AI-01 03/08issue

ASSEMBLY INSTRUCTIONS

Alphason Designs LimitedAlphason House, Bolton Road, Atherton, Greater Manchester M46 9AW UKTel: +44 (0)1942 885600Fax: +44 (0)1942 876955info@alphasondesigns.com

www.alphasondesigns.com

Alphason Designs Ltd. accepts no liability for any damage caused through incorrect or inappropriate use of this audio visual support.

Please Note:Total maximum load for this support should not exceed 100Kg.This support must be assembled in accordance with these assembly instructions.Maximum load for the top glass shelf is 100Kg. Maximum load for cabinet top shelf is 30Kg. Maximum load for cabinet shelf is 50Kg.

MODEL: ABRD800-BLK

IMPORTANT INFORMATION!1) Before starting assembly please take time to familiarise yourselfwith the instructions and the components listed on the back page,as this product could be unstable if incorrectly installed.2) Do not place hot or cold items against or in close proximity toany glass surface unless an adequately thick insulating material isused to prevent such items coming into contact with the glass.3) Do not strike the glass with hard or pointed items.4) When cleaning glass panels use a damp cloth or leather withwashing up liquid or soft soap if necessary; do not use washingpowders or other substances containing abrasives as these mayscratch the glass.5) Do not sit or stand upon horizontal glass surfaces.6) In order to maintain a high quality finish, when cleaningwooden panels please use a soft cloth with a suitable furniturepolish if required.

STAGE 1

•

•

•

STAGE 2

•

STAGE 3

AI-01 03/08issue

•

•

•

•

•

3.Insert wooden dowels into holes in base panel.

Locate internal side panels over wooden dowels

in base panel and push into position. Please ensure

that the holes for the shelf pegs are facing the

inside of the unit.

Insert wooden dowels into holes in top of internal

side panels.

Locate small back panels into grooves in side

panels.

1.Attach hinge body (part ii from flap-hinge assembly

) to base panel using screws .

Attach side panels and and back panel

to base panel using large wood screws .

Insert cams into holes in side and back panels

ensuring that the arrow on the cam points to the

outside edge of the panels (see diagram below).

2.

2a.

i - Hinge (use in Stage 9.)

ii - Hinge Body (use in Stage 1.)

iii - Connecting Screw (use in Stage 10.)

FLAP-HINGE COMPONENT DETAILS

x6 x6 x6

x4

Attach flap-stay to left-hand side panel using

screws .

Ensure the flap-stay plate (arrowed) is fitted in the

orientation shown.

The flap-stay arm

must be rotated

during assembly to

allow screw fixing.

x8

These assembly instructions are designed to help you assemble this product with ease. Please take time to read through this document thoroughly

before commencing construction.A breakdown of the individual components in the flap-hinge assembly is given to the right.

FRONTOF UNIT

n

n

n

n

o

o

o

o

p

p

v

vv

v

w

w

w

w

w

x

x

x

x

CC

A

A

BB

FF

F

D

D

E

E

E

s

s

s

x6

STAGE 4• Screw metal dowels into holes in cabinet top

panel . Take care not to overtighten.

STAGE 5

•

5.

4.

STAGE 6•

•

•

Carefully position the assembled cabinet on its back on a clean flat surface to avoid any damage.

Attach left-hand leg and right hand leg to assembled cabinet using short screws . Attach large plastic feet to both legs.

It is important that the legsare correctly positioned - thehole (arrowed) in each legshould be located at the toprear of the legs whenassembled onto the unit (see diagram to the right).

6.

Assemble cabinet top panel (from Stage 4) to

cabinet assembly from Stage 3. Ensure all wooden

dowels locate correctly and tighten all cams.

STAGE 7

•

•

•

7.Carefully turn the assembly over to rest on its front.

Attach metal back panel to cabinet assembly

using long screws , and nuts . Screws

can be inserted through the cable tidy hole on the

rear of the unit.

