
2204
54
Pip
e sp
acer
422
022
1Pu
lley
9060
31
key
2204
65/
16”
x 4
1/4”
CS
H
9006
3C
ap s
crew
5/1
6” x
11/
4”
522
170
1B
elt,
hyd
rost
atic
dri
ve
618
038
1Pu
lley,
hyd
rost
atic
dri
ve
9002
72
3/16
” x
3/8”
set
scr
ew
718
020
1Id
ler
hyd
rost
atic
dri
ve
9004
11
3/8”
x
2 3/
4” c
arri
age
bo
lt
9003
31
3/8”
lock
was
her
9003
01
3/8”
hex
nut
7A20
947
1S
pac
er
7B18
050
2B
elt
guid
e
9004
41
3/8”
x 1
” ca
p s
crew
, gr
5
9003
31
3/8”
lock
was
her
9003
01
3/8”
hex
nut
Item
#
Par
t #
Q
ty
D
escr
ipti
on
818
053
1K
ey
918
040
1Pu
lley,
bla
de
dri
ve
9002
71
3/8”
set
scr
ew
1018
006
1Id
ler
pul
ley,
bla
de
dri
ve
9003
81
3/8”
x 1
3/4
” ca
p s
crew
, gr
5
9003
31
3/8”
lo
ck w
ashe
r
9003
01
3/8”
he
x n
ut
1120
948
1Id
ler
pul
ley,
bla
de
dri
ve
9003
81
3/8”
x 1
3/4
” ca
p s
crew
, gr
5
9003
31
3/8”
lo
ck w
ashe
r
9003
01
3/8”
he
x n
ut
9007
12
Shi
m
1218
201
1B
elt,
bla
de
dri
ve
1318
418
1A
rm, b
lad
e b
elt
tens
ione
r
1418
004
2B
ushi
ng
14A
1800
21
Bo
lt, s
houl
der
9003
31
3/8”
lo
ck w
ashe
r
9003
01
3/8”
he
x n
ut
1518
003
1Pu
lley,
gea
rbo
x d
rive
1618
008
1H
ub
9001
53
1/4”
x 1
1/4
” ca
p s
crew
, gr
5
9001
13
1/4”
lock
was
her
1718
054
1K
ey, w
oo
dru
ff
1818
047
1S
pri
ng, t
ensi
on
1918
502
1B
lad
e d
rive
gea
rbo
x
9005
32
5/16
” x
1 1/
2” c
ap s
crew
, gr
5
9005
22
5/16
” lo
ck w
ashe
r
9004
82
5/16
” he
x nu
t
2018
405
1G
earb
ox
cove
r
2099
43
1/4”
x 3
/4”
scre
w, s
elf
tap
pin
g
Item
#
Par
t #
Q
ty
D
escr
ipti
on
Bla
de F
ram
e a
nd D
rive A
ssem
bly
13
GEAR C LBOX
1
2
3
5
6
7
8
9
9A
1011
12
13
14
15
16
17
18
19
2021
22
2323
2
25
26
Bla
de F
ram
e a
nd D
rive A
ssem
bly
14
118
401
1A
rm, b
lad
e
2096
62
3/16
” gr
ease
fitt
ing,
dri
ve in
218
025
2B
eari
ng &
lock
co
llar
asse
mb
ly
9003
64
3/8”
x 1
1/2
” ca
p s
crew
, gr
5
9003
34
3/8”
lock
was
her
9003
04
3/8”
hex
nut
2218
42
set
scre
w
2096
62
3/16
” gr
ease
fitt
ings
318
101
1p
in, d
eten
t
518
103
1W
heel
, gau
ge
9000
82
1/2”
x 4
1/4
” ca
p s
crew
, gr
5
9002
92
3/8”
fla
t w
ashe
r
618
426
1S
hank
718
098
1E
ye b
olt
9005
21
5/16
” lo
ck w
ashe
r
9004
81
5/16
” he
x nu
t
818
018
1S
pri
ng, t
ensi
on
922
190
1S
haft
9A90
602
1K
ey
1018
060
1W
ashe
r, b
lad
e
1118
061
1N
ut
1290
102
2R
oll
pin
1319
233
1B
lad
e
Item
#
Par
t #
Q
ty
D
escr
ipti
on
1421
056
1H
ub &
pul
ley,
bla
de
dri
ve
1846
51
Dus
t se
al
1518
022
1B
olt,
sho
uld
er
9003
31
3/8”
lock
was
her
9003
01
3/8”
hex
nut
1618
020
1Id
ler,
bla
de
dri
ve
9003
81
3/8”
x 1
3/4
” ca
p s
crew
, gr
5
9003
31
3/8”
lock
was
her
9003
01
3/8”
hex
nut
1790
605
1K
ey
1818
302
1Pu
lley,
gea
rbo
x d
rive
n
9005
31
5/16
” x
1 1/
2” c
ap s
crew
, gr
5
9004
61
5/16
” fla
t w
ashe
r
1918
131
1C
olla
r, sp
lit/w
ith s
crew
2022
130
1S
pac
er
2105
21
Shi
m
2118
134
1B
ushi
ng, b
ronz
e
2218
019
1Id
ler
arm
2320
902
2B
ushi
ng
2522
172
1B
elt,
bla
de
dri
ve
2620
949
1S
nap
rin
g
Item
#
Par
t #
Q
ty
D
escr
ipti
on
Wheel
Dri
ve a
nd G
uard
Ass
em
bly
15
1
1A
2
3 4
55A
62
8
9
10
11
12
11 13A 13
14
14A
15
16
16A
17
17
1819
22
21A
21
16
16A
1920
Wheel
Dri
ve a
nd G
uard
Ass
em
bly
16
118
125
1Fo
rk
1A18
129
2S
pac
er
218
128
2B
ushi
ng
2096
61
3/16
” gr
ease
fitt
ing
318
127
1W
heel
, cas
ter
9007
41
1/2”
x 5
1/2
” ca
p s
crew
, gr
5
9000
31
1/2”
hex
nut
418
130
1S
leev
e
518
307
1C
hain
ten
sio
ner
5A18
309
1S
pri
ng w
ashe
r
9006
41
5/16
” x
1 1/
4” c
arri
age
bo
lt
9004
81
5/16
” he
x nu
t
9005
21
5/16
” lo
ck w
ashe
r
622
059
1Tr
ans.
sp
ock
et
2214
21
Shi
m
2208
31
Clip
818
124
1Ly
nch
pin
922
054
1Tr
ansm
issi
on
cove
r
2099
44
1/4”
x 3
/4”
self
tap
pin
g sc
rew
1020
952
1M
oun
ting
bra
cket
9004
01
3/8”
x 1
” ca
p s
crew
, gr
5
9003
31
3/8”
lock
was
her
9003
01
3/8”
hex
nut
1120
950
2B
all j
oin
t
9003
14
3/8”
hex
nut
, fin
e th
read
1220
951
1S
upp
ort
ro
d
1318
205
1M
ud f
lap
13A
1820
61
Mud
fla
p c
lam
p
9001
91
1/4”
x 3
/4”
cap
scr
ew, g
r 5
9000
91
1/4”
fla
t w
ashe
r
Item
#
Par
t #
Q
ty
D
escr
ipti
on
9001
01
1/4”
hex
nut
1418
408
1B
lad
e sc
rap
er o
uter
1846
21
Bla
de
scra
per
inne
r
14A
2105
32
Nut
sert
, 5/1
6”
1518
406
1B
lad
e/b
elt
cove
r
9000
94
1/4”
fla
t w
ashe
r
9001
04
1/4”
hex
nut
1622
033
2T
ire
& w
heel
ass
emb
ly
9002
83
3/4”
fla
t w
ashe
r
16A
2094
92
Sna
p r
ing
1718
055
2K
ey
1818
414
1 S
pac
er
1918
316
2B
eari
ng, a
xle
9007
54
7/16
” x
1 1/
2” c
ap s
crew
, gr
5
9007
64
7/16
” lo
ck w
ashe
r
9007
74
7/16
” he
x nu
t
2096
62
Gre
ase
fittin
g
2018
415
1S
pac
er
2118
501
1D
iffer
entia
l uni
t
21A
2093
21
Diff
eren
tial s
pro
cket
2222
066
1C
hain
, dri
ve w
ith #
41 c
onn
ecto
r lin
k
Item
#
Par
t #
Q
ty
D
escr
ipti
on
Contr
ol
Ass
em
bly
17
D
B e d
B e d
h a p
e r
h a p
e r
11A
2A
22B 2C
34
5
6
6A
1819
14
15A
15 16
17
15B
7
7A9A
8 9
10
11
13
24
2425
26
26
27
28
30
28
2631
3233
32
35
40-
Dec
al s
et (
not s
how
n)
Contr
ol
Ass
em
bly
18
Item
#
Par
t #
Qty
D
escr
ipti
on
118
402
1H
and
le, l
eft
9004
02
3/8”
x 1
” ca
p s
crew
, gr
5
9003
32
3/8”
lock
was
her
9003
02
3/8”
hex
nut
1A18
114
2G
rip
, han
dle
bar
218
413
1Le
ver,
bla
de
enga
ge
2A18
115
1G
rip
, red
2B18
110
2B
ushi
ng, n
ylo
n
2C18
109
1S
et c
olla
r
31
Thr
ott
le c
ont
rol
1831
81
Bri
ggs
- T
hro
ttle
co
ntro
l
2214
11
Ho
nda
- T
hro
ttle
co
ntro
l
2220
81
Kaw
asak
i - T
hro
ttle
co
ntro
l
418
424
1R
od
, bla
de
enga
ge
9004
61
5/16
” fla
t w
ashe
r
2097
41
1/8”
x 1
1/2
” ha
irp
in c
ott
er
522
104
1H
and
le s
upp
ort
9001
34
Car
riag
e b
olt
9001
14
1/4”
lock
was
her
9001
24
1/4”
nut
618
403
1H
and
le, r
ight
9004
02
3/8”
x 1
” ca
p s
crew
, gr
5
9003
32
3/8”
lock
was
her
9003
02
3/8”
hex
nut
6A18
412
1H
and
le b
ar
9000
22
1/2”
fla
t w
ashe
r
9000
34
1/2”
hex
nut
718
422
1Le
ver,
bla
de
lift
Item
#
Par
t #
Qty
D
escr
ipti
on
7A19
256
1G
rip
, bla
de
lift
818
120
1S
pri
ng, l
atch
918
421
1La
tch
rod
9A18
023
1Pu
sh n
ut
1018
423
1Q
uad
rant
2215
51
Dep
th c
ont
rol v
ersi
on
1118
416
1R
od
, bla
de
lift
9004
61
5/16
” fla
t w
ashe
r
2097
41
1/8”
x 1
1/2
” ha
irp
in c
ott
er
1318
430
1S
pac
er, q
uad
rant
1420
909
1P
late
, tan
k (e
xcep
t B
. & S
.)