Firmly attach small plastic feet into the bottom

of the metal back panel.

x4

TOP OFUNIT

AI-01 03/08issue

t

t

t

uuu

y

yy y

z

z

z

z

aa aa

aa

bb

bb

G

G

H

H

I

I

J

J

x4

bb

x4

aa

STAGE 8

•

•

•

•

STAGE 10

AI-01 03/08issue

•

•

10.Attach door assembly from Stage 9 to cabinet

assembly using connecting screws from flap-hinge

assembly .

Before attaching the flap-stays, ensure that when

the door is in the closed position the top edge of

the door correctly aligns with the cabinet top shelf.

To acheive this, adjust the large and small screws in

the centre of the flap-hinges. One screw needs to

be loosened and the other tightened depending on

the direction of the adjustment required. See

illustration below.

8.Turn the cabinet assembly over so that it rests on

the plastic feet.

Insert shelf pegs into desired hole positions in

cabinet side panels.

Carefully insert glass cabinet shelf ensuring it

rests securely on shelf pegs.

STAGE 9

•

•

•

Carefully place door (with glass front) on a

clean flat surface to prevent damage.

Attach hinges i from flap-hinge assembly to

door using screws .

Attach door plate to door using screws .

9.

x4

x6 x2

n

n

o

o

o

q

q

s

s

s

cc

cc

ccKK

L L

STAGE 11•

•

Using connecting screw , attach flap-stay to

door plate.

The braking force of the flap-stay may require

adjustment. This can be achieved by turning the

screw arrowed clockwise to tighten the movement

or anti-clockwise to loosen the movement. Use

screwdriver supplied to achieve this.

STAGE 12

•

•

•

•

12.

11.

STAGE 13•

•

Attach self-adhesive plastic buffers to cabinet top shelf in positions shown.

Congratulations your cabinet is now complete!

13.

Locate top glass shelf into legs and metal

back panel. It may be necessary to loosen

screws securing the legs onto the cabinet

during assembly.

Secure glass top shelf in place with screws .

Ensure the screws securing the legs to the

cabinet are fully tightened if it was necessary to

loosen them during assembly of the top glass

shelf.

Attach self-adhesive cable tidy clips to back

panel in positions shown.

x2

x4

AI-01 03/08issue

r

r

r

dd

dd

dd

ee

ee

ee

ee

gg

jj

jj

jj

M M

C

DESCRIPTION QTY Kit No.

1

1

COMPONENT

MODEL: ABRD800-BLKCERTIFICATE OF CONFORMITY

AI-01 03/08issue

A

B

2INTERNAL SIDE PANEL

LEFT SIDE PANEL

BASE PANEL

1CABINET TOP PANEL

1RIGHT SIDE PANEL

1BACK PANEL

1DOOR (WITH GLASS FRONT)

1METAL BACK PANEL

2SMALL BACK PANELF

1LEFT-HAND LEG

1GLASS TOP SHELF

1RIGHT-HAND LEG

D

E

G

H

I

J

1CABINET SHELFK

L

M

DESCRIPTION QTY KIT No.

2

12

1

1

1

6

COMPONENT

AI-01 03/08issue

FLAP-STAY

DOOR PLATE

CONNECTING SCREW

FLAP-STAY SCREW

FLAP HINGE ASSEMBLY(SEE COMPONENT DETAILS AT TOP OF 1st PAGE)

FLAP HINGE SCREW

6

6

8

6

4

4

4

4

2

1

1

LARGE WOOD SCREW

CAM

WOODEN DOWEL

METAL DOWEL

SHORT SCREW (25mm)

LONG SCREW (32mm)

NUT

SHELF PEG

SELF-ADHESIVE PLASTIC BUFFER

ALLEN KEY

SCREWDRIVER

2

2

LARGE PLASTIC FOOT

SMALL PLASTIC FOOT

2SELF-ADHESIVE CABLETIDY CLIP

n

o

p

q

r

s

t

u

v

w

x

y

z

aa

bb

ee

cc

4TOP GLASS SHELF SCREWdd

ff

1SPANNERhh

gg

jj

310015

310016

310017

310018