2099
42
1/4”
x 3
/4”
self
tap
. scr
ew
1520
906
1Fu
el t
ank
(exc
ept
B. &
S.)
15A
2090
51
Fuel
cap
(ex
cep
t B
. & S
.)
15B
2217
31
Fuel
line
(ex
cep
t B
. & S
.)
2217
44
Line
cla
mp
s
1620
983
1Fu
el f
ilter
1720
908
1Fu
el v
alve
(ex
cep
t B
. & S
.)
1822
087
1H
and
le, h
ydro
stat
ic
2208
61
Slid
e ro
d
2214
41
Bus
hing
2217
32
Set
co
llar
2212
41
Tab
, mo
untin
g
2211
32
Set
co
llar
hyd
ro c
ont
rol
1922
057
1R
od
, hyd
ro
9004
61
5/16
” fla
t w
ashe
r
9002
11
1/8”
x 1
” co
tter
pin
2220
954
1G
rip
- r
ed
Item
#
Par
t #
Qty
D
escr
ipti
on
2420
950
1B
all J
oin
t
2522
205
1Li
ft r
ock
er a
ssem
bly
9002
81
3/4”
fla
t w
ashe
r
9002
41
3/16
” x
1 1/
2” c
ott
er p
in
2618
113
1S
wiv
el
9004
02
5/16
” fla
t w
ashe
r
9006
62
1/8”
x 1
” co
tter
pin
2718
427
1S
pac
er, r
ock
er
2818
118
2B
ushi
ng
3022
048
1Le
ver,
trav
el c
ont
rol
3118
112
1S
houl
der
bo
lt
3220
902
2B
ushi
ng
3318
021
1B
ell c
rank
3522
058
1R
od
, bla
de
enga
ge
9004
61
5/16
” fla
t w
ashe
r
9006
61
1/8”
x 1
” co
tter
pin
4020
904
1D
ecal
set
, mo
del
900
4118
033
1R
od
end
19
Little Wonder®
Little Wonder®
LITTLE WONDER®
DIVISION OF SCHILLER-PFEIFFER, INCORPORATED1028 STREET ROAD, P.O. BOX 38
SOUTHAMPTON, PA 18966PHONE 877-596-6337 • FAX 215-357-8045
www.littlewonder.com
Specifications, descriptions, and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice.
P/N 70001
3/04
2 YEAR LIMITED SERVICE & WARRANTY POLICY
All Little Wonder BedShapers® are guaranteed against defects in material and workmanshipfor a period of TWO YEARS from date of purchase, when used for RESIDENTIAL SERVICE, orCOMMERICIAL SERVICE. Any Little Wonder BedShaper® or part found to be defectivewithin the warranty period is to be returned to any registered Little Wonder dealer.
Engines for all gasoline powered products are warranted separately by the engine manufacture.Therefore, there are no warranties made, expressed or implied, for engines for gasoline poweredproducts by Little Wonder.
Transportation charges for parts and units submitted for replacement under this warranty must beborne by the purchaser.
THIS WARRANTY shall not be effective if the product has been subject to misuse, negligence oraccident, or if the product has been repaired or altered outside of our Southampton factory orauthorized repair facility in any respect which affects its condition or operation.
Little Wonder shall not be liable for any special indirect or consequential damages arisingfrom defective equipment. Any implied warranty, including merchantability of fitness for a partic-ular purpose, shall not extend beyond the written warranty period.
THIS WARRANTY shall only be effective if the enclosed Warranty/Registration card is properlyfilled out and returned to Little Wonder, Div. of Schiller-Pfeiffer, Inc. at time of purchase.
8 7 7 - LW O N D E